Gongfu acid saponification reaction device with uniform distribution function

Abstract

The invention discloses a kung fu acid saponification reaction device with a uniform distribution function, and relates to the technical field of saponification reaction devices.The saponification reaction device comprises a reaction kettle, a multi-stage stirring unit, a steam water tank, a steam diversion pipeline, an electromagnetic valve, a condensate water confluence pipeline and a temperature detector; the multi-stage stirring unit is responsible for stirring a reaction solvent, the steam water tank is responsible for supplying steam for heating the reaction kettle, the steam enters the reaction kettle along the steam shunting pipeline to heat the reaction kettle, condensate water generated by the steam in the reaction kettle flows into the steam water tank through the condensate water converging pipeline, and the steam water tank generates the steam; the temperature detector detects the real-time temperature of the reaction kettle and feeds back the real-time temperature to the console, and the console adjusts the electromagnetic valve and controls the flow velocity and flow of water vapor flowing into the reaction kettle from the steam shunting pipeline according to the actual situation and the appropriate temperature required by the saponification reaction, so that the heating temperature of the reaction kettle is reduced or increased.

Description

Technical Field

[0001] The invention relates to the technical field of saponification reaction devices, in particular to a Kung Fu acid saponification reaction device with a uniform distribution function. Background Art

[0002] In the preparation process of Kung Fu acid, saponification reaction is a very important link, and saponification reaction is a relatively slow reaction, which requires continuous suitable temperature and certain stirring to speed up the reaction speed. In the existing chemical production, saponification reactors are widely used, but most of the saponification reactors currently used in factories adopt electric heating, which cannot ensure that all parts of the reactor are heated evenly, and the stirring method currently used in the saponification reactor is relatively simple and single, which cannot make the reactants in the saponification reactor collide fully, resulting in increased reaction time and insufficient reaction. For this reason, we need a Kung Fu acid saponification reaction device with a uniform distribution function. Summary of the invention

[0003] The object of the present invention is to provide a Kung Fu acid saponification reaction device with a uniform distribution function to solve the problems raised in the prior art.

[0004] To achieve the above object, the present invention provides the following technical solutions: The saponification reaction device is controlled by a control console, and the saponification reaction device includes a reactor, a multi-stage stirring unit, a steam water tank, a steam diversion pipeline, a solenoid valve, a condensate confluence pipeline, and a temperature detector. The multi-stage stirring unit is inserted into the reactor, the multi-stage stirring unit is connected to the reactor, and the multi-stage stirring unit is electrically connected to the control console. The steam water tank is located on the side of the reactor, the steam water tank is fixedly connected to the reactor, the steam water tank is electrically connected to the control console, the inlet of the steam diversion pipeline is connected to the outlet of the steam water tank, the diversion pipe of the steam diversion pipeline is inserted into the reactor, the diversion pipe of the steam diversion pipeline is provided with a solenoid valve, the solenoid valve is signal-connected to the control console, the outlet of the condensate confluence pipeline is connected to the inlet of the steam water tank, the inlet end of the condensate confluence pipeline is inserted into the reactor, each inlet of the condensate confluence pipeline corresponds to a diversion pipe outlet of a steam diversion pipeline, and a temperature detector is provided above each steam diversion pipeline, the detection end of the temperature detector is inserted into the reactor, and the temperature detector is signal-connected to the control console.

[0005] The reactor is used to load the reaction solvent. The multi-stage stirring unit is responsible for stirring the reaction solvent so that different reaction solvents can fully contact each other and produce more violent collisions, so that the saponification reaction is more complete and the quality of the kung fu acid finally prepared is guaranteed. The steam water tank is responsible for supplying water vapor for heating the reactor. The water vapor enters the reactor along the steam diversion pipe to heat the reactor. The condensed water generated by the water vapor in the reactor flows into the steam water tank through the condensed water confluence pipe to generate water vapor for the steam water tank. The temperature detector detects the real-time temperature of the reactor and feeds it back to the control console. According to the actual situation and the appropriate temperature required for the saponification reaction, the solenoid valve is adjusted to control the flow rate and flow of water vapor flowing into the reactor from the steam diversion pipe, thereby reducing or increasing the heating temperature of the reactor. At the same time, the control console can also control the stirring rate of the multi-stage stirring unit. Using water vapor to heat the reactor can make the heating more uniform and controllable, improve the efficiency of the saponification reaction, and save time and cost.

[0006] Furthermore, the reactor includes an outer shell, a top cover, an inner tank and a dust cover, the outer shell wraps the inner tank, a heating chamber is provided between the outer shell and the inner tank, the steam diversion pipe and the condensate confluence pipe connect the heating chamber and the steam water tank, the top cover and the outer shell are fixedly connected, a first bearing is provided at the central axis of the top cover, the outer ring of the first bearing is fixedly connected to the top cover, the inner ring of the first bearing is fixedly connected to the multi-stage stirring unit, the dust cover covers the multi-stage stirring unit and the first bearing, the dust cover and the top cover are fixedly connected, and the dust cover and the multi-stage stirring unit are fixedly connected.

[0007] The heating chamber is connected to the steam water tank through a steam diversion pipe and a condensate confluence pipe, which is used to store water vapor and then heat the reaction solvent in the inner tank. The first bearing enables the multi-stage stirring unit and the outer shell to be rotatably connected, adding one more stage of stirring to make the reaction more complete. The dust cover covers the multi-stage stirring unit to prevent dust from entering the multi-stage stirring unit and the first bearing, causing the multi-stage stirring unit to run stuck and create a safety hazard.

[0008] Furthermore, a partition is provided in the heating chamber between the outer shell and the inner tank, and there are two partitions. An inlet end of a condensate converging pipe, a diversion pipe outlet end of a steam diversion pipe and a temperature detector are provided between the two partitions. An inlet end of a condensate converging pipe, a diversion pipe outlet end of a steam diversion pipe and a temperature detector are provided above the upper partition, and an inlet end of a condensate converging pipe, a diversion pipe outlet end of a steam diversion pipe and a temperature detector are provided below the lower partition.

[0009] Two partitions divide the heating chamber between the inner tank and the outer shell into three layers: upper, middle and lower. Each layer of the heating chamber is provided with an inlet end of a condensate confluence pipe, an outlet end of a steam diversion pipe and a temperature detector. The temperature detector detects the temperature in the heating chamber of the current layer and feeds back to the control console in real time. The control console adjusts the solenoid valve according to the temperature required for the saponification reaction, changes the flow rate and flow velocity of the steam in the steam diversion pipe of the current layer, and realizes the control of the temperature of the heating chamber of the current layer. Setting three levels of heating chambers can more accurately control the heating temperature of the inner tank, make the heat more uniform during the saponification reaction, and accelerate the saponification reaction.

[0010] Furthermore, a plurality of feed ports are arranged on the top cover.

[0011] Different materials enter the reactor from different feed ports to prevent reactions at the feed port and the generation of impurities that affect the quality of the Kung Fu acid.

[0012] Furthermore, a discharge pipe is provided at the bottom of the inner container, and the discharge pipe passes through the outer shell.

[0013] The bottom of the inner tank is provided with an arc to facilitate the product after the saponification reaction to slide from the inner tank to the discharge pipe.

[0014] Furthermore, the multi-stage stirring unit includes a driving motor, a first bevel gear, a first transmission gear, a first stirring shaft, a double-sided bevel gear, a second transmission gear, a second stirring shaft, a second bevel gear, a third stirring shaft, a second bearing and a third bearing, the driving motor and the dust cover are fixedly connected, the output shaft of the driving motor and one end of the first stirring shaft are fixedly connected, the first stirring shaft passes through the first bevel gear, the first stirring shaft is inserted into the inner tank, the first bevel gear and the first transmission gear are meshed, the first transmission gear is located below the first bevel gear, the first transmission gear and the dust cover are rotatably connected, the second bearing is located below the first transmission gear, the first stirring shaft passes through the second bearing, the inner ring of the second bearing is fixedly connected to the first stirring shaft, and the The outer ring of the second bearing is fixedly connected to the double-sided bevel gear, the upper end of the double-sided bevel gear is meshed with the first transmission gear, the lower end of the double-sided bevel gear is meshed with the second transmission gear, the second transmission gear is rotatably connected to the dust cover, one end of the second agitator shaft is fixedly connected to the lower end of the double-sided bevel gear, the second agitator shaft is inserted into the inner tank, the second agitator shaft passes through the third bearing, the inner ring of the third bearing is fixedly connected to the second agitator shaft, the outer ring of the third bearing is fixedly connected to the second bevel gear, the second bevel gear is meshed with the second transmission gear, the third agitator shaft is fixedly connected to the lower end of the second bevel gear, the third agitator shaft passes through the first bearing, the third agitator shaft is fixedly connected to the inner ring of the first bearing, and the third agitator shaft is inserted into the inner tank.

[0015] The driving motor works to drive the rotation of the first stirring shaft, and the first bevel gear rotates in the same direction accordingly. The first bevel gear drives the double-sided bevel gear to rotate in the opposite direction through the first transmission gear, and the double-sided bevel gear then drives the second bevel gear to rotate in the same direction as the first bevel gear through the second transmission gear, thereby achieving the same-direction stirring of the first stirring shaft and the third stirring shaft and the reverse stirring of the second stirring shaft. The second stirring shaft is located between the first stirring shaft and the third stirring shaft, and can achieve greater shear force when rotating, so as to facilitate the full reaction of the reaction solvent.

[0016] Furthermore, a baffle is provided on the first stirring shaft, a through hole is provided on the baffle, an outer end of the baffle is an inclined surface, and the inclined surface of the outer end of the baffle is vertically arranged with respect to the stirring direction of the first stirring shaft.

[0017] Furthermore, baffles are provided on the second stirring shaft, and the baffles are located on both sides of the second stirring shaft. The inclined surfaces at the outer ends of the baffles are vertically arranged with respect to the stirring direction of the second stirring shaft.

[0018] Furthermore, a baffle and a scraper plate are provided on the third stirring shaft, the baffle is located on the side close to the second stirring shaft, the inclined surface of the outer end of the baffle is vertically arranged with the stirring direction of the third stirring shaft, the scraper plate is located on the side close to the inner wall surface of the inner tank, and the scraper end of the scraper plate is in contact with the inner wall surface of the inner tank.

[0019] Baffles are arranged on the first stirring shaft, the second stirring shaft and the third stirring shaft, which can increase the stirring area. When the baffles are staggered with each other, shear force will be generated. The through holes on the baffles will also enhance the shear force, making the reaction solvents collide more violently and making the reaction more complete. The scraper plate and the baffle are arranged at an inclination angle of less than 90° with the inner wall of the inner tank, which makes it easier to scrape off the saponification reaction product on the inner wall of the inner tank, and the inclined surface arranged on the baffle will reduce the resistance during stirring.

[0020] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention divides the heating chamber into three layers through a partition, and each layer can monitor and control the temperature, so that the heating temperature of the inner tank is more uniform, the efficiency of the saponification reaction is improved, and the time cost is reduced; 2. The multi-stage stirring unit of the present invention stirs the reaction solvent more evenly and allows the reaction solvents to fully contact each other, so that the saponification reaction is sufficient and the quality of the kung fu acid is improved; 3. The scraper plate of the present invention can scrape off the reactants attached to the inner wall surface of the inner tank, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a Kung Fu acid saponification reaction device with a uniform distribution function of the present invention; Figure 2This is a schematic diagram of the structure below the top cover of a Kung Fu acid saponification reaction device with a uniform distribution function according to the present invention; Figure 3 It is a cross-sectional schematic diagram of a transmission system of a multi-stage stirring unit of a Kung Fu acid saponification reaction device with a uniform distribution function according to the present invention; Figure 4 It is a partial structural schematic diagram of a multi-stage stirring unit of a Kung Fu acid saponification reaction device with a uniform distribution function according to the present invention; Figure 5 This is a schematic diagram of the structure of a multi-stage stirring unit of a Kung Fu acid saponification reaction device with a uniform distribution function according to the present invention.

[0022] In the figure: 1. reactor; 2. multi-stage stirring unit; 3. steam water tank; 4. steam diversion pipe; 5. solenoid valve; 6. condensate confluence pipe; 7. temperature detector; 11. outer shell; 12. top cover; 13. liner; 14. dust cover; 15. first bearing; 16. partition; 17. discharge pipe; 21. drive motor; 22. first bevel gear; 23. first transmission gear; 24. first stirring shaft; 25. double-sided bevel gear; 26. second transmission gear; 27. second stirring shaft; 28. second bevel gear; 29. ​​third stirring shaft; 210. second bearing; 211. third bearing; 212. baffle; 213. scraper plate; 214. through hole. DETAILED DESCRIPTION

[0023] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

[0024] Example: Figure 1 - Figure 5 As shown, the present invention provides a technical solution of a Kung Fu acid saponification reaction device with a uniform distribution function: like Figure 1As shown, the saponification reaction device includes a reactor 1, a multi-stage stirring unit 2, a steam water tank 3, a steam diversion pipeline 4, a solenoid valve 5, a condensed water confluence pipeline 6, a temperature detector 7 and a control console, wherein the multi-stage stirring unit 2 is inserted into the reactor 1, the multi-stage stirring unit 2 is connected to the reactor 1, the multi-stage stirring unit 2 is electrically connected to the control console, the steam water tank 3 is located on the side of the reactor 1, the steam water tank 3 is fixedly connected to the reactor 1, the steam water tank 3 is electrically connected to the control console, the inlet of the steam diversion pipeline 4 is connected to the outlet of the steam water tank 3, and the steam diversion pipeline 4 is connected to the outlet of the steam water tank 3. The diversion pipe of the steam diversion pipe 4 is inserted into the reactor 1, and a solenoid valve 5 is arranged on the diversion pipe of the steam diversion pipe 4, and the solenoid valve 5 is connected to the control console signal, the outlet of the condensate converging pipe 6 is connected to the inlet of the steam water tank 3, and the inlet end of the condensate converging pipe 6 is inserted into the reactor 1, and each inlet of the condensate converging pipe 6 corresponds to a diversion pipe outlet of the steam diversion pipe 4, and a temperature detector 7 is arranged above each of the steam diversion pipes 4, and the detection end of the temperature detector 7 is inserted into the reactor 1, and the temperature detector 7 is connected to the control console signal.

[0025] The reactor 1 is used to load the reaction solvent, and the multi-stage stirring unit 2 is responsible for stirring the reaction solvent so that different reaction solvents can fully contact each other, produce more violent collisions, make the saponification reaction more complete, and ensure the quality of the kung fu acid finally prepared. The steam water tank 3 is responsible for supplying water vapor for heating the reactor 1. The water vapor enters the reactor 1 along the steam diversion pipe 4 to heat the reactor 1. The condensed water generated by the water vapor in the reactor 1 flows into the steam water tank 3 through the condensed water confluence pipe 6 to generate water vapor for the steam water tank. The temperature detector 7 detects the real-time temperature of the reactor 1 and feeds it back to the control console. According to the actual situation and the appropriate temperature required for the saponification reaction, the solenoid valve 5 is adjusted to control the flow rate and flow of the water vapor flowing from the steam diversion pipe 4 into the reactor 1, thereby reducing or increasing the heating temperature of the reactor 1. At the same time, the control console can also control the stirring rate of the multi-stage stirring unit 2. Using water vapor to heat the reactor 1 can make the heating more uniform and controllable, improve the efficiency of the saponification reaction, and save time and cost.

[0026] like Figure 1 and Figure 2As shown, the reactor 1 includes an outer shell 11, a top cover 12, an inner liner 13 and a dust cover 14, the outer shell 11 wraps the inner liner 13, a heating chamber is provided between the outer shell 11 and the inner liner 13, the steam diversion pipe 4 and the condensate confluence pipe 6 connect the heating chamber and the steam water tank 3, the top cover 12 is fixedly connected to the outer shell 11, a first bearing 15 is provided at the central axis of the top cover 12, the outer ring of the first bearing 15 is fixedly connected to the top cover 12, the inner ring of the first bearing 15 is fixedly connected to the multi-stage stirring unit 2, the dust cover 14 covers the multi-stage stirring unit 2 and the first bearing 15, the dust cover 14 is fixedly connected to the top cover 12, and the dust cover 14 is fixedly connected to the multi-stage stirring unit 2.

[0027] The heating chamber is connected to the steam water tank 3 through the steam diversion pipe 4 and the condensed water confluence pipe 6, which is used to store water vapor and then heat the reaction solvent in the inner tank 13. The first bearing 15 enables the multi-stage stirring unit 2 and the outer shell 11 to be rotatably connected, adding one more stage of stirring to make the reaction more complete. The dust cover 14 covers the multi-stage stirring unit 2 to prevent dust from entering the multi-stage stirring unit 2 and the first bearing 15, causing the multi-stage stirring unit 2 to jam and create a safety hazard.

[0028] like Figure 2 As shown, a partition 16 is arranged in the heating chamber between the outer shell 11 and the inner tank 13, and the partition 16 is composed of two pieces. An inlet end of a condensate converging pipe 6, a diversion pipe outlet end of a steam diversion pipe 4 and a temperature detector 7 are provided between the two partitions 16. An inlet end of a condensate converging pipe 6, a diversion pipe outlet end of a steam diversion pipe 4 and a temperature detector 7 are provided above the upper partition 16, and an inlet end of a condensate converging pipe 6, a diversion pipe outlet end of a steam diversion pipe 4 and a temperature detector 7 are provided below the lower partition 16.

[0029] Two partitions 16 divide the heating chamber between the inner tank 13 and the outer shell 11 into three layers: upper, middle and lower. Each layer of the heating chamber is provided with an inlet end of a condensate confluence pipe 6, a diversion pipe outlet end of a steam diversion pipe 4 and a temperature detector 7. The temperature detector 7 detects the temperature in the heating chamber of the current layer and feeds back to the control console in real time. The control console adjusts the solenoid valve 5 according to the temperature required for the saponification reaction, changes the flow rate and flow velocity of the steam in the steam diversion pipe 4 of the current layer, and realizes the control of the temperature of the heating chamber of the current layer. Setting three layers of heating chambers can more accurately control the heating temperature of the inner tank 13, make the heat more uniform during the saponification reaction, and accelerate the progress of the saponification reaction.

[0030] like Figure 1 As shown, the top cover 12 is provided with a plurality of feed ports.

[0031] Different materials enter the reactor 1 from different feed ports to prevent reactions from occurring at the feed port, generating impurities and affecting the quality of the kung fu acid.

[0032] like Figure 1 and Figure 2 As shown, a discharge pipe 17 is provided at the bottom of the inner container 13 , and the discharge pipe 17 passes through the outer shell 11 .

[0033] The bottom of the inner container 13 is provided with an arc to facilitate the product after the saponification reaction to slide from the inner container 13 to the discharge pipe 17.

[0034] like Figure 3 to Figure 5 As shown, the multi-stage stirring unit 2 includes a driving motor 21, a first bevel gear 22, a first transmission gear 23, a first stirring shaft 24, a double-sided bevel gear 25, a second transmission gear 26, a second stirring shaft 27, a second bevel gear 28, a third stirring shaft 29, a second bearing 210 and a third bearing 211, the driving motor 21 is fixedly connected to the dust cover 14, the output shaft of the driving motor 21 is fixedly connected to one end of the first stirring shaft 24, the first stirring shaft 24 passes through the first bevel gear 22, the first stirring shaft 24 is inserted into the inner tank 13, the first bevel gear 22 and the first transmission gear 23 are meshed, the first transmission gear 23 is located below the first bevel gear 22, the first transmission gear 23 and the dust cover 14 are rotatably connected, the second bearing 210 is located below the first transmission gear 23, the first stirring shaft 24 passes through the second bearing 210, and the inner ring of the second bearing 210 is fixedly connected to the first stirring shaft 24 Then, the outer ring of the second bearing 210 is fixedly connected to the double-sided bevel gear 25, the upper end of the double-sided bevel gear 25 is meshed with the first transmission gear 23, the lower end of the double-sided bevel gear 25 is meshed with the second transmission gear 26, the second transmission gear 26 is rotatably connected to the dust cover 14, one end of the second agitation shaft 27 is fixedly connected to the lower end of the double-sided bevel gear 25, the second agitation shaft 27 is inserted into the inner tank 13, the second agitation shaft 27 passes through the third bearing 211, the inner ring of the third bearing 211 is fixedly connected to the second agitation shaft 27, the outer ring of the third bearing 211 is fixedly connected to the second bevel gear 28, the second bevel gear 28 is meshed with the second transmission gear 26, the third agitation shaft 29 is fixedly connected to the lower end of the second bevel gear 28, the third agitation shaft 29 passes through the first bearing 15, the third agitation shaft 29 is fixedly connected to the inner ring of the first bearing 15, and the third agitation shaft 29 is inserted into the inner tank 13.

[0035] The driving motor 21 works to drive the first stirring shaft 24 to rotate, and the first bevel gear 22 rotates in the same direction accordingly. The first bevel gear 22 drives the double-sided bevel gear 25 to rotate in the opposite direction through the first transmission gear 23. The double-sided bevel gear 25 then drives the second bevel gear 28 to rotate in the same direction as the first bevel gear 22 through the second transmission gear 26, thereby realizing the first stirring shaft 24 and the third stirring shaft 29 stirring in the same direction, and the second stirring shaft 27 stirring in the opposite direction. The second stirring shaft 27 is located between the first stirring shaft 24 and the third stirring shaft 29, and can achieve greater shear force when rotating, so as to facilitate the full reaction of the reaction solvent.

[0036] like Figure 5 As shown, a baffle 212 is provided on the first stirring shaft 24 , and a through hole 214 is provided on the baffle 212 . The outer end of the baffle 212 is an inclined surface, and the inclined surface of the outer end of the baffle 212 is vertically arranged with respect to the stirring direction of the first stirring shaft 24 .

[0037] like Figure 5 As shown, baffles 212 are provided on the second stirring shaft 27 , and the baffles 212 are located on both sides of the second stirring shaft 27 . The inclined surfaces at the outer ends of the baffles 212 are vertically arranged with respect to the stirring direction of the second stirring shaft 27 .

[0038] like Figure 5 As shown, a baffle plate 212 and a scraper plate 213 are provided on the third stirring shaft 29, the baffle plate 212 is located on the side close to the second stirring shaft 27, the inclined surface of the outer end of the baffle plate 212 is vertically arranged with the stirring direction of the third stirring shaft 29, the scraper plate 213 is located on the side close to the inner wall surface of the inner tank 13, and the scraper end of the scraper plate 213 is in contact with the inner wall surface of the inner tank 13.

[0039] Baffles 212 are provided on the first stirring shaft 24, the second stirring shaft 27 and the third stirring shaft 29 to increase the stirring area. When the baffles 212 are intertwined with each other, shear force is generated, which makes the reaction solvents collide more violently and makes the reaction more complete. The scraper plate 213 and the baffle 212 are provided with an inclination angle of less than 90° with the inner wall surface of the inner tank 13, which makes it easier to scrape off the saponification reaction product on the inner wall of the inner tank 13 with less resistance.

[0040] Working principle of the present invention: When the present invention is working, the steam water tank 3 is first started, and steam is injected into the heating chamber between the inner tank 13 and the outer shell 11 to preheat the inner tank 13. When the inner tank 13 is preheated to a predetermined temperature, the saponification reaction raw materials are poured into the inner tank 13 from different feed ports on the top cover 12, and the driving motor 21 is started at the same time. The driving motor 21 works to drive the rotation of the first stirring shaft 24, and the first bevel gear 22 rotates in the same direction. The first bevel gear 22 drives the double-sided bevel gear 25 to rotate in the opposite direction through the first transmission gear 23, and the double-sided bevel gear 25 drives the second transmission gear 26 to drive the double-sided bevel gear 25 to rotate in the opposite direction. The second bevel gear 28 is driven to rotate in the same direction as the first bevel gear 22, so that the first stirring shaft 24 and the third stirring shaft 29 stir in the same direction, and the second stirring shaft 27 stirs in the opposite direction. During the operation of the saponification reaction device, the temperature detector 7 monitors the temperature in each level of the heating chamber in real time and feeds back to the control console. The control console adjusts the solenoid valve 5 according to the actual situation, controls the flow rate and flow velocity of the steam in the steam diversion pipe 4, realizes the control of the temperature of the heating chamber of each level, and realizes uniform heating. The condensed water in the heating chamber passes through the condensed water confluence pipe 6 and then enters the heating water tank 3 for use.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A Kung Fu acid saponification reaction device with uniform distribution function, the saponification reaction device is controlled by a control console, characterized in that: The saponification reaction device comprises a reaction kettle (1), a multi-stage stirring unit (2), a steam water tank (3), a steam diversion pipeline (4), a solenoid valve (5), a condensate confluence pipeline (6), and a temperature detector (7); the multi-stage stirring unit (2) is inserted into the reaction kettle (1); the multi-stage stirring unit (2) and the reaction kettle (1) are connected; the multi-stage stirring unit (2) and the control console are electrically connected; the steam water tank (3) is located on the side of the reaction kettle (1); the steam water tank (3) and the reaction kettle (1) are fixedly connected; the steam water tank (3) and the control console are electrically connected; the inlet of the steam diversion pipeline (4) is connected to the outlet of the steam water tank (3); the steam diversion pipeline (5) is connected to the outlet of the steam water tank (3); The shunt pipe of the steam shunt pipe (4) is inserted into the reactor (1), the shunt pipe of the steam shunt pipe (4) is provided with a solenoid valve (5), the solenoid valve (5) is connected to the control console signal, the outlet of the condensate converging pipe (6) is connected to the inlet of the steam water tank (3), the inlet end of the condensate converging pipe (6) is inserted into the reactor (1), each inlet of the condensate converging pipe (6) corresponds to the outlet of the shunt pipe of a steam shunt pipe (4), each steam shunt pipe (4) is provided with a temperature detector (7) above, the detection end of the temperature detector (7) is inserted into the reactor (1), and the temperature detector (7) is connected to the control console signal.

2. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 1, characterized in that: The reactor (1) comprises an outer shell (11), a top cover (12), an inner liner (13) and a dust cover (14); the outer shell (11) wraps around the inner liner (13); a heating chamber is provided between the outer shell (11) and the inner liner (13); the steam diversion pipe (4) and the condensate confluence pipe (6) connect the heating chamber and the steam water tank (3); the top cover (12) and the outer shell (11) are fixedly connected; a first bearing (15) is provided at the central axis of the top cover (12); the outer ring of the first bearing (15) is fixedly connected to the top cover (12); the inner ring of the first bearing (15) is fixedly connected to the multi-stage stirring unit (2); the dust cover (14) covers the multi-stage stirring unit (2) and the first bearing (15); the dust cover (14) and the top cover (12) are fixedly connected; and the dust cover (14) and the multi-stage stirring unit (2) are fixedly connected.

3. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 2, characterized in that: A partition (16) is provided in the heating chamber between the outer shell (11) and the inner tank (13); the partition (16) is composed of two pieces; an inlet end of a condensate converging pipe (6), a diversion pipe outlet end of a steam diversion pipe (4) and a temperature detector (7) are provided between the two partitions (16); an inlet end of a condensate converging pipe (6), a diversion pipe outlet end of a steam diversion pipe (4) and a temperature detector (7) are provided above the upper partition (16); An inlet end of a condensate converging pipe (6), a branch pipe outlet end of a steam branch pipe (4) and a temperature detector (7) are provided below the lower baffle (16).

4. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 3, characterized in that: A plurality of feed ports are arranged on the top cover (12).

5. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 4, characterized in that: A discharge pipe (17) is provided at the bottom of the inner container (13), and the discharge pipe (17) passes through the outer shell (11).

6. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 5, characterized in that: The multi-stage stirring unit (2) comprises a driving motor (21), a first bevel gear (22), a first transmission gear (23), a first stirring shaft (24), a double-sided bevel gear (25), a second transmission gear (26), a second stirring shaft (27), a second bevel gear (28), a third stirring shaft (29), a second bearing (210) and a third bearing (211); the driving motor (21) is fixedly connected to the dust cover (14); the output shaft of the driving motor (21) is fixedly connected to one end of the first stirring shaft (24); and the first stirring shaft The first stirring shaft (24) passes through the first bevel gear (22), the first stirring shaft (24) is inserted into the inner pot (13), the first bevel gear (22) and the first transmission gear (23) are meshed, the first transmission gear (23) is located below the first bevel gear (22), the first transmission gear (23) and the dust cover (14) are rotatably connected, the second bearing (210) is located below the first transmission gear (23), the first stirring shaft (24) passes through the second bearing (210), and the inner ring of the second bearing (210) and the first stirring shaft (24) are connected to each other. The outer ring of the second bearing (210) is fixedly connected to the double-sided bevel gear (25), the upper end of the double-sided bevel gear (25) is meshed with the first transmission gear (23), the lower end of the double-sided bevel gear (25) is meshed with the second transmission gear (26), the second transmission gear (26) is rotatably connected to the dust cover (14), one end of the second stirring shaft (27) is fixedly connected to the lower end of the double-sided bevel gear (25), the second stirring shaft (27) is inserted into the inner tank (13), and the second stirring shaft (27) passes through the third bearing (210). 11), the inner ring of the third bearing (211) is fixedly connected to the second stirring shaft (27), the outer ring of the third bearing (211) is fixedly connected to the second bevel gear (28), the second bevel gear (28) is meshed with the second transmission gear (26), the third stirring shaft (29) is fixedly connected to the lower end of the second bevel gear (28), the third stirring shaft (29) passes through the first bearing (15), the third stirring shaft (29) is fixedly connected to the inner ring of the first bearing (15), and the third stirring shaft (29) is inserted into the inner tank (13).

7. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 6, characterized in that: A baffle (212) is provided on the first stirring shaft (24), a through hole (214) is provided on the baffle (212), an outer end of the baffle (212) is an inclined surface, and the inclined surface of the outer end of the baffle (212) is arranged vertically with respect to the stirring direction of the first stirring shaft (24).

8. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 7, characterized in that: The second stirring shaft (27) is provided with a baffle (212), the baffle (212) being located on both sides of the second stirring shaft (27), and the inclined surfaces at the outer ends of the baffle (212) being arranged vertically with respect to the stirring direction of the second stirring shaft (27).

9. The Kung Fu acid saponification reaction device with uniform distribution function according to claim 8, characterized in that: The third stirring shaft (29) is provided with a baffle plate (212) and a scraper plate (213); the baffle plate (212) is located on a side close to the second stirring shaft (27); the scraper plate (213) is located on a side close to the inner wall surface of the inner container (13); and the scraper end of the scraper plate (213) is in contact with the inner wall surface of the inner container (13).

Images