Anti-fouling ball screw assembly and use method thereof
By introducing cleaning, protection and quick-release fixing mechanisms into the ball screw assembly, the problems of reduced operating accuracy and frequent maintenance caused by pollutant erosion are solved, efficient cleaning and quick disassembly are achieved, and maintenance costs and time are reduced.
Patent Information
- Application Number
- CN202411566528.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2044-11-05
AI Technical Summary
Existing ball screws are easily corroded by contaminants during long-term use, resulting in reduced operating accuracy, increased friction, rust and corrosion, frequent and costly maintenance, and the quick-release fixing mechanism is difficult to quickly disassemble and install, affecting the efficiency of regular maintenance.
A contamination-resistant ball screw assembly is designed, which includes a cleaning mechanism, a protective mechanism and a quick-release fixing mechanism. Through gas cleaning, isolation cover protection and block fixation, it can achieve rapid cleaning and protection, reduce the entry of pollutants, and improve operating accuracy and efficiency.
It effectively reduces the erosion of pollutants on the ball screw, improves the operation accuracy and smoothness, reduces the maintenance frequency and cost, realizes rapid disassembly and installation, and improves the overall performance and production efficiency of the equipment.
Smart Images

Figure CN119412479B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of screw rod protection equipment, and in particular to an anti-fouling ball screw assembly and a use method thereof. Background Art
[0002] Anti-fouling ball screw is a mechanical component used in transmission systems. In modern industrial production and mechanical manufacturing, precision and reliability are crucial. As a precision transmission component that converts rotational motion into linear motion, ball screw is widely used in various mechanical equipment.
[0003] In a long-term, complex working environment, contaminants will gradually penetrate and accumulate. These contaminants cannot be actively removed, affecting the normal operation of the device, resulting in the need for more frequent comprehensive inspections and maintenance work, including disassembling the device, cleaning the interior, and replacing damaged parts. This consumes a lot of manpower, material resources, and time. During equipment operation, surrounding objects may collide with the ball screw, causing scratches, dents, or even bending on the screw surface. When exposed to the external environment, moisture, chemicals, etc., may directly erode the surface of the ball screw, causing it to rust and corrode, reducing its strength and durability. Dust, metal debris, and other impurities in the air are more likely to enter the interior of the ball screw, increasing friction between the ball and the screw, affecting its operating accuracy and smoothness. When the protective device is disassembled for cleaning, without a quick-release fixing mechanism, the protective device may become difficult to quickly remove and reinstall, affecting the efficiency of regular maintenance and inspections. These tasks may require more time and labor to complete, thereby increasing operating and maintenance costs. Summary of the Invention
[0004] The main purpose of the present invention is to provide an anti-fouling ball screw assembly and a method of using the same, which can effectively solve the problem that more frequent comprehensive inspections and maintenance are required, including disassembling the device, cleaning the interior, replacing damaged parts, etc., which will consume a lot of manpower, material resources and time, cause it to rust and corrode, reduce its strength and durability, and make it easier for impurities such as dust and metal debris in the air to enter the interior of the ball screw, increase the friction between the ball and the screw, affect its operating accuracy and smoothness, and affect the efficiency of regular maintenance and inspections. It may take more time and labor to complete these tasks, thereby increasing operating and maintenance costs.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an anti-fouling ball screw assembly, comprising a base plate, an upper side wall of the base plate being fixedly connected to an arc-shaped plate, a second placement groove being defined within the base plate, a second housing being disposed within the arc-shaped plate, and a cleaning mechanism being disposed within the second placement groove and the arc-shaped plate;
[0006] The cleaning mechanism includes: a connecting pipe, two transfer pipes, a scraper and a fixed cylinder, the outer side of the connecting pipe is arranged in the interior of the second placement groove, the front end of the connecting pipe passes through and is connected to the front side wall of the bottom plate, the right end of the connecting pipe is communicated with a delivery pipe, the front and rear sides of the delivery pipe are communicated and connected to a gas pipe, the left ends of the two transfer pipes are communicated and connected to the right end of the gas pipe, the top ends of the two transfer pipes are communicated and connected to a spray pipe, the two transfer pipes and the spray pipes are both connected to the left and right sides of the curved plate, the interior of the curved plate is provided with a fixed groove, the other sides of the two spray pipes are communicated and connected to a spray head, and a plurality of the spray heads are arranged in the interior of the fixed groove, the right end of the fixed cylinder is fixedly connected to the left end of the second shell, the bottom outer side of the second shell is provided with a lower semicircular cover, the upper side wall of the scraper is fixedly connected to the bottom wall of the lower semicircular cover, the right side of the scraper is fixedly connected to a guide plate, the interior of the fixed cylinder is fixedly connected to a brush, and the bottom of the fixed cylinder is provided with a first sewage discharge hole.
[0007] Furthermore, the front and rear sides of the upper side wall of the base plate are fixedly connected with fixed blocks, and the two fixed blocks are fixedly connected to the front and rear sides of the arc plate. The left side wall of the base plate is fixedly connected with a mounting block, and the interior of the mounting block is fixedly connected with a motor, and the output end of the motor is fixedly connected with a rotating shaft, and the right end of the rotating shaft is fixedly connected to the outer side with a screw rod.
[0008] Furthermore, a second baffle is fixedly connected to the right portion of the upper side wall of the base plate, a support block is slidably connected inside the second baffle, a fixing ring is fixedly connected inside the support block, and the right end of the screw rod is rotatably connected to the inside of the fixing ring.
[0009] Furthermore, the outer sides of the bottom plate and the second shell are both provided with protective mechanisms;
[0010] The protective mechanism includes: two storage boxes and an upper semicircular cover. The two storage boxes are both arranged on the left side of the mounting block and the right side of the second baffle. The front and rear inner walls of the two storage boxes are each provided with a first guide rail groove. The interior of each two first guide rail grooves is movably connected with a support rod. The outer side walls of the two support rods are fixedly connected with an isolation cover. The bottoms of the two isolation covers are slidably connected to the top hole grooves of the two fixed blocks. The interior of the upper semicircular cover is arranged on the top of the second outer shell. The front and rear sides of the bottom of the upper semicircular cover are both fixedly connected with a first fixing plate. The bottom walls of the two first fixing plates are fixedly connected with a slider. The bottom of the lower semicircular cover is provided with a second sewage discharge hole.
[0011] Furthermore, the front and rear sides of the top of the lower semicircular cover are fixedly connected with a second fixing plate, the interior of the two second fixing plates is provided with a second guide rail groove, the interior of the left side walls of the two second fixing plates is fixedly connected with a limiting block, the slider is slidably connected to the interior of the second guide rail groove, and the second sewage hole is corresponding to the first sewage hole.
[0012] Furthermore, a nut is fixedly connected to the interior of the second shell, a placement plate is fixedly connected to the interior of each of the second shells, steel balls are provided inside each of the two placement plates, retainers are passed through the interiors of the multiple steel balls, and a sealing ring is fixedly connected to the right side wall of the right placement plate.
[0013] Furthermore, the outer side of the sealing ring is fixedly connected to an outer ring, the left side wall of the outer ring is fixedly connected to the right end of the second shell, the inside of the nut is engaged with the screw rod, and the outer sides of the steel balls are slidably connected to the outer side of the screw rod.
[0014] Furthermore, the brush is arranged on the outside of the screw rod, and quick-release fixing mechanisms are provided on both the left and right sides of the bottom plate;
[0015] The quick-release fixing mechanism includes: two first shells, a second spring and a card block, the two first shells are fixedly connected to the left and right sides of the base plate, the front and rear sides of each first shell are slidably connected to support rods, the rear side walls of each two support rods are fixedly connected to two first springs, multiple first springs are fixedly connected to the inside of the two first shells, the inside of each two first shells is provided with a first placement groove, the bottom ends of each two second springs are fixedly connected to the inside of a first placement groove, the top ends of each two second springs are fixedly connected to a first baffle, and the outer side of each first baffle is arranged inside the first placement groove.
[0016] Furthermore, the top walls of the four card blocks are fixedly connected to the bottom wall of the storage box, and the outer side of the bottom of the card block is corresponding to the first placement slot.
[0017] The present invention also provides an anti-fouling ball screw assembly and a method for using the same, the specific method comprising the following steps:
[0018] Step 1: The gas in the gas pipe enters the transfer pipe and finally reaches the spray pipe. The nozzle on the spray pipe sprays the gas in a specific direction and pressure. Since the nozzle is set in the fixed groove inside the curved plate, the sprayed gas can effectively clean and purge the area inside and around the curved plate.
[0019] Step 2: When the screw rotates, it drives the internal device of the second shell to slide on the outside of the screw, and the brush inside the fixed cylinder on the left end of the second shell contacts the outside of the screw, etc., and further brushes off the dirt on the screw by moving. The cleaned pollutants are discharged into the interior of the arc plate through the first drain hole at the bottom of the fixed cylinder and the second drain hole at the bottom of the lower semicircular cover.
[0020] Step 3: The first guide grooves inside the two storage boxes on the left side of the mounting block and the right side of the second baffle provide moving tracks for the support rod. When protection is required, the isolation cover fixed on the outer wall of the support rod moves along the first guide groove and slides in connection with the top hole groove of the fixed block at the bottom, thereby forming protection for the top of the bottom plate and the outside of the curved plate, preventing external impurities and pollutants from directly contacting and entering the interior of the curved plate.
[0021] Step 4: The support rod inside the first shell moves backward under the push of the card block, and the first spring connected to it is also compressed. When the card block completely enters the first placement groove, the support rod will rebound, so that the other side of the support rod is inserted into the interior of the card block, thereby firmly fixing the card block in the first placement groove, realizing a stable connection between the storage box and the bottom plate.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention solves the problem of needing to carry out more frequent comprehensive inspections and maintenance work, including disassembling the device, cleaning the interior, replacing damaged parts, etc., which consumes a lot of manpower, material resources and time, by providing a cleaning mechanism. The connecting pipe is connected to an external air pump, etc. to transport gas to the interior of the connecting pipe. After the connecting pipe receives the external gas, the gas enters the delivery pipe through the connecting pipe and is then evenly distributed to the gas pipes on the front and rear sides. Then, the gas in the gas pipe enters the transfer pipe respectively and finally reaches the spray pipe. The nozzle on the spray pipe sprays gas in a specific direction and pressure. Since the nozzle is set in a fixed groove inside the curved plate, the sprayed medium can effectively clean and purge the area inside and around the curved plate. When the screw drives the second shell and the internal device to slide, the lower semi-circular cover at the bottom of the second shell drives the scraper and the guide plate to slide in the device inside the curved plate. The scraper can scrape off stubborn stains and impurities attached to the inside of the curved plate, thereby effectively improving the operating accuracy and smoothness, as well as the overall performance and efficiency of the device, and can achieve the goal of cleaning the interior during operation.
[0024] 2. The protective mechanism set up can solve the problems of rust and corrosion, reduced strength and durability, and impurities such as dust and metal debris in the air more easily entering the interior of the ball screw, increasing the friction between the ball and the screw, and affecting its running accuracy and smoothness. The first guide groove inside the two storage boxes on the left side of the mounting block and the right side of the second baffle provides a moving track for the support rod. When protection is needed, the isolation cover fixed to the outer wall of the support rod moves along the first guide groove and is slidably connected to the top hole groove of the fixed block at the bottom, thereby forming protection for the top of the bottom plate and the outside of the curved plate, preventing external impurities and pollutants from directly contacting and entering the interior of the curved plate, thereby effectively reducing damage, repair and replacement of the ball screw, thereby improving production efficiency and preventing economic losses.
[0025] 3. The quick-release fixing mechanism can solve the problem of affecting the efficiency of regular maintenance and inspection, requiring more time and labor to complete these tasks, thereby increasing operating and maintenance costs. When the storage box is installed on both sides of the base plate, the card block at the bottom of the storage box is aligned with the first placement slot inside the first shell. During the insertion of the card block, the card block will first contact the first baffle and press the first baffle downward. At this time, the second spring connected to the first baffle is compressed. At the same time, the support rod inside the first shell moves backward under the push of the card block, and the first spring connected to it is also compressed. When the card block is fully inserted into the first placement slot, the support rod will rebound due to the first spring, causing the other side of the support rod to be inserted into the interior of the card block, thereby firmly fixing the card block in the first placement slot, achieving a stable connection between the storage box and the base plate, preventing external impurities from entering the interior, thereby effectively improving the use efficiency, safety and maintenance cost of the protective mechanism, and achieving a quick disassembly and installation effect to reduce damage to the device.
[0026] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a three-dimensional structural diagram of an anti-fouling ball screw assembly proposed by the present invention;
[0028] Figure 2 This is a structural diagram of a fixed block of an anti-fouling ball screw assembly proposed by the present invention;
[0029] Figure 3 This is a structural diagram of a fixing ring of an anti-fouling ball screw assembly proposed by the present invention;
[0030] Figure 4 This is a diagram of the screw structure of an anti-fouling ball screw assembly proposed by the present invention;
[0031] Figure 5This is a structural diagram of a spray pipe of an anti-fouling ball screw assembly proposed by the present invention;
[0032] Figure 6 This is a structural diagram of a fixed groove of an anti-fouling ball screw assembly proposed by the present invention;
[0033] Figure 7 A schematic diagram of the upper semicircular cover of an anti-fouling ball screw assembly proposed in the present invention;
[0034] Figure 8 This is a structural diagram of the outer ring of an anti-fouling ball screw assembly proposed by the present invention;
[0035] Figure 9 This is a structural diagram of a brush of an anti-fouling ball screw assembly proposed by the present invention;
[0036] Figure 10 This is a cross-sectional structural diagram of the interior of a fixed cylinder of an anti-fouling ball screw assembly proposed by the present invention;
[0037] Figure 11 This is a structural diagram of a storage box for an anti-fouling ball screw assembly proposed by the present invention;
[0038] Figure 12 This is a structural diagram of the first guide rail groove of an anti-fouling ball screw assembly proposed by the present invention;
[0039] Figure 13 This is a structural diagram of the second guide rail groove of an anti-fouling ball screw assembly proposed by the present invention;
[0040] Figure 14 This is a structural diagram of the first housing of an anti-fouling ball screw assembly proposed by the present invention;
[0041] Figure 15 This is a cross-sectional structural diagram of the interior of a first housing of an anti-fouling ball screw assembly proposed by the present invention;
[0042] Figure 16 This is a schematic diagram of the block connection of an anti-fouling ball screw assembly proposed by the present invention.
[0043] Legend:
[0044] 1. Bottom plate; 2. Cleaning mechanism; 201. Connecting pipe; 202. Delivery pipe; 203. Gas pipe; 204. Transfer pipe; 205. Spray pipe; 206. Nozzle; 207. Fixing groove; 208. Scraper; 209. Guide plate; 210. Fixing cylinder; 211. Brush; 212. First drainage hole; 3. Protection mechanism; 301. Storage box; 302. First guide groove; 303. Support rod; 304. Isolation cover; 305. Upper semicircular cover; 306. First fixing plate; 307. Slider; 308. Lower semicircular cover; 309. Second drainage hole; 310. Second fixing plate Plate; 311, second guide groove; 312, limit block; 4, quick-release fixing mechanism; 401, first shell; 402, support rod; 403, first spring; 404, first placement groove; 405, second spring; 406, first baffle; 407, clamping block; 5, mounting block; 6, motor; 7, rotating shaft; 8, second placement groove; 9, arc plate; 10, fixing block; 11, screw rod; 12, nut; 13, second shell; 14, placement plate; 15, steel ball; 16, retainer; 17, outer ring; 18, sealing ring; 19, fixing ring; 20, support block; 21, second baffle. DETAILED DESCRIPTION
[0045] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0046] like Figure 1 - Figure 10 As shown: A fouling-proof ball screw assembly includes a base plate 1, an upper side wall of the base plate 1 is fixedly connected to a curved plate 9, the curved plate 9 is used to set an area for the sliding of the outer side of the screw 11 and other devices, a second placement groove 8 is opened inside the base plate 1, and the second placement groove 8 is used to protect and support the outer side of part of the cleaning mechanism 2 inside, a second shell 13 is provided inside the curved plate 9, and the cleaning mechanism 2 is provided inside the second placement groove 8 and the curved plate 9;
[0047] The cleaning mechanism 2 includes: a connecting pipe 201, two transfer pipes 204, a scraper 208 and a fixed cylinder 210. The outer side of the connecting pipe 201 is arranged inside the second placement groove 8. The front end of the connecting pipe 201 is connected to the front side wall of the bottom plate 1. The front end of the connecting pipe 201 is supported and increased in height by passing the front end of the connecting pipe 201 through the front side wall of the bottom plate 1, and is connected to the air pump on the outside through the connecting pipe 201. The right end of the connecting pipe 201 is connected to the delivery pipe 202, and the front and rear sides of the delivery pipe 202 are connected to the gas pipe 203. The left ends of the two transfer pipes 204 are connected to the right end of the gas pipe 203. After the gas flows into the connecting pipe 201, it will be evenly distributed. The gas is distributed to the interior of the delivery pipe 202, and is connected to the transfer pipe 204 through the gas pipe 203, and the gas is transferred to the interior of the two transfer pipes 204 and reaches the interior of the spray pipe 205. The top ends of the two transfer pipes 204 are connected to the spray pipe 205. The two transfer pipes 204 and the spray pipe 205 are connected to the left and right sides of the arc plate 9. The interior of the arc plate 9 is provided with a fixed groove 207. The other sides of the two spray pipes 205 are connected to the nozzle 206. The multiple nozzles 206 are arranged in the interior of the fixed groove 207. The gas is sprayed in a specific direction and pressure through the nozzle 206 on the spray pipe 205. Since the nozzle 206 is arranged on the arc plate The medium ejected from the fixed groove 207 inside the curved plate 9 can effectively clean and purge the area inside and around the curved plate 9. The right end of the fixed cylinder 210 is fixedly connected to the left end of the second shell 13. The fixed cylinder 210 is arranged on the left end of the second shell 13, so that the screw rod 11 drives the internal device of the second shell 13 to slide, thereby protecting the internal device from the outside. A lower semicircular cover 308 is provided on the outside of the bottom of the second shell 13. The upper side wall of the scraper 208 is fixedly connected to the bottom wall of the lower semicircular cover 308. The right side of the scraper 208 is fixedly connected to the guide plate 209, which slides on the outside of the screw rod 11 through the device inside the second shell 13 to drive the lower semicircular cover 308. 8 and the scraper 208 at the bottom slide inside the curved plate 9 to scrape off the internal impurities and pollutants of the curved plate 9, and guide the wind coming out of the fixed groove 207 through the guide plate 209, so that when the gas slides on the scraper 208, the impurities can be guided through the guide plate 209 to flow into the scraper 208 for pushing and scraping. The interior of the fixed cylinder 210 is fixedly connected with a brush 211, and a first drain hole 212 is provided at the bottom of the fixed cylinder 210. The brush 211 inside the fixed cylinder 210 is used to clean the surface of the screw rod 11 during sliding and rotation, and the cleaned pollutants will be discharged into the interior of the lower semicircular cover 308 through the first drain hole 212.
[0048] like Figure 1 - Figure 11As shown, the front and rear sides of the upper side wall of the bottom plate 1 are fixedly connected with fixed blocks 10, and the two fixed blocks 10 are fixedly connected to the front and rear sides of the curved plate 9. By fixing the fixed blocks 10 to the upper side wall of the bottom plate 1, the front and rear of the curved plate 9 are supported and fixed, and the spray pipe 205 is prevented from detaching from the inside of the curved plate 9. The left side wall of the bottom plate 1 is fixedly connected with a mounting block 5, and the interior of the mounting block 5 is fixedly connected with a motor 6. The motor 6 is fixed to the upper side wall of the bottom plate 1 by the provided mounting block 5. The output end of the motor 6 is fixedly connected to the rotating shaft 7, and the outer side of the right end of the rotating shaft 7 is fixedly connected to the screw rod 11, which is driven by the rotating shaft 7 on the output end of the motor 6. The movable screw 11 slides inside the curved plate 9, and the right part of the upper side wall of the base plate 1 is fixedly connected to the second baffle 21. The interior of the second baffle 21 is slidably connected to the support block 20, and the interior of the support block 20 is fixedly connected to the fixing ring 19. The right end of the screw rod 11 is rotatably connected to the inside of the fixing ring 19. The right end of the screw rod 11 is rotated inside the fixing ring 19 by rotation to support the right end of the screw rod 11. When disassembling, the support block 20 on the outside of the fixing ring 19 is removed from the second baffle 21, and the impurities stored in the curved plate 9 can be discharged out of the body of the base plate 1 through the second baffle 21.
[0049] like Figure 1 - Figure 13 As shown, the outer sides of the bottom plate 1 and the second housing 13 are both provided with a protective mechanism 3;
[0050] The protective mechanism 3 includes: two storage boxes 301 and an upper semicircular cover 305. The two storage boxes 301 are both arranged on the left side of the mounting block 5 and the right side of the second baffle 21. The storage boxes 301 are arranged on the left side of the mounting block 5 and the right side of the second baffle 21 to conveniently store the internal isolation cover 304, and can also be conveniently taken out when needed to shield the bottom plate 1 and the curved plate 9. The front and rear inner walls of the two storage boxes 301 are each provided with a first guide rail groove 302. The interior of each of the two first guide rail grooves 302 is movably connected with a support rod 303. The first guide rail groove 302 inside the storage box 301 provides a guide rail that can slide and rotate for the support rod 303. The outer walls of the two support rods 303 are fixedly connected with the isolation cover 304. The bottoms of the two isolation covers 304 are slidably connected to the top hole grooves of the two fixed blocks 10. When protection is needed, the isolation cover 304 fixed on the outer wall of the support rod 303 moves along the first guide rail The groove 302 moves and is slidably connected to the hole groove at the top of the fixed block 10 at the bottom, thereby forming protection for the top of the bottom plate 1 and the outer side of the arc plate 9. The interior of the upper semicircular cover 305 is arranged at the top of the second shell 13. The front and rear sides of the bottom of the upper semicircular cover 305 are fixedly connected to the first fixing plates 306. The bottom walls of the two first fixing plates 306 are fixedly connected to the sliders 307. A second drainage hole 309 is provided at the bottom of the lower semicircular cover 308. The front and rear sides of the top of the lower semicircular cover 308 are fixedly connected to the second fixing plates 310. The interiors of the two second fixing plates 310 are provided with second guide rail grooves 311. The interiors of the left side walls of the two second fixing plates 310 are fixedly connected to the limiting blocks 312. The slider 307 is slidably connected to the interior of the second guide rail groove 311. The slider 307 at the bottom of the first fixing plates 306 on the front and rear sides of the bottom of the upper semicircular cover 305 can slide in the second guide rail groove 311 inside the second fixing plate 310 on the bottom of the second shell 13. In this way, the upper semicircular cover 305 and the lower semicircular cover 308 can move relative to each other, and the slider 307 sliding inside the second guide groove 311 is limited by the limit block 312 to prevent excessive sliding that causes the second shell 13 to be unable to be fixed, and to achieve wrap-around protection for the second shell 13. The second sewage hole 309 is set corresponding to the first sewage hole 212.
[0051] like Figure 1 - Figure 11As shown, the interior of the second shell 13 is fixedly connected with a nut 12, and the second shell 13 is provided to protect the nut 12 and the steel ball 15 from the outside to prevent them from being harmed by the outside. The interior of the second shell 13 is fixedly connected with a placement plate 14, and each of the two placement plates 14 is provided with a steel ball 15. The two placement plates 14 are provided to protect the steel ball 15 from the outside, so that the steel ball 15 can rotate inside the placement plate 14. The interiors of the multiple steel balls 15 are all connected with a retainer 16, and each of the steel balls 15 can be fixed with the retainer 16. The steel balls 15 are connected together, and the right side wall of the right placement plate 14 is fixedly connected with a sealing ring 18. The outer side of the sealing ring 18 is fixedly connected with an outer ring 17. The sealing effect is achieved by setting the sealing ring 18 to prevent dust from entering the interior through the sealing ring 18. The left side wall of the outer ring 17 is fixedly connected to the right end of the second shell 13. The inside of the nut 12 is engaged with the screw rod 11. The nut 12 is engaged with the screw rod 11 to drive the nut 12 to slide on the outside of the screw rod 11. The outer sides of the steel balls 15 are slidably connected to the outer side of the screw rod 11.
[0052] like Figure 1 - Figure 16 As shown, the brush 211 is arranged on the outside of the screw rod 11, and quick-release fixing mechanisms 4 are provided on both the left and right sides of the base plate 1;
[0053] The quick-release fixing mechanism 4 includes: two first shells 401, a second spring 405 and a card block 407. The two first shells 401 are fixedly connected to the left and right sides of the bottom plate 1. The first shells 401 are arranged on the left and right sides of the bottom plate 1 to support the bottom of the top storage box 301. The front and rear sides of the interior of each first shell 401 are slidably connected to the support rods 402. The rear side walls of each two support rods 402 are fixedly connected to two first springs 403. The first springs 403 are squeezed by pressing the support rods 402, and the support rods 402 are driven to rebound and reset by the first springs 403. Multiple first springs 403 are fixedly connected to the inside of the two first shells 401. A first placement groove 404 is provided inside each of the two first shells 401. The area for placing the card block 407 is provided by the first placement groove 404. The bottom ends of each two second springs 405 are fixedly connected to one The top of each of the two second springs 405 is fixedly connected to a first baffle 406 inside the first placement slot 404, and the outer side of each first baffle 406 is arranged inside the first placement slot 404. The top walls of the four clamping blocks 407 are fixedly connected to the bottom wall of the storage box 301, and the outer side of the bottom of the clamping block 407 is arranged corresponding to the first placement slot 404. When the clamping block 407 enters the interior of the first placement slot 404, the bottom of the clamping block 407 will contact the first baffle 406 and squeeze the second spring 405 through the first baffle 406. When the clamping block 407 completely enters the interior of the first placement slot 404, the support rod 402 will rebound and reset by squeezing the first spring 403, and the other side of the support rod 402 will be inserted into the interior of the clamping block 407 to fix the clamping block 407 inside the first placement slot 404 and fix the storage box 301 to the upper side wall of the first shell 401.
[0054] The present invention provides an anti-fouling ball screw assembly and a method for using the same, which specifically includes the following steps:
[0055] Step 1: The gas in the gas pipe 203 then enters the transfer pipe 204 and finally reaches the spray pipe 205. The nozzle 206 on the spray pipe 205 sprays the gas in a specific direction and pressure. Since the nozzle 206 is set in the fixed groove 207 inside the curved plate 9, the sprayed gas can effectively clean and purge the area inside and around the curved plate 9;
[0056] Step 2: When the screw 11 rotates, it drives the internal device of the second housing 13 to slide on the outside of the screw 11. The brush 211 inside the fixed cylinder 210 on the left end of the second housing 13 contacts the outside of the screw 11, and further brushes away the dirt on the screw 11 by moving. The cleaned pollutants are discharged into the interior of the curved plate 9 through the first drain hole 212 at the bottom of the fixed cylinder 210 and the second drain hole 309 at the bottom of the lower semi-circular cover 308.
[0057] Step 3: The first guide grooves 302 inside the two storage boxes 301 on the left side of the mounting block 5 and the right side of the second baffle 21 provide a moving track for the support rod 303. When protection is required, the isolation cover 304 fixed to the outer wall of the support rod 303 moves along the first guide groove 302 and is slidably connected to the top hole groove of the fixed block 10 at the bottom, thereby forming protection for the top of the bottom plate 1 and the outer side of the curved plate 9, preventing external impurities and contaminants from directly contacting and entering the interior of the curved plate 9;
[0058] Step 4: The support rod 402 inside the first shell 401 moves backward under the push of the block 407, and the first spring 403 connected to it is also compressed. When the block 407 completely enters the first placement groove 404, the support rod 402 will rebound through 403, so that the other side of the support rod 402 is inserted into the interior of the block 407, thereby firmly fixing the block 407 in the first placement groove 404, realizing a stable connection between the storage box 301 and the bottom plate 1.
[0059] It should be noted that the present invention is a fouling-proof ball screw assembly. First, the connecting tube 201 is connected to an external air pump, etc. to transport the gas to the interior of 201. After the connecting tube 201 receives the external gas, the gas will enter the delivery pipe 202 through the connecting tube 201, and then be evenly distributed to the gas pipes 203 on the front and rear sides. Then, the gas in the gas pipe 203 enters the transfer pipe 204 respectively, and finally reaches the spray pipe 205. The nozzle 206 on the spray pipe 205 sprays gas in a specific direction and pressure. Since the nozzle 206 is arranged in the fixed groove 207 inside the curved plate 9, the sprayed medium can effectively clean and purge the area inside and around the curved plate 9. When the screw 11 rotates, it will drive the internal device of the second shell 13 to slide on the outside of the screw 11. The brush 211 inside the fixed cylinder 210 on the left end of the second shell 13 contacts the outside of the screw 11, and further brushes off the dirt on the screw 11 by moving. The cleaned pollutants are discharged into the interior of the curved plate 9 through the first drain hole 212 at the bottom of the fixed cylinder 210 and the bottom 309 of 308. When the screw 11 drives the interior of the second shell 13 and the protective mechanism 3 to slide, the lower semi-circular cover 308 drives the scraper 208 and the guide plate 209 to slide inside the curved plate 9. The scraper 208 can scrape off stubborn stains and impurities attached to the inside of the curved plate 9, and the guide plate 209 can guide the impurities and the wind discharged from the nozzle 206, so that the wind discharged from the front and rear sides is guided and flows on the scraper 208 and the guide plate 209 to achieve rotation, to prevent impurities from flowing into the rear during cleaning, and to clean the surface of the scraper 208 and the guide plate 209.
[0060] The pollutants generated during the cleaning process are discharged through the second drain hole 309 at the bottom of the lower semicircular cover 308. Since the second drain hole 309 is arranged corresponding to the first drain hole 212 at the bottom of the fixed cylinder 210, the discharged pollutants can flow out smoothly and will not accumulate inside.
[0061] The cleaned pollutants will be pushed into the left side wall of the second baffle 21 , and the support block 20 will be taken out from the second baffle 21 to discharge the impurities out of the bottom plate 1 .
[0062] The first guide groove 302 inside the two storage boxes 301 on the left side of the mounting block 5 and the right side of the second baffle 21 provides a moving track for the support rod 303. When protection is needed, the isolation cover 304 fixed on the outer wall of the support rod 303 moves along the first guide groove 302 and is slidably connected to the top hole groove of the fixed block 10 at the bottom, thereby forming protection for the top of the bottom plate 1 and the outside of the curved plate 9, preventing external impurities and pollutants from directly contacting and entering the interior of the curved plate 9. When the nut 12 and the steel ball 15 inside the second shell 13 are driven to rotate and slide by 11, the outside will be set at the top of the second shell 13 through the upper semicircular cover 305, and the sliders 307 at the bottom of the first fixed plate 306 on the front and rear sides of the bottom of the upper semicircular cover 305 can slide in the second guide groove 311 inside the second fixed plate 310 on the bottom of the second shell 13. In this way, the upper semicircular cover 305 and the lower semicircular cover 308 can move relative to each other, and the slider 307 sliding inside the second guide groove 311 can be limited by the limit block 312 to prevent excessive sliding that causes the second shell 13 to be unable to be fixed on the outside, and to achieve wrap-around protection for the second shell 13.
[0063] When the storage box 301 is installed on both sides of the bottom plate 1, the block 407 at the bottom of the storage box 301 is aligned with the first placement groove 404 inside the first shell 401. During the insertion of the block 407, the block 407 will first contact the first baffle 406 and press the first baffle 406 downward. At this time, the second spring 405 connected to the first baffle 406 is compressed. At the same time, the support rod 402 inside the first shell 401 moves backward under the push of the block 407, and the first spring 403 connected thereto is also compressed. When the block 407 completely enters the first placement groove 404, the support rod 402 will rebound through the first spring 403, so that the other side of the support rod 402 is inserted into the interior of the block 407, thereby firmly fixing the block 407 in the first placement groove 404, realizing a stable connection between the storage box 301 and the bottom plate 1. When it needs to be disassembled, the support rod 402 is pressed to slide in the sliding of the first shell 401 to squeeze the first spring 403 and remove the block 407 from the first placement groove 404. When the support rod 402 is released, it will rebound. At the same time, the second spring 405 will drive the first baffle 406 to rebound, thereby closing the inlet and outlet of the first placement groove 404 to prevent external impurities from entering the interior.
[0064] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A dirt-proof ball screw assembly, characterized in that: The utility model comprises a bottom plate, an upper side wall of the bottom plate is fixedly connected to a curved plate, a second placement groove is opened inside the bottom plate, a second shell is provided inside the curved plate, and a cleaning mechanism is provided inside the second placement groove and the curved plate; the cleaning mechanism comprises a connecting pipe, two transfer pipes, a scraper and a fixed cylinder, the outer side of the connecting pipe is arranged inside the second placement groove, the front end of the connecting pipe passes through and is connected to the front side wall of the bottom plate, the right end of the connecting pipe is connected to the delivery pipe, the front and rear sides of the delivery pipe are connected to the gas pipe, the left ends of the two transfer pipes are connected to the right end of the gas pipe, and the two transfer pipes are connected to the left end of the gas pipe. The tops of the two nozzles are connected to the spray pipes, the two adapter pipes and the spray pipes are connected to the left and right sides of the arc plate, the interior of the arc plate is provided with a fixed groove, the other sides of the two spray pipes are connected to the spray heads, and the multiple spray heads are arranged inside the fixed grooves. The right end of the fixed cylinder is fixedly connected to the left end of the second shell, and a lower semicircular cover is provided on the outside of the bottom of the second shell. The upper side wall of the scraper is fixedly connected to the bottom wall of the lower semicircular cover, the right side of the scraper is fixedly connected to the guide plate, the interior of the fixed cylinder is fixedly connected to a brush, and the bottom of the fixed cylinder is provided with a first sewage discharge hole; The bottom plate and the outer side of the second shell are both provided with a protective mechanism; the protective mechanism includes two storage boxes and an upper semicircular cover, the two storage boxes are both arranged on the left side of the mounting block and the right side of the second baffle, the front and rear inner walls of the two storage boxes are provided with a first guide rail groove, the interior of each two first guide rail grooves is movably connected with a support rod, the outer side walls of the two support rods are fixedly connected with an isolation cover, the bottoms of the two isolation covers are slidably connected to the top hole grooves of the two fixed blocks, the interior of the upper semicircular cover is arranged on the top of the second shell, the front and rear sides of the bottom of the upper semicircular cover are fixedly connected with the first fixing plate, the bottom walls of the two first fixing plates are fixedly connected with sliders, and the bottom of the lower semicircular cover is provided with a second sewage hole; the front and rear sides of the top of the lower semicircular cover are fixedly connected with the second fixing plate, the interiors of the two second fixing plates are provided with a second guide rail groove, and the left side walls of the two second fixing plates The interior is fixedly connected to a limiting block, the slider is slidably connected to the interior of the second guide rail groove, and the second sewage discharge hole is corresponding to the first sewage discharge hole; the brush is arranged on the outside of the screw rod, and a quick-release fixing mechanism is provided on the left and right sides of the base plate; the quick-release fixing mechanism includes: two first shells, a second spring and a card block, the two first shells are fixedly connected to the left and right sides of the base plate, the front and rear sides of the interior of each first shell are slidably connected to a support rod, the rear side walls of each two support rods are fixedly connected to two first springs, multiple first springs are fixedly connected to the interior of the two first shells, a first placement groove is opened in the interior of each two first shells, the bottom ends of each two second springs are fixedly connected to the interior of a first placement groove, the tops of each two second springs are fixedly connected to a first baffle, and the outer side of each first baffle is arranged inside the first placement groove.
2. The anti-fouling ball screw assembly according to claim 1, characterized in that: The front and rear sides of the upper side wall of the base plate are fixedly connected with fixed blocks, and the two fixed blocks are fixedly connected to the front and rear sides of the arc plate. The left side wall of the base plate is fixedly connected with a mounting block, and the inside of the mounting block is fixedly connected with a motor, and the output end of the motor is fixedly connected to a rotating shaft, and the right end of the rotating shaft is fixedly connected to the outside with a screw rod.
3. The anti-fouling ball screw assembly according to claim 2, characterized in that: The right part of the upper side wall of the bottom plate is fixedly connected with a second baffle, the interior of the second baffle is slidably connected with a support block, the interior of the support block is fixedly connected with a fixing ring, and the right end of the screw rod is rotatably connected to the interior of the fixing ring.
4. The anti-fouling ball screw assembly according to claim 3, characterized in that: The interior of the second shell is fixedly connected with a nut, the interior of the second shell is fixedly connected with a placement plate, steel balls are provided inside every two placement plates, retainers are penetrated inside the multiple steel balls, and a sealing ring is fixedly connected to the right side wall of the right placement plate.
5. The anti-fouling ball screw assembly according to claim 4, characterized in that: The outer side of the sealing ring is fixedly connected with the outer ring, the left side wall of the outer ring is fixedly connected to the right end of the second shell, the inside of the nut is engaged with the screw rod, and the outer sides of the steel balls are slidably connected to the outer side of the screw rod.
6. The anti-fouling ball screw assembly according to claim 5, characterized in that: The top walls of the four card blocks are all fixedly connected to the bottom wall of the storage box, and the outer sides of the bottoms of the card blocks are correspondingly arranged to the first placement slots.
7. The method for using the anti-fouling ball screw assembly according to claim 6, characterized in that: The specific method includes the following steps: Step 1: The gas in the gas pipe enters the transfer pipe and finally reaches the spray pipe. The nozzle on the spray pipe sprays the gas in a specific direction and pressure. Since the nozzle is set in the fixed groove inside the curved plate, the sprayed gas can effectively clean and purge the area inside and around the curved plate; Step 2: When the screw rotates, it drives the device inside the second shell to slide on the outside of the screw. The brush inside the fixed cylinder on the left end of the second shell contacts the outside of the screw and further brushes away the dirt on the screw by moving. The cleaned pollutants are discharged into the interior of the curved plate through the first drain hole at the bottom of the fixed cylinder and the second drain hole at the bottom of the lower semi-circular cover. Step 3: The first guide grooves inside the two storage boxes on the left side of the mounting block and on the right side of the second baffle provide a moving track for the support rod. When protection is required, the isolation cover fixed to the outer wall of the support rod moves along the first guide groove and is slidably connected to the top hole groove of the fixed block at the bottom, thereby forming protection for the top of the bottom plate and the outside of the curved plate, preventing external impurities and contaminants from directly contacting and entering the interior of the curved plate; Step 4: The support rod inside the first shell moves backward under the push of the card block, and the first spring connected to it is also compressed. When the card block completely enters the first placement groove, the support rod will rebound through the first spring, so that the other side of the support rod is inserted into the interior of the card block, thereby firmly fixing the card block in the first placement groove, realizing a stable connection between the storage box and the bottom plate.
Citation Information
Patent Citations
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