A rapid sorting device and method for chicken wing processing

Abstract

The present invention discloses a rapid sorting device and method for processing chicken wings, which relates to the field of food processing and transportation, and solves the problems of pre-treatment of blood and water before sorting of meat and fresh food and blockage of sorting holes by soft tissues during the sorting process. The rapid sorting device and method for processing chicken wings include a support housing, and a water drainage and sorting structure is installed at the top of the support housing. The water drainage and sorting structure pre-treats the chicken wings to drain blood and water. A cutting and guiding structure is arranged inside the support housing, and the cutting and guiding structure sorts and cuts the chicken wings; in the present invention, meat and fresh food such as chicken wings are put on meat hooks, and blood and water are drained through a break. The X-shaped telescopic support moves actively and accelerates the drainage speed through vibration. In addition, when the X-shaped telescopic support expands and moves, it drives the connecting extension rod to move, further driving the rotatable water drainage rack and the meat hook to turn, so that the blood outlet of the chicken wings drains blood and water more smoothly, improving the effect of pre-treating the chicken wings to drain blood and water.

Description

Technical Field

[0001] The present invention relates to the field of food processing and transportation, and specifically relates to a rapid sorting device and method for chicken wing processing. Background Art

[0002] In the poultry meat chicken wing processing industry, sorting devices are crucial for improving production efficiency and ensuring product quality. Similar to the sorting of raw pork and beef, food safety and hygiene problems caused by infectious diseases and manual contact operations have always been inevitable. Therefore, the use of mechanical automatic sorting methods can significantly improve product quality, production efficiency, and hygiene conditions;

[0003] The existing Chinese patent with the publication number CN117920605B discloses an intelligent sorting device and method suitable for fresh food processing, which relates to the technical field of intelligent sorting of fresh food processing and is used to solve the problem of low applicability of fresh food sorting devices; in the present invention, fresh food is placed into the guiding shell, and the telescopic hanging plate installed in the guiding shell is used to achieve quantitative discharging of fresh food. Then, through the cooperation of the material selection plate and the elastic cushion plate in the guiding shell, automatic screening of the particle size of fresh food fruits is completed. The ranging probe column and the processor installed on the inner wall of the bottom of the electric control box are used to accurately control the rotating sleeve, the sleeve, and the motor on the movable plate, and to detect the shape of the fresh food rotating in the clamping cover, and discharge the fresh food fruits that do not meet the set standards into the receiving box. The qualified fresh food is discharged from the box through the conveyor belt. The entire intelligent sorting device realizes the screening of some fresh food regarding particle size and shape, the sorting method is simple, the damage to fresh food is small, and the overall sorting efficiency of fresh food is high;

[0004] However, the intelligent sorting device and method suitable for fresh food processing still have the following defects:

[0005] 1. Fresh food includes meat, aquatic products, and cooked food in addition to fruits and vegetables. However, the existing devices mainly sort fruits and vegetables and have not been optimized for sorting other fresh food with liquids such as blood and oil on the surface. Other fresh food with liquids such as blood and oil need to be drained of water and oil before sorting. Especially for chicken wings and other meats, it is necessary to drain the blood from the chicken wings before processing, and it is also necessary to remove the surface oil from the processed chicken wings in order to achieve the effects of freshness preservation and hygiene during sales and storage, and ensure their freshness and food safety;

[0006] 2. Chicken wings are a type of food meat with a flat shape, rich surface gelatin, and two groups of internal skeletons. The sorting of chicken wings is to sort out chicken wings of uniform size for easy pricing and packaging. During the sorting process, chicken wings with elastic surfaces and abnormal shapes are likely to get stuck in the conveying structure. Summary of the Invention

[0007] The purpose of the present invention is to provide a rapid sorting device and method for chicken wing processing to solve the problems raised in the above-mentioned background technology.

[0008] The technical solution of the present invention is: a rapid sorting device and method for chicken wing processing, including a support housing. A water drainage and sorting structure is installed at the top of the support housing, and the water drainage and sorting structure pre-treats the chicken wings to drain blood. A cutting and guiding structure is arranged inside the support housing, and the cutting and guiding structure sorts and cuts the chicken wings.

[0009] Among them, the water drainage and sorting structure includes a driving motor, a telescopic push rod and an X-shaped telescopic bracket. The driving motor is installed on one side of the support housing. A bidirectional threaded rod is installed at the output end of the driving motor, and an internally threaded slider is sleeved on one side of the bidirectional threaded rod. The X-shaped telescopic bracket is installed at both ends of the top of the support housing, and a water drainage basket is installed at one end of the X-shaped telescopic bracket.

[0010] Among them, the cutting and guiding structure includes a first gear, a third gear and a chicken wing cutting knife wheel. The first gear is installed at the output end of the driving motor, and a guiding roller is installed on one side of the first gear. The third gear is installed on one side of the support housing, and the third gear is connected to the chicken wing cutting knife wheel through a transmission structure.

[0011] Further, a first belt pulley is installed at the output end of the driving motor, and the first belt pulley is installed on one side of the support housing. A third belt pulley is installed at one end of the support housing close to the first belt pulley, and a second belt pulley is installed at the other end of the support housing close to the first belt pulley.

[0012] Among them, the surfaces of the second belt pulley, the third belt pulley and the first belt pulley are in contact connection with a transmission belt, and the second belt pulley, the third belt pulley and the first belt pulley are driven by the transmission belt.

[0013] Further, bidirectional threaded rods are installed on the sides of the third belt pulley and the second belt pulley close to the support housing.

[0014] Among them, an internally threaded slider is sleeved on one side of the bidirectional threaded rod, and a bidirectional thread is provided on the surface of the bidirectional threaded rod. The bidirectional threaded rod and the internally threaded slider are in threaded transmission.

[0015] Among them, a limiting rod is arranged at one end of the internally threaded slider, a limiting slider is fixed at one end of the internally threaded slider, and the limiting slider and the limiting rod penetrate through.

[0016] Further, a telescopic push rod is fixed at the top of the internally threaded slider, and the output end of the telescopic push rod is connected to a hinged collar. One end of the hinged collar penetrates through a support cross bar, and the support cross bar is fixed at the bottom of the water drainage basket.

[0017] Among them, multiple groups of reinforcing cross bars are installed inside the X-shaped telescopic bracket, and the reinforcing cross bars enhance the stability of the X-shaped telescopic bracket during telescoping.

[0018] Furthermore, the draining basket has a hollow bottom shape. Multiple groups of flip-up draining racks are hingedly installed at both ends inside the draining basket. Multiple groups of meat-piercing hooks are fixed at the bottom ends of the flip-up draining racks, and the meat-piercing hooks have a hooked shape with the sharp end facing upward.

[0019] Furthermore, limiting sliding grooves are installed on both sides of the bottom of the draining basket, and movable rollers are slidably connected inside the limiting sliding grooves. One end of the movable roller is fixed with a connecting extension rod, and the connecting extension rod, the X-shaped telescopic bracket, and the movable roller are coaxially fixed.

[0020] Among them, a first connecting piece is installed at the top end of the connecting extension rod near one end of the movable roller, and a second connecting piece is installed on one side of the first connecting piece. A second support square tube is fixed at the top end of the first connecting piece, and a first support square tube is fixed at the top end of the second connecting piece.

[0021] Among them, the top ends of the first support square tube and the second support square tube are respectively hingedly connected to two groups of flip-up draining racks.

[0022] Furthermore, a second gear is installed at one end of the first gear, and a third gear is installed at one end of the second gear. The first gear, the second gear, and the third gear are in meshing transmission.

[0023] Among them, guiding rollers are installed at one ends of the first gear and the second gear, and a sorting arc plate is provided at the bottom end of the guiding roller. Width sorting grooves and length sorting grooves penetrate through the surface of the sorting arc plate, and the width sorting grooves and the length sorting grooves are distributed at equal intervals in a staggered manner.

[0024] Among them, multiple groups of auxiliary guiding tentacles are fixed at the top end of the sorting arc plate close to the guiding roller.

[0025] Furthermore, a sorting mesh plate is installed at the bottom end of the sorting arc plate, and a cutting limiting guide rail is installed at the top end of the sorting mesh plate.

[0026] Among them, an extended bidirectional screw is installed on one side of the third gear, and a transmission slider penetrates through one side of the extended bidirectional screw. One end of the transmission slider is connected to a chicken wing cutting knife wheel, and the chicken wing cutting knife wheel slides within the range of the cutting limiting guide rail.

[0027] A fast sorting method for chicken wing processing includes the following steps:

[0028] S1. First, put meats such as chicken wings and beef on the meat skewers, drain the blood through the openings, and then use the telescopic push rod to push the X-shaped telescopic bracket to expand and contract, so that the blood of the meat can be further drained faster through vibration;

[0029] S2. When starting the telescopic push rod to drive the X-shaped telescopic bracket to expand and contract, the movable roller drives the connecting extension rod to move within the range of the limit chute, further driving the second connecting piece and the first connecting piece to move. When the second connecting piece and the first connecting piece move, the first support square tube and the second support square tube move, further driving the flip-up draining rack to flip, and the flip-up draining rack drives the meat skewer to flip, so that the blood in the bleeding opening generated by inserting the meat skewer into the chicken wing can be drained more smoothly, further improving the effect of draining blood in the pre-treatment of chicken wings;

[0030] S3. Start the drive motor to drive the third pulley and the second pulley to rotate through belt drive of the drive belt. When the third pulley and the second pulley rotate, they will drive the bidirectional threaded rod to rotate. The bidirectional threaded rod rotates to drive the internally threaded slider to move, thereby driving the telescopic push rod installed at the top of the internally threaded slider to move. When the bottom of the telescopic push rod moves, the angle change of the telescopic push rod will drive, so as to achieve the function of adjusting the angle of the draining basket, facilitating the pouring out of the blood on both sides of the draining basket, and further improving the draining effect;

[0031] S4. After the chicken wing meat is drained of blood, put it on the top of the support housing. Start the drive motor to drive the first gear to rotate through the drive motor. The first pulley and the first gear are coaxially connected, saving the cost of the motor. When the first gear rotates, it drives the second gear to rotate through meshing transmission, thereby driving the two groups of guiding rollers to rotate in opposite directions. When the guiding rollers rotate relatively, the soft brushes on the surface will drive the chicken wings falling on the top of the guiding rollers to slide down through the gap between the two groups of guiding rollers and thus fall on the top of the sorting arc plate. The sorting arc plate is designed to fit the outer surface of the guiding rollers and has a gap for standard chicken wings. When the guiding rollers rotate, they will squeeze the chicken wings to the top of the sorting arc plate. The chicken wings are food meats with a flat shape, rich surface colloid, and two groups of skeletons inside. Through the width sorting groove and the length sorting groove, the length and width of the chicken wings are sorted, so as to sort out chicken wings of appropriate size and uniformity, which is convenient for pricing and packaging. In addition, the soft brushes and the auxiliary guiding tentacles on the surface of the guiding rollers cooperate with each other to remove the soft tissues scraped from the surface of the chicken wings on the inner walls of the width sorting groove and the length sorting groove, and through the rotation of the guiding rollers, the soft brushes pass by, so that the chicken wings stuck in the width sorting groove and the length sorting groove can be dredged, because the chicken wings with elastic surface and abnormal shape are easy to be stuck when passing through the sorting holes;

[0032] S5. The second gear drives the third gear to rotate through meshing, and the third gear drives the extending bidirectional screw to rotate, thereby driving the transmission slider to reciprocate on the extending bidirectional screw, further driving the chicken wing cutting knife wheel to move within the range restricted by the cutting limit guide rail, so as to cut the chicken wings falling on the top of the sorting mesh plate, and perform preliminary cutting treatment on chicken wings of different sizes. The holes on the sorting mesh plate are set according to the size of standard chicken wings. When the size of the chicken wing is smaller than the hole on the sorting mesh plate, it can directly pass through the sorting mesh plate. When the size of the chicken wing is larger than the hole on the sorting mesh plate, the excess chicken skin and other soft tissues on the edge can be cut off by the chicken wing cutting knife wheel, and finally chicken wings of uniform size are obtained.

[0033] The present invention provides a rapid sorting device and method for chicken wing processing by improvement. Compared with the prior art, it has the following improvements and advantages:

[0034] First, the device first threads meat such as chicken wings and beef on the meat skewers, drains the blood through the openings, and then the telescopic push rod telescopically pushes the X-shaped telescopic bracket to expand and contract, so that the blood of the meat product can be further drained faster through vibration. In addition, it can also move within the range of the limit chute through the movable roller. When the X-shaped telescopic bracket expands and contracts, the movable roller drives the connecting extension rod to move, further driving the second connecting piece and the first connecting piece to move. When the second connecting piece and the first connecting piece move, the first support square tube and the second support square tube move, further driving the flip-up draining rack to flip, and the flip-up draining rack drives the meat skewers to flip, so that the blood in the bleeding opening generated by the meat skewers inserted into the chicken wings can be drained more smoothly, further improving the effect of draining blood in the preliminary treatment of chicken wings. In addition, the device can also drain oil from cooked chicken wings with oil on the surface, facilitating subsequent sorting optimization, so as to achieve the effects of freshness preservation and hygiene during sales and storage, and ensure their freshness and food safety;

[0035] In addition, start the drive motor to drive the third pulley and the second pulley to rotate through belt drive of the drive belt. When the third pulley and the second pulley rotate, they will drive the bidirectional threaded rod to rotate. The rotation of the bidirectional threaded rod drives the internally threaded slider to move. The telescopic push rod installed at the top of the internally threaded slider can telescopically drive the X-shaped telescopic bracket to expand and contract. Moreover, when the internally threaded slider moves, it can drive the telescopic push rod to tilt, so as to adjust the angle of the draining basket, facilitating the pouring out of the blood on both sides of the draining basket, further improving the draining effect. In addition, the double-thread design of the bidirectional threaded rod facilitates driving the internally threaded slider to reciprocate without reversing the motor, because the draining and sorting structure and the cutting and guiding structure in the device use the same power source, and reversing the motor is likely to cause program errors.

[0036] Second, when the chicken wings fall to the top of the guiding roller, the driving motor drives the first gear to rotate. The first pulley is coaxially connected to the first gear, which saves the cost of the motor. When the first gear rotates, it drives the second gear to rotate through gear engagement, thereby driving the two groups of guiding rollers to rotate in opposite directions. When the guiding rollers rotate relative to each other, the soft brushes on the surface will drive the chicken wings falling on the top of the guiding rollers to slide down through the gap between the two groups of guiding rollers and thus fall onto the top of the sorting arc plate. The sorting arc plate is designed to fit the outer surface of the guiding roller and has a gap for standard chicken wings. When the guiding roller rotates, it will squeeze the chicken wings to the top of the sorting arc plate. The chicken wings are a kind of food meat with a flat shape, rich surface gel, and two groups of skeletons inside. Through the width sorting groove and the length sorting groove for sorting the length and width of the chicken wings, chicken wings of appropriate and uniform size can be sorted out, which is convenient for pricing and packaging. In addition, the soft brushes on the surface of the guiding roller and the auxiliary guiding tentacles cooperate with each other to remove the soft tissues scraped from the surface of the chicken wings on the inner walls of the width sorting groove and the length sorting groove, and by rotating and rolling the guiding roller, the soft brushes pass through, so that the chicken wings stuck in the width sorting groove and the length sorting groove can be dredged, because the chicken wings with elastic surface and abnormal shape are easy to get stuck when passing through the sorting holes;

[0037] Finally, due to the different sizes of the chicken wings, pre-cutting treatment can be carried out on the chicken wings. Specifically, the third gear is driven to rotate through the gear engagement of the second gear. The third gear drives the extending bidirectional screw to rotate, thereby driving the transmission slider to reciprocate on the extending bidirectional screw, and further driving the chicken wing cutting wheel to move within the range restricted by the cutting limit guide rail, so as to cut the chicken wings falling on the top of the sorting mesh plate. The holes on the sorting mesh plate are set according to the size of the standard chicken wings. When the size of the chicken wings is smaller than the holes on the sorting mesh plate, they can directly pass through the sorting mesh plate. When the size of the chicken wings is larger than the holes on the sorting mesh plate, the excess chicken skin and other soft tissues on the edge can be cut off by the chicken wing cutting wheel, and finally chicken wings of uniform size are obtained. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The present invention will be further explained below with reference to the drawings and embodiments:

[0039] Figure 1 is the first three-dimensional external structure schematic diagram of the present invention;

[0040] Figure 2 is the Figure 1 enlarged structure schematic diagram at A in;

[0041] Figure 3 is the front view external structure schematic diagram of the present invention;

[0042] Figure 4 is the second three-dimensional external structure schematic diagram of the present invention;

[0043] Figure 5 The first three-dimensional schematic diagram of the internal structure of the present invention;

[0044] Figure 6 The second three-dimensional schematic diagram of the internal structure of the present invention;

[0045] Figure 7 Of the present invention Figure 6 The enlarged schematic diagram of the structure at position B;

[0046] Figure 8 Of the present invention Figure 6 The enlarged schematic diagram of the structure at position C;

[0047] Figure 9 The schematic diagram of the connection between the X-shaped telescopic bracket and the drain basket of the present invention;

[0048] Figure 10 Of the present invention Figure 9 The enlarged schematic diagram of the structure at position D;

[0049] Figure 11 The three-dimensional schematic diagram of the explosion decomposition of the internal structure of the present invention;

[0050] Figure 12 Of the present invention Figure 11 The enlarged schematic diagram of the structure at position E.

[0051] Explanation of reference numerals: 1, support housing; 2, drain sorting structure; 201, drive motor; 202, first pulley; 203, second pulley; 204, third pulley; 205, drive belt; 206, bidirectional threaded rod; 207, internally threaded slider; 208, limit slider; 209, limit rod; 210, telescopic push rod; 211, hinge collar; 212, support cross bar; 213, X-shaped telescopic bracket; 214, reinforcement cross bar; 215, drain basket; 216, flip-up drain rack; 217, meat piercing hook; 218, limit chute; 219, movable roller; 220, connecting extension rod; 221, first connecting member; 222, second connecting member; 223, first support square tube; 224, second support square tube; 3, cutting and guiding structure; 301, first gear; 302, second gear; 303, third gear; 304, extended bidirectional screw; 305, drive slider; 306, chicken wing cutting knife wheel; 307, guiding roller; 308, sorting arc plate; 309, sorting mesh plate; 310, cutting limit guide rail; 311, width sorting groove; 312, length sorting groove; 313, auxiliary guiding antenna. Detailed implementation manners

[0052] Next, it will be combined with the attached Figures 1 to 12The present invention will be described in detail. The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0053] The present invention provides a rapid sorting device and method for chicken wing processing by improvement. It includes a support housing 1, and a water-draining and sorting structure 2 is installed at the top of the support housing 1. The water-draining and sorting structure 2 pre-treats the chicken wings to drain the blood water. A cutting and guiding structure 3 is arranged inside the support housing 1. The cutting and guiding structure 3 sorts and cuts the chicken wings.

[0054] Among them, the water-draining and sorting structure 2 includes a driving motor 201, a telescopic push rod 210 and an X-shaped telescopic bracket 213. The driving motor 201 is installed on one side of the support housing 1. The output end of the driving motor 201 is installed with a bidirectional threaded rod 206. An internally threaded slider 207 is sleeved on one side of the bidirectional threaded rod 206. The X-shaped telescopic bracket 213 is installed at both ends of the top of the support housing 1. One end of the X-shaped telescopic bracket 213 is installed with a water-draining basket 215.

[0055] The output end of the driving motor 201 is installed with a first pulley 202. The first pulley 202 is installed on one side of the support housing 1. A third pulley 204 is installed at one end of the support housing 1 close to the first pulley 202. A second pulley 203 is installed at the other end of the support housing 1 close to the first pulley 202.

[0056] Among them, a driving belt 205 is in surface contact connection with the surfaces of the second pulley 203, the third pulley 204 and the first pulley 202. The second pulley 203, the third pulley 204 and the first pulley 202 are driven by the driving belt 205. Starting the driving motor 201 drives the third pulley 204 and the second pulley 203 to rotate through the belt transmission of the driving belt 205.

[0057] Bidirectional threaded rods 206 are installed on one side of both the third pulley 204 and the second pulley 203 close to the support housing 1. When the third pulley 204 and the second pulley 203 rotate, they will drive the bidirectional threaded rods 206 to rotate.

[0058] Among them, an internally threaded slider 207 is sleeved on one side of the bidirectional threaded rod 206. The rotation of the bidirectional threaded rod 206 drives the internally threaded slider 207 to move. And on the surface of the bidirectional threaded rod 206, there is a bidirectional thread. The bidirectional threaded rod 206 and the internally threaded slider 207 are in threaded transmission.

[0059] One end of the internal-thread slider 207 is provided with a limiting rod 209. One end of the internal-thread slider 207 is fixed with a limiting slider 208, and the limiting slider 208 and the limiting rod 209 penetrate through.

[0060] A telescopic push rod 210 is fixed to the top end of the internal-thread slider 207. When the bidirectional threaded rod 206 rotates to drive the internal-thread slider 207 to move, it will drive the telescopic push rod 210 installed at the top end to move. When the bottom of the telescopic push rod 210 moves, the angle change of the telescopic push rod 210 will drive, thereby achieving the effect of adjusting the angle of the draining basket 215, facilitating the pouring out of the blood water on both sides of the draining basket 215, further improving the draining effect. The output end of the telescopic push rod 210 is connected with a hinged collar 211. One end of the hinged collar 211 penetrates through a support cross bar 212, and the support cross bar 212 is fixed to the bottom of the draining basket 215.

[0061] Among them, a plurality of reinforcing cross bars 214 are installed inside the X-shaped telescopic bracket 213, and the reinforcing cross bars 214 enhance the stability of the expansion and contraction of the X-shaped telescopic bracket 213; the telescopic push rod 210 expands and contracts to push the X-shaped telescopic bracket 213 to perform expansion and contraction activities, so that the blood water of the meat product is further drained out quickly through vibration.

[0062] The draining basket 215 has a hollow bottom shape. A plurality of flip-up draining racks 216 are hinged and installed at both ends inside the draining basket 215. A plurality of meat-piercing hooks 217 are fixed to the bottom ends of the flip-up draining racks 216, and the meat-piercing hooks 217 have a hooked shape with the sharp end facing upward. When in use, meats such as chicken wings and beef need to be pierced on the meat-piercing hooks 217 to drain out the blood water through the openings.

[0063] Limiting chutes 218 are installed on both sides of the bottom of the draining basket 215, and movable rollers 219 are slidably connected inside the limiting chutes 218. One end of the movable roller 219 is fixed with a connecting extension rod 220, and the connecting extension rod 220, the X-shaped telescopic bracket 213 and the movable roller 219 are coaxially fixed. When the telescopic push rod 210 is started to drive the X-shaped telescopic bracket 213 to perform expansion and contraction activities, the movable roller 219 drives the connecting extension rod 220 to move within the range of the limiting chute 218.

[0064] Among them, a first connecting piece 221 is installed at one end of the top of the connecting extension rod 220 close to the movable roller 219, and a second connecting piece 222 is installed on one side of the first connecting piece 221, further driving the second connecting piece 222 and the first connecting piece 221 to move. The top end of the first connecting piece 221 is fixed with a second support square tube 224, and the top end of the second connecting piece 222 is fixed with a first support square tube 223. When the second connecting piece 222 and the first connecting piece 221 move, the first support square tube 223 and the second support square tube 224 move.

[0065] Among them, the tops of the first support square tube 223 and the second support square tube 224 are respectively hinged to two groups of flip-up draining racks 216, further driving the flip-up draining racks 216 to flip. The flip-up draining racks 216 drive the meat hooks 217 to flip, so that the blood in the bleeding openings generated by inserting the meat hooks 217 into the chicken wings can drain more smoothly, further improving the effect of draining blood during the pre-treatment of chicken wings;

[0066] Among them, the cutting and guiding structure 3 includes a first gear 301, a third gear 303 and a chicken wing cutting knife wheel 306. The first gear 301 is installed at the output end of the driving motor 201. When the chicken wing meat has drained blood and is put on the top of the support housing 1, the driving motor 201 is started. The driving motor 201 drives the first gear 301 to rotate. The first pulley 202 and the first gear 301 are coaxially connected, saving the cost of the motor. And a guiding roller 307 is installed on one side of the first gear 301. The third gear 303 is installed on one side of the support housing 1, and the third gear 303 is connected to the chicken wing cutting knife wheel 306 through a transmission structure;

[0067] A second gear 302 is installed at one end of the first gear 301, and a third gear 303 is installed at one end of the second gear 302. The first gear 301, the second gear 302 and the third gear 303 are in meshing transmission.

[0068] Among them, guiding rollers 307 are installed at one ends of the first gear 301 and the second gear 302. When the first gear 301 rotates, it drives the second gear 302 to rotate through meshing transmission, thereby driving the two groups of guiding rollers 307 to rotate in opposite directions. And a sorting arc plate 308 is provided at the bottom end of the guiding roller 307. When the guiding rollers 307 rotate relative to each other, the soft brushes on the surface will drive the chicken wings falling on the top of the guiding rollers 307 to slide down through the gap between the two groups of guiding rollers 307 and thus fall on the top of the sorting arc plate 308. The sorting arc plate 308 is designed to fit the outer surface of the guiding roller 307 and has a gap for standard chicken wings. When the guiding roller 307 rotates, it will squeeze the chicken wings to the top of the sorting arc plate 308. Width sorting grooves 311 and length sorting grooves 312 penetrate through the surface of the sorting arc plate 308, and the width sorting grooves 311 and the length sorting grooves 312 are distributed at equal intervals in a staggered manner. The chicken wings are food meats with a flat shape, rich surface colloid and two groups of skeletons inside. Through the sorting of the length and width of the chicken wings by the width sorting grooves 311 and the length sorting grooves 312, chicken wings of appropriate and uniform size are sorted out, which is convenient for pricing and packaging.

[0069] In addition, the soft brush on the surface of the guiding roller 307 and the auxiliary guiding tentacles 313 cooperate with each other to remove the soft tissues scraped from the surface of the chicken wings on the inner walls of the width sorting groove 311 and the length sorting groove 312. By rotating the guiding roller 307, the soft brush passes through, so that the chicken wings stuck in the width sorting groove 311 and the length sorting groove 312 can be dredged. Because the chicken wings with elastic surfaces and irregular shapes are easy to get stuck when passing through the sorting holes;

[0070] Wherein, a plurality of groups of auxiliary guiding tentacles 313 are fixed near the top end of the guiding roller 307 on the sorting arc plate 308, and the auxiliary guiding tentacles 313 assist the soft brush on the guiding roller 307 to work;

[0071] The bottom end of the sorting arc plate 308 is provided with a sorting mesh plate 309, and the top end of the sorting mesh plate 309 is provided with a cutting limit guide rail 310,

[0072] Wherein, an extended bidirectional screw 304 is installed on one side of the third gear 303. The second gear 302 drives the third gear 303 to rotate through meshing, the third gear 303 drives the extended bidirectional screw 304 to rotate, and a transmission slider 305 penetrates through one side of the extended bidirectional screw 304, so as to drive the transmission slider 305 to reciprocate on the extended bidirectional screw 304. One end of the transmission slider 305 is connected with a chicken wing cutting knife wheel 306, and the chicken wing cutting knife wheel 306 slides within the range of the cutting limit guide rail 310; thus cutting the chicken wings falling on the top end of the sorting mesh plate 309, and performing preliminary cutting treatment on chicken wings of different sizes. The holes on the sorting mesh plate 309 are set according to the size of standard chicken wings. When the size of the chicken wings is smaller than the holes on the sorting mesh plate 309, the chicken wings can directly pass through the sorting mesh plate 309. When the size of the chicken wings is larger than the holes on the sorting mesh plate 309, the excess chicken skin and other soft tissues at the edges can be cut off by the chicken wing cutting knife wheel 306, and finally chicken wings of uniform size are obtained.

[0073] A fast sorting method for chicken wing processing includes the following steps:

[0074] S1. First, put meats such as chicken wings and beef on the meat piercing hook 217, drain the blood through the opening, and then push the X-shaped telescopic bracket 213 to expand and contract through the telescopic movement of the telescopic push rod 210, so that the blood of the meat product is further drained faster through vibration;

[0075] S2. When starting the telescopic push rod 210 to drive the X-shaped telescopic bracket 213 to expand and contract, the movable roller 219 drives the connecting extension rod 220 to move within the range of the limit chute 218, further driving the second connecting member 222 and the first connecting member 221 to move. When the second connecting member 222 and the first connecting member 221 move, the first support square tube 223 and the second support square tube 224 move, further driving the flip-up draining rack 216 to flip. The flip-up draining rack 216 drives the meat hook 217 to flip, so that the blood in the bleeding opening generated by the insertion of the meat hook 217 into the chicken wing can drain out more smoothly, further improving the effect of draining blood during the pre-treatment of chicken wings;

[0076] S3. Start the drive motor 201 to drive the third pulley 204 and the second pulley 203 to rotate through belt drive of the drive belt 205. When the third pulley 204 and the second pulley 203 rotate, they will drive the bidirectional threaded rod 206 to rotate. The rotation of the bidirectional threaded rod 206 drives the internally threaded slider 207 to move, thereby driving the telescopic push rod 210 installed at the top of the internally threaded slider 207 to move. When the bottom of the telescopic push rod 210 moves, the change in the angle of the telescopic push rod 210 will drive, thereby achieving the function of adjusting the angle of the draining basket 215, facilitating the pouring out of the blood on both sides of the draining basket 215, and further improving the draining effect;

[0077] S4. After the chicken wing meat has drained blood, it is placed on the top of the support housing 1. Start the drive motor 201 to drive the first gear 301 to rotate through the drive motor 201. The first pulley 202 and the first gear 301 are coaxially connected, saving the cost of the motor. When the first gear 301 rotates, it drives the second gear 302 to rotate through meshing transmission, thereby driving the two sets of guiding roller wheels 307 to rotate in opposite directions. When the guiding roller wheels 307 rotate relative to each other, the soft brushes on the surface will drive the chicken wings falling on the top of the guiding roller wheels 307 to slide down through the gap between the two sets of guiding roller wheels 307 and thus fall onto the top of the sorting arc plate 308. The sorting arc plate 308 is designed to fit the outer surface of the guiding roller wheels 307 and has a gap for standard chicken wings. When the guiding roller wheels 307 rotate, they will squeeze the chicken wings to the top of the sorting arc plate 308. The chicken wings are food meat with a flat shape, rich in surface gelatin, and containing two sets of skeletons inside. Through the sorting of the length and width of the chicken wings by the width sorting groove 311 and the length sorting groove 312, chicken wings of appropriate and uniform size are sorted out, facilitating pricing and packaging. In addition, the soft brushes on the surface of the guiding roller wheels 307 and the auxiliary guiding tentacles 313 cooperate with each other to remove the soft tissues scraped from the surface of the chicken wings on the inner walls of the width sorting groove 311 and the length sorting groove 312, and by rotating the guiding roller wheels 307, the soft brushes pass through, so that the chicken wings stuck in the width sorting groove 311 and the length sorting groove 312 can be dredged, because chicken wings with elastic surfaces and abnormal shapes are easily stuck when passing through the sorting holes;

[0078] S5. The second gear 302 drives the third gear 303 to rotate through meshing transmission. The third gear 303 drives the extended bidirectional screw 304 to rotate, thereby driving the transmission slider 305 to reciprocate on the extended bidirectional screw 304, and further driving the chicken wing cutting wheel 306 to move within the range restricted by the cutting limit guide rail 310, so as to cut the chicken wings falling on the top of the sorting mesh plate 309, and perform preliminary cutting treatment on chicken wings of different sizes. The holes on the sorting mesh plate 309 are set according to the size of standard chicken wings. When the size of the chicken wing is smaller than the holes on the sorting mesh plate 309, it can directly pass through the sorting mesh plate 309. When the size of the chicken wing is larger than the holes on the sorting mesh plate 309, the excess chicken skin and other soft tissues on the edge can be cut off by the cutting method of the chicken wing cutting wheel 306, and finally chicken wings with uniform size are obtained.

[0079] Working principle: First, put meats such as chicken wings and beef on the meat skewer 217, drain the blood through the opening, and then the telescopic push rod 210 expands and contracts to drive the X-shaped telescopic bracket 213 to expand and contract, so that the blood of the meat product can be further drained faster through vibration.

[0080] When further starting the telescopic push rod 210 to drive the X-shaped telescopic bracket 213 to expand and contract, the movable roller 219 drives the connecting extension rod 220 to move within the range of the limit chute 218, further driving the second connecting piece 222 and the first connecting piece 221 to move. When the second connecting piece 222 and the first connecting piece 221 move, the first support square tube 223 and the second support square tube 224 move, further driving the flip-up water draining rack 216 to flip. The flip-up water draining rack 216 drives the meat skewer 217 to flip, so that the blood in the bleeding opening generated by the insertion of the meat skewer 217 into the chicken wing can be drained more smoothly, further improving the effect of draining blood during the pretreatment of chicken wings.

[0081] Then, start the drive motor 201 to drive the third pulley 204 and the second pulley 203 to rotate through belt drive of the drive belt 205. When the third pulley 204 and the second pulley 203 rotate, they will drive the bidirectional threaded rod 206 to rotate. The rotation of the bidirectional threaded rod 206 drives the internally threaded slider 207 to move, thereby driving the telescopic push rod 210 installed at the top of the internally threaded slider 207 to move. When the bottom of the telescopic push rod 210 moves, the angle of the telescopic push rod 210 changes, which will drive, so as to achieve the function of adjusting the angle of the water draining basket 215, facilitating the pouring out of the blood on both sides of the water draining basket 215, and further improving the water draining effect.

[0082] Finally, after the chicken wing meat has drained off the blood, it is put into the top of the support housing 1. The drive motor 201 is started to drive the first gear 301 to rotate through the drive motor 201. The first pulley 202 and the first gear 301 are coaxially connected, saving the cost of the motor. When the first gear 301 rotates, it drives the second gear 302 to rotate through the meshing drive, thereby driving the two sets of guiding rollers 307 to rotate in opposite directions. When the guiding rollers 307 rotate relative to each other, the soft brushes on the surface will drive the chicken wings falling on the top of the guiding rollers 307 to slide down through the gap between the two sets of guiding rollers 307 and thus fall onto the top of the sorting arc plate 308. The sorting arc plate 308 is designed to fit the outer surface of the guiding rollers 307 and leave a gap for standard chicken wings. When the guiding rollers 307 rotate, they will squeeze the chicken wings to the top of the sorting arc plate 308. The chicken wings are food meats with a flat shape, rich surface colloid, and two sets of skeletons inside. Through the width sorting groove 311 and the length sorting groove 312 to sort the length and width of the chicken wings, chicken wings of appropriate and uniform size are sorted out, which is convenient for pricing and packaging. In addition, the soft brushes on the surface of the guiding rollers 307 and the auxiliary guiding tentacles 313 cooperate with each other to remove the soft tissues scraped from the surface of the chicken wings on the inner walls of the width sorting groove 311 and the length sorting groove 312, and by rotating and rolling the guiding rollers 307, the soft brushes pass through, so that the chicken wings stuck in the width sorting groove 311 and the length sorting groove 312 can be dredged, because the chicken wings with elastic surface and abnormal shape are easy to be stuck when passing through the sorting holes;

[0083] In addition, the meshing drive of the second gear 302 can drive the third gear 303 to rotate, and the third gear 303 drives the extending bidirectional screw 304 to rotate, thereby driving the transmission slider 305 to reciprocate on the extending bidirectional screw 304, and further driving the chicken wing cutting wheel 306 to move within the range restricted by the cutting limit guide rail 310, so as to cut the chicken wings falling on the top of the sorting mesh plate 309 and perform preliminary cutting treatment on chicken wings of different sizes. The holes on the sorting mesh plate 309 are set according to the size of the standard chicken wings. When the size of the chicken wings is smaller than the holes on the sorting mesh plate 309, they can directly pass through the sorting mesh plate 309. When the size of the chicken wings is larger than the holes on the sorting mesh plate 309, the excess chicken skin and other soft tissues on the edges can be cut off by the way of cutting with the chicken wing cutting wheel 306, and finally chicken wings of uniform size are obtained.

[0084] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A fast sorting device for processing chicken wings, comprising a supporting shell (1), characterized in that: A drainage and sorting structure (2) is installed at the top of the support shell (1), and the drainage and sorting structure (2) pre-treats the chicken wings to drain blood water. A cutting and guiding structure (3) is provided inside the support shell (1), and the cutting and guiding structure (3) performs sorting and cutting processing on the chicken wings. The draining and sorting structure (2) comprises a transmission motor (201), a telescopic push rod (210) and an X-shaped telescopic bracket (213), wherein the transmission motor (201) is mounted on one side of the supporting shell (1), a bidirectional threaded rod (206) is mounted on the output end of the transmission motor (201), and an internally threaded slider (207) is sleeved on one side of the bidirectional threaded rod (206), the X-shaped telescopic bracket (213) is mounted on both ends of the top end of the supporting shell (1), and a drain basket (215) is mounted on one end of the X-shaped telescopic bracket (213). The cutting and guiding structure (3) comprises a first gear (301), a third gear (303) and a chicken wing cutting wheel (306); the first gear (301) is mounted on the output end of the transmission motor (201), and a guiding roller (307) is mounted on one side of the first gear (301); the third gear (303) is mounted on one side of the supporting shell (1), and the third gear (303) is connected to the chicken wing cutting wheel (306) via the transmission structure. Wherein, a second gear (302) is mounted on one end of the first gear (301), and a third gear (303) is mounted on one end of the second gear (302); the first gear (301), the second gear (302) and the third gear (303) are meshingly driven. A guide roller (307) is installed at one end of each of the first gear (301) and the second gear (302), and a sorting arc plate (308) is provided at the bottom end of the guide roller (307). A width sorting groove (311) and a length sorting groove (312) are penetrated through the surface of the sorting arc plate (308), and the width sorting grooves (311) and the length sorting grooves (312) are distributed in a staggered manner with equal intervals. A plurality of auxiliary guiding feelers (313) are fixed to the top of the sorting arc plate (308) close to the guiding roller (307), a sorting mesh plate (309) is installed at the bottom of the sorting arc plate (308), and a cutting limit guide rail (310) is installed at the top of the sorting mesh plate (309). An extended bidirectional screw rod (304) is installed on one side of the third gear (303), and a transmission slider (305) passes through one side of the extended bidirectional screw rod (304). One end of the transmission slider (305) is connected to a chicken wing cutting wheel (306), and the chicken wing cutting wheel (306) slides within the range of the cutting limit guide rail (310).

2. A fast sorting device for processing chicken wings according to claim 1, characterized in that: The output end of the transmission motor (201) is mounted with a first pulley (202), and the first pulley (202) is mounted on one side of the support housing (1); one end of the support housing (1) close to the first pulley (202) is mounted with a third pulley (204); and the other end of the support housing (1) close to the first pulley (202) is mounted with a second pulley (203). The surfaces of the second pulley (203), the third pulley (204) and the first pulley (202) are in contact with a transmission belt (205), and the second pulley (203), the third pulley (204) and the first pulley (202) are driven by the transmission belt (205).

3. A fast sorting device for processing chicken wings according to claim 2, characterized in that: A bidirectional threaded rod (206) is installed on one side of the third pulley (204) and the second pulley (203) close to the supporting housing (1). The surface of the bidirectional threaded rod (206) is provided with bidirectional threads, and the bidirectional threaded rod (206) and the internal threaded slider (207) are threadedly driven. A limiting rod (209) is provided at one end of the internal thread slider (207), a limiting slider (208) is fixed to one end of the internal thread slider (207), and the limiting slider (208) and the limiting rod (209) penetrate each other.

4. A fast sorting device for processing chicken wings according to claim 3, characterized in that: A telescopic push rod (210) is fixed to the top of the internal threaded slider (207), and the output end of the telescopic push rod (210) is connected to a hinged collar (211), one end of the hinged collar (211) is penetrated by a support cross bar (212), and the support cross bar (212) is fixed to the bottom of the drain basket (215). Wherein, a plurality of groups of reinforcing cross bars (214) are installed on the inner side of the X-shaped telescopic bracket (213), and the reinforcing cross bars (214) enhance the telescopic stability of the X-shaped telescopic bracket (213).

5. A fast sorting device for processing chicken wings according to claim 4, characterized in that: The drain basket (215) is in the shape of a hollow bottom, and a plurality of groups of reversible drain racks (216) are hingedly mounted at both ends of the inner side of the drain basket (215), and a plurality of groups of meat hooks (217) are fixed at the bottom ends of the reversible drain racks (216), and the meat hooks (217) are in the shape of curved hooks with sharp ends facing upwards.

6. A fast sorting device for processing chicken wings according to claim 5, characterized in that: Limiting slide grooves (218) are installed on both sides of the bottom of the drain basket (215), and the inner side of the limiting slide groove (218) is slidably connected to a movable roller (219), one end of the movable roller (219) is fixed with a connecting extension rod (220), and the connecting extension rod (220), the X-shaped telescopic bracket (213) and the movable roller (219) are coaxially fixed. The first connecting member (221) is installed at one end of the top of the connecting extension rod (220) close to the movable roller (219), and a second connecting member (222) is installed on one side of the first connecting member (221); a second supporting square tube (224) is fixed to the top of the first connecting member (221), and a first supporting square tube (223) is fixed to the top of the second connecting member (222). The top ends of the first supporting square tube (223) and the second supporting square tube (224) are respectively hingedly connected to two sets of flippable drain racks (216).

7. A method for quickly sorting chicken wings, comprising a device for quickly sorting chicken wings as claimed in claim 6, characterized in that , including the following steps: S1, firstly thread the chicken wing onto the meat threading hook (217), drain the blood through the broken opening, then push the X-shaped telescopic support (213) to expand and contract by telescopic push rod (210), and accelerate the blood draining speed of the chicken wing by vibration; S2, when the telescopic push rod (210) is started to drive the X-shaped telescopic bracket (213) to expand and contract, the movable roller (219) drives the connecting extension rod (220) to move within the range of the limiting slide groove (218), further driving the second connecting member (222) and the first connecting member (221) to move. When the second connecting member (222) and the first connecting member (221) move, the first supporting square tube (223) and the second supporting square tube (224) move, further driving the flippable drain rack (216) to flip, and the meat hook (217) is driven to flip back and forth through the flippable drain rack (216), so that the blood in the bleeding hole caused by the meat hook (217) inserted into the chicken wing can be drained more smoothly, further improving the effect of blood drainage in chicken wing pretreatment; S3, starting the transmission motor (201) to drive the third pulley (204) and the second pulley (203) to rotate through the transmission belt (205). When the third pulley (204) and the second pulley (203) rotate, the bidirectional threaded rod (206) is driven to rotate. The rotation of the bidirectional threaded rod (206) drives the internal threaded slider (207) to move, thereby driving the bottom of the telescopic push rod (210) installed on the top of the internal threaded slider (207) to move. When the bottom of the telescopic push rod (210) moves, the angle of the telescopic push rod (210) changes, thereby adjusting the angle of the drain basket (215), thereby pouring out the blood water on both sides of the drain basket (215), further improving the blood water draining effect; S4, after draining the blood, the chicken wings are put into the top of the supporting shell (1), and the transmission motor (201) is started to drive the first gear (301) to rotate through the transmission motor (201), and the first pulley (202) and the first gear (301) are coaxially connected. When the first gear (301) rotates, the second gear (302) is driven to rotate through meshing transmission, thereby driving the two sets of drainage rollers (307) to rotate in opposite directions. When the drainage rollers (307) rotate relatively, the soft brushes on the surfaces will drive the chicken wings that fall on the top of the drainage rollers (307) to slide down from the gap between the two sets of drainage rollers (307) and fall to the top of the sorting arc plate (308), and the sorting arc plate (308) fits the drainage rollers ( The outer surface of the guide roller (307) is designed to be smooth and has a gap for standard chicken wings. When the guide roller (307) rotates, the chicken wings are squeezed to the top of the sorting arc plate (308), and the chicken wings are sorted by the width sorting groove (311) and the length sorting groove (312) for length and width, thereby sorting out chicken wings of suitable and uniform size. In addition, the soft brush on the surface of the guide roller (307) and the auxiliary guide feeler (313) cooperate with each other to remove the soft tissue scraped from the surface of the chicken wings on the inner wall of the width sorting groove (311) and the length sorting groove (312), and the soft brush is passed by the rotating and rolling guide roller (307), so that the chicken wings blocked in the width sorting groove (311) and the length sorting groove (312) can be cleared; S5, the second gear (302) drives the third gear (303) to rotate through meshing transmission, and the third gear (303) drives the extended bidirectional screw (304) to rotate, thereby driving the transmission slider (305) to reciprocate on the extended bidirectional screw (304), further driving the chicken wing cutting wheel (306) to move within the limit range of the cutting limit guide rail (310), thereby cutting the chicken wings that fall on the top of the sorting mesh plate (309). The holes on the sorting mesh plate (309) are set according to the size of standard chicken wings. When the size of the chicken wings is smaller than the holes on the sorting mesh plate (309), the chicken wings can directly pass through the sorting mesh plate (309). When the size of the chicken wings is larger than the holes on the sorting mesh plate (309), the chicken wings can pass through the chicken wing cutting wheel (306) to cut off the excess chicken skin on the edge of the chicken wings, and finally obtain chicken wings of uniform size.

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