Engineering mechanical equipment management control system and method

Abstract

The invention discloses an engineering mechanical equipment management control system and method. The system comprises a first information acquisition unit, a second information acquisition unit, an equipment management unit, a judgment unit, a maintenance instruction sending unit and a storage unit, the first information acquisition unit is used for acquiring real-time basic information of the equipment; the second information acquisition unit is used for acquiring constant basic information of the equipment and the workshop; the equipment management unit is used for recording operation conditions and equipment states of all equipment, recording workshop access information of the equipment, making a maintenance plan and reporting equipment maintenance; the judgment unit is used for judging whether the equipment needs to be submitted for maintenance based on the real-time basic information and the equipment warranty age limit; the maintenance instruction sending unit is used for sending an instruction to the maintenance management unit and submitting the instruction to a management office to maintain the equipment; the large and medium-sized mechanical equipment management system can perform intelligent management on large and medium-sized mechanical equipment, and realizes scientific and reasonable equipment management.

Description

Technical Field

[0001] The present invention relates to the field of equipment management systems, and in particular to a management control system and method for engineering machinery equipment. Background Art

[0002] At present, most large-scale construction machinery and equipment such as tower cranes and cement mixers are purchased by engineering equipment management companies and then leased to construction parties to achieve profit. The construction parties do not need to purchase new construction machinery and equipment. Both parties achieve their desired expectations and realize mutual benefit and win-win results.

[0003] However, some large-scale engineering equipment management companies have purchased more and more engineering machinery and equipment, resulting in many loopholes in management. For example, during the leasing process, the leasing time, leasing site, type and quantity of leased engineering equipment can only be determined by the contract, while the number of equipment maintenance times and maintenance time need to be recorded by a dedicated person, which is prone to errors and wastes manpower and material resources. At the same time, other important information about the engineering equipment cannot be recorded in real time.

[0004] The traditional process of recording the use or rental of engineering equipment needs to be recorded by a dedicated person on a computer or paper record sheet. This recording method is prone to errors and cannot update the status of the rented equipment in real time. At the same time, it is also impossible to call up the information of the rented equipment at any time, which is very inconvenient. At the same time, during the maintenance and shutdown period of the equipment, personnel are also required to record the maintenance time and downtime on a computer or paper record sheet, which is very troublesome. In addition, paper record sheets are easy to lose and difficult to save. Therefore, it is necessary to design an efficient and convenient mechanical equipment management system to ensure that the number of omissions in the management process of engineering machinery and equipment is greatly reduced, and effectively prevent the management technology from being in place due to errors or omissions, causing production accidents and other hazards. Summary of the invention

[0005] In view of the above problems, the present invention provides a construction machinery equipment management control system and method, which solves the problems that traditional construction equipment cannot meet the requirements of real-time status retrieval of equipment and cannot view the status of leased equipment in real time during leasing and management.

[0006] The technical solution adopted by the present invention is: an engineering machinery equipment management and control system, comprising: A first information acquisition unit is used to acquire real-time basic information of the equipment and the workshop, wherein the real-time basic information includes equipment operation status, remaining fuel / power, real-time operating temperature of the equipment and startup time; The second information acquisition unit is used to acquire constant basic information of the equipment and the workshop, wherein the constant basic information includes the equipment's factory date, warranty period and person in charge information; The equipment management unit includes an operation management unit, an import and export management unit and a maintenance management unit. The operation management unit is used to record the operation status and equipment state of each equipment based on the real-time basic information obtained by the first information acquisition unit; and to monitor the equipment operation state in real time to form real-time equipment operation data. The import and export management unit is used to record the equipment in and out of the workshop information, specifically the equipment in and out of the workshop time, the reason for entering and leaving the workshop, the downtime and the actual operation time. The maintenance management unit is used to formulate a maintenance plan and report the equipment maintenance based on the real-time basic information obtained by the first information acquisition unit and the equipment warranty period obtained by the second information acquisition unit; A judgment unit, used to judge whether the equipment needs to be reported for equipment maintenance based on real-time basic information and equipment warranty period; The maintenance instruction issuing unit is used to issue instructions to the maintenance management unit when the equipment needs to be reported for maintenance based on the judgment unit, and report to the management office for maintenance of the equipment; The storage unit is used to store the real-time basic information of the first information acquisition unit and the constant basic information of the second information acquisition unit, and to update the last maintenance time of a certain equipment in real time based on the equipment maintenance instruction reported issued by the maintenance instruction issuing unit.

[0007] Furthermore, the real-time basic information is actually the instant information of the device during operation, and the information is refreshed in real time at the first information acquisition unit; The constant basic information is actually fixed information of the device and does not change with the working time of the device.

[0008] Furthermore, the import and export management unit is also used to record equipment rental information, including the expected rental period of the equipment, the actual rental time of the equipment, the expected return date of the equipment and the actual return date of the equipment. The equipment rental information is used to record the equipment during the rental period and is not included in the daily information record of the equipment.

[0009] Furthermore, the maintenance plan is formulated based on the equipment warranty period information and the real-time basic information of the equipment, specifically: Determine whether the equipment has reached the warranty period based on the equipment warranty information, and form an equipment efficiency change diagram based on the real-time basic information of the equipment; The judgment unit judges whether the equipment working efficiency gradually decreases with time based on the equipment work efficiency change diagram. When the equipment working efficiency is lower than the set threshold, the judgment result is fed back to the maintenance management unit, and the maintenance management unit formulates a maintenance plan; The maintenance order issuing unit reports the maintenance plan to the management office for equipment maintenance.

[0010] Furthermore, a method for managing construction machinery equipment includes: Acquire first information data of a certain device, wherein the first information data includes device identification information, remaining fuel / power, device operation status, real-time operating temperature of the device, and startup time; Acquire second information data, wherein the second information data includes user information, person in charge information, equipment service life and warranty period; Based on the first information data of a certain device, the remaining oil / electricity and the operating temperature of the device are monitored and recorded in real time to obtain the real-time operation data of the certain device; Based on the first information data and the second information data of a certain equipment, the checking content includes the corresponding workshop, the person in charge information and the user information; Generate a monitoring result of a device based on the first information data and the second information data of the device; Based on the monitoring results and the equipment service life information, determine whether the equipment needs maintenance.

[0011] Furthermore, the real-time operation data is stored according to the monitoring time sequence and the certain device.

[0012] Furthermore, the checking of the first information data and the second information data of a certain equipment also includes whether the equipment is leased and the equipment leasing information. The purpose of the checking work is to implement the responsibility of the production workshop and to strictly control the safe production of the equipment.

[0013] Furthermore, it includes a server, including at least one processor, and a memory communicatively connected to the processor, wherein the memory stores commands executable by the at least one processor so that the at least one processor can execute the engineering machinery equipment management control method.

[0014] Furthermore, it includes a computer-readable storage medium storing a computer program, and the computer program implements the engineering machinery equipment management and control method when executed by a processor.

[0015] Advantages of the present invention: The present invention can intelligently manage various types of large and medium-sized mechanical equipment owned by engineering machinery equipment management companies or units, meet the needs of equipment identity recognition of engineering machinery equipment, basic information of users and persons in charge, equipment driving / working temperature and other basic equipment information and compare them with previously recorded information, prevent engineering accidents caused by improper management processes and methods, implement intelligent recording and real-time updating, realize scientific and rational equipment management, and reduce the output of manpower and material resources.

[0016] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

[0018] Figure 1 It is a system structure diagram of a management and control system for engineering machinery equipment; Figure 2 It is another system structure diagram of a management and control system for engineering machinery equipment; Figure 3 The invention is a flow chart of a method for managing and controlling engineering machinery equipment. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0020] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] refer to Figures 1 to 3 , a construction machinery equipment management control system and method, comprising The first information acquisition unit is used to acquire real-time basic information of the equipment and the workshop, and the real-time basic information includes the equipment operation status, the remaining fuel / power, the real-time operating temperature of the equipment and the time it has been powered on. It should be noted that in the first information acquisition unit, the remaining fuel / power and the real-time operating temperature of the equipment are detected in real time by relevant sensors, and the time it has been powered on is self-calculated by the system's own clock; The second information acquisition unit is used to acquire constant basic information of the equipment and the workshop, wherein the constant basic information includes the equipment's factory date, warranty period and person in charge information; The equipment management unit includes an operation management unit, an import and export management unit and a maintenance management unit. The operation management unit is used to record the operation status and equipment state of each equipment based on the real-time basic information obtained by the first information acquisition unit; and to monitor the equipment operation state in real time to form real-time equipment operation data. The import and export management unit is used to record the equipment in and out of the workshop information, specifically the equipment in and out of the workshop time, the reason for entering and leaving the workshop, the downtime and the actual operation time. The maintenance management unit is used to formulate a maintenance plan and report the equipment maintenance based on the real-time basic information obtained by the first information acquisition unit and the equipment warranty period obtained by the second information acquisition unit; A judgment unit, used to judge whether the equipment needs to be reported for equipment maintenance based on real-time basic information and equipment warranty period; The maintenance instruction issuing unit is used to issue instructions to the maintenance management unit when the equipment needs to be reported for maintenance based on the judgment unit, and report to the management office for maintenance of the equipment; The storage unit is used to store the real-time basic information of the first information acquisition unit and the constant basic information of the second information acquisition unit, and to update the last maintenance time of a certain equipment in real time based on the equipment maintenance instruction reported issued by the maintenance instruction issuing unit.

[0022] The real-time basic information is actually the real-time information of the device during operation, and the information is refreshed in real time at the first information acquisition unit; The constant basic information is actually fixed information of the device and does not change with the working time of the device.

[0023] The import and export management unit is also used to record equipment rental information, including the expected equipment rental period, the actual equipment rental time, the expected equipment return date and the actual equipment return date. The equipment rental information is used to record the equipment during the rental period and is not included in the daily information record of the equipment.

[0024] The maintenance plan is formulated based on the equipment warranty period information and the real-time basic information of the equipment, specifically: Determine whether the equipment has reached the warranty period based on the equipment warranty information, and form an equipment efficiency change diagram based on the real-time basic information of the equipment; The judgment unit judges whether the equipment working efficiency gradually decreases with time based on the equipment work efficiency change diagram. When the equipment working efficiency is lower than the set threshold, the judgment result is fed back to the maintenance management unit, and the maintenance management unit formulates a maintenance plan; The maintenance order issuing unit reports the maintenance plan to the management office for equipment maintenance.

[0025] refer to Figure 3 , a construction machinery equipment management method, comprising: Acquire first information data of a certain device, wherein the first information data includes device identification information, remaining fuel / power, device operation status, real-time operating temperature of the device, and startup time; Acquire second information data, wherein the second information data includes user information, person in charge information, equipment service life and warranty period; Based on the first information data of a certain device, the remaining oil / electricity and the operating temperature of the device are monitored and recorded in real time to obtain the real-time operation data of the certain device; Based on the first information data and the second information data of a certain equipment, the checking content includes the corresponding workshop, the person in charge information and the user information; Generate a monitoring result of a device based on the first information data and the second information data of the device; Based on the monitoring results and the equipment service life information, determine whether the equipment needs maintenance.

[0026] The real-time operation data is stored according to the monitoring time sequence and the certain device.

[0027] The checking of the first information data and the second information data of a certain equipment also includes whether the equipment is leased and the equipment leasing information. The purpose of the checking work is to implement the responsibility of the production workshop and to strictly control the safe production of the equipment.

[0028] A server includes at least one processor and a memory communicatively connected to the processor, wherein the memory stores commands executable by the at least one processor so that the at least one processor can execute a method for managing and controlling engineering machinery equipment.

[0029] A computer-readable storage medium stores a computer program, wherein the computer program implements a method for managing and controlling construction machinery equipment when executed by a processor.

[0030] The present invention provides a construction machinery equipment management control system and method, which can be applied to construction machinery equipment management companies, factories with a large number of construction equipment that need to be managed, and other places. Compared with the traditional manual recording method, the present invention can perform intelligent management of various large and medium-sized mechanical equipment, meet the equipment identity recognition of construction machinery equipment, the basic information of users and persons in charge, the basic equipment information such as equipment driving / working temperature, etc., and compare it with the previously recorded information, prevent engineering accidents caused by improper management processes and methods, implement intelligent recording and real-time updating, realize scientific and rational equipment management, and reduce the output of manpower and material resources.

[0031] According to an embodiment of the present invention, a construction machinery equipment management control system and method are provided. It should be noted that the steps shown in the flowchart in the accompanying drawings of the specification can be executed in a server including at least one processor, and although a logical order is shown in the flowchart, in some cases, the steps shown or described can be executed in an order different from that shown here.

[0032] Figure 3 is a flow chart of a method for managing and controlling construction machinery equipment according to the present invention, such as Figure 3 As shown, the method comprises the following steps: Step S101, obtaining first information data of a certain device, wherein the first information data includes device identification information, remaining fuel / power, device operation status, real-time operating temperature of the device and startup time; In the technical solution provided in the above step S101 of the present invention, the device identification information is input in advance when the device enters the factory, and the main source of the device identification information is the nameplate and manual on the device, including the device name, function, factory time and other information; The information such as the remaining oil / electricity, the real-time operating temperature of the equipment, etc. is extracted by relevant sensors; Step S102, obtaining second information data, wherein the second information data includes user information, person in charge information, equipment service life and warranty period; In the technical solution provided in step S102, the main purpose of obtaining the user information and the person in charge information is to determine the person in charge of production and the operator to avoid inadequate responsibility when errors occur; The service life and warranty period of the equipment are determined by the warranty certificate and instruction manual issued by the manufacturer of the equipment when it is shipped. Step S103, based on the first information data of a certain device, real-time monitoring and recording of the remaining fuel / power and the device operating temperature are performed to obtain real-time operation data of the certain device; In the technical solution provided in step S103 of the present invention, the real-time operation data of a certain device is displayed differently on each device and is updated instantly. The latest data always overwrites the previous data, but each set of historical data will be stored in the storage unit; Step S104, checking the first information data and the second information data of a certain device, the checking content includes the corresponding workshop, the person in charge information and the user information; Step S105, generating a monitoring result of a certain device based on the first information data and the second information data of the device; In the technical solution provided in the above step S105 of the present invention, the monitoring result is mainly used to facilitate the subsequent maintenance management unit, the judgment unit and the maintenance instruction issuing unit to make a reasonable judgment on whether the equipment should be repaired; The interval for generating the monitoring results of the device is based on artificial settings. Under normal circumstances, the monitoring is performed once a week. When the device is of the type that operates at a high frequency and high power and is very prone to damage, the frequency can be appropriately increased. It should be noted that when the monitoring frequency is too low, it is necessary to average all the data obtained during the monitoring process to reduce the frequency of errors in the monitoring results; Step S106, judging whether the equipment needs maintenance based on the monitoring results and the equipment service life information; In the technical solution provided in the above step S106 of the present invention, the monitoring result is obtained from step S105, the equipment service life information is obtained from the second information acquisition unit, and the equipment warranty life information needs to be obtained from the second information unit. The detailed process of determining whether the equipment needs maintenance is as follows: Determine whether the equipment has reached the warranty period based on the equipment warranty information, and form an equipment efficiency change diagram based on the real-time basic information of the equipment; If the device has reached the warranty period and needs to be repaired, proceed to the next step; The judging unit judges whether the working efficiency of the equipment gradually decreases with time based on the equipment working efficiency change diagram; When the equipment working efficiency is lower than the set threshold, the judgment result is fed back to the maintenance management unit, and the maintenance management unit formulates a maintenance plan; The maintenance order issuing unit reports the maintenance plan to the management office for equipment maintenance.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A construction machinery equipment management and control system, characterized in that: include: A first information acquisition unit is used to acquire real-time basic information of the equipment and the workshop, wherein the real-time basic information includes equipment operation status, remaining fuel / power, real-time operating temperature of the equipment and startup time; The second information acquisition unit is used to acquire constant basic information of the equipment and the workshop, wherein the constant basic information includes the equipment's factory date, warranty period and person in charge information; The equipment management unit includes an operation management unit, an import and export management unit and a maintenance management unit. The operation management unit is used to record the operation status and equipment state of each equipment based on the real-time basic information obtained by the first information acquisition unit; and to monitor the equipment operation state in real time to form real-time equipment operation data. The import and export management unit is used to record the equipment in and out of the workshop information, specifically the equipment in and out of the workshop time, the reason for entering and leaving the workshop, the downtime and the actual operation time. The maintenance management unit is used to formulate a maintenance plan and report the equipment maintenance based on the real-time basic information obtained by the first information acquisition unit and the equipment warranty period obtained by the second information acquisition unit; A judgment unit, used to judge whether the equipment needs to be reported for equipment maintenance based on real-time basic information and equipment warranty period; The maintenance instruction issuing unit is used to issue instructions to the maintenance management unit when the equipment needs to be reported for maintenance based on the judgment unit, and report to the management office for maintenance of the equipment; The storage unit is used to store the real-time basic information of the first information acquisition unit and the constant basic information of the second information acquisition unit, and to update the last maintenance time of a certain equipment in real time based on the equipment maintenance instruction reported issued by the maintenance instruction issuing unit.

2. The engineering machinery equipment management and control system according to claim 1, characterized in that: The real-time basic information is actually the real-time information of the device during operation, and the information is refreshed in real time at the first information acquisition unit; The constant basic information is actually fixed information of the device and does not change with the working time of the device.

3. The engineering machinery equipment management and control system according to claim 1, characterized in that: The import and export management unit is also used to record equipment rental information, including the expected equipment rental period, the actual equipment rental time, the expected equipment return date and the actual equipment return date. The equipment rental information is used to record the equipment during the rental period and is not included in the daily information record of the equipment.

4. The engineering machinery equipment management and control system according to claim 1, characterized in that: The maintenance plan is formulated based on the equipment warranty period information and the real-time basic information of the equipment, specifically: Determine whether the equipment has reached the warranty period based on the equipment warranty information, and form an equipment efficiency change diagram based on the real-time basic information of the equipment; The judgment unit judges whether the equipment working efficiency gradually decreases with time based on the equipment work efficiency change diagram. When the equipment working efficiency is lower than the set threshold, the judgment result is fed back to the maintenance management unit, and the maintenance management unit formulates a maintenance plan; The maintenance order issuing unit reports the maintenance plan to the management office for equipment maintenance.

5. A method for managing construction machinery and equipment, characterized in that: include: Acquire first information data of a certain device, wherein the first information data includes device identification information, remaining fuel / power, device operation status, real-time operating temperature of the device, and startup time; Acquire second information data, wherein the second information data includes user information, person in charge information, equipment service life and warranty period; Based on the first information data of a certain device, the remaining oil / electricity and the operating temperature of the device are monitored and recorded in real time to obtain the real-time operation data of the certain device; Based on the first information data and the second information data of a certain equipment, the checking content includes the corresponding workshop, the person in charge information and the user information; Generate a monitoring result of a device based on the first information data and the second information data of the device; Based on the monitoring results and the equipment service life information, determine whether the equipment needs maintenance.

6. The engineering machinery equipment management and control method according to claim 5, characterized in that: The real-time operation data is stored according to the monitoring time sequence and the certain device.

7. The engineering machinery equipment management and control method according to claim 5, characterized in that: The checking of the first information data and the second information data of a certain equipment also includes whether the equipment is leased and the equipment leasing information. The purpose of the checking work is to implement the responsibility of the production workshop and to strictly control the safe production of the equipment.

8. A server, characterized in that: It includes at least one processor and a memory communicatively connected to the processor, wherein the memory stores commands executable by the at least one processor so that the at least one processor can execute an engineering machinery equipment management and control method as described in any one of claims 5 to 7.

9. A computer-readable storage medium storing a computer program, characterized in that: When the computer program is executed by a processor, an engineering machinery equipment management and control method as described in any one of claims 5 to 7 is implemented.

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