PCBA board adaptive packaging equipment and use method thereof

By designing an adaptive packaging device for PCBA boards, and utilizing the collaborative work of components such as rotating disks and packaging guides, the problem of shaking and misalignment between the packaging board and the PCBA board during the packaging process was solved, achieving a tight connection and efficient assembly between the packaging board and the PCBA board.

CN119421336BActive Publication Date: 2025-11-21YANCHENG JIKAITONG TECH CO LTD
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Patent Information

Application Number
CN202411395350.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-11-21
Estimated Expiration
2044-10-08

AI Technical Summary

Technical Problem

During the PCBA board packaging process, if the connection between the cover plate and the PCBA board is not tight, problems such as shaking and misalignment of the package may occur.

Method used

An adaptive packaging device for PCBA boards is designed, including a rotary table, packaging guide components, front and rear belt conveyors, transfer components, gripping and pressing components, adhesive spraying components, and recycling components. Through the coordinated work of these components, the precise alignment and tight connection between the packaging board and the PCBA substrate are achieved.

Benefits of technology

It effectively prevents the board from shaking and misaligning during the packaging process, thus improving the assembly efficiency of the PCBA board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a PCBA board self-adaptive packaging equipment and a use method thereof, and belongs to the field of PCBA board packaging. The equipment comprises a workbench, which is provided with a mounting base surface, and a rotating disc is detachably arranged on the mounting base surface; a packaging guide component is detachably arranged on the rotating disc; a front belt conveyor is detachably arranged on the mounting base surface and located on one side of the rotating disc, and a plurality of PCBA boards and a plurality of sealing plates are arranged on the front belt conveyor; and a moving component is detachably arranged on the mounting base surface and located on one side of the front belt conveyor. The PCBA board self-adaptive packaging equipment and the use method thereof have the following advantages: the glue spraying component is arranged, the fourth driving motor is started to drive the output end of the fourth driving motor to drive the glue spraying gun to move downwards, and the glue spraying gun is started to spray glue on the PCBA board arranged on the packaging guide component.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of PCBA board packaging, and particularly relates to a PCBA board self-adaptive packaging device and a use method thereof. BACKGROUND

[0002] In the electronic product manufacturing industry, in order to improve production efficiency, the PCB (Printed Circuit Board) is produced in the form of a panel after the SMT (Surface Mount Technology) process, and the PCBA (Printed Circuit Board Assembly) needs to be divided into groups in the later production process of the SMT process. The PCBA board needs to be packaged before each group of PCBA boards is divided.

[0003] When packaging, the sealing plate needs to be packaged on the PCBA board. How to make the sealing plate more closely connected with the PCBA board during packaging, and how to prevent the PCBA board from shaking and causing packaging misalignment during packaging have become technical problems to be solved.

[0004] The present application attempts to alleviate or at least mitigate such problems or deficiencies by providing new or otherwise improved PCBA board packaging. SUMMARY

[0005] In view of one or more of the above deficiencies or improvement needs of the prior art, the present application provides a PCBA board self-adaptive packaging device and a use method thereof, which has the advantage of avoiding the shaking of the PCBA board during packaging and the occurrence of packaging misalignment.

[0006] To achieve the above-mentioned purpose, the present application provides a PCBA board self-adaptive packaging device, which comprises a workbench having an installation base surface, a rotating disc being detachably arranged on the installation base surface of the workbench;

[0007] A packaging guide member is detachably mounted on the rotating disc;

[0008] A front belt conveyor is detachably mounted on the installation base surface and located on one side of the rotating disc, and has a plurality of PCBA substrates and a plurality of sealing plates;

[0009] A transfer member is detachably arranged on the installation base surface and located on one side of the front belt conveyor;

[0010] A grabbing compression member is detachably mounted on the transferring member, is adjusted by the transferring member along the front-back and left-right directions, is used for grabbing the PCBA substrate to the packaging guide member, and can package the sealing plate on the PCBA substrate.

[0011] A glue spraying member is detachably mounted on the mounting base, is used for performing the glue spraying operation on the PCBA substrate arranged on the packaging guide member.

[0012] A recycling member is detachably mounted on the mounting base, is used for performing the grabbing and transferring operation on the packaged PCBA substrate; and

[0013] A rear belt conveyor is detachably mounted on the mounting base, is located on one side of the recycling member, and is used for performing the conveying operation on the packaged PCBA substrate.

[0014] As a further improvement of the present application, the packaging guide member comprises

[0015] A packaging guide base is detachably mounted on the rotating disc, has a through plate on each side, and has a through groove in each set of through plates.

[0016] Two sets of sliding plates are slidably arranged in the through plate, are integrally formed with a partition plate at the middle section, form an area for the PCBA substrate to pass through between the two sets of partition plates, and have a first inclined surface on one end of the sliding plate penetrating into the through groove.

[0017] An ear plate is detachably mounted on one end of the sliding plate and does not penetrate into the through groove, detachably has a pull rod arranged thereon, and removably has a spring sleeved on the pull rod.

[0018] A limiting plate is detachably mounted on the through plate of the packaging guide base, is penetrated by the pull rod, and is in abutment with the spring.

[0019] As a further improvement of the present application, the transferring member comprises

[0020] A first transferring frame is detachably mounted on the mounting base, detachably has a first driving shell mounted thereon, detachably has a first driving motor arranged on one end of the first driving shell, and has a first connecting lead screw detachably mounted on the output end of the first driving motor penetrating into the first driving shell.

[0021] A first ball base is slidably arranged in the first driving shell, is penetrated by the first connecting lead screw, detachably has a vertical plate mounted thereon, and detachably has a sliding block mounted on the bottom of the vertical plate.

[0022] A second transfer frame is detachably mounted on the mounting base and located at one side of the first transfer frame, a slide rail is detachably mounted on the second transfer frame, and the slide rail is in sliding connection with the slide block;

[0023] A second drive shell is detachably mounted on the vertical plate, a second drive motor is detachably mounted on the second drive shell, the output end of the second drive motor penetrates into the second drive shell, and a second connecting lead screw is detachably mounted on the output end of the second drive motor; and

[0024] A second ball base is slidably arranged in the second drive shell and penetrated by the second connecting lead screw, and the second ball base is detachably connected with the grabbing and pressing member;

[0025] When the output end of the first drive motor outputs, the second drive motor is driven to move in the front-back direction;

[0026] When the output end of the second drive motor outputs, the second ball base is driven to move in the left-right direction.

[0027] As a further improvement of the present application, a blocking plate is detachably mounted between the first transfer frame and the second transfer frame, and the tail ends of the first transfer frame and the second transfer frame are connected with each other.

[0028] As a further improvement of the present application, the grabbing and pressing member comprises

[0029] A fitting plate is detachably mounted on the second ball base;

[0030] A third drive shell is detachably arranged on the fitting plate, a third drive motor is detachably mounted on the third drive shell, the output end of the third drive motor penetrates into the third drive shell, and a third connecting lead screw is detachably mounted on the output end of the third drive motor;

[0031] A third ball base is slidably arranged in the third drive shell and penetrated by the third connecting lead screw;

[0032] A grabbing cylinder is detachably mounted on the third ball base, a rotating cylinder is detachably mounted on each side surface of the grabbing cylinder; and

[0033] Two groups of trigger rods are respectively mounted on the output ends of the two groups of rotating cylinders, and a second inclined surface is further provided on the trigger rods;

[0034] When the output end of the third drive motor outputs, the grabbing cylinder as a whole is driven to move downward;

[0035] When the output end of the rotating cylinder outputs, it is used for driving the trigger lever to rotate clockwise by ninety degrees, so that the second inclined surface on the trigger lever is vertically downward.

[0036] As a further improvement of the application, the glue spraying member comprises

[0037] A built-in bearing frame is detachably mounted on the mounting base surface, and a fourth driving shell is detachably mounted on the bearing frame;

[0038] A fourth driving motor is detachably arranged on the fourth driving shell, and a fourth connecting lead screw is detachably mounted on the output end of the fourth driving motor;

[0039] A fourth ball bearing base is slidably arranged in the fourth driving shell, and the fourth connecting lead screw passes through the fourth ball bearing base;

[0040] A rib plate is detachably mounted on the fourth ball bearing base, and a glue spraying bearing plate is detachably mounted on the rib plate; and

[0041] A glue spraying gun is detachably arranged on the glue spraying bearing plate, a glue spraying pot is detachably mounted on the glue spraying gun, and the glue spraying pot and the glue spraying bearing plate abut each other;

[0042] When the output end of the fourth driving motor outputs, it is used for driving the glue spraying gun to move downward as a whole;

[0043] When the output end of the glue spraying gun outputs, the PCBA substrate abutting on the packaging guide member is subjected to glue spraying operation.

[0044] As a further improvement of the application, a sleeve plate is detachably mounted on the glue spraying bearing plate, and the sleeve plate surrounds the glue spraying pot, and the size of the sleeve plate and the size of the glue spraying bearing plate are matched with each other.

[0045] As a further improvement of the application, a blowing sleeve ring is detachably mounted on the tail end of the glue spraying bearing plate, the glue spraying head of the glue spraying gun is surrounded by the blowing sleeve ring, a blower is detachably arranged on the two side surfaces of the blowing sleeve ring, the blowing sleeve ring is hollow, and the blowing sleeve ring and the blower are communicated with each other, a plurality of groups of nozzles are arranged on the four inner side surfaces of the blower, and a plurality of groups of nozzles are arranged on the bottom surface of the blower.

[0046] As a further improvement of the application, the recycling member comprises

[0047] A recycling shell is detachably mounted on the mounting base surface, and a built-in sliding rod is integrally arranged in the recycling shell;

[0048] A first electric cylinder is detachably mounted on the recycling shell, and the output end thereof penetrates the recycling shell;

[0049] A pushing block is slidably arranged in the built-in sliding rod, and is detachably connected with the output end of the first electric cylinder;

[0050] A second electric cylinder is detachably mounted on the pushing block, and a pushing plate is detachably mounted on the output end of the second electric cylinder; and

[0051] A recycling clamping cylinder is detachably mounted on the pushing plate;

[0052] When the output end of the first electric cylinder is output, the recycling clamping cylinder is driven to move along the left-right direction;

[0053] When the output end of the second electric cylinder is output, the recycling clamping cylinder is driven to descend along the longitudinal direction;

[0054] When the output end of the recycling clamping cylinder is output, the PCBA substrate after encapsulation is grabbed and transferred.

[0055] Another technical problem to be solved by the present application is a use method of the PCBA board adaptive encapsulation equipment,

[0056] S1, transporting the PCBA substrate and the sealing plate: a plurality of PCBA substrates and a plurality of sealing plates are placed on the front belt conveyor in sequence, and each PCBA substrate corresponds to a sealing plate, and the front belt conveyor is started to complete the transporting of the PCBA substrate and the sealing plate;

[0057] S2, grabbing and placing the PCBA substrate: the third driving motor is started to make the output end of the third driving motor output to drive the grabbing cylinder to descend, and then the switch of the grabbing cylinder is started to make the grabbing cylinder grab the PCBA substrate and send it into the encapsulation guide member;

[0058] S3, glue spraying for the PCBA substrate: the fourth driving motor is started to make the output end of the fourth driving motor output to drive the glue spraying gun to descend; the glue spraying gun is started to make the output end of the glue spraying gun output to spray glue on the PCBA substrate placed on the encapsulation guide member;

[0059] S4, air-drying operation of the glue gun head: by opening the air blower, air is blown into the air ring. Since the air ring is hollow, and the air ring and the air blower are in communication with each other, there are multiple groups of nozzles on the four inner edges of the air blower, and multiple groups of nozzles on the bottom surface of the air blower. Therefore, while preventing glue leakage during the air-drying of the glue gun head, air is blown into the completed PCBA substrate to gradually dry the glue on the PCBA substrate, thereby accelerating the contact and bonding between the sealing plate and the PCBA substrate.

[0060] S5, displacement operation of the overall gripping and pressing member: the first drive motor is turned on to drive the output end of the first drive motor to drive the second drive motor to move in the forward and backward directions; the second drive motor is turned on to drive the output end of the second drive motor to drive the second ball base to move in the left and right directions, thereby changing the position of the overall gripping and pressing member.

[0061] S6, gripping and packaging operation of the sealing plate: the third drive motor is turned on to drive the output end of the third drive motor to drive the overall gripping cylinder to move downward, and the gripping cylinder is turned on to complete the gripping operation of the sealing plate. Then, the rotating cylinder is turned on to drive the output end of the rotating cylinder to rotate the trigger lever clockwise by ninety degrees, so that the second inclined surface on the trigger lever is perpendicular to the downward direction. When the overall rotating cylinder moves downward, the trigger lever triggers the packaging guide member. After the rotating cylinder penetrates into the through groove, it will press the first inclined surface, so that the two groups of partition plates are close to each other to clamp the completed PCBA substrate. When the rotating cylinder continues to move downward, the sealing plate is packaged on the completed PCBA substrate, which can prevent the PCBA substrate from shaking and causing packaging misalignment when the sealing plate is sealed into the PCBA substrate.

[0062] S7, resetting operation of the sliding plate: after the rotating cylinder retreats, the spring resets elastically because the first inclined surface loses the extrusion restriction and the spring loses the extrusion restriction, so that the sliding plate returns to the initial position.

[0063] S8, gripping and transferring operation of the completed packaged PCBA substrate: the first electric cylinder is turned on to drive the output end of the first electric cylinder to drive the recycling clamping cylinder to move in the left and right directions; the second electric cylinder is turned on to drive the output end of the second electric cylinder to drive the recycling clamping cylinder to move downward in the longitudinal direction; the recycling clamping cylinder is turned on to drive the output end of the recycling clamping cylinder to perform the gripping and transferring operation of the completed packaged PCBA substrate.

[0064] Overall, the above technical solutions conceived by the present application compared with the prior art have the beneficial effects including:

[0065] The PCBA board self-adaptive packaging equipment and the using method thereof, through the spraying glue component, the fourth driving motor is started to drive the output end of the fourth driving motor to drive the spraying glue gun to move downward; the spraying glue gun is started to drive the output end of the spraying glue gun to spray glue on the PCBA board on the packaging guide component; the air blower is started to blow into the air blower sleeve, since the air blower sleeve is hollow and communicates with the air blower, the air blower has a plurality of groups of nozzles on the four inner edges and a plurality of groups of nozzles on the bottom surface, so that the spraying glue head of the spraying glue gun is dried to prevent glue leakage, and air is blown into the PCBA board on which the spraying is completed, so that the sprayed glue on the PCBA board is gradually dried to accelerate the contact and adhesion between the sealing plate and the PCBA board; the third driving motor is started to drive the output end of the third driving motor to drive the grabbing cylinder to move downward, and the grabbing cylinder is started to complete the grabbing operation of the sealing plate; then, the rotary cylinder is started to drive the trigger rod to rotate clockwise by ninety degrees, so that the second inclined surface on the trigger rod is perpendicular to the downward, and the rotary cylinder moves downward to trigger the packaging guide component, and when the rotary cylinder penetrates into the through groove, the rotary cylinder extrudes the first inclined surface to make the two groups of partition plates close to each other to clamp the PCBA board on which the spraying is completed, and when the rotary cylinder continues to move downward, the sealing plate is packaged on the PCBA board on which the spraying is completed, which can prevent the PCBA board from shaking and being misaligned when the sealing plate is sealed into the PCBA board, and the assembly efficiency of the PCBA board is improved. BRIEF DESCRIPTION OF DRAWINGS

[0066] Figure 1 It is a structure schematic view of the PCBA board self-adaptive packaging equipment of the present application;

[0067] Figure 2 It is a structure schematic view of the PCBA board self-adaptive packaging equipment of the present application from another angle;

[0068] Figure 3 It is a front view of the PCBA board self-adaptive packaging equipment of the present application;

[0069] Figure 4 It is a structure schematic view of the PCBA board self-adaptive packaging equipment of the present application;

[0070] Figure 5 It is a structure schematic view of the PCBA board self-adaptive packaging equipment of the present application;

[0071] Figure 6 Structure diagram of the whole grasping and pressing member of the application;

[0072] Figure 7 Structure diagram of the whole recycling member of the application;

[0073] Figure 8 Structure diagram of the whole glue spraying member of the application;

[0074] Figure 9 Structure diagram of the whole packaging guiding member of the application.

[0075] In all the drawings, the same reference signs represent the same technical features, specifically: 1, workbench; 11, rotary disc; 2, packaging guiding member; 21, packaging guiding base; 22, sliding plate; 23, partition plate; 24, first inclined surface; 25, ear plate; 26, pull rod; 27, spring; 28, limiting plate; 3, front belt conveyor; 4, PCBA substrate; 5, transferring member; 51, first transferring frame; 52, first driving shell; 521, first driving motor; 522, first connecting screw; 523, first ball base; 53, vertical plate; 531, sliding block; 54, second transferring frame; 541, sliding rail; 55, second driving shell; 56, second driving motor; 57, second connecting screw; 58, second ball base; 6, grasping and pressing member; 61, adhering plate; 62, third driving shell; 63, third driving motor; 64, third connecting screw; 65, third ball base; 66, grasping cylinder; 67, rotating cylinder; 68, trigger rod; 69, second inclined surface; 7, glue spraying member; 71, built-in bearing frame; 72, fourth driving shell; 73, fourth driving motor; 74, fourth connecting screw; 75, fourth ball base; 76, rib plate; 77, glue spraying bearing plate; 78, glue spraying gun; 781, glue spraying pot; 782, cover plate; 79, air blowing sleeve ring; 791, air blower; 8, recycling member; 81, recycling shell; 82, built-in sliding rod; 83, first electric cylinder; 84, push block; 85, second electric cylinder; 86, pushing plate; 87, recycling clamping cylinder; 9, rear belt conveyor. DETAILED DESCRIPTION

[0076] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0077] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The terms “comprising,” “including,” etc., as used herein indicate the presence of the stated features, steps, operations, and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, or components.

[0078] All terms used herein (including technical and scientific terms) have the meanings commonly understood by those skilled in the art, unless otherwise defined. It should be noted that the terms used herein are to be interpreted in a manner consistent with the context of this specification, and not in an idealized or overly rigid way.

[0079] In the embodiments, by Figures 1-9 An adaptive packaging device for PCBA boards is provided, wherein... Figure 1 This is a schematic diagram of the overall structure of the PCBA board adaptive packaging device of the present invention; Figure 2 This is a structural schematic diagram of the PCBA board adaptive packaging device from another perspective. Figure 3 This is a front view of the PCBA board adaptive packaging device of the present invention; Figure 4 This is a schematic diagram of the overall structure of the PCBA substrate of the present invention; Figure 5 This is a schematic diagram of the overall structure of the transfer component of the present invention; Figure 6 This is a schematic diagram of the overall structure of the gripping and pressing component of the present invention; Figure 7 This is a schematic diagram of the overall structure of the recyclable component of the present invention; Figure 8 This is a schematic diagram of the overall structure of the adhesive spraying component of the present invention; Figure 9 This is a schematic diagram of the overall structure of the packaging guide component of the present invention. It includes a workbench 1 with a mounting base surface on which a rotating disk 11 is detachably mounted; a packaging guide component 2, detachably mounted on the rotating disk 11; a front belt conveyor 3, detachably mounted on the mounting base surface, located on one side of the rotating disk 11, with multiple sets of PCBA substrates 4 and multiple sets of sealing plates on it; a transfer component 5, detachably mounted on the mounting base surface, located on one side of the front belt conveyor 3; and a gripping and pressing component 6, detachably mounted on the transfer component 5, which can be moved along the front and rear sides by the transfer component 5. The components are adjustable in the left and right directions and are used to grip the PCBA substrate 4 onto the packaging guide member 2, and can encapsulate the sealing board onto the PCBA substrate 4; the adhesive spraying member 7 is detachably mounted on the mounting base and is used to spray adhesive onto the PCBA substrate 4 placed on the packaging guide member 2; the recycling member 8 is detachably mounted on the mounting base and is used to grip and transfer the packaged PCBA substrate 4; and the rear belt conveyor 9 is detachably mounted on the mounting base and is located on one side of the recycling member 8 and is used to transport the packaged PCBA substrate 4.

[0080] One of the overall ideas based on the present application is that by arranging the glue spraying member 7, the fourth driving motor 73 is started to make the output end of the fourth driving motor 73 output for driving the glue spraying gun 78 as a whole to move downward; the glue spraying gun 78 is started to make the output end of the glue spraying gun 78 output for performing glue spraying operation on the PCBA substrate 4 arranged on the packaging guide member 2; by starting the air blower 791, air is blown into the air blowing ring 79, since the air blowing ring 79 is hollow and the air blowing ring 79 and the air blower 791 are in communication with each other, there are multiple groups of nozzles on the four inner edges of the air blower 791, and there are also multiple groups of nozzles on the bottom surface of the air blower 791, so that while the glue spraying head of the glue spraying gun 78 is air dried to prevent glue leakage, air is blown into the PCBA substrate 4 that has completed glue spraying to make the glue sprayed on the PCBA substrate 4 air dry gradually, so as to accelerate the contact and lamination between the sealing plate and the PCBA substrate 4, by arranging the grabbing and pressing member 6 and the packaging guide member 2, the third driving motor 63 is started to make the output end of the third driving motor 63 output for driving the grabbing cylinder 66 as a whole to move downward, the grabbing cylinder 66 is started to complete the grabbing operation of the sealing plate; then, the rotary cylinder 67 is started to make the output end of the rotary cylinder 67 output for driving the trigger lever 68 to rotate clockwise by ninety degrees, so that the second inclined surface 69 on the trigger lever 68 is perpendicular downward, when the rotary cylinder 67 moves downward as a whole, the trigger operation is performed on the packaging guide member 2, when the rotary cylinder 67 penetrates into the through groove, the rotary cylinder 67 will extrude the first inclined surface 24, so that the two groups of partition plates 23 are close to each other, so as to clamp the PCBA substrate 4 that has completed glue spraying, when the rotary cylinder 67 continues to move downward, the sealing plate is packaged on the PCBA substrate 4 that has completed glue spraying, which can prevent the PCBA substrate 4 from shaking and being misaligned when the sealing plate is sealed into the PCBA substrate 4, and the assembly efficiency of the PCBA plate as a whole is improved.

[0081] Next, a more specific structure and construction of the encapsulation guide component 2 will be given for further explanation. The encapsulation guide component 2 includes an encapsulation guide base 21, which is detachably mounted on the rotating disk 11. It has a through plate on each of its two sides, and a through groove in each through plate; two sets of sliding plates 22, which are slidably arranged in the through plates. A partition 23 is integrally formed in the middle section, and a region for the PCBA substrate 4 to pass through is formed between the two sets of partitions 23. A first inclined surface 24 is also provided on the end of the sliding plate 22 that enters the through groove; an ear plate 25, which is detachably mounted on one end of the sliding plate 22 and does not enter the through groove. A pull rod 26 is detachably arranged on it, and a spring 27 is removably sleeved on the pull rod 26; and a limiting plate 28, which is detachably mounted on the through plate of the encapsulation guide base 21. It is passed through by the pull rod 26 and abuts against the spring 27.

[0082] The packaging guide member 2 can support the PCBA substrate 4 and can work together with the gripping and pressing member 6 to place the packaging plate on the PCBA substrate 4 during the downward movement of the gripping and pressing member 6.

[0083] Next, a more specific structure and construction of the transfer component 5 will be given for further explanation. The transfer component 5 includes a first transfer frame 51, which is detachably mounted on a mounting base. A first drive housing 52 is detachably mounted on the frame. A first drive motor 521 is detachably mounted on one end of the first drive housing 52, and the output end of the first drive motor 521 passes through the first drive housing 52. A first connecting screw 522 is detachably mounted on the output end of the first drive motor 521. A first ball bearing base 523 is slidably disposed within the first drive housing 52 and is pierced by the first connecting screw 522. A vertical plate 53 is detachably mounted on the base. At the bottom of the vertical plate 53... A slider 531 is detachably mounted; a second transfer frame 54 is detachably mounted on the mounting base, located on one side of the first transfer frame 51, and a slide rail 541 is detachably mounted on it, with the slide rail 541 slidably connected to the slider 531; a second drive housing 55 is detachably mounted on the upright plate 53, and a second drive motor 56 is detachably mounted on it, with the output end of the second drive motor 56 passing through it, and a second connecting screw 57 is detachably mounted on the output end of the second drive motor 56; and a second ball bearing base 58 is slidably arranged inside the second drive housing 55, and is passed through by the second connecting screw 57, and is detachably connected to the gripping and pressing member 6;

[0084] Next, the working principle of the transfer component 5 will be further explained. The staff will turn on the first drive motor 521 so that the output of the first drive motor 521 will be output to drive the second drive motor 56 to move in the front and back direction.

[0085] In addition, the staff turns on the switch of the second drive motor 56 so that the output of the second drive motor 56 is output to drive the second ball bearing base 58 to move in the left and right direction.

[0086] In some embodiments, more specifically, in order to prevent the slider 531 from falling off the slide rail 541 during movement, a baffle plate is detachably installed between the first transfer frame 51 and the second transfer frame 54, and the baffle plate is connected to the tail ends of the first transfer frame 51 and the second transfer frame 54 respectively.

[0087] Next, a more specific structure and construction of the gripping and pressing component 6 will be given for further explanation. The gripping and pressing component 6 includes a bonding plate 61, which is detachably mounted on the second ball bearing base 58; a third drive housing 62, which is detachably arranged on the bonding plate 61, on which a third drive motor 63 is detachably mounted, and the output end of the third drive motor 63 passes through it, and a third connecting screw 64 is detachably mounted on the output end of the third drive motor 63; a third ball bearing base 65, which is slidably arranged in the third drive housing 62, and is passed through by the third connecting screw 64; a gripping cylinder 66, which is detachably mounted on the third ball bearing base 65, and a rotary cylinder 67 is detachably mounted on both sides of it; and two sets of trigger rods 68, which are respectively mounted on the output ends of the two sets of rotary cylinders 67, and each set has a second inclined surface 69.

[0088] Next, the working principle of the gripping and pressing component 6 will be further explained. The staff will turn on the third drive motor 63 so that the output of the third drive motor 63 will be output to drive the gripping cylinder 66 to move downward.

[0089] Furthermore, when the operator activates the rotary cylinder 67, the output of the rotary cylinder 67 is used to drive the trigger rod 68 to rotate 90 degrees clockwise, so that the second inclined surface 69 on the trigger rod 68 is vertically downward.

[0090] Next, a more specific structure and construction of the glue spraying component 7 will be given for further explanation. The glue spraying component 7 includes an internal support frame 71, which is detachably mounted on the mounting base, and a fourth drive housing 72 is detachably mounted on it; a fourth drive motor 73, which is detachably arranged on the fourth drive housing 72, and its output end passes into the fourth drive housing 72, and a fourth connecting screw 74 is detachably mounted on its output end; a fourth ball bearing base 75, which is slidably arranged in the fourth drive housing 72, and is passed through by the fourth connecting screw 74; a rib plate 76, which is detachably mounted on the fourth ball bearing base 75, and a glue spraying support plate 77 is detachably mounted on it; and a glue spray gun 78, which is detachably arranged on the glue spraying support plate 77, and a glue spraying bottle 781 is detachably mounted on it, and the glue spraying bottle 781 and the glue spraying support plate 77 abut against each other.

[0091] Next, the working principle of the glue spraying component 7 will be further explained. The staff will turn on the switch of the fourth drive motor 73 so that the output of the fourth drive motor 73 will be output to drive the glue spraying gun 78 to move downward.

[0092] Subsequently, the staff turned on the switch of the glue gun 78 so that the output end of the glue gun 78 could output glue to the PCBA substrate 4 placed on the packaging guide member 2.

[0093] In some embodiments, more specifically, in order to further secure the glue sprayer 781 to prevent it from falling, a set of plates 782 is detachably installed on the glue sprayer support plate 77, and the set of plates 782 surrounds the glue sprayer 781 therein, and the size of the set of plates 782 is adapted to the size of the glue sprayer support plate 77.

[0094] In some embodiments, more specifically, in order to air-dry the glue nozzle of the glue gun 78 to prevent glue leakage, and at the same time to blow air into the PCBA substrate 4 after glue spraying, so that the glue sprayed on the PCBA substrate 4 can be gradually dried to accelerate the contact and bonding between the sealing board and the PCBA substrate 4, a blower ring 79 can be detachably installed on one end of the glue spraying support plate 77, and the blower ring 79 surrounds the glue nozzle of the glue gun 78 within it. A blower 791 can be detachably arranged on both sides of the blower ring 79. The blower ring 79 is hollow, and the blower ring 79 and the blower 791 are interconnected. Multiple sets of spray holes are provided on the four inner sides of the blower 791, and multiple sets of spray holes are also provided on the bottom surface of the blower 791.

[0095] Next, a more specific structure and construction of the recycling component 8 will be given for further explanation. The recycling component 8 includes a recycling housing 81, which is detachably mounted on the mounting base, and an integrally formed built-in slide rod 82 is arranged inside it; a first electric cylinder 83, which is detachably mounted on the recycling housing 81, and its output end passes through the recycling housing 81; a push block 84, which is slidably arranged in the built-in slide rod 82, and is detachably connected to the output end of the first electric cylinder 83; a second electric cylinder 85, which is detachably mounted on the push block 84, and a push plate 86 is detachably mounted on its output end; and a recycling clamping cylinder 87, which is detachably mounted on the push plate 86.

[0096] Next, the working principle of the recycling component 8 will be further explained. The staff will activate the first electric cylinder 83 so that the output end of the first electric cylinder 83 will output to drive the recycling clamping cylinder 87 to move in the left and right directions.

[0097] Subsequently, the staff activated the second electric cylinder 85 so that the output end of the second electric cylinder 85 would output to drive the recovery clamping cylinder 87 to descend longitudinally.

[0098] Finally, the staff turned on the switch of the recycling clamping cylinder 87 so that the output end of the recycling clamping cylinder 87 could be output for gripping and transferring the packaged PCBA substrate 4.

[0099] Another technical problem to be solved by this invention is a method for using a PCBA board adaptive packaging device.

[0100] S1. Transporting PCBA substrate 4 and sealing plate: Place multiple sets of PCBA substrate 4 and multiple sets of sealing plates on the front belt conveyor 3 in sequence, so that each set of PCBA substrate 4 corresponds to a set of sealing plates. Start the front belt conveyor 3 to complete the transporting operation of PCBA substrate 4 and sealing plate.

[0101] S2. Gripping and placing PCBA substrate 4: Turn on the third drive motor 63 so that the output of the third drive motor 63 is output to drive the gripping cylinder 66 to move down as a whole. Then turn on the switch of the gripping cylinder 66 so that the gripping cylinder 66 grips the PCBA substrate 4 and sends it into the packaging guide member 2.

[0102] S3. Applying adhesive to PCBA substrate 4: Turn on the fourth drive motor 73 so that the output of the fourth drive motor 73 is output to drive the adhesive gun 78 to move downward; turn on the adhesive gun 78 so that the output of the adhesive gun 78 is output to apply adhesive to the PCBA substrate 4 placed on the packaging guide member 2.

[0103] S4. Drying the glue nozzle of the glue gun 78: By turning on the blower 791, air is forced into the blower ring 79. Since the blower ring 79 is hollow and connected to the blower 791, and there are multiple sets of spray holes on the four inner surfaces of the blower 791 and multiple sets of spray holes on the bottom surface of the blower 791, air can be forced into the PCBA substrate 4 after the glue has been sprayed, so that the glue sprayed on the PCBA substrate 4 can be gradually dried, thereby accelerating the contact and bonding between the sealing board and the PCBA substrate 4.

[0104] S5. Displacement operation of the gripping and pressing member 6 as a whole: Turn on the first drive motor 521 so that the output end of the first drive motor 521 outputs to drive the second drive motor 56 to move in the front-back direction; turn on the second drive motor 56 so that the output end of the second drive motor 56 outputs to drive the second ball base 58 to move in the left-right direction to change the position of the gripping and pressing member 6 as a whole.

[0105] S6. Grabbing and encapsulating the sealing plate: The third drive motor 63 is turned on so that its output is used to drive the gripping cylinder 66 to move downwards, thus completing the gripping operation of the sealing plate; then, the rotary cylinder 67 is turned on so that its output is used to drive the trigger rod 68 to rotate 90 degrees clockwise, so that the second inclined surface 69 on the trigger rod 68 is vertically downwards. When the rotary cylinder 67 moves downwards, it triggers the encapsulation guide member 2. When the rotary cylinder 67 enters the through groove, it will press the first inclined surface 24, so that the two sets of partitions 23 move closer to each other to clamp the PCBA substrate 4 after the adhesive has been sprayed. When the rotary cylinder 67 continues to move downwards, the sealing plate is encapsulated on the PCBA substrate 4 after the adhesive has been sprayed, which can prevent the PCBA substrate 4 from shaking and causing misalignment when the sealing plate is encapsulated on it.

[0106] S7. Reset operation of sliding plate 22: After the rotary cylinder 67 retracts, since the first inclined surface 24 loses its compression restriction and the spring 27 loses its compression restriction, the spring 27 performs elastic reset so that the sliding plate 22 returns to its initial position.

[0107] S8. Perform a gripping and transferring operation on the packaged PCBA substrate 4: Activate the first electric cylinder 83 so that the output end of the first electric cylinder 83 outputs to drive the retrieval clamping cylinder 87 to move in the left and right direction; activate the second electric cylinder 85 so that the output end of the second electric cylinder 85 outputs to drive the retrieval clamping cylinder 87 to descend in the longitudinal direction; activate the retrieval clamping cylinder 87 so that when the output end of the retrieval clamping cylinder 87 outputs, it is used to grip and transfer the packaged PCBA substrate 4.

[0108] In summary, by using the installed glue spraying component 7, the fourth drive motor 73 is activated, causing its output to drive the glue spraying gun 78 to move downwards; the glue spraying gun 78 is activated, causing its output to spray glue onto the PCBA substrate 4 placed on the packaging guide component 2; by activating the blower 791, air is forced into the blower ring 79. Since the blower ring 79 is hollow, and the blower ring 79 and the blower 791 are... The components are interconnected, with multiple sets of spray holes on the four inner surfaces of the blower 791 and multiple sets of spray holes on the bottom surface of the blower 791. Therefore, while drying the glue spray head of the glue gun 78 to prevent glue leakage, it can also blow air into the PCBA substrate 4 after glue spraying, so that the glue sprayed on the PCBA substrate 4 can be gradually dried to accelerate the contact and bonding between the sealing board and the PCBA substrate 4. Through the arrangement of the gripping and pressing member 6 and the packaging guide member 2, the third... The drive motor 63 outputs to drive the gripping cylinder 66 to move downwards, thus activating the gripping cylinder 66 to grip the sealing plate. Then, the rotary cylinder 67 is activated, driving the trigger rod 68 to rotate 90 degrees clockwise, causing the second inclined surface 69 on the trigger rod 68 to point vertically downwards. As the rotary cylinder 67 moves downwards, it triggers the packaging guide member 2. When the rotary cylinder 67 enters the through groove, it presses against the first inclined surface 24, causing the two sets of partitions 23 to move closer together, clamping the PCBA substrate 4 after adhesive application. As the rotary cylinder 67 continues to move downwards, the sealing plate is sealed onto the PCBA substrate 4, preventing misalignment of the PCBA substrate 4 due to shaking during sealing. This improves the overall assembly efficiency of the PCBA board.

[0109] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adaptive packaging device for PCBA boards, characterized in that, It includes The workbench (1) has a mounting base surface on which a rotating disk (11) is detachably arranged. The encapsulated guide member (2) is detachably mounted on the rotating disk (11); A front belt conveyor (3) is detachably mounted on the mounting base, located on one side of the rotary disk (11), and has multiple sets of PCBA substrates (4) and multiple sets of sealing plates on it; The transfer component (5) is detachably mounted on the mounting base and is located on one side of the front belt conveyor (3); The gripping and pressing member (6) is detachably mounted on the transfer member (5). It can be adjusted by the transfer member (5) in the front-back and left-right directions. It is used to grip the PCBA substrate (4) onto the packaging guide member (2) and can encapsulate the sealing plate onto the PCBA substrate (4). The adhesive spraying component (7) is detachably mounted on the mounting base surface and is used to spray adhesive onto the PCBA substrate (4) placed on the packaging guide component (2); The recycling component (8) is detachably mounted on the mounting base and is used to grip and transfer the encapsulated PCBA substrate (4). as well as A rear belt conveyor (9), detachably mounted on the mounting base, is located on one side of the recycling component (8) and is used to transport the packaged PCBA substrate (4). The encapsulation guide component (2) includes The encapsulation guide base (21) is detachably mounted on the rotating disk (11) and has a through plate on each of its two sides, with a through groove in each through plate. Two sets of sliding plates (22) are slidably arranged in the through plate. A partition (23) is integrally formed in the middle section. A region for the PCBA substrate (4) to pass through is formed between the two sets of partitions (23). A first inclined surface (24) is also provided on the end of the sliding plate (22) that enters the through groove. The gripping and pressing member (6) includes a bonding plate (61); The third drive housing (62) is detachably mounted on the bonding plate (61), and a third drive motor (63) is detachably mounted on it. The output end of the third drive motor (63) is inserted into it, and a third connecting screw (64) is detachably mounted on the output end of the third drive motor (63). The third ball bearing base (65) is slidably disposed inside the third drive housing (62) and is passed through by the third connecting screw (64); A gripping cylinder (66) is detachably mounted on the third ball bearing base (65), and a rotary cylinder (67) is detachably mounted on both sides thereof; and Two sets of trigger rods (68) are respectively installed on the output ends of the two sets of rotary cylinders (67), and each has a second inclined surface (69). When the output of the third drive motor (63) is output, it is used to drive the gripping cylinder (66) to move downward as a whole; When the output of the rotary cylinder (67) is output, it drives the trigger rod (68) to rotate 90 degrees clockwise so that the second inclined surface (69) on the trigger rod (68) is vertically downward.

2. The PCBA board adaptive packaging equipment according to claim 1, characterized in that: The encapsulation guide member (2) also includes An ear plate (25), detachably mounted to one end of the sliding plate (22) and not inserted into the through groove, has a pull rod (26) detachably mounted thereon, and a spring (27) removably sleeved on the pull rod (26); and A limiting plate (28), which is detachably mounted on the through plate of the encapsulation guide base (21), is passed through by the pull rod (26) and abuts against the spring (27).

3. The PCBA board adaptive packaging equipment according to claim 2, characterized in that, The transfer component (5) includes A first transfer frame (51) is detachably mounted on the mounting base, and a first drive housing (52) is detachably mounted on it. A first drive motor (521) is detachably mounted on one end of the first drive housing (52), and the output end of the first drive motor (521) is inserted into the first drive housing (52). A first connecting screw (522) is detachably mounted on the output end of the first drive motor (521). The first ball bearing base (523) is slidably arranged inside the first drive housing (52), through which the first connecting screw (522) passes, and a vertical plate (53) is detachably mounted on it, and a slider (531) is detachably mounted at the bottom of the vertical plate (53). The second transfer frame (54) is detachably mounted on the mounting base. It is located on one side of the first transfer frame (51). A slide rail (541) is detachably mounted on it, and the slide rail (541) is slidably connected to the slider (531). The second drive housing (55) is detachably mounted on the upright plate (53), and a second drive motor (56) is detachably mounted on it. The output end of the second drive motor (56) is inserted into it, and a second connecting screw (57) is detachably mounted on the output end of the second drive motor (56). as well as The second ball bearing base (58) is slidably arranged inside the second drive housing (55) and is passed through by the second connecting screw (57), and is detachably connected to the gripping and pressing member (6). When the output terminal of the first drive motor (521) outputs, it is used to drive the second drive motor (56) to move in the forward and backward direction; When the output of the second drive motor (56) is output, it is used to drive the second ball bearing base (58) to move in the left and right direction.

4. The PCBA board adaptive packaging equipment according to claim 3, characterized in that, A baffle plate is detachably installed between the first transfer frame (51) and the second transfer frame (54), and the baffle plate is connected to the tail ends of the first transfer frame (51) and the second transfer frame (54) respectively.

5. The PCBA board adaptive packaging equipment according to claim 4, characterized in that, The bonding plate (61) is detachably mounted on the second ball bearing base (58).

6. The PCBA board adaptive packaging equipment according to claim 5, characterized in that, The adhesive spraying component (7) includes An internal support frame (71) is detachably mounted on the mounting base, on which a fourth drive housing (72) is detachably mounted. The fourth drive motor (73) is detachably mounted on the fourth drive housing (72), and its output end is inserted into the fourth drive housing (72). A fourth connecting screw (74) is detachably mounted on its output end. The fourth ball bearing base (75) is slidably disposed within the fourth drive housing (72) and is traversed by the fourth connecting screw (74); Rib plate (76), which is detachably mounted on the fourth ball bearing base (75), on which a spray-on bearing plate (77) is detachably mounted; and A glue gun (78) is detachably mounted on the glue-spraying support plate (77), and a glue-spraying bottle (781) is detachably mounted on it, with the glue-spraying bottle (781) and the glue-spraying support plate (77) in contact with each other. When the output of the fourth drive motor (73) is output, it is used to drive the glue gun (78) to move downward as a whole; When the output end of the glue gun (78) is output, glue is applied to the PCBA substrate (4) placed on the packaging guide member (2).

7. The PCBA board adaptive packaging equipment according to claim 6, characterized in that, A set of plates (782) can be detachably installed on the adhesive spraying support plate (77), and the set of plates (782) surrounds the adhesive spraying bottle (781) within it. The size of the set of plates (782) is compatible with the size of the adhesive spraying support plate (77).

8. The PCBA board adaptive packaging equipment according to claim 7, characterized in that, A blower ring (79) is detachably installed on one end of the glue spraying support plate (77), and the blower ring (79) surrounds the glue spraying head of the glue spraying gun (78) within it. A blower (791) is detachably arranged on both sides of the blower ring (79). The blower ring (79) is hollow, and the blower ring (79) and the blower (791) are interconnected. There are multiple sets of spray holes on the four inner surfaces of the blower (791), and there are also multiple sets of spray holes on the bottom surface of the blower (791).

9. The PCBA board adaptive packaging equipment according to claim 8, characterized in that, The recycled component (8) includes The recycling housing (81) is detachably mounted on the mounting base, and an internal slide bar (82) is integrally formed therein. The first electric cylinder (83) is detachably mounted on the recycling housing (81), and its output end passes through the recycling housing (81); Push block (84), which is slidably arranged in the built-in slide bar (82), and is detachably connected to the output end of the first electric cylinder (83); A second electric cylinder (85), detachably mounted on the push block (84), has a push plate (86) detachably mounted on its output end; and The recovery clamping cylinder (87) is detachably mounted on the push plate (86); When the output end of the first electric cylinder (83) is output, it is used to drive the recycling clamping cylinder (87) to move in the left and right direction; When the output of the second electric cylinder (85) is output, it drives the recovery clamping cylinder (87) to descend longitudinally; When the output of the recycling clamping cylinder (87) is output, it is used to grip and transfer the packaged PCBA substrate (4).

10. A method of using the PCBA board adaptive packaging device as described in claim 9, characterized in that, S1. Transport operation of PCBA substrate (4) and sealing plate: Place multiple sets of PCBA substrate (4) and multiple sets of sealing plates on the front belt conveyor (3) in sequence, so that each set of PCBA substrate (4) corresponds to a set of sealing plates. Turn on the front belt conveyor (3) to complete the transport operation of PCBA substrate (4) and sealing plate. S2. Gripping and placing PCBA substrate (4): Turn on the third drive motor (63) so that the output of the third drive motor (63) is output to drive the gripping cylinder (66) to move down as a whole. Then turn on the switch of the gripping cylinder (66) so that the gripping cylinder (66) grips the PCBA substrate (4) and sends it into the packaging guide member (2). S3. Spraying glue onto PCBA substrate (4): Turn on the fourth drive motor (73) so that the output of the fourth drive motor (73) is output to drive the glue gun (78) to move down as a whole; turn on the glue gun (78) so that the output of the glue gun (78) is output to spray glue onto the PCBA substrate (4) placed on the packaging guide member (2). S4. Drying the glue nozzle of the glue gun (78): By turning on the blower (791), the blower enters the blower ring (79). Since the blower ring (79) is hollow and the blower ring (79) is connected to the blower (791), there are multiple sets of spray holes on the four inner sides of the blower (791) and multiple sets of spray holes on the bottom surface of the blower (791). Therefore, while drying the glue nozzle of the glue gun (78) to prevent glue leakage, the blower can also enter the PCBA substrate (4) after the glue has been sprayed, so that the glue sprayed on the PCBA substrate (4) can be gradually dried to speed up the contact bonding between the sealing board and the PCBA substrate (4). S5. Displacement operation of the entire gripping and pressing member (6): Turn on the first drive motor (521) so that the output end of the first drive motor (521) outputs to drive the second drive motor (56) to move in the front and back direction; Turn on the second drive motor (56) so that the output of the second drive motor (56) is output to drive the second ball base (58) to move in the left and right directions to change the overall position of the gripping and pressing member (6); S6. Grabbing and sealing the sealing plate: Turn on the third drive motor (63) so that the output of the third drive motor (63) outputs to drive the gripping cylinder (66) to move downwards, and turn on the gripping cylinder (66) to complete the gripping operation of the sealing plate; then, turn on the rotary cylinder (67) so that the output of the rotary cylinder (67) outputs to drive the trigger rod (68) to rotate 90 degrees clockwise so that the second inclined surface (69) on the trigger rod (68) is vertically downwards, and when the rotary cylinder (67) moves downwards, The packaging guide member (2) is triggered. When the rotary cylinder (67) enters the through groove, the rotary cylinder (67) will press the first inclined surface (24) so ​​that the two sets of partitions (23) come closer to each other to clamp the PCBA substrate (4) after the adhesive is sprayed. When the rotary cylinder (67) continues to move down, the sealing plate is sealed on the PCBA substrate (4) after the adhesive is sprayed. This can prevent the PCBA substrate (4) from shaking and causing packaging misalignment when the sealing plate is sealed into the PCBA substrate (4). S7. Reset operation of sliding plate (22): After the rotary cylinder (67) retracts, the first inclined surface (24) loses its compression restriction and the spring (27) loses its compression restriction. Therefore, the spring (27) performs elastic reset so that the sliding plate (22) returns to its initial position. S8. Perform a gripping and transfer operation on the packaged PCBA substrate (4): Activate the first electric cylinder (83) so that the output end of the first electric cylinder (83) is output to drive the recycling clamping cylinder (87) to move in the left and right direction; activate the second electric cylinder (85) so that the output end of the second electric cylinder (85) is output to drive the recycling clamping cylinder (87) to descend in the longitudinal direction; activate the recycling clamping cylinder (87) so that when the output end of the recycling clamping cylinder (87) is output, it is used to perform a gripping and transfer operation on the packaged PCBA substrate (4).

Citation Information

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