Fully automatic silicon carbide module plastic sealing system

By installing the material rack loading device on the material rack transfer device in the semiconductor plastic sealing system, the problem of small space above the frame transmission device and material transmission device is solved, and the system is conveniently adjusted and maintained, meeting the production needs of silicon carbide modules.

CN119419144BActive Publication Date: 2025-05-09ZHUOCHENG MICROELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510012554.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-05-09
Estimated Expiration
2045-01-06

AI Technical Summary

Technical Problem

In the prior art, the space above the frame transmission device and material transmission device of the semiconductor plastic sealing system is small, resulting in inconvenient system adjustment and maintenance, and cannot meet the production needs of silicon carbide modules.

Method used

The material rack loading device is installed on the material rack loading device, so that the material rack loading device drives the material rack loading device to move, freeing the space above the material sheet loading device and the rubber particle loading device, and improving the system adjustment and maintenance conditions.

Benefits of technology

By releasing the upper space, the adjustment and maintenance convenience of the plastic sealing system is improved, and the production needs of silicon carbide modules are met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a fully automatic silicon carbide module plastic sealing system, which belongs to the field of semiconductor production equipment. The plastic sealing system includes: a material rack loading device, a material rack unloading device, a material rack transfer device, a frame loading device, a material loading device, a preheating device, a hot pressing device and a cutting and unloading device. The frame loading device, the material loading device, the hot pressing device and the cutting and unloading device are distributed along the first transverse path, the material rack transfer device is extended along the second transverse path, the second transverse path is set at the side of the first transverse path, the material rack loading device and the material rack unloading device are installed on the material rack transfer device, and the material rack transfer device is used to drive the material rack loading device and the material rack unloading device to move between the second transverse path and the first transverse path. The present invention solves the problem that the space above the frame transmission device and the material transmission device in the prior art is small, which is not conducive to the adjustment and maintenance of the plastic sealing system, so that the plastic sealing system can meet the production needs of the silicon carbide module.
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Description

Technical Field

[0001] The invention belongs to the field of semiconductor production equipment, in particular to a fully automatic silicon carbide module plastic packaging system. Background Art

[0002] The Chinese invention patent with application publication number: CN 115938986 A, application publication date: 2023.04.07, invention title: A semiconductor plastic packaging automatic feeding system records that the semiconductor plastic packaging automatic feeding system includes: a first base and a second base arranged adjacent to each other; a feeding platform, a frame feeding device and a material feeding device are arranged on the top of the first base, the feeding platform is used to support the plastic packaging material rack, the frame feeding device and the material feeding device are respectively used for automatically feeding the lead frame and the plastic packaging material, and the plastic packaging material rack is provided with a plurality of frame unloading ports and feeding pipes respectively corresponding to the application The lead frame and the plastic encapsulation material are placed at limited positions; the frame transmission device and the material transmission device are respectively arranged at the top of the first base and located on both sides of the loading platform; the material rack loading device and the material rack transfer device are arranged at the top of the first base; the material rack loading device is used to position and load the lead frame and the plastic encapsulation material from the frame transmission device and the material transmission device to the frame unloading port and the feeding pipe respectively; the hot pressing device is arranged on the second base; the material rack transfer device is used to position and transfer the plastic encapsulation material rack together with the lead frame and the plastic encapsulation material to the mold cavity of the hot pressing device. The material rack loading device is arranged at the top of the first base, and the material rack loading device is used to position and load the lead frame and the plastic encapsulation material from the frame transmission device and the material transmission device to the frame unloading port and the feeding pipe respectively, which leads to the problem that the space above the frame transmission device and the material transmission device is small, which is not conducive to the adjustment and maintenance of the plastic encapsulation system.

[0003] Compared with traditional silicon-based semiconductors, silicon carbide modules have the advantages of low energy consumption and high efficiency, but they have the problem of unstable performance. Therefore, the frequency of optimizing and adjusting the structure of silicon carbide modules is relatively high, and the plastic packaging system of silicon carbide modules also needs to frequently change the corresponding structure according to the optimization and adjustment of the silicon carbide modules. Therefore, the existing technology cannot meet the production needs of silicon carbide modules. Summary of the invention

[0004] Purpose of the invention: To provide a fully automatic silicon carbide module plastic sealing system, which installs a material rack feeding device on a material rack transferring device, so that the material rack transferring device drives the material rack feeding device to move, thereby releasing the space above the sheet feeding device and the granule feeding device, thereby solving the problem that the space above the frame transmission device and the material transmission device in the prior art is small, which is not conducive to the adjustment and maintenance of the plastic sealing system, so that the plastic sealing system can meet the production requirements of the silicon carbide module.

[0005] The technical solution of the present invention is: the fully automatic silicon carbide module plastic packaging system includes: a material rack loading device, a material rack unloading device, a material rack transfer device, a frame loading device, a material loading device, a preheating device, a hot pressing device and a cutting and unloading device.

[0006] The frame feeding device, the material feeding device, the hot pressing device and the cutting and unloading device are distributed along the first transverse path.

[0007] The rack transfer device is extended along a second transverse path, and the second transverse path is arranged at a lateral position of the first transverse path.

[0008] The preheating device is arranged on the second transverse path.

[0009] The material rack loading device and the material rack unloading device are installed on the material rack transferring device, and the material rack transferring device is used to drive the material rack loading device and the material rack unloading device to move between the second transverse path and the first transverse path.

[0010] In a further embodiment, the frame loading device includes: a frame box, a frame box material rack, a frame box material receiving mechanism, a frame pushing mechanism and a frame transmission mechanism.

[0011] The frame box is arranged in the frame box material rack, the frame box material receiving mechanism is arranged on one side of the frame box material rack, the frame pushing mechanism is arranged on one side of the frame box material receiving mechanism, and the frame transmission device is arranged on the other side of the frame box material receiving mechanism.

[0012] The frame box material receiving mechanism comprises: a material receiving longitudinal moving mechanism, a material receiving lifting mechanism installed on the material receiving longitudinal moving mechanism, and a frame box clamping mechanism installed on the material receiving lifting mechanism, wherein the frame box clamping mechanism is used to clamp and move the frame box.

[0013] When the frame box clamping mechanism drives the frame box to move to a predetermined position, the frame pushing mechanism is used to move the frame in the frame box to the frame transmission mechanism.

[0014] In a further embodiment, the frame transmission mechanism includes: a frame transfer track, a frame longitudinal movement component, a track rotation component, a frame placement track, a frame lateral movement component, a frame vertical movement component and a frame clamping component.

[0015] The frame transfer track is arranged on the side of the frame box material receiving mechanism away from the frame pushing mechanism, the frame longitudinal moving component is arranged on the side of the frame transfer track away from the frame box material receiving mechanism, the track rotating component is installed on the frame longitudinal moving component, the frame placement track is installed on the track rotating component, and the frame longitudinal moving component is used to drive the frame placement track to move in the direction of the second transverse path.

[0016] The frame transverse moving component is arranged at the side of the frame longitudinal moving component. The frame transverse moving component, the frame vertical moving component and the frame clamping component are connected in sequence. The frame clamping component is used to clamp the frame from the thickness direction of the frame, which greatly simplifies the structure of the frame clamping component, reduces its volume, further releases the space above the frame placement track, and the frame clamping component can adapt to more models of frames.

[0017] The frame transfer rail and the frame placement rail are provided with rail grooves, and the rail grooves of the frame placement rails are also provided with positioning grooves. The frame longitudinal moving assembly and the rail rotating assembly are used to drive the frame placement rail to move and rotate, so that the frame on the frame placement rail is coordinated with the material rack loading device. Compared with the prior art of adjusting the angle and position of the material rack loading device to coordinate with the frame position, the structure of the material rack loading device is greatly simplified, its weight is reduced, and the cantilever structure stability of the material rack transfer device is improved.

[0018] In a further embodiment, the material feeding device includes: a material feeding mechanism, a top plate, a material discharging mechanism, a blowing member, a material pushing mechanism, a material lifting mechanism, a material longitudinal moving mechanism, a material turning mechanism and a material positioning fixture.

[0019] The feeding mechanism, the top plate and the discharging mechanism are arranged in sequence, and the blowing member is arranged above the top plate.

[0020] The height of the top plate close to one end of the feeding mechanism is greater than the height close to one end of the feeding mechanism.

[0021] The blowing piece is used to connect to the air source device, and the blowing piece is used to blow air to the upright rubber particles from above one end of the top plate close to the mechanism toward above one end of the top plate close to the feeding mechanism.

[0022] The material pushing mechanism is arranged on one side of the material discharging mechanism, and the material lifting mechanism is arranged on the other side of the material discharging mechanism. The material lifting mechanism, the material longitudinal moving mechanism, the material turning mechanism and the material positioning fixture are connected in sequence, and are connected to the air source device through the blowing piece of the push plate feeding mechanism of the prior art, so that the blowing piece blows from one end of the top plate close to the mechanism above the feeding mechanism toward the other end of the top plate close to the feeding mechanism to blow down the rubber particles standing vertically on the feeding mechanism, so that the blown-down rubber particles fall into the material bin of the feeding mechanism, or roll along the top plate to the discharging mechanism, thereby reducing the probability of coarser rubber particles getting stuck and causing low feeding efficiency.

[0023] In a further embodiment, the feeding mechanism includes: a silo, a fixed plate, a push plate and a power member.

[0024] A plurality of the fixed plates are arranged in sequence between the material bin and the material discharge mechanism in a stepped manner, a push plate is arranged between every two of the fixed plates, and the power member is connected to the push plate.

[0025] The bottom wall of the silo is provided with a first dust discharge hole, and the bottom end of the silo is used to connect with a vacuum device so that the first dust discharge hole is connected with the vacuum device.

[0026] A second dust removal hole is provided at the top of the fixed plate, and the bottom or side of the fixed plate is used to connect to a vacuum device so that the second dust removal hole is connected to the vacuum device. The rubber particles in the silo and on the fixed plate can be dusted through the first dust removal hole and the second dust removal hole.

[0027] In a further embodiment, the discharging mechanism includes: a discharging motor, a conveyor belt, a height stop plate and a return channel.

[0028] The conveyor belt is arranged at one end of the top plate away from the feeding mechanism, the discharge motor is connected to the conveyor belt, the height stop plate is arranged at one end of the conveyor belt, one end of the return channel is arranged on the side of the height stop plate, and the other end thereof extends to the feeding mechanism.

[0029] The distance between the height baffle plate and the conveyor belt is greater than the diameter of the rubber particles, and the distance between the height baffle plate and the conveyor belt is less than the height of the rubber particles. The height baffle plate can be used to block the rubber particles standing on the conveyor belt to the return channel.

[0030] In a further embodiment, the rack transfer device includes: a transfer transverse moving mechanism, a transfer transverse frame, a transfer longitudinal moving mechanism, a transfer longitudinal frame and a transfer vertical moving mechanism connected in sequence.

[0031] The material rack transfer device comprises: two transfer transverse racks, a transfer longitudinal moving mechanism, a transfer longitudinal rack and a transfer vertical moving mechanism.

[0032] The two transfer transverse frames are installed on the transfer transverse moving mechanism, and the two groups of transfer longitudinal moving mechanisms, the transfer longitudinal frame and the transfer vertical moving mechanism are respectively installed on the transfer transverse frame.

[0033] The transfer transverse movement mechanism is extended along the second transverse path.

[0034] The transfer longitudinal movement mechanism is used to drive the transfer vertical movement mechanism to move between the second transverse path and the first transverse path.

[0035] The material rack loading device is installed on one transfer vertical moving mechanism, and the material rack unloading device is installed on another transfer vertical moving mechanism.

[0036] In a further embodiment, the transfer longitudinal movement mechanism includes a transfer longitudinal gear rack mechanism and a transfer longitudinal guide rail mechanism installed on the transfer transverse frame, and a transfer longitudinal motor installed on the transfer longitudinal gear rack mechanism.

[0037] The racks and guide rails of the longitudinal gear and rack mechanism and the longitudinal guide rail mechanism are installed on both sides of the inner wall of the transverse frame of the transfer, the gears and guides of the longitudinal gear and rack mechanism and the longitudinal guide rail mechanism are installed on both sides of the longitudinal frame of the transfer, the rack and guide rail are arranged between the gears and the guide rails, and the longitudinal motor of the transfer is installed at the end of the longitudinal frame of the transfer away from the first transverse path. Compared with the prior art that extends the rack and guide rail into the first transverse path, through the cooperation between the motor, rack, guide rail, gear and guide rail, the rack and guide rail can realize the transfer of the frame and the rubber particles without extending into the first transverse path, further releasing the space above the sheet feeding device and the rubber particle feeding device.

[0038] In a further embodiment, the preheating device is installed on a transfer transverse frame, and the preheating device is arranged under the transfer longitudinal moving mechanism. The transfer longitudinal moving mechanism, the transfer vertical moving mechanism and the material rack loading device cooperate to place the frame on the preheating device for preheating. The preheating device is moved to a position cooperating with the hot pressing device through the transfer transverse moving mechanism, and then the frame on the preheating device is moved to the hot pressing device through the material rack loading device and the material rack transfer device. Preheating is performed during the movement, thereby reducing the preheating waiting time and improving the processing efficiency.

[0039] In a further embodiment, the material rack loading device includes: a frame clamping mechanism installed on the material rack transfer device.

[0040] The frame clamping mechanism comprises: a frame clamping frame, a vertical elastic member, a vertical movable plate, a transverse cylinder and a clamping claw assembly.

[0041] The frame clamping frame is installed on the material rack transfer device, the vertical elastic member and the transverse cylinder are installed on the frame clamping frame, the vertical movable plate is installed on the vertical elastic member, the claw assembly is installed on the transverse cylinder, and the vertical elastic member is arranged between the transverse cylinder and the claw assembly.

[0042] When the claw assembly contacts the lower surface of the frame, the vertical elastic member applies a downward force to the upper surface of the frame through the vertical movable plate. Compared with the prior art, the cooperation of the vertical elastic member and the claw assembly can reduce the use of one vertical cylinder, which not only reduces the cost, but also reduces the weight borne by the cantilever structure formed when the transfer longitudinal frame extends to the first horizontal path, thereby improving the working stability of the material rack transfer device.

[0043] The beneficial effect of the present invention is as follows: the present application installs the material rack loading device and the material rack unloading device on the material rack transferring device, so that the material rack transferring device is used to drive the material rack loading device and the material rack unloading device to move between the second transverse path and the first transverse path. When the material rack transferring device drives the material rack loading device to move to the second transverse path, the preheating device, the hot pressing device and the cutting and unloading device, the space above the sheet loading device and the pellet loading device can be released, which solves the problem that the space above the frame transmission device and the material transmission device in the prior art is small, which is not conducive to the adjustment and maintenance of the plastic sealing system, so that the plastic sealing system can meet the production requirements of the silicon carbide module. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is an axonometric diagram of the overall distribution of the internal devices of the hidden frame of the present invention.

[0045] Figure 2 It is an axonometric schematic diagram of the frame feeding device of the present invention.

[0046] Figure 3 The present invention Figure 2 A local enlarged schematic diagram of point A.

[0047] Figure 4 It is an axonometric schematic diagram of the material feeding device of the present invention.

[0048] Figure 5 The present invention Figure 4 A partial enlarged schematic diagram of point B.

[0049] Figure 6 It is an axonometric schematic diagram of the material rack transfer device of the present invention.

[0050] Figure 7 It is another perspective axonometric schematic diagram of the material rack transfer device of the present invention.

[0051] Figure 8 It is an axonometric schematic diagram of the frame clamping mechanism of the material rack loading device of the present invention.

[0052] The reference numerals shown in the figure are: material rack loading device 1, frame clamping mechanism 11, frame clamping frame 111, vertical elastic member 112, vertical moving plate 113, horizontal cylinder 114, claw assembly 115, material clamping mechanism 12, material rack transfer device 2, transfer horizontal moving mechanism 21, transfer horizontal frame 22, transfer longitudinal moving mechanism 23, transfer longitudinal frame 24, transfer vertical moving mechanism 25, frame loading device 3, frame box material rack 31, frame box receiving mechanism 32, frame pushing mechanism 33, frame transmission mechanism 34, frame transfer rail 341, frame longitudinal moving assembly 342, frame placement rail 343, rail groove 3431, fixed Positioning slot 3432, frame transverse moving assembly 344, frame vertical moving assembly 345, frame clamping assembly 346, material loading device 4, material loading mechanism 41, material bin 411, fixed plate 412, push plate 413, top plate 42, material discharging mechanism 43, discharging motor 431, conveyor belt 432, height stop plate 433, return channel 434, blowing part 44, material pushing mechanism 45, material lifting mechanism 46, material longitudinal moving mechanism 47, material turning mechanism 48, material positioning fixture 49, hot pressing device 5, cutting and unloading device 6, preheating device 7, material rack unloading device 8, first transverse path 100, second transverse path 200. DETAILED DESCRIPTION

[0053] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0054] The present application discloses a fully automatic silicon carbide module plastic sealing system, which is provided with control devices such as sensors and PLCs. The sensors, electric components and pneumatic components are connected to the control devices, and are controlled by the control devices to perform automatic plastic sealing. The material rack feeding device is installed on the material rack transfer device, so that the material rack transfer device drives the material rack feeding device to move, thereby releasing the space above the sheet feeding device and the granule feeding device, solving the problem that the space above the frame transmission device and the material transmission device in the prior art is small, which is not conducive to the adjustment and maintenance of the plastic sealing system, so that the plastic sealing system can meet the production requirements of the silicon carbide module.

[0055] like Figure 1-8 The fully automatic silicon carbide module plastic packaging system shown includes: a material rack loading device 1, a material rack unloading device 8, a material rack transfer device 2, a frame loading device 3, a material loading device 4, a preheating device 7, a hot pressing device 5 and a cutting and unloading device 6, which also includes a frame on which the above devices are installed to achieve action coordination.

[0056] The frame loading device 3, the material loading device 4, the hot pressing device 5 and the cutting and unloading device 6 are arranged along the Figure 1 The first transverse paths 100 are shown to be distributed.

[0057] Material rack transfer device 2 Figure 1 The second transverse path 200 is extended and arranged at a side position of the first transverse path 100 .

[0058] The preheating device 7 is arranged on the second transverse path 200 .

[0059] The rack loading device 1 and the rack unloading device 8 are installed on the rack transfer device 2, and the rack transfer device 2 is used to drive the rack loading device 1 and the rack unloading device 8 to move between the second transverse path 200 and the first transverse path 100.

[0060] Regarding the frame loading device 3, as Figure 1-3 The frame loading device 3 shown includes: a frame box, a frame box material rack 31, a frame box material receiving mechanism 32, a frame pushing mechanism 33 and a frame transmission mechanism 34.

[0061] The frame box is arranged in the frame box material rack 31 , the frame box receiving mechanism 32 is arranged on one side of the frame box material rack 31 , the frame pushing mechanism 33 is arranged on one side of the frame box receiving mechanism 32 , and the frame transmission device is arranged on the other side of the frame box receiving mechanism 32 .

[0062] The frame box material receiving mechanism 32 includes: a material receiving longitudinal moving mechanism, a material receiving lifting mechanism installed on the material receiving longitudinal moving mechanism, and a frame box clamping mechanism installed on the material receiving lifting mechanism, and the frame box clamping mechanism is used to clamp and move the frame box.

[0063] When the frame box clamping mechanism drives the frame box to move to a predetermined position, the frame pushing mechanism 33 is used to move the frame in the frame box to the frame transport mechanism 34 .

[0064] The frame box material rack 31 includes a full material rack and an empty material rack, and both the full material rack and the empty material rack are provided with a frame box longitudinal conveying mechanism. The full material rack drives the frame box to move toward the frame box receiving mechanism 32 through the frame box longitudinal conveying mechanism, and the empty material rack drives the frame box to move away from the frame box receiving mechanism 32 through the frame box longitudinal conveying mechanism. The frame box longitudinal conveying mechanism can be a synchronous belt mechanism, or it can be a conveying mechanism such as a screw mechanism, a gear rack mechanism, etc.

[0065] The frame box receiving mechanism 32 and the frame pushing mechanism 33 belong to the prior art and are not limited here.

[0066] like Figure 2 and 3The frame transmission mechanism 34 shown includes: a frame transfer rail 341, a frame longitudinal movement component 342, a rail rotation component, a frame placement rail 343, a frame lateral movement component 344, a frame vertical movement component 345 and a frame clamping component 346.

[0067] The frame transfer track 341 is arranged on the side of the frame box material receiving mechanism 32 away from the frame pushing mechanism 33, the frame longitudinal moving component 342 is arranged on the side of the frame transfer track 341 away from the frame box material receiving mechanism 32, the track rotation component is installed on the frame longitudinal moving component 342, the frame placement track 343 is installed on the track rotation component, and the frame longitudinal moving component 342 is used to drive the frame placement track 343 to move in the direction of the second transverse path 200.

[0068] The frame transverse moving assembly 344 is arranged at the side of the frame longitudinal moving assembly 342. The frame transverse moving assembly 344, the frame vertical moving assembly 345 and the frame clamping assembly 346 are connected in sequence. The frame clamping assembly 346 is used to clamp the frame from the thickness direction of the frame.

[0069] The frame transfer rail 341 and the frame placement rail 343 are provided with rail grooves 3431 , and the rail groove 3431 of the frame placement rail 343 is also provided with positioning grooves 3432 .

[0070] exist Figure 2 In the illustrated embodiment, a frame transfer rail 341 and two frame placement rails 343 are provided. When two frames are placed on one frame placement rail 343, a frame transverse moving assembly 344 is used to drive the other frame placement rail 343 to align with the frame transfer rail 341. When a frame is placed on each of the two frame placement rails 343, the frame placement rails 343 are extended a predetermined distance in the direction of the second transverse path 200 by the frame longitudinal moving assembly 342, and then the two frame placement rails 343 are driven to rotate by the rail rotating assembly so that the position of the frame matches the material rack loading device 1.

[0071] The frame longitudinal moving component 342, the frame lateral moving component 344, the frame vertical moving component 345 and the frame clamping component 346 can be electric moving mechanisms such as gear rack mechanisms, screw mechanisms, synchronous belt mechanisms or electric cylinders, or pneumatic moving mechanisms such as cylinders, and the frame clamping component 346 is a clamping cylinder.

[0072] Compared with the prior art of clamping the frame from the width or length direction of the frame, the volume of the frame clamping assembly 346 is greatly reduced, and the moving tracks of the frame longitudinal moving assembly 342 and the frame transverse moving assembly 344 are below and to the side of the frame placement track 343. The frame longitudinal moving assembly 342 can move the frame placement track 343 out from under the frame clamping assembly 346, which can free up the space above the frame placement track 343, making it convenient to adjust the model of the frame placement track 343 according to the size of the silicon carbide module.

[0073] Compared with the square positioning groove 3432 of the frame placement rack in the prior art, the rail groove 3431 cooperates with the frame clamping assembly 346 to clamp the frame from the thickness direction of the frame, so that when the frame is long, the frame clamping assembly 346 can support the side of the frame away from the frame clamping assembly 346 when clamping the frame.

[0074] Regarding the material feeding device 4, as Figure 4 and 5 The material feeding device 4 shown includes: a material feeding mechanism 41, a top plate 42, a material discharging mechanism 43, a blowing member 44, a material pushing mechanism 45, a material lifting mechanism 46, a material longitudinal moving mechanism 47, a material turning mechanism 48 and a material positioning fixture 49.

[0075] The feeding mechanism, the top plate 42 and the discharging mechanism are arranged in sequence, and the blowing member 44 is arranged above the top plate 42 .

[0076] The height of the top plate 42 close to one end of the loading mechanism is greater than the height close to one end of the loading mechanism.

[0077] The blowing member 44 is used to connect to the air source device, and the blowing member 44 is used to blow air to the upright rubber particles from above the end of the top plate 42 close to the mechanism toward above the end of the top plate 42 close to the feeding mechanism.

[0078] The material pushing mechanism 45 is arranged on one side of the material discharging mechanism 43, and the material lifting mechanism 46 is arranged on the other side of the material discharging mechanism 43. The material lifting mechanism 46, the material longitudinal moving mechanism 47, the material turning mechanism 48 and the material positioning fixture 49 are connected in sequence.

[0079] In this embodiment, the distance between the blowing layer of the blowing member 44 and the top plate 42 is ≥ the diameter of the rubber particles, and the distance between the blowing layer of the blowing member 44 and the top plate 42 is < the height of the rubber particles, so that the blowing member 44 only blows down the vertical rubber particles.

[0080] like Figure 5 The feeding mechanism shown includes: a material bin 411, a fixing plate 412, a push plate 413 and a power part.

[0081] A plurality of fixed plates 412 are sequentially arranged in a stepped manner between the material bin 411 and the material discharging mechanism. A push plate 413 is arranged between every two fixed plates 412 , and the power member is connected to the push plate 413 .

[0082] A first dust discharge hole is provided on the bottom wall of the silo 411 , and the bottom end of the silo 411 is used to connect to a vacuum device so that the first dust discharge hole is in communication with the vacuum device.

[0083] A second dust exhaust hole is provided at the top of the fixing plate 412, and a bottom or side end of the fixing plate 412 is used to connect to a vacuum device so that the second dust exhaust hole is connected to the vacuum device.

[0084] like Figure 5 The discharging mechanism shown includes: a discharging motor 431 , a conveyor belt 432 , a height stop plate 433 and a return channel 434 .

[0085] The conveyor belt 432 is arranged at one end of the top plate 42 away from the feeding mechanism, the discharge motor 431 is connected to the conveyor belt 432, the height stop plate 433 is arranged at one end of the conveyor belt 432, one end of the return channel 434 is arranged on the side of the height stop plate 433, and the other end thereof extends to the feeding mechanism.

[0086] The distance between the height baffle plate 433 and the conveyor belt 432 is greater than the diameter of the rubber particles, and the distance between the height baffle plate 433 and the conveyor belt 432 is less than the height of the rubber particles.

[0087] like Figure 5 The side wall of the height baffle plate 433 is set at an obtuse angle to the forward direction of the conveyor belt 432. When the upright rubber particles move to the height baffle plate 433, they will be blocked by the height baffle plate 433 and move into the return channel 434, and then move into the material bin 411 of the loading mechanism through the return channel 434.

[0088] Regarding the rack transfer device 2, as shown in FIG. Figure 6 and 7 The rack transfer device 2 shown includes: a transfer transverse moving mechanism 21, a transfer transverse frame 22, a transfer longitudinal moving mechanism 23, a transfer longitudinal frame 24 and a transfer vertical moving mechanism 25 which are connected in sequence.

[0089] The rack transfer device 2 comprises: two transfer transverse racks 22 , a transfer longitudinal moving mechanism 23 , a transfer longitudinal rack 24 and a transfer vertical moving mechanism 25 .

[0090] Two transfer transverse frames 22 are installed on the transfer transverse moving mechanism 21 , and two groups of transfer longitudinal moving mechanisms 23 , a transfer longitudinal frame 24 and a transfer vertical moving mechanism 25 are installed on the transfer transverse frames 22 , respectively.

[0091] The transfer lateral movement mechanism 21 is extended along the second lateral path 200 .

[0092] The transfer longitudinal movement mechanism 23 is used to drive the transfer vertical movement mechanism 25 to move between the second transverse path 200 and the first transverse path 100 .

[0093] The material rack loading device 1 is installed on one transfer vertical moving mechanism 25 , and the material rack unloading device 8 is installed on another transfer vertical moving mechanism 25 .

[0094] The transfer transverse moving mechanism 21 includes a transfer transverse gear rack mechanism and a transfer transverse guide rail mechanism arranged in parallel, and a transfer transverse motor installed on the transfer transverse gear rack mechanism, and the transfer vertical moving mechanism 25 is a vertical cylinder.

[0095] The transfer longitudinal movement mechanism 23 includes a transfer longitudinal gear rack mechanism and a transfer longitudinal guide rail mechanism installed on the transfer transverse frame 22, and a transfer longitudinal motor installed on the transfer longitudinal gear rack mechanism.

[0096] The racks and guide rails of the transferring longitudinal gear rack mechanism and the transferring longitudinal guide rail mechanism are installed on both sides of the inner wall of the transferring transverse frame 22, the gears and guide members of the transferring longitudinal gear rack mechanism and the transferring longitudinal guide rail mechanism are installed on both sides of the transferring longitudinal frame 24, the racks and guide rails are arranged between the gears and guide members, and the transferring longitudinal motor is installed at one end of the transferring longitudinal frame 24 away from the first transverse path 100.

[0097] The gears of the longitudinal gear rack mechanism are installed on the end of the longitudinal frame 24 away from the first transverse path 100, and the gears and guide members of the longitudinal guide rail mechanism are correspondingly arranged and located at both ends of the side of the longitudinal frame 24, so that two gears are provided on each side of the end of the longitudinal frame 24 away from the first transverse path 100, and guide members are provided on the two gears, so that the two gears and the guide members are arranged in a triangular distribution, and the rack and the guide rail are arranged between the two gears and one guide member, wherein the guide member is a roller or a slider.

[0098] Regarding the preheating device 7, Figure 6 The preheating device 7 shown is installed on the transfer horizontal frame 22, and the preheating device 7 is arranged below the transfer longitudinal moving mechanism 23. The preheating device 7 is distributed with preheating grooves that match the frame. The preheating grooves are provided with rubber particle avoidance holes to facilitate the placement of the frame.

[0099] Regarding the rack loading device 1, as Figure 7 and 8 The material rack loading device 1 shown includes: a frame clamping mechanism 11 installed on the material rack transfer device 2.

[0100] like Figure 8The frame clamping mechanism 11 shown includes: a frame clamping frame 111 , a vertical elastic member 112 , a vertical movable plate 113 , a horizontal cylinder 114 and a claw assembly 115 .

[0101] The frame clamping frame 111 is installed on the material rack transferring device 2, the vertical elastic member 112 and the horizontal cylinder 114 are installed on the frame clamping frame 111, the vertical moving plate 113 is installed on the vertical elastic member 112, the claw assembly 115 is installed on the horizontal cylinder 114, and the vertical elastic member 112 is arranged between the horizontal cylinder 114 and the claw assembly 115.

[0102] When the claw assembly 115 contacts the lower surface of the frame, the vertical elastic member 112 applies a downward force to the upper surface of the frame through the vertical moving plate 113 .

[0103] The vertical elastic member 112 is a spring, and a middle support rib is provided between the two track grooves 3431 of the frame placement track 343. The middle support rib extends along the extension direction of the track groove 3431 and is used to support the bottom of the frame when the vertical moving plate 113 contacts the frame.

[0104] The material rack loading device 1 also includes a material clamping mechanism 12. In other embodiments, the frame clamping mechanism 11 and the material clamping mechanism 12 can be the same as the frame clamping mechanism 11 and the material clamping mechanism 12 in the Chinese invention patent with application publication number: CN 115938986 A, application publication date: 2023.04.07, invention name: A semiconductor plastic packaging automatic feeding system.

[0105] Regarding the material rack unloading device 8 , the material rack unloading device 8 is also provided with a frame clamping mechanism 11 , and the frame clamping mechanism 11 of the material rack unloading device 8 has the same structure as the frame clamping mechanism 11 of the material rack unloading device 8 .

[0106] Regarding the hot pressing device 5 and the cutting and blanking device 6, the hot pressing device 5 and the cutting and blanking device 6 belong to the prior art and are not limited here.

[0107] Working method: First, the frame loading device 3 and the material loading device 4 move the frame and the rubber pellets to the predetermined positions respectively, and then the rack transfer device 2 moves the rack loading device 1 to the top of the frame loading device 3 and the material loading device 4 to take the frame and the rubber pellets, and the rack transfer device 2 and the rack loading device 1 move the frame on the frame loading device 3 to the preheating device 7, as shown in FIG. Figure 1 The material positioning jig 49 shown is arranged between the frame feeding device 3 and the hot pressing device 5, further releasing the space above the material positioning jig 49. The frame can be placed on the preheating device 7 first, and then the pellets can be taken out, and the frame can be preheated during the pellet taking process.

[0108] Then the rack transferring device 2 drives the preheating device 7, the frame and the rubber particles to move to the corresponding position of the hot pressing device 5, and then the rubber particles and the frame are moved to the hot pressing device 5 through the rack transferring device 2 and the rack loading device 1, and then the rack transferring device 2 drives the rack loading device 1 back to the top of the frame loading device 3 and the material loading device 4. In the process of the rack transferring device 2 driving the preheating device 7, the frame and the rubber particles to move, the frame is placed on the preheating device 7 for preheating, and the rubber particles can be temporarily stored on the preheating device 7 or clamped by the material clamping mechanism 12.

[0109] After the hot pressing device 5 processes the frame and the granules into products, the rack transfer device 2 drives the rack unloading device 8 to move the products on the hot pressing device 5 to the cutting and unloading device 6, and the cutting and unloading device 6 removes the flow channel and unloads the products.

[0110] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes may be made to it in form and detail without departing from the spirit and scope of the present invention as defined in the appended claims.

Claims

1. Fully automatic silicon carbide module plastic packaging system, characterized by: include: Rack loading device, rack unloading device, rack transfer device, frame loading device, material loading device, preheating device, hot pressing device and cutting unloading device; The frame loading device, the material loading device, the hot pressing device and the cutting and unloading device are distributed along the first transverse path; The rack transfer device is extended along a second transverse path, and the second transverse path is arranged at a side position of the first transverse path; The preheating device is arranged on the second transverse path, and the preheating device is installed on the material rack transfer device, and the material rack transfer device is used to drive the preheating device to move along the second transverse path; The material rack loading device and the material rack unloading device are installed on the material rack transferring device, and the material rack transferring device is used to drive the material rack loading device and the material rack unloading device to move between the second transverse path and the first transverse path.

2. The fully automatic silicon carbide module plastic packaging system according to claim 1, characterized in that: The frame loading device comprises: a frame box, a frame box material rack, a frame box receiving mechanism, a frame pushing mechanism and a frame transmission mechanism; The frame box is arranged in the frame box material rack, the frame box receiving mechanism is arranged on one side of the frame box material rack, the frame pushing mechanism is arranged on one side of the frame box receiving mechanism, and the frame transmission device is arranged on the other side of the frame box receiving mechanism; The frame box material receiving mechanism comprises: a material receiving longitudinal moving mechanism, a material receiving lifting mechanism installed on the material receiving longitudinal moving mechanism, and a frame box clamping mechanism installed on the material receiving lifting mechanism, wherein the frame box clamping mechanism is used to clamp and move the frame box; When the frame box clamping mechanism drives the frame box to move to a predetermined position, the frame pushing mechanism is used to move the frame in the frame box to the frame transmission mechanism.

3. The fully automatic silicon carbide module plastic packaging system according to claim 2, characterized in that: The frame transmission mechanism comprises: a frame transfer track, a frame longitudinal movement assembly, a track rotation assembly, a frame placement track, a frame lateral movement assembly, a frame vertical movement assembly and a frame clamping assembly; The frame transfer track is arranged on a side of the frame box receiving mechanism away from the frame pushing mechanism, the frame longitudinal moving assembly is arranged on a side of the frame transfer track away from the frame box receiving mechanism, the track rotating assembly is installed on the frame longitudinal moving assembly, the frame placement track is installed on the track rotating assembly, and the frame longitudinal moving assembly is used to drive the frame placement track to move in the direction of the second transverse path; The frame transverse moving assembly is arranged at the side of the frame longitudinal moving assembly, the frame transverse moving assembly, the frame vertical moving assembly and the frame clamping assembly are connected in sequence, and the frame clamping assembly is used to clamp the frame from the thickness direction of the frame; The frame transfer rail and the frame placement rail are provided with rail grooves, and the rail groove of the frame placement rail is also provided with a positioning groove.

4. The fully automatic silicon carbide module plastic packaging system according to claim 1, characterized in that: The material feeding device comprises: a material feeding mechanism, a top plate, a material discharging mechanism, an air blowing member, a material pushing mechanism, a material lifting mechanism, a material longitudinal moving mechanism, a material turning mechanism and a material positioning fixture; The feeding mechanism, top plate and discharge mechanism are arranged in sequence, and the blowing member is arranged above the top plate; The height of the top plate close to one end of the feeding mechanism is greater than the height close to one end of the feeding mechanism; The blowing member is used to connect to the air source device, and the blowing member is used to blow air to the upright rubber particles from above the end of the top plate close to the mechanism toward above the end of the top plate close to the feeding mechanism; The material pushing mechanism is arranged on one side of the material discharging mechanism, and the material lifting mechanism is arranged on the other side of the material discharging mechanism. The material lifting mechanism, the material longitudinal moving mechanism, the material turning mechanism and the material positioning fixture are connected in sequence.

5. The fully automatic silicon carbide module plastic packaging system according to claim 4, characterized in that: The feeding mechanism comprises: a material bin, a fixed plate, a push plate and a power part; A plurality of the fixed plates are arranged in sequence between the silo and the discharge mechanism in a stepped manner, a push plate is arranged between every two of the fixed plates, and the power member is connected to the push plate; The bottom wall of the silo is provided with a first dust discharge hole, and the bottom end of the silo is used to connect a vacuum device so that the first dust discharge hole is connected to the vacuum device; The top of the fixing plate is provided with a second dust discharge hole, and the bottom or side end of the fixing plate is used to connect with a vacuum device so that the second dust discharge hole is communicated with the vacuum device.

6. The fully automatic silicon carbide module plastic packaging system according to claim 4, characterized in that: The discharging mechanism comprises: a discharging motor, a conveyor belt, a height baffle plate and a return channel; The conveyor belt is arranged at one end of the top plate away from the feeding mechanism, the discharging motor is connected to the conveyor belt, the height stop plate is arranged at one end of the conveyor belt, one end of the return channel is arranged on the side of the height stop plate, and the other end thereof extends to the feeding mechanism; The distance between the height baffle plate and the conveyor belt is greater than the diameter of the rubber particles, and the distance between the height baffle plate and the conveyor belt is less than the height of the rubber particles.

7. The fully automatic silicon carbide module plastic packaging system according to claim 1, characterized in that: The rack transfer device comprises: a transfer transverse moving mechanism, a transfer transverse frame, a transfer longitudinal moving mechanism, a transfer longitudinal frame and a transfer vertical moving mechanism connected in sequence; The material rack transfer device comprises: two transfer transverse racks, a transfer longitudinal moving mechanism, a transfer longitudinal rack and a transfer vertical moving mechanism; The two transfer transverse racks are installed on the transfer transverse moving mechanism, and the two groups of transfer longitudinal moving mechanisms, the transfer longitudinal racks and the transfer vertical moving mechanism are installed on the transfer transverse racks respectively; The transfer transverse movement mechanism is extended along the second transverse path; The transfer longitudinal movement mechanism is used to drive the transfer vertical movement mechanism to move between the second transverse path and the first transverse path; The material rack loading device is installed on one transfer vertical moving mechanism, and the material rack unloading device is installed on another transfer vertical moving mechanism.

8. The fully automatic silicon carbide module plastic packaging system according to claim 7, characterized in that: The transfer longitudinal movement mechanism includes a transfer longitudinal gear rack mechanism and a transfer longitudinal guide rail mechanism installed on the transfer transverse frame, and a transfer longitudinal motor installed on the transfer longitudinal gear rack mechanism; The racks and guide rails of the longitudinal gear rack mechanism and the longitudinal guide rail mechanism are installed on both sides of the inner wall of the longitudinal transfer frame, the gears and guide members of the longitudinal gear rack mechanism and the longitudinal guide rail mechanism are installed on both sides of the longitudinal transfer frame, the racks and guide rails are arranged between the gears and guide members, and the longitudinal transfer motor is installed at one end of the longitudinal transfer frame away from the first transverse path.

9. The fully automatic silicon carbide module plastic packaging system according to claim 1, characterized in that: The rack loading device comprises: a frame clamping mechanism installed on the rack transfer device; The frame clamping mechanism comprises: a frame clamping frame, a vertical elastic member, a vertical movable plate, a horizontal cylinder and a claw assembly; The frame clamping frame is installed on the material rack transfer device, the vertical elastic member and the horizontal cylinder are installed on the frame clamping frame, the vertical moving plate is installed on the vertical elastic member, the claw assembly is installed on the horizontal cylinder, and the vertical elastic member is arranged between the horizontal cylinder and the claw assembly; When the claw assembly contacts the lower surface of the frame, the vertical elastic member applies a downward force to the upper surface of the frame through the vertical moving plate.

Citation Information

Patent Citations

  • Automatic feeding system for semiconductor plastic package

    CN115938986A

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