A natural gas boiler cleaning device
By designing cleaning mechanisms and filter cartridge cleaning components in natural gas boilers, automatic cleaning of the boiler inner wall and filter cartridge is achieved, solving the problem of regular shutdown for cleaning in traditional technologies, solving the high costs and production interruptions in traditional technologies, and improving production efficiency and equipment service life.
Patent Information
- Application Number
- CN202411600528.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2044-11-11
AI Technical Summary
Traditional natural gas boilers need to be shut down regularly for comprehensive inspection and cleaning during use, resulting in high costs and production interruptions. In addition, the combustion exhaust gas filtration system needs to be cleaned frequently, affecting production efficiency.
A natural gas boiler cleaning device is designed, including a cleaning mechanism and a filter cartridge cleaning component. The cleaning mechanism is driven by an electric push rod to slide within the furnace body. Combined with the design of the heat pipe and filter cartridge, the boiler inner wall, heat pipe and filter cartridge are automatically cleaned to remove scale and dust and keep the exhaust unobstructed.
Delay scale accumulation, improve thermal efficiency, reduce the frequency of shutdown and maintenance, extend the service life of the filter cartridge, improve production efficiency and save energy.
Smart Images

Figure CN119412686B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of boiler equipment, and in particular relates to a natural gas boiler cleaning device. Background Art
[0002] A natural gas boiler uses natural gas as fuel to generate hot water or steam. It's widely used in residential heating, commercial buildings, and industrial production. Natural gas mixes with air in a combustion chamber and ignites, producing a high-temperature flame. The heat generated by the combustion is transferred to water through a heat exchanger, raising the water temperature or converting it into steam. The heated water or steam is then piped to locations where heat is needed, such as radiators or hot water systems. Exhaust gases from the combustion are discharged outdoors through a chimney or other exhaust system.
[0003] Over time, scale and sediment accumulate inside the boiler, forming an insulating layer that hinders efficient heat transfer. Furthermore, natural gas exhaust requires filtration before being discharged outdoors, and the filtration system requires regular cleaning to ensure proper exhaust emissions. Traditional natural gas boilers typically require a professional inspection and cleaning after a period of use. This is not only expensive but also requires downtime and delays production. However, if this is not done regularly, internal boiler piping can become clogged, potentially leading to serious production accidents. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a natural gas boiler cleaning device. The present invention can regularly clean the internal surface of the boiler during the use of the boiler, remove the scale generated on the inner wall of the boiler, delay the accumulation of scale, improve thermal efficiency, and thus save energy. At the same time, the filter cartridge can be cleaned during use to prevent dust in the combustion exhaust gas from accumulating in the filter cartridge, keep the exhaust of the combustion exhaust gas unobstructed, increase the service life of the filter cartridge, reduce the frequency of boiler shutdown for comprehensive inspection and cleaning, and effectively improve production efficiency.
[0005] The technical solution adopted to solve the above technical problems is: a natural gas boiler cleaning device, comprising a furnace body and a burner, the burner is fixedly connected to one end of the furnace body, the other end of the furnace body is provided with a smoke exhaust port, a furnace is provided in the furnace body, the burner is connected to the furnace, a cleaning mechanism is sleeved on the furnace, the cleaning mechanism is slidably connected to the furnace body, an electric push rod is fixedly connected to one end of the furnace body, and the top end of the electric push rod is fixedly connected to the cleaning mechanism;
[0006] A tempering chamber is provided at one end of the furnace, and a smoke exhaust chamber is provided at the other end of the furnace. The tempering chamber is provided in the furnace body on a side close to the burner, and the smoke exhaust chamber is provided in the furnace body on a side close to the smoke exhaust port. The tempering chamber is communicated with the furnace, and the smoke exhaust chamber is communicated with the smoke exhaust port. A plurality of heat pipes are distributed in an array around the furnace, and the tempering chamber and the smoke exhaust chamber are communicated through the heat pipes.
[0007] The top of the furnace body is provided with a water inlet and a steam outlet;
[0008] The electric push rod can drive the cleaning mechanism to slide horizontally in the furnace body.
[0009] Through the above technical solution, water is introduced into the furnace body through the water inlet, and the water is between the furnace and the inner wall of the furnace body. Then the burner introduces natural gas into the furnace for combustion. The flue gas generated by the combustion first enters the tempering chamber, then enters the exhaust chamber through the heat pipe, and is finally discharged through the exhaust port. The heat generated by the combustion of natural gas heats the water in the furnace body. At the same time, the high-temperature flue gas generated by the combustion of natural gas will also heat the water in the furnace body through the heat pipe during the process of entering the exhaust chamber. The water vapor generated by the heated water is discharged through the steam outlet. When the furnace body is heating the water, starting the electric push rod can drive the cleaning mechanism to slide horizontally in the furnace body, clean the inner wall of the furnace body, the outer wall of the furnace and the outer wall of the heat pipe that are in contact with water, remove scale, and delay the accumulation of scale, thereby reducing the frequency of boiler shutdown for comprehensive inspection and cleaning, and effectively improving production efficiency.
[0010] Furthermore, a filter cartridge is fixedly connected to the inner side of the smoke exhaust port, and the filter cartridge is fixedly arranged in the smoke exhaust chamber.
[0011] Through the above technical solution, since the filter cartridge is fixedly connected to the inner side of the smoke exhaust port and the filter cartridge is fixedly arranged in the smoke exhaust chamber, the exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber must pass through the filter cartridge before being discharged.
[0012] Furthermore, a filter cartridge cleaning component is rotatably connected in the smoke exhaust chamber, and the filter cartridge cleaning component is sleeved on the filter cartridge. The filter cartridge cleaning component includes fan blades and ash-removing plates. The filter cartridge cleaning component is fixedly provided with multiple fan blades at equal distances at one end away from the filter cartridge, and the filter cartridge cleaning component is fixedly provided with multiple ash-removing plates at equal distances at one end close to the filter cartridge.
[0013] Through the above technical solution, since the filter cartridge cleaning component is sleeved on the filter cartridge, the filter cartridge cleaning component is fixed with multiple dust-moving plates equidistantly arranged near one end of the filter cartridge, so that the filter cartridge cleaning component rotates and the dust-moving plates can move the filter cartridge, and the dust filtered and adsorbed on the filter cartridge is moved off by the dust-moving plates, thereby reducing the dust accumulated on the filter cartridge, keeping the exhaust of the combustion exhaust gas unobstructed, and increasing the service life of the filter cartridge.
[0014] Furthermore, a guide elbow is fixedly connected to the port of the heat conduction pipe in the smoke exhaust chamber, one end of the guide elbow is fixedly connected to the heat conduction pipe, and the other end of the guide elbow opens to the fan blade.
[0015] Through the above technical solution, since the filter cartridge cleaning component is rotatably connected in the smoke exhaust chamber, one end of the guide bend is fixedly connected to the heat pipe, and the opening of the other end of the guide bend points to the fan blades, so that the exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber is blown toward the fan blades through the guide bend, thereby driving the filter cartridge cleaning component to rotate.
[0016] Furthermore, the cleaning mechanism includes a substrate, a transmission ring, a first cleaning ring and a second cleaning ring, the transmission ring is rotatably connected to the substrate, the first cleaning ring is rotatably connected to the inner side of the transmission ring on the substrate, the second cleaning ring is rotatably connected to the substrate, there are multiple first cleaning rings, the first cleaning rings are sleeved on the heat pipe, the position and number of the first cleaning rings correspond one-to-one to the heat pipe, and the second cleaning rings are sleeved on the furnace.
[0017] Through the above technical solution, since there are multiple first cleaning rings, the first cleaning rings are placed on the heat pipe, the position and number of the first cleaning rings correspond one-to-one to the heat pipe, and the second cleaning ring is placed on the furnace, so that the first cleaning ring can clean the outer wall of the heat pipe, and the second cleaning ring can clean the outer wall of the furnace.
[0018] Furthermore, a helical gear ring is provided on the outer side of the transmission ring, a transmission gear ring is provided on the inner side of the transmission ring, a first driven gear ring is provided on the outer side of the first cleaning ring, and a second driven gear ring is provided on the outer side of the second cleaning ring. One side of the first driven gear ring is meshed with the transmission gear ring, and the other side of the first driven gear ring is meshed with the second driven gear ring.
[0019] Through the above technical solution, since a transmission ring gear is provided on the inner side of the transmission ring, a first driven ring gear is provided on the outer side of the first cleaning ring, and a second driven ring gear is provided on the outer side of the second cleaning ring, one side of the first driven ring gear is engaged with the transmission ring gear, and the other side of the first driven ring gear is engaged with the second driven ring gear, the rotation of the transmission ring can drive the rotation of the first cleaning ring, and the rotation of the first cleaning ring can drive the rotation of the second cleaning ring.
[0020] Furthermore, a first brush is fixedly provided at one end of the inner side of the first cleaning ring, a first scraper is fixedly provided at the other end of the inner side of the first cleaning ring, a second brush is fixedly provided at one end of the inner side of the second cleaning ring, and a second scraper is fixedly provided at the other end of the inner side of the second cleaning ring.
[0021] Through the above technical solution, since a first brush is fixedly provided at one end of the inner side of the first cleaning ring, a first scraper is fixedly provided at the other end of the inner side of the first cleaning ring, a second brush is fixedly provided at one end of the inner side of the second cleaning ring, and a second scraper is fixedly provided at the other end of the inner side of the second cleaning ring, when the first cleaning ring slides horizontally with the cleaning mechanism, the first scraper can scrape the outer wall of the heat conduction tube, when the first cleaning ring rotates, the first brush can clean the outer wall of the heat conduction tube, when the second cleaning ring slides horizontally with the cleaning mechanism, the second scraper can scrape the outer wall of the furnace, and when the second cleaning ring rotates, the second brush can clean the outer wall of the furnace.
[0022] Furthermore, a transmission assembly is provided at the top of the furnace body, and the transmission assembly includes a rack and a transmission rod. The rack is fixedly connected to the top of the furnace body, and the transmission rod is rotatably connected to the base plate. One end of the transmission rod is fixedly connected to a transmission gear, and the other end of the transmission rod is fixedly connected to a helical gear. The transmission gear is engaged with the rack, and the helical gear is engaged with the helical gear ring. The top of the electric push rod is fixedly connected to the base plate.
[0023] Through the above technical solution, since the rack is fixedly connected to the top of the furnace body, the transmission rod is rotatably connected to the base plate, one end of the transmission rod is fixedly connected to the transmission gear, and the other end of the transmission rod is fixedly connected to the helical gear, the transmission gear is engaged with the rack, the helical gear is engaged with the helical gear ring, and the top of the electric push rod is fixedly connected to the base plate, so that when the electric push rod drives the substrate to slide horizontally in the furnace body, the rack drives the transmission rod to rotate, the rotation of the transmission rod drives the helical gear to rotate, and the rotation of the helical gear drives the transmission ring to rotate, thereby driving the first cleaning ring and the second cleaning ring to rotate.
[0024] Furthermore, a bracket and an avoidance groove are provided on the top of the base plate, the transmission rod is rotatably connected to the bracket, the avoidance groove allows the rack to pass through, and a side scraper is provided on the side of the base plate.
[0025] Through the above technical solution, since a side scraper is provided on the side of the substrate, when the substrate slides horizontally in the furnace body, the side scraper can scrape the inner wall of the furnace body, cooperate with the first cleaning ring to clean the outer wall of the heat pipe, and the second cleaning ring to clean the outer wall of the furnace chamber, so that all surfaces in contact with water in the furnace body can be fully cleaned.
[0026] Furthermore, the substrate and the second cleaning ring are both provided with through grooves.
[0027] Through the above technical solution, since through grooves are provided on both the substrate and the second cleaning ring, when the cleaning mechanism slides horizontally in the furnace body, the resistance of the cleaning mechanism in the water is effectively reduced, thereby reducing energy waste. At the same time, when the cleaning mechanism slides horizontally in the furnace body to clean the furnace body, the cleaning mechanism can disturb the water in the furnace body, and descaling agent can be added to the water while the cleaning mechanism is cleaning. The disturbance of the water body by the cleaning mechanism can accelerate the diffusion of the descaling agent in the water body, thereby effectively improving the cleaning efficiency.
[0028] The beneficial effects of the present invention are as follows:
[0029] (1) When the base plate slides horizontally in the furnace body, the side scraper can scrape the inner wall of the furnace body, cooperate with the first cleaning ring to clean the outer wall of the heat pipe, and the second cleaning ring to clean the outer wall of the furnace, so that all surfaces in contact with water in the furnace body can be fully cleaned, the scale generated on the inner wall of the boiler is removed, the accumulation of scale is delayed, the thermal efficiency is improved, and energy is saved;
[0030] (2) In the present invention, the exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber is blown toward the fan blades through the guide bend, thereby driving the filter cartridge cleaning component to rotate. The dust removal plate can remove the dust adsorbed on the filter cartridge by removing the dust removal plate, thereby reducing the dust accumulation on the filter cartridge, maintaining smooth exhaust of the combustion exhaust gas, and increasing the service life of the filter cartridge.
[0031] (3) In the present invention, when the first cleaning ring slides horizontally with the cleaning mechanism, the first scraper can scrape the outer wall of the heat conduction tube; when the first cleaning ring rotates, the first brush can clean the outer wall of the heat conduction tube; when the second cleaning ring slides horizontally with the cleaning mechanism, the second scraper can scrape the outer wall of the furnace; when the second cleaning ring rotates, the second brush can clean the outer wall of the furnace. The first cleaning ring and the second cleaning ring are cleaning during the sliding and rotating processes, and the outer wall of the heat conduction tube and the outer wall of the furnace are cleaned more comprehensively, thereby effectively improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a structural schematic diagram of a natural gas boiler cleaning device of the present invention;
[0033] Figure 2 It is a cutaway perspective view of a natural gas boiler cleaning device of the present invention;
[0034] Figure 3 This is a schematic diagram of the internal structure of a natural gas boiler cleaning device of the present invention;
[0035] Figure 4 This is a schematic structural diagram of a heat conduction pipe of a natural gas boiler cleaning device of the present invention;
[0036] Figure 5This is a structural schematic diagram of a filter cartridge cleaning component of a natural gas boiler cleaning device of the present invention;
[0037] Figure 6 This is a structural schematic diagram of a filter cartridge of a natural gas boiler cleaning device of the present invention;
[0038] Figure 7 This is a schematic structural diagram of the coordination of a cleaning mechanism and a transmission assembly of a natural gas boiler cleaning device of the present invention;
[0039] Figure 8 This is a partial enlarged view of point A of a natural gas boiler cleaning device of the present invention;
[0040] Figure 9 This is a schematic structural diagram of a transmission assembly of a natural gas boiler cleaning device according to the present invention;
[0041] Figure 10 This is a schematic diagram of the exploded structure of a cleaning mechanism of a natural gas boiler cleaning device of the present invention;
[0042] Figure 11 This is a structural schematic diagram of a base plate of a natural gas boiler cleaning device of the present invention;
[0043] Figure 12 This is a structural schematic diagram of a transmission ring of a natural gas boiler cleaning device of the present invention;
[0044] Figure 13 This is a schematic structural diagram of a first cleaning ring of a natural gas boiler cleaning device according to the present invention;
[0045] Figure 14 It is a structural schematic diagram of the second cleaning ring of a natural gas boiler cleaning device of the present invention.
[0046] 1. Furnace body; 2. Cleaning mechanism; 3. Filter cartridge cleaning component; 4. Filter cartridge; 5. Transmission assembly; 6. Burner; 7. Electric push rod; 11. Water inlet; 12. Steam outlet; 13. Furnace; 14. Heat pipe; 15. Tempering chamber; 16. Smoke exhaust chamber; 141. Guide elbow; 21. Base plate; 22. Transmission ring; 23. First cleaning ring; 24. Second cleaning ring; 211. Bracket; 212. Side scraper; 213. Avoidance groove; 221. Bevel gear ring; 222. Transmission gear ring; 231. First brush; 232. First scraper; 241. Second brush; 242. Second scraper; 243. Second driven gear ring; 31. Fan blade; 32. Ash paddle; 41. Smoke exhaust port; 51. Transmission rod; 52. Rack; 511. Bevel gear; 512. Transmission gear. DETAILED DESCRIPTION
[0047] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0048] like Figure 1 - Figure 2 As shown, a natural gas boiler cleaning device includes a furnace body 1 and a burner 6. The burner 6 is fixedly connected to one end of the furnace body 1. A smoke exhaust port 41 is provided at the other end of the furnace body 1. A furnace 13 is provided in the furnace body 1. The burner 6 is connected to the furnace 13. A cleaning mechanism 2 is sleeved on the furnace 13 and slidably connected to the furnace body 1. An electric push rod 7 is fixedly connected to one end of the furnace body 1, and the top end of the electric push rod 7 is fixedly connected to the cleaning mechanism 2.
[0049] A tempering chamber 15 is provided at one end of the furnace 13, and a smoke exhaust chamber 16 is provided at the other end of the furnace 13. The tempering chamber 15 is provided on a side of the furnace body 1 close to the burner 6, and the smoke exhaust chamber 16 is provided on a side of the furnace body 1 close to the smoke exhaust port 41. The tempering chamber 15 is in communication with the furnace 13, and the smoke exhaust chamber 16 is in communication with the smoke exhaust port 41. A plurality of heat pipes 14 are distributed in an array around the periphery of the furnace 13, and the tempering chamber 15 and the smoke exhaust chamber 16 are in communication with each other through the heat pipes 14.
[0050] A water inlet 11 and a steam outlet 12 are provided on the top of the furnace body 1;
[0051] The electric push rod 7 can drive the cleaning mechanism 2 to slide horizontally in the furnace body 1.
[0052] In this embodiment, water is introduced into the furnace body 1 through the water inlet 11, and the water is between the furnace 13 and the inner wall of the furnace body 1. Then the burner 6 introduces natural gas into the furnace 13 for combustion. The flue gas generated by the combustion first enters the tempering chamber 15, and then enters the exhaust chamber 16 through the heat pipe 14, and is finally discharged through the exhaust port 41. The heat generated by the combustion of natural gas heats the water in the furnace body 1. At the same time, the high-temperature flue gas generated by the combustion of natural gas will also heat the water in the furnace body 1 during the process of passing to the exhaust chamber 16. The water vapor generated by the heated water is discharged through the steam outlet 12. When the furnace body 1 is heating the water, starting the electric push rod 7 can drive the cleaning mechanism 2 to slide horizontally in the furnace body 1, and clean the surfaces of the inner wall of the furnace body 1, the outer wall of the furnace 13 and the outer wall of the heat pipe 14 that are in contact with water, remove scale, and delay the accumulation of scale, thereby reducing the frequency of boiler shutdown for comprehensive inspection and cleaning, and effectively improving production efficiency.
[0053] like Figure 2 - Figure 6 As shown, the inner side of the smoke exhaust port 41 is fixedly connected to the filter cartridge 4, and the filter cartridge 4 is fixedly arranged in the smoke exhaust chamber 16;
[0054] A filter cartridge cleaning component 3 is rotatably connected in the smoke exhaust chamber 16 and is sleeved on the filter cartridge 4. The filter cartridge cleaning component 3 includes fan blades 31 and dust-removing plates 32. A plurality of fan blades 31 are fixedly provided at an end of the filter cartridge cleaning component 3 away from the filter cartridge 4 at equal intervals, and a plurality of dust-removing plates 32 are fixedly provided at an end of the filter cartridge cleaning component 3 close to the filter cartridge 4 at equal intervals.
[0055] A guide elbow 141 is fixedly connected to the end of the heat pipe 14 in the smoke exhaust chamber 16 . One end of the guide elbow 141 is fixedly connected to the heat pipe 14 , and the other end of the guide elbow 141 opens toward the fan blades 31 .
[0056] In this embodiment, the exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber 16 needs to pass through the filter cartridge 4 before being discharged through the smoke exhaust port 41. As the filter cartridge 4 filters for a long time, dust will accumulate on the surface of the filter cartridge 4, affecting the passability of the filter cartridge 4. The exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber 16 is blown toward the fan blades 31 through the guide bend 141, thereby driving the filter cartridge cleaning component 3 to rotate, and the dust-prying plate 32 can pry the filter cartridge 4, and the dust filtered and adsorbed on the filter cartridge 4 is pried off by the dust-prying plate 32, thereby reducing the dust accumulated on the filter cartridge 4, keeping the exhaust of the combustion exhaust gas unobstructed, and increasing the service life of the filter cartridge 4.
[0057] like Figure 2 as well as Figure 7 - Figure 14 As shown, the cleaning mechanism 2 includes a base plate 21, a transmission ring 22, a first cleaning ring 23, and a second cleaning ring 24. The transmission ring 22 is rotatably connected to the base plate 21, the first cleaning ring 23 is rotatably connected to the inner side of the transmission ring 22 on the base plate 21, and the second cleaning ring 24 is rotatably connected to the base plate 21. There are multiple first cleaning rings 23, and the first cleaning rings 23 are sleeved on the heat pipes 14. The positions and numbers of the first cleaning rings 23 correspond one-to-one to the heat pipes 14. The second cleaning rings 24 are sleeved on the furnace 13.
[0058] A helical gear ring 221 is provided on the outside of the transmission ring 22, a transmission gear ring 222 is provided on the inside of the transmission ring 22, a first driven gear ring is provided on the outside of the first cleaning ring 23, and a second driven gear ring 243 is provided on the outside of the second cleaning ring 24. One side of the first driven gear ring is meshed with the transmission gear ring 222, and the other side of the first driven gear ring is meshed with the second driven gear ring 243;
[0059] A first brush 231 is fixedly provided at one end of the inner side of the first cleaning ring 23, and a first scraper 232 is fixedly provided at the other end of the inner side of the first cleaning ring 23. A second brush 241 is fixedly provided at one end of the inner side of the second cleaning ring 24, and a second scraper 242 is fixedly provided at the other end of the inner side of the second cleaning ring 24.
[0060] A transmission assembly 5 is provided at the top of the furnace body 1. The transmission assembly 5 includes a rack 52 and a transmission rod 51. The rack 52 is fixedly connected to the top of the furnace body 1. The transmission rod 51 is rotatably connected to the base plate 21. One end of the transmission rod 51 is fixedly connected to a transmission gear 512. The other end of the transmission rod 51 is fixedly connected to a bevel gear 511. The transmission gear 512 meshes with the rack 52. The bevel gear 511 meshes with the bevel gear ring 221. The top of the electric push rod 7 is fixedly connected to the base plate 21.
[0061] A bracket 211 and an avoidance groove 213 are provided on the top of the base plate 21 . The transmission rod 51 is rotatably connected to the bracket 211 . The avoidance groove 213 allows the rack 52 to pass through. A side scraper 212 is provided on the side of the base plate 21 .
[0062] In this embodiment, when the electric push rod 7 drives the substrate 21 to slide horizontally in the furnace body 1, the rack 52 drives the transmission rod 51 to rotate, the rotation of the transmission rod 51 drives the bevel gear 511 to rotate, and the rotation of the bevel gear 511 drives the transmission ring 22 to rotate, thereby driving the first cleaning ring 23 and the second cleaning ring 24 to rotate;
[0063] When the first cleaning ring 23 slides horizontally with the cleaning mechanism 2, the first scraper 232 can scrape the outer wall of the heat conducting tube 14. When the first cleaning ring 23 rotates, the first brush 231 can clean the outer wall of the heat conducting tube 14. When the second cleaning ring 24 slides horizontally with the cleaning mechanism 2, the second scraper 242 can scrape the outer wall of the furnace 13. When the second cleaning ring 24 rotates, the second brush 241 can clean the outer wall of the furnace 13.
[0064] When the substrate 21 slides horizontally in the furnace body 1, the side scraper 212 can scrape the inner wall of the furnace body 1, cooperate with the first cleaning ring 23 to clean the outer wall of the heat pipe 14, and the second cleaning ring 24 to clean the outer wall of the furnace chamber 13, so that all surfaces in contact with water in the furnace body 1 can be fully cleaned.
[0065] like Figure 2 as well as Figure 7 - Figure 14 As shown, both the base plate 21 and the second cleaning ring 24 are provided with through grooves.
[0066] In this embodiment, the setting of the through groove effectively reduces the resistance of the cleaning mechanism 2 in the water when the cleaning mechanism 2 slides horizontally in the furnace body 1, thereby reducing energy waste. At the same time, when the cleaning mechanism 2 slides horizontally in the furnace body 1 to clean the furnace body 1, the cleaning mechanism 2 can disturb the water in the furnace body 1, and a descaling agent can be added to the water while the cleaning mechanism 2 is cleaning. The disturbance of the water body by the cleaning mechanism 2 can accelerate the diffusion of the descaling agent in the water body, thereby effectively improving the cleaning efficiency.
[0067] Working principle:
[0068] During operation, water is introduced into the furnace body 1 through the water inlet 11. The water is located between the furnace chamber 13 and the inner wall of the furnace body 1. Then, the burner 6 introduces natural gas into the furnace chamber 13 for combustion. The flue gas generated by the combustion first enters the tempering chamber 15 and then enters the exhaust chamber 16 through the heat pipe 14. The heat generated by the combustion of natural gas heats the water in the furnace body 1. At the same time, the high-temperature flue gas generated by the combustion of natural gas will also heat the water in the furnace body 1 during the process of entering the exhaust chamber 16. The water vapor generated by the heated water is discharged through the steam outlet 12.
[0069] The exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber 16 needs to pass through the filter cartridge 4 before being discharged through the smoke exhaust port 41. However, as the filter cartridge 4 filters for a long time, dust will accumulate on the surface of the filter cartridge 4, affecting the permeability of the filter cartridge 4. The exhaust gas generated by the combustion of natural gas entering the smoke exhaust chamber 16 is blown toward the fan blades 31 through the guide elbow 141, thereby driving the filter cartridge cleaning component 3 to rotate. The dust-moving plate 32 can move the filter cartridge 4, and the dust filtered and adsorbed on the filter cartridge 4 is moved off by the dust-moving plate 32, thereby reducing the dust accumulated on the filter cartridge 4, maintaining smooth exhaust of the combustion exhaust gas, and extending the service life of the filter cartridge 4.
[0070] When the furnace body 1 needs to be cleaned during the operation of the boiler, a descaling agent is added to the water, and then the electric push rod 7 is started. The electric push rod 7 drives the cleaning mechanism 2 to slide back and forth horizontally in the furnace body 1. The disturbance of the water body by the cleaning mechanism 2 can accelerate the diffusion of the descaling agent in the water body, effectively improving the cleaning efficiency;
[0071] At this time, the rack 52 drives the transmission rod 51 to rotate, the rotation of the transmission rod 51 drives the bevel gear 511 to rotate, the rotation of the bevel gear 511 drives the transmission ring 22 to rotate, thereby driving the first cleaning ring 23 and the second cleaning ring 24 to rotate;
[0072] When the first cleaning ring 23 slides horizontally with the cleaning mechanism 2, the first scraper 232 can scrape the outer wall of the heat conducting tube 14. When the first cleaning ring 23 rotates, the first brush 231 can clean the outer wall of the heat conducting tube 14. When the second cleaning ring 24 slides horizontally with the cleaning mechanism 2, the second scraper 242 can scrape the outer wall of the furnace 13. When the second cleaning ring 24 rotates, the second brush 241 can clean the outer wall of the furnace 13.
[0073] When the substrate 21 slides horizontally in the furnace body 1, the side scraper 212 can scrape the inner wall of the furnace body 1, cooperate with the first cleaning ring 23 to clean the outer wall of the heat pipe 14, and the second cleaning ring 24 to clean the outer wall of the furnace 13, so as to achieve comprehensive cleaning of all surfaces in contact with water in the furnace body 1, effectively remove scale, and delay the accumulation of scale, thereby reducing the frequency of boiler shutdown for comprehensive inspection and cleaning, and effectively improving production efficiency.
[0074] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.
Claims
1. A natural gas boiler cleaning device, comprising a furnace body (1) and a burner (6), characterized in that: The burner (6) is fixedly connected to one end of the furnace body (1), and a smoke exhaust port (41) is provided at the other end of the furnace body (1). A furnace (13) is provided in the furnace body (1), and the burner (6) is communicated with the furnace (13). A cleaning mechanism (2) is sleeved on the furnace (13), and the cleaning mechanism (2) is slidably connected in the furnace body (1). An electric push rod (7) is fixedly connected to one end of the furnace body (1), and the top end of the electric push rod (7) is fixedly connected to the cleaning mechanism (2); A tempering chamber (15) is provided at one end of the furnace (13), and a smoke exhaust chamber (16) is provided at the other end of the furnace (13); the tempering chamber (15) is provided on a side of the furnace body (1) close to the burner (6), and the smoke exhaust chamber (16) is provided on a side of the furnace body (1) close to the smoke exhaust port (41); the tempering chamber (15) is communicated with the furnace (13), and the smoke exhaust chamber (16) is communicated with the smoke exhaust port (41); a plurality of heat pipes (14) are distributed in an array around the periphery of the furnace (13), and the tempering chamber (15) and the smoke exhaust chamber (16) are communicated through the heat pipes (14); The top of the furnace body (1) is provided with a water inlet (11) and a steam outlet (12); The electric push rod (7) is capable of driving the cleaning mechanism (2) to slide horizontally within the furnace body (1); A filter cartridge (4) is fixedly connected to the inner side of the smoke exhaust port (41), and the filter cartridge (4) is fixedly arranged in the smoke exhaust chamber (16); A filter cartridge cleaning component (3) is rotatably connected in the smoke exhaust chamber (16), and the filter cartridge cleaning component (3) is sleeved on the filter cartridge (4). The filter cartridge cleaning component (3) includes a fan blade (31) and an ash-moving plate (32). The filter cartridge cleaning component (3) is fixedly provided with a plurality of fan blades (31) at equal intervals on one end away from the filter cartridge (4), and is fixedly provided with a plurality of ash-moving plates (32) at equal intervals on one end close to the filter cartridge (4). A guide bend (141) is fixedly connected to the end of the heat conduction pipe (14) in the smoke exhaust chamber (16), one end of the guide bend (141) is fixedly connected to the heat conduction pipe (14), and the other end of the guide bend (141) is opened toward the fan blade (31); The cleaning mechanism (2) comprises a base plate (21), a transmission ring (22), a first cleaning ring (23) and a second cleaning ring (24); the transmission ring (22) is rotatably connected to the base plate (21); the first cleaning ring (23) is rotatably connected to the inner side of the transmission ring (22) on the base plate (21); the second cleaning ring (24) is rotatably connected to the base plate (21); there are a plurality of first cleaning rings (23); the first cleaning rings (23) are sleeved on the heat conducting pipe (14); the position and number of the first cleaning rings (23) correspond one-to-one to the heat conducting pipe (14); and the second cleaning rings (24) are sleeved on the furnace (13); A helical gear ring (221) is provided on the outer side of the transmission ring (22), a transmission gear ring (222) is provided on the inner side of the transmission ring (22), a first driven gear ring is provided on the outer side of the first cleaning ring (23), and a second driven gear ring (243) is provided on the outer side of the second cleaning ring (24), one side of the first driven gear ring is meshed with the transmission gear ring (222), and the other side of the first driven gear ring is meshed with the second driven gear ring (243); A transmission assembly (5) is provided at the top of the furnace body (1), and the transmission assembly (5) comprises a rack (52) and a transmission rod (51); the rack (52) is fixedly connected to the top of the furnace body (1); the transmission rod (51) is rotatably connected to the base plate (21); one end of the transmission rod (51) is fixedly connected to a transmission gear (512); the other end of the transmission rod (51) is fixedly connected to a bevel gear (511); the transmission gear (512) meshes with the rack (52); the bevel gear (511) meshes with the bevel gear ring (221); and the top end of the electric push rod (7) is fixedly connected to the base plate (21).
2. A natural gas boiler cleaning device according to claim 1, characterized in that: A first brush (231) is fixedly provided at one end of the inner side of the first cleaning ring (23), and a first scraper (232) is fixedly provided at the other end of the inner side of the first cleaning ring (23); a second brush (241) is fixedly provided at one end of the inner side of the second cleaning ring (24), and a second scraper (242) is fixedly provided at the other end of the inner side of the second cleaning ring (24).
3. A natural gas boiler cleaning device according to claim 1, characterized in that: A bracket (211) and an avoidance groove (213) are provided on the top of the base plate (21); the transmission rod (51) is rotatably connected to the bracket (211); the avoidance groove (213) allows the rack (52) to pass through; and a side scraper (212) is provided on the side of the base plate (21).
4. A natural gas boiler cleaning device according to claim 1, characterized in that: Through grooves are provided on the base plate (21) and the second cleaning ring (24).
Citation Information
Patent Citations
Self-cleaning mechanism of heat exchange tube on waste heat boiler
CN115752080A
Vehicle-mounted movable high-dryness flue gas two-return-stroke steam-injection boiler and using method thereof
CN116877971A