A deburring device for pipe end and use method thereof

By designing a deburring device at the end of the pipe fittings, and using the conveying mechanism and lifting components to realize automatic deburring processing of the bend, the problems of poor coherence of the deburring operation process and large human resources occupation in the prior art are solved, and production efficiency and processing quality are improved.

CN119426725BActive Publication Date: 2025-06-06SHANXI XINFA MASCH PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202510045718.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-06-06
Estimated Expiration
2045-01-13

AI Technical Summary

Technical Problem

When deburring the two ends of the existing deburring machines, staff need to cooperate with each other, the operation process is poorly coherent, the actions need to be carried out one by one, the operation time is long, and the staff waits for a long time to release materials, occupying human resources, and increasing the processing cost of pipe fittings.

Method used

A deburring device at the end of the pipe fitting is designed, including a base, a placement frame, a lower positioning seat, a conveying mechanism, a U-shaped frame, an upper positioning seat and a deburring member. The conveying mechanism drives the lifting component action, and the lifting component drives the deburring component work, realizing automatic loading, positioning, deburring and unloading of the bent pipe, and linkage and coordination between the various process actions.

Benefits of technology

The automatic deburring processing of the bend is realized, which reduces the fault tolerance of loading and unloading of the bend, improves the standardization and automation of the deburring process, shortens the working time of the deburring operation, reduces the workload of staff, and improves the deburring production efficiency of pipe fittings.

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Abstract

The invention discloses a deburring device for the end of a pipe fitting and a method of using the same, and belongs to the technical field of pipe fitting processing. The deburring device for the end of a pipe fitting comprises a base, and also comprises: a placing rack, which is fixedly arranged on the base through a supporting plate and is used for placing the bent pipe fitting to be processed; a lower positioning seat, which slides on the base, and a lower limit groove for placing the bent pipe fitting is provided on the top of the lower positioning seat, and a supporting plate for supporting the bent pipe fitting in the placing rack is fixedly arranged on the tail of the lower positioning seat; a conveying mechanism, which is arranged on the base and is used for driving the lower positioning seat to reciprocate on the top of the base; a U-shaped frame, and a lifting component connected to the conveying mechanism is arranged on the U-shaped frame; the invention facilitates automatic loading, positioning, deburring and unloading of bent pipes, and the actions of each process of deburring the bent pipes are linked and coordinated, so as to reduce the fault tolerance of loading and unloading of the bent pipes and improve the standardization and automation of the deburring process.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe fitting processing, and in particular to a deburring device for a pipe fitting end and a use method thereof. Background Art

[0002] During the manufacturing process of pipe fittings, especially cast pipe fittings, burrs are inevitable on the pipe fittings. In the past, manual deburring methods took a long time to process, and the operators had to work for a long time with high labor intensity. Manual deburring was inefficient and it was difficult to keep up with the rhythm of the production line during online production. Now, deburring machines are generally used to deburr pipe fittings to ensure the processing efficiency of pipe fittings.

[0003] However, when deburring the two ends of a bent pipe, the existing deburring machine generally requires the cooperation of staff. The specific working process is as follows: the staff places the bent pipe to be processed on the lower positioning seat, and then the hydraulic cylinder drives the lower positioning seat to move the bent pipe to the processing position. The upper positioning seat on the upper side of the processing position presses down the bent pipe on the lower positioning seat under the drive of the hydraulic cylinder, and then controls the motor to feed, removes the burrs on both ends of the positioned bent pipe, and then the upper positioning seat drives the deburred bent pipe to move up through a suction cup or an electromagnet, and the lower positioning seat resets and moves back under the action of the hydraulic cylinder. The upper positioning seat releases the restriction on the processed bent pipe, and the processed bent pipe automatically falls off, and the staff places another bent pipe to be processed on the reset lower positioning seat. The above-mentioned entire operation process works independently between each process action, with poor continuity, and the actions need to be performed one by one, which takes a long time to operate. At the same time, the staff waits for a long time to discharge the material each time, which occupies human resources and increases the cost of pipe processing. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a deburring device for the end of a pipe fitting and a method of using the same.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A deburring device for a pipe end, comprising a base and:

[0007] A placing rack, which is fixed on the base through a supporting plate and is used to place the bent pipe parts to be processed;

[0008] A lower positioning seat, the lower positioning seat slides on the base, the top of the lower positioning seat is provided with a lower limit groove for placing the bent pipe piece, and the tail of the lower positioning seat is fixed with a support plate for supporting the bent pipe piece in the placement frame;

[0009] A conveying mechanism, which is arranged on the base and is used to drive the lower positioning seat to reciprocate on the top of the base;

[0010] A U-shaped frame, wherein a lifting assembly connected to the conveying mechanism is provided on the U-shaped frame, an upper positioning seat matched with the lower positioning seat is provided on the lifting assembly, and an upper limit positioning groove matched with the bending pipe member is provided at the bottom of the upper positioning seat;

[0011] Deburring parts, wherein two groups of deburring parts are provided and both groups are slidably connected to the base;

[0012] Wherein, the upper positioning seat and the deburring component are movably opposed to each other.

[0013] Preferably, the conveying mechanism includes a plurality of fixed plates fixed on the base, a conveying motor fixed on one of the fixed plates, a first reciprocating screw rotatably connected to the fixed plate and connected to the output shaft of the conveying motor, and a first movable part that moves axially along the first reciprocating screw, and the first movable part is connected to the lower positioning seat.

[0014] Preferably, the lifting assembly includes a second reciprocating screw rotatably connected to the U-shaped frame and a second movable part that moves axially along the second reciprocating screw, the second movable part is connected to the upper positioning seat, the second reciprocating screw is provided with a driven bevel gear, and the first reciprocating screw is provided with an active bevel gear that meshes with the driven bevel gear.

[0015] Preferably, the first movable part includes a first movable plate, a first elastic telescopic part connected to the first movable plate, and a first connecting plate connected to the first elastic telescopic part, a first pneumatic elastic telescopic tube is arranged between the first elastic telescopic part and the first movable plate, the first movable plate is threadedly connected to the first reciprocating screw, and the first connecting plate is connected to the lower positioning seat, the second movable part includes a second movable plate, a second elastic telescopic part connected to the second movable plate, and a second connecting plate connected to the second elastic telescopic part, a second pneumatic elastic telescopic tube is arranged between the second elastic telescopic part and the second movable plate, the second movable plate is threadedly connected to the second reciprocating screw, and the second connecting plate is connected to the upper positioning seat.

[0016] Preferably, a third elastic telescopic part is fixedly provided on the first connecting plate, a connecting plate is fixedly provided on the end of the third elastic telescopic part away from the first connecting plate, a limit block placed in the lower limit groove is fixedly provided on the connecting plate, a positioning hole is provided on the limit block, a positioning rod plugged into the positioning hole is provided at the bottom of the upper positioning seat, and a stop block that is movably resisted by the limit block and the lower positioning seat is fixedly provided on the base.

[0017] Preferably, the base and the U-shaped frame are both provided with pneumatic elastic telescopic rods, the pneumatic elastic telescopic rod on the base and the first pneumatic elastic telescopic tube are interconnected through a pipeline, the pneumatic elastic telescopic rod on the U-shaped frame and the second pneumatic elastic telescopic tube are interconnected through a pipeline, and the lower positioning seat and the upper positioning seat are respectively provided with sockets matching with the pneumatic elastic telescopic rod.

[0018] Preferably, the deburring component includes a slide seat slidably connected to the base, a driving motor fixed on the slide seat and a tool connected to the output shaft of the driving motor, a force block is fixed on the slide seat, and a pressing block that is movably opposed to the force block is fixed on the second movable plate through an elastic telescopic rod, and matching extrusion slopes are provided on the pressing block and the force block.

[0019] Preferably, a sliding block is fixedly provided at the bottom of the sliding seat, a sliding groove for sliding the sliding block is provided on the base, and an elastic element is provided between the inner wall of the sliding groove and the sliding block.

[0020] Preferably, an elastic push switch electrically connected to the drive motor is fixedly provided on the base, and the slide seat and the elastic push switch are movably opposed to each other.

[0021] The present invention also discloses a method for using a deburring device for a pipe end, comprising the following steps:

[0022] S1: The staff places the bent pipe to be processed in the placement rack in advance, and the bent pipe at the bottom of the placement rack automatically falls into the lower limit groove of the lower positioning seat;

[0023] S2: Control the conveying motor to operate, the output shaft of the conveying motor drives the first reciprocating screw to rotate, the first movable plate moves along the axial direction of the first reciprocating screw, the first movable plate drives the lower positioning seat to move to the lower side of the upper positioning seat through the first pneumatic elastic telescopic tube, the first elastic telescopic member and the first connecting plate, and the support plate temporarily supports the bent pipe member at the bottom of the placement rack until the lower positioning seat abuts against the stopper;

[0024] S3: When the first reciprocating screw rotates, the active bevel gear meshes with the driven bevel gear on the second reciprocating screw to transmit the second movable plate along the axial direction of the second reciprocating screw. The second movable plate drives the upper positioning seat to move downward through the second pneumatic elastic telescopic tube, the second elastic telescopic member and the second connecting plate. As the first reciprocating screw continues to rotate, the first movable plate continues to move, the first pneumatic elastic telescopic tube is compressed, and the air in the first pneumatic elastic telescopic tube is introduced into the pneumatic elastic telescopic rod on the base through the air guide tube, so that the pneumatic elastic telescopic rod is stretched and inserted into the socket of the lower positioning seat, thereby locking the position of the lower positioning seat;

[0025] S4: As the second movable plate continues to move downward, the upper positioning seat is finally fitted on the lower positioning seat, the positioning rod of the upper positioning seat is inserted into the positioning hole of the limit block, the lower limit groove and the upper limit groove cooperate to position the bending pipe member, and as the first reciprocating screw and the second reciprocating screw keep rotating, the second elastic telescopic member and the second pneumatic elastic telescopic tube are continuously compressed, and the pneumatic elastic telescopic plug rod on the U-shaped frame is stretched and inserted into the plug hole of the upper positioning seat to lock the position of the upper positioning seat;

[0026] S5: When the second movable plate moves downward, it drives the pressing block to press down the force-bearing block, and the force-bearing block drives the slide seat to slide in the base, so that the rotating tool touches the end of the bent pipe and deburrs it;

[0027] S6: With the continuous operation of the conveying motor and the completion of the deburring of the bent pipe, the first movable plate moves to the end of the first reciprocating screw track groove and then starts to move back, the first pneumatic elastic telescopic tube is restored, and the pneumatic elastic telescopic plug rod on the base is contracted, releasing the movement restriction of the lower positioning seat, so that the lower positioning seat moves back with the return of the first movable plate, while the second movable plate still maintains the downward movement state along the second reciprocating screw, and the upper positioning seat cooperates with the upper limit groove to limit the processed bent pipe, so that it will not move with the lower positioning seat that moves back, and when the bottom of the lower positioning seat no longer supports the processed bent pipe during the return movement, the processed bent pipe automatically falls off;

[0028] S7: After the lower positioning seat moves to the lower side of the placement rack, the bent pipe piece at the bottom of the placement rack falls into the lower limit groove, and then the second moving plate moves to the end of the second reciprocating screw track groove and starts to move back, the second pneumatic elastic telescopic tube is restored, the upper positioning seat releases the movement restriction and moves upward, the upper positioning seat no longer limits the lateral movement of the limit block through the positioning rod, and the limit block is reset under the pull of the first elastic telescopic member, so that the limit block cooperates with the lower positioning seat to place the bent pipe piece to be processed in the lower limit groove;

[0029] S8: Repeat steps S2-S7 to achieve continuous deburring of multiple bent pipes in the placement rack.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] 1. The deburring device for the end of the pipe fitting and the method of using the same drive the lifting assembly to work when the conveying mechanism is working, and the lifting assembly drives the deburring component to work when the lifting assembly is working, so as to realize the automatic loading, positioning, deburring and unloading of the bent pipe, so that the actions of each process of deburring the bent pipe are coordinated and coordinated, the fault tolerance of loading and unloading the bent pipe is reduced, the standardization and automation of the deburring process is improved, and the staff does not need to manually wait for the material to be discharged, thus shortening the working time of the pipe deburring action, reducing the workload of the staff, and improving the production efficiency of pipe deburring;

[0032] 2. The deburring device for the end of the pipe fitting and the method of using the same, by using the pneumatic elastic telescopic rod to position the lower positioning seat when the bent pipe is loaded and using the pneumatic elastic telescopic rod to position the upper positioning seat when the bent pipe is positioned, it is convenient to improve the stability of the deburring work on the end of the bent pipe and ensure the deburring quality of the bent pipe;

[0033] 3. The deburring device for the end of the pipe fitting and the method of using the same, by arranging an elastic push switch electrically connected to the deburring component on the base, when the lifting assembly drives the upper positioning seat to move downward to position the bent pipe, the elastic push switch controls the operation of the driving motor, so that the driving motor drives the tool to rotate and gradually approach the end of the bent pipe to deburr it, and when the lifting assembly drives the upper positioning seat to move upward, the elastic push switch is reset, and the deburring component no longer works, thereby preventing the tool of the deburring component from always rotating, thereby reducing the energy consumption of the deburring component when deburring is not performed, and reducing the production cost of pipe deburring. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0035] Figure 2 For the present invention Figure 1 A partial enlarged structural diagram of the middle part;

[0036] Figure 3 For the present invention Figure 1 A schematic diagram of the partially enlarged structure of the middle B part;

[0037] Figure 4 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0038] Figure 5 For the present invention Figure 4 A schematic diagram of the partially enlarged structure of the middle C part;

[0039] Figure 6 It is a partial structural schematic diagram of the present invention;

[0040] Figure 7 For the present invention Figure 6 The schematic diagram of the partial enlarged structure of the middle D part;

[0041] Figure 8 This is a schematic diagram of the structure of the present invention after the upper positioning seat is removed;

[0042] Fig. 9 It is a schematic diagram of the structure of the present invention after removing the lower positioning seat;

[0043] Fig.10 It is a structural schematic diagram of the lifting assembly of the present invention;

[0044] Fig.11It is a schematic diagram of the connection structure between the lower positioning seat and the limiting block of the present invention;

[0045] Fig.12 It is a schematic diagram of the external structure of the lower positioning seat of the present invention.

[0046] In the figure: 1, base; 101, support plate; 102, stopper; 2, placement rack; 3, bending pipe; 4, lower positioning seat; 401, lower limit groove; 5, support plate; 6, U-shaped frame; 7, upper positioning seat; 701, upper limit groove; 702, positioning rod; 703, lower pressure block; 8, deburring component; 9, fixing plate; 901, conveying motor; 902, first reciprocating screw rod; 9021, driving bevel gear; 10, first moving part; 1001, first moving plate; 1002, first pneumatic elastic telescopic tube; 1003, first elastic telescopic member; 1004, first connecting plate ; 11. third elastic telescopic member; 111. connecting plate; 112. limiting block; 1121. positioning hole; 12. pneumatic elastic telescopic plug rod; 121. plug hole; 13. second reciprocating screw; 131. second moving part; 1311. second moving plate; 1312. second elastic telescopic member; 1313. second connecting plate; 1314. second pneumatic elastic telescopic tube; 132. driven bevel gear; 14. slide seat; 141. driving motor; 142. tool; 143. force block; 15. slide groove; 151. slider; 152. elastic element; 16. elastic push switch. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0048] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0049] Example 1: Reference Figure 1 , Figure 4 , Figure 6 , Figure 8 , Fig. 9 and Fig.12 , a deburring device for a pipe end, comprising a base 1, and further comprising:

[0050] A placing rack 2, which is fixed on the base 1 through a supporting plate 101 and is used to place the bent pipe 3 to be processed;

[0051] The lower positioning seat 4 is slid on the base 1, and a lower limiting groove 401 for placing the bent pipe 3 is provided on the top of the lower positioning seat 4, and a supporting plate 5 for supporting the bent pipe 3 in the placing frame 2 is fixed at the tail of the lower positioning seat 4;

[0052] A conveying mechanism, which is arranged on the base 1 and is used to drive the lower positioning seat 4 to reciprocate on the top of the base 1;

[0053] A U-shaped frame 6 is provided with a lifting assembly connected to the conveying mechanism, and an upper positioning seat 7 matched with the lower positioning seat 4 is provided on the lifting assembly, and an upper limit groove 701 matched with the bending pipe 3 is provided at the bottom of the upper positioning seat 7;

[0054] Deburring components 8, two groups of deburring components 8 are provided and both are slidably connected to the base 1;

[0055] The upper positioning seat 7 and the deburring component 8 are movably opposed to each other.

[0056] Specifically, the staff will place the bent pipe 3 to be processed in the placement rack 2 in advance, and the bent pipe 3 at the bottom of the placement rack 2 will automatically fall into the lower limit groove 401 of the lower positioning seat 4, and control the operation of the conveying mechanism. The conveying mechanism drives the lower positioning seat 4 to move to the lower side of the upper positioning seat 7. When the conveying mechanism is working, it drives the lifting component to move, and then the upper positioning seat 7 moves downward, and the upper positioning seat 7 cooperates with the lower positioning seat 4, so as to limit the positioning of the bent pipe 3. When the lifting component is working, it drives the deburring component 8 to work, and the deburring component 8 deburrs the end of the bent pipe 3, so as to realize automatic loading, positioning, deburring and unloading of the bent pipe, so that the various process actions of the bent pipe deburring are linked and coordinated, the fault tolerance rate of the bent pipe loading and unloading is reduced, and the standardization and automation of the deburring process are improved. There is no need for the staff to manually wait for the discharge, the working time of the pipe deburring action is shortened, the workload of the staff is reduced, and the production efficiency of the pipe deburring is improved.

[0057] Example 2: Reference Figure 1 , Figure 2 , Figure 4 and Figure 6 A deburring device for the end of a pipe fitting, based on Example 1, further, the conveying mechanism includes a plurality of fixed plates 9 fixed on a base 1, a conveying motor 901 fixed on one of the fixed plates 9, a first reciprocating screw rod 902 rotatably connected to the fixed plate 9 and connected to the output shaft of the conveying motor 901, and a first moving part 10 moving axially along the first reciprocating screw rod 902, and the first moving part 10 is connected to a lower positioning seat 4.

[0058] Specifically, when the conveying mechanism is working, the conveying motor 901 is controlled to operate, and the output shaft of the conveying motor 901 drives the first reciprocating screw 902 to rotate. The first movable part 10 moves axially along the first reciprocating screw 902, so that the first movable part 10 drives the lower positioning seat 4 to move on the base 1, thereby realizing the feeding and pushing work of the lower positioning seat 4.

[0059] Example 3: Reference Figure 1 , Figure 4 , Figure 6 , Figure 7 and Fig.10 A deburring device for the end of a pipe fitting. Based on Example 2, further, the lifting assembly includes a second reciprocating screw 13 rotatably connected to the U-shaped frame 6 and a second moving part 131 that moves axially along the second reciprocating screw 13. The second moving part 131 is connected to the upper positioning seat 7. A driven bevel gear 132 is provided on the second reciprocating screw 13, and an active bevel gear 9021 meshing with the driven bevel gear 132 is provided on the first reciprocating screw 902.

[0060] Specifically, when the first reciprocating screw 902 rotates, it drives the active bevel gear 9021 to engage with the driven bevel gear 132 on the second reciprocating screw 13, so that the second movable part 131 can move axially along the second reciprocating screw 13, so that the second movable part 131 drives the upper positioning seat 7 to move and cooperates with the lower positioning seat 4 to limit and fix the bent pipe 3.

[0061] Example 4: Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11, a deburring device for the end of a pipe fitting, based on Example 3, further, the first moving part 10 includes a first moving plate 1001, a first elastic telescopic member 1003 connected to the first moving plate 1001, and a first connecting plate 1004 connected to the first elastic telescopic member 1003, a first pneumatic elastic telescopic tube 1002 is arranged between the first elastic telescopic member 1003 and the first moving plate 1001, the first moving plate 1001 is threadedly connected to the first reciprocating screw rod 902, the first connecting plate 1004 is connected to the lower positioning seat 4, the second moving part 131 includes a second moving plate 1311, a second elastic telescopic member 1312 connected to the second moving plate 1311, and a second connecting plate 1313 connected to the second elastic telescopic member 1312, a second pneumatic elastic telescopic tube 1314 is arranged between the second elastic telescopic member 1312 and the second moving plate 1311, the second moving plate 1311 is threadedly connected to the second reciprocating screw rod 13, and the second connecting plate 1313 is connected to the upper positioning seat 7.

[0062] Furthermore, a third elastic telescopic member 11 is fixedly provided on the first connecting plate 1004, a connecting plate 111 is fixedly provided on one end of the third elastic telescopic member 11 away from the first connecting plate 1004, a limit block 112 placed in the lower limit groove 401 is fixedly provided on the connecting plate 111, a positioning hole 1121 is provided on the limit block 112, a positioning rod 702 which is plugged into the positioning hole 1121 is provided at the bottom of the upper positioning seat 7, and a stop block 102 which is movably opposed to the limit block 112 and the lower positioning seat 4 is fixedly provided on the base 1.

[0063] Furthermore, a pneumatic elastic telescopic rod 12 is provided on both the base 1 and the U-shaped frame 6. The pneumatic elastic telescopic rod 12 on the base 1 and the first pneumatic elastic telescopic tube 1002 are interconnected through a pipeline, and the pneumatic elastic telescopic rod 12 on the U-shaped frame 6 and the second pneumatic elastic telescopic tube 1314 are interconnected through a pipeline. The lower positioning seat 4 and the upper positioning seat 7 are respectively provided with a socket 121 that matches the pneumatic elastic telescopic rod 12.

[0064] Specifically, when the conveying mechanism is working, the first movable plate 1001 moves axially along the first reciprocating screw rod 902, and the first movable plate 1001 drives the lower positioning seat 4 to move to the lower side of the upper positioning seat 7 through the first pneumatic elastic telescopic tube 1002, the first elastic telescopic member 1003 and the first connecting plate 1004 until the lower positioning seat 4 abuts against the stopper 102, and the conveying mechanism drives the lifting assembly to move, and the second movable plate 1311 drives the upper positioning seat 7 to move downward through the second pneumatic elastic telescopic tube 1314, the second elastic telescopic member 1312 and the second connecting plate 1313. With the continuous rotation of the first reciprocating screw rod 902, the first movable plate 1001 continues to move, the first pneumatic elastic telescopic tube 1002 is compressed, and the air in the first pneumatic elastic telescopic tube 1002 is introduced into the pneumatic elastic telescopic plug rod 12 on the base 1 through the air guide tube, so that the pneumatic elastic telescopic plug rod 12 is stretched and inserted into the socket 121 of the lower positioning seat 4, so as to achieve the locking of the position of the lower positioning seat 4;

[0065] As the second movable plate 1311 continues to move downward, the upper positioning seat 7 is finally fitted on the lower positioning seat 4, the positioning rod 702 of the upper positioning seat 7 is inserted into the positioning hole 1121 of the limit block 112, and the lower limit groove 401 and the upper limit groove 701 cooperate to position the bending pipe 3. As the first reciprocating screw rod 902 and the second reciprocating screw rod 13 keep rotating, the second elastic telescopic member 1312 and the second pneumatic elastic telescopic tube 1314 are continuously compressed, and the pneumatic elastic telescopic plug rod 12 on the U-shaped frame 6 is stretched and inserted into the insertion hole 121 of the upper positioning seat 7, thereby locking the position of the upper positioning seat 7;

[0066] As the conveying motor 901 continues to run and the deburring of the bent pipe part 3 is completed, the first movable plate 1001 moves to the end of the track groove of the first reciprocating screw 902 and then begins to move back, the first pneumatic elastic telescopic tube 1002 is restored, and the pneumatic elastic telescopic plug 12 on the base 1 contracts, releasing the movement restriction of the lower positioning seat 4, so that the lower positioning seat 4 moves back with the return of the first movable plate 1001, while the second movable plate 1311 still maintains the downward movement state along the second reciprocating screw 13, and the upper positioning seat 7 cooperates with the upper limit groove 701 to limit the processed bent pipe part 3, so that it will not move with the returning lower positioning seat 4, and after the bottom of the lower positioning seat 4 no longer supports the processed bent pipe part 3 during the return period, the processed bent pipe part 3 automatically falls off;

[0067] After the lower positioning seat 4 moves to the lower side of the placement rack 2, the bent pipe member 3 at the bottom of the placement rack 2 falls into the lower limit groove 401, and then the second movable plate 1311 moves to the end of the track groove of the second reciprocating screw 13 and begins to move back, and the second pneumatic elastic telescopic tube 1314 is restored, and the upper positioning seat 7 releases the movement restriction and moves upward. The upper positioning seat 7 no longer limits the lateral movement of the limit block 112 through the positioning rod 702. The limit block 112 is reset under the pull of the first elastic telescopic member 1003, so that the limit block 112 cooperates with the lower positioning seat 4 to place the bent pipe member 3 to be processed in the lower limit groove 401.

[0068] Example 5: Reference Figure 1 , Figure 4 , Figure 6 and Figure 8 A deburring device for the end of a pipe fitting, based on Example 4, further, the deburring component 8 includes a slide 14 slidably connected to the base 1, a driving motor 141 fixedly mounted on the slide 14, and a tool 142 connected to the output shaft of the driving motor 141, a force block 143 is fixedly mounted on the slide 14, a lower pressing block 703 that is movably opposed to the force block 143 is fixedly mounted on the second movable plate 1311 through an elastic telescopic rod, and matching extrusion slopes are provided on the lower pressing block 703 and the force block 143.

[0069] Furthermore, a slider 151 is fixedly disposed at the bottom of the slide seat 14 , a slide groove 15 for the slider 151 to slide is provided on the base 1 , and an elastic element 152 is provided between the inner wall of the slide groove 15 and the slider 151 .

[0070] Specifically, the driving motor 141 controls the rotation of the tool 142, and when the second movable plate 1311 moves downward, it drives the pressing block 703 to press down the force block 143, and the force block 143 drives the slide 14 to slide in the base 1, so that the rotating tool 142 touches the end of the bent pipe 3 and deburrs it, thereby achieving the deburring work on the end of the bent pipe 3. When the pressing block 703 no longer abuts against the force block 143, the slide 14 resets and moves back under the elastic action of the elastic element 152, and the elastic element 152 is set to a spring.

[0071] Example 6: Reference Figure 1 and Fig. 9 A deburring device for the end of a pipe fitting, based on Example 5, further, an elastic push switch 16 electrically connected to a driving motor 141 is fixedly provided on the base 1, and the slide seat 14 and the elastic push switch 16 are movably opposed to each other.

[0072] Specifically, an elastic push switch 16 electrically connected to the deburring component 8 is provided on the base 1, when the lifting assembly drives the upper positioning seat 7 to move downward to position the bent pipe, the elastic push switch 16 controls the operation of the driving motor 141, so that the driving motor 141 drives the tool 142 to rotate and gradually approaches the end of the bent pipe to deburr it; when the lifting assembly drives the upper positioning seat 7 to move upward, the elastic push switch 16 is reset, and the deburring component 8 no longer works, thereby preventing the driving motor 141 of the deburring component 8 from always rotating, thereby reducing the energy consumption of the deburring component 8 when deburring is not performed, thereby reducing the production cost of deburring pipe fittings.

[0073] The present invention also discloses a method for using a deburring device for a pipe end, comprising the following steps:

[0074] S1: The staff places the bent pipe piece 3 to be processed in the placement rack 2 in advance, and the bent pipe piece 3 at the bottom of the placement rack 2 automatically falls into the lower limit groove 401 of the lower positioning seat 4;

[0075] S2: Control the conveying motor 901 to operate, the output shaft of the conveying motor 901 drives the first reciprocating screw 902 to rotate, the first movable plate 1001 moves axially along the first reciprocating screw 902, the first movable plate 1001 drives the lower positioning seat 4 to move to the lower side of the upper positioning seat 7 through the first pneumatic elastic telescopic tube 1002, the first elastic telescopic member 1003 and the first connecting plate 1004, and the support plate 5 temporarily supports the bent pipe member 3 at the bottom of the placement rack 2 until the lower positioning seat 4 abuts against the stopper 102;

[0076] S3: When the first reciprocating screw 902 rotates, the active bevel gear 9021 meshes with the driven bevel gear 132 on the second reciprocating screw 13 to drive the second movable plate 1311 to move axially along the second reciprocating screw 13, and the second movable plate 1311 drives the upper positioning seat 7 to move downward through the second pneumatic elastic telescopic tube 1314, the second elastic telescopic member 1312 and the second connecting plate 1313. As the first reciprocating screw 902 continues to rotate, the first movable plate 1001 continues to move, the first pneumatic elastic telescopic tube 1002 is compressed, and the air in the first pneumatic elastic telescopic tube 1002 is introduced into the pneumatic elastic telescopic plug 12 on the base 1 through the air guide tube, so that the pneumatic elastic telescopic plug 12 is stretched and inserted into the socket 121 of the lower positioning seat 4, so as to achieve the locking of the position of the lower positioning seat 4;

[0077] S4: As the second movable plate 1311 continues to move downward, the upper positioning seat 7 is finally fitted on the lower positioning seat 4, the positioning rod 702 of the upper positioning seat 7 is inserted into the positioning hole 1121 of the limit block 112, and the lower limit groove 401 and the upper limit groove 701 cooperate to position the bending pipe 3. As the first reciprocating screw 902 and the second reciprocating screw 13 keep rotating, the second elastic telescopic member 1312 and the second pneumatic elastic telescopic tube 1314 are continuously compressed, and the pneumatic elastic telescopic plug rod 12 on the U-shaped frame 6 is stretched and inserted into the plug hole 121 of the upper positioning seat 7, thereby locking the position of the upper positioning seat 7;

[0078] S5: When the second movable plate 1311 moves downward, the pressing block 703 is driven to press the force block 143 downward, and the force block 143 drives the slide seat 14 to slide in the base 1, so that the rotating tool 142 touches the end of the bent pipe 3 and deburrs it;

[0079] S6: With the continuous operation of the conveying motor 901 and the completion of the deburring of the bent pipe 3, the first movable plate 1001 moves to the end of the track groove of the first reciprocating screw 902 and then starts to move back, the first pneumatic elastic telescopic tube 1002 is restored, and the pneumatic elastic telescopic plug 12 on the base 1 contracts, releasing the movement restriction of the lower positioning seat 4, so that the lower positioning seat 4 moves back with the return of the first movable plate 1001, while the second movable plate 1311 still maintains the downward movement state along the second reciprocating screw 13, and the upper positioning seat 7 cooperates with the upper limit groove 701 to limit the processed bent pipe 3, so that it will not move with the lower positioning seat 4 that moves back, and after the bottom of the lower positioning seat 4 no longer supports the processed bent pipe 3 during the return period, the processed bent pipe 3 automatically falls off;

[0080] S7: After the lower positioning seat 4 moves to the lower side of the placement rack 2, the bent pipe member 3 at the bottom of the placement rack 2 falls into the lower limit groove 401, and then the second moving plate 1311 moves to the end of the track groove of the second reciprocating screw 13 and starts to move back, the second pneumatic elastic telescopic tube 1314 is restored, the upper positioning seat 7 releases the movement restriction and moves upward, the upper positioning seat 7 no longer limits the horizontal movement of the limit block 112 through the positioning rod 702, and the limit block 112 is reset under the pull of the first elastic telescopic member 1003, so that the limit block 112 cooperates with the lower positioning seat 4 to place the bent pipe member 3 to be processed in the lower limit groove 401;

[0081] S8: Repeat steps S2-S7 to achieve continuous deburring of the plurality of bent pipes 3 in the placement rack 2.

[0082] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A deburring device for a pipe end, comprising a base (1), characterized in that: Also includes: A placement rack (2), the placement rack (2) being fixedly mounted on the base (1) via a support plate (101) and being used for placing the bent pipe pieces (3) to be processed; A lower positioning seat (4), the lower positioning seat (4) slides on the base (1), a lower limit groove (401) for placing the bent pipe member (3) is provided on the top of the lower positioning seat (4), and a support plate (5) for supporting the bent pipe member (3) in the placement frame (2) is fixedly provided at the tail of the lower positioning seat (4); A conveying mechanism, the conveying mechanism being arranged on the base (1) and being used for driving the lower positioning seat (4) to reciprocate on the top of the base (1); A U-shaped frame (6), wherein a lifting assembly connected to the conveying mechanism is disposed on the U-shaped frame (6), an upper positioning seat (7) matched with the lower positioning seat (4) is disposed on the lifting assembly, and an upper limit groove (701) matched with the bending pipe member (3) is provided at the bottom of the upper positioning seat (7); Deburring components (8), wherein two groups of deburring components (8) are provided and both groups are slidably connected to the base (1); Wherein, the upper positioning seat (7) and the deburring component (8) are movably opposed to each other; The conveying mechanism comprises a plurality of fixed plates (9) fixed on a base (1), a conveying motor (901) fixed on one of the fixed plates (9), a first reciprocating screw (902) rotatably connected to the fixed plates (9) and connected to an output shaft of the conveying motor (901), and a first moving part (10) moving along the axial direction of the first reciprocating screw (902), wherein the first moving part (10) is connected to a lower positioning seat (4); The lifting assembly comprises a second reciprocating screw (13) rotatably connected to the U-shaped frame (6) and a second moving portion (131) moving axially along the second reciprocating screw (13), the second moving portion (131) being connected to the upper positioning seat (7), a driven bevel gear (132) being provided on the second reciprocating screw (13), and a driving bevel gear (9021) meshing with the driven bevel gear (132) being provided on the first reciprocating screw (902); The first moving part (10) comprises a first moving plate (1001), a first elastic telescopic member (1003) connected to the first moving plate (1001), and a first connecting plate (1004) connected to the first elastic telescopic member (1003); a first pneumatic elastic telescopic tube (1002) is provided between the first elastic telescopic member (1003) and the first moving plate (1001); the first moving plate (1001) is threadedly connected to the first reciprocating screw (902); and the first connecting plate (1004) is connected to the lower positioning seat (4). The second movable portion (131) comprises a second movable plate (1311), a second elastic telescopic member (1312) connected to the second movable plate (1311), and a second connecting plate (1313) connected to the second elastic telescopic member (1312); a second pneumatic elastic telescopic tube (1314) is provided between the second elastic telescopic member (1312) and the second movable plate (1311); the second movable plate (1311) is threadedly connected to the second reciprocating screw (13); and the second connecting plate (1313) is connected to the upper positioning seat (7); A third elastic telescopic member (11) is fixedly provided on the first connecting plate (1004); a connecting plate (111) is fixedly provided on one end of the third elastic telescopic member (11) away from the first connecting plate (1004); a limit block (112) is fixedly provided on the connecting plate (111) and is placed in the lower limit groove (401); a positioning hole (1121) is provided on the limit block (112); a positioning rod (702) plugged into the positioning hole (1121) is provided at the bottom of the upper positioning seat (7); and a stop block (102) is fixedly provided on the base (1) and is movably opposed to the limit block (112) and the lower positioning seat (4); After the first movable plate (1001) moves to the end of the track groove of the first reciprocating screw (902), it starts to move back, so that the lower positioning seat (4) moves back along with the first movable plate (1001), while at this time, the second movable plate (1311) still maintains a downward movement state along the second reciprocating screw (13) so that it does not move along with the lower positioning seat (4) that moves back. During the period when the lower positioning seat (4) moves back, the bottom of the lower positioning seat (4) no longer supports the processed bent pipe piece (3), and the processed bent pipe piece (3) automatically falls off.

2. A deburring device for a pipe end according to claim 1, characterized in that: The base (1) and the U-shaped frame (6) are both provided with a pneumatic elastic telescopic plug rod (12); the pneumatic elastic telescopic plug rod (12) on the base (1) and the first pneumatic elastic telescopic tube (1002) are interconnected via a pipeline; the pneumatic elastic telescopic plug rod (12) on the U-shaped frame (6) and the second pneumatic elastic telescopic tube (1314) are interconnected via a pipeline; and the lower positioning seat (4) and the upper positioning seat (7) are respectively provided with a socket (121) that matches the pneumatic elastic telescopic plug rod (12).

3. A deburring device for a pipe end according to claim 2, characterized in that: The deburring component (8) comprises a slide seat (14) slidably connected to the base (1), a driving motor (141) fixedly mounted on the slide seat (14), and a tool (142) connected to the output shaft of the driving motor (141); a force block (143) is fixedly mounted on the slide seat (14); a pressing block (703) that is movably opposed to the force block (143) is fixedly mounted on the second movable plate (1311) via an elastic telescopic rod; and matching extrusion slopes are provided on the pressing block (703) and the force block (143).

4. A deburring device for a pipe end according to claim 3, characterized in that: A sliding block (151) is fixedly provided at the bottom of the sliding seat (14), a sliding groove (15) for the sliding block (151) to slide is provided on the base (1), and an elastic element (152) is provided between the inner wall of the sliding groove (15) and the sliding block (151).

5. A deburring device for a pipe end according to claim 4, characterized in that: An elastic pressing switch (16) electrically connected to the driving motor (141) is fixedly disposed on the base (1), and the sliding seat (14) and the elastic pressing switch (16) are movably opposed to each other.

6. A method for using the deburring device for the end of a pipe fitting according to claim 5, characterized in that: The following steps are involved: S1: A worker places the bent pipe piece (3) to be processed in advance in the placement rack (2), and the bent pipe piece (3) at the bottom of the placement rack (2) automatically falls into the lower limit groove (401) of the lower positioning seat (4); S2: Controlling the conveying motor (901) to operate, the output shaft of the conveying motor (901) drives the first reciprocating screw (902) to rotate, the first movable plate (1001) moves axially along the first reciprocating screw (902), the first movable plate (1001) drives the lower positioning seat (4) to move toward the lower side of the upper positioning seat (7) through the first pneumatic elastic telescopic tube (1002), the first elastic telescopic member (1003) and the first connecting plate (1004), and the support plate (5) temporarily supports the bent pipe member (3) at the bottom of the placement rack (2) until the lower positioning seat (4) abuts against the stopper (102); S3: When the first reciprocating screw (902) rotates, the active bevel gear (9021) meshes with the driven bevel gear (132) on the second reciprocating screw (13) to transmit the second movable plate (1311) to move axially along the second reciprocating screw (13). The second movable plate (1311) drives the upper positioning seat (7) to move downward via the second pneumatic elastic telescopic tube (1314), the second elastic telescopic member (1312) and the second connecting plate (1313). As the first reciprocating screw (902) continues to rotate, the first movable plate (1001) continues to move, the first pneumatic elastic telescopic tube (1002) is compressed, and the air in the first pneumatic elastic telescopic tube (1002) is introduced into the pneumatic elastic telescopic plug rod (12) on the base (1) through the air guide tube, so that the pneumatic elastic telescopic plug rod (12) is stretched and plugged into the plug hole (121) of the lower positioning seat (4), thereby locking the position of the lower positioning seat (4); S4: As the second movable plate (1311) continues to move downward, the upper positioning seat (7) is finally fitted onto the lower positioning seat (4), the positioning rod (702) of the upper positioning seat (7) is inserted into the positioning hole (1121) of the limiting block (112), the lower limiting groove (401) and the upper limiting groove (701) cooperate to position the bending pipe member (3), and as the first reciprocating screw rod (902) and the second reciprocating screw rod (13) remain in a rotating state, the second elastic telescopic member (1312) and the second pneumatic elastic telescopic tube (1314) are continuously compressed, and the pneumatic elastic telescopic plug rod (12) on the U-shaped frame (6) is stretched and inserted into the plug hole (121) of the upper positioning seat (7), thereby locking the position of the upper positioning seat (7); S5: When the second movable plate (1311) moves downward, the pressing block (703) is driven to press the force-bearing block (143) downward, and the force-bearing block (143) drives the slide seat (14) to slide inside the base (1), so that the rotating tool (142) contacts the end of the bent pipe (3) and removes burrs therefrom; S6: As the conveying motor (901) continues to operate and the deburring of the bent pipe (3) is completed, the first movable plate (1001) moves to the end of the track groove of the first reciprocating screw (902) and then begins to move back, the first pneumatic elastic telescopic tube (1002) is restored, and the pneumatic elastic telescopic plug (12) on the base (1) contracts, releasing the movement restriction of the lower positioning seat (4), so that the lower positioning seat (4) moves back with the return of the first movable plate (1001), while the second movable plate (1311) still maintains the downward movement state along the second reciprocating screw (13), and the upper positioning seat (7) cooperates with the upper limit groove (701) to limit the processed bent pipe (3) so that it will not move with the returning lower positioning seat (4), and after the bottom of the lower positioning seat (4) no longer supports the processed bent pipe (3) during the return period, the processed bent pipe (3) automatically falls off; S7: After the lower positioning seat (4) moves to the lower side of the placement rack (2), the bent pipe member (3) at the bottom of the placement rack (2) falls into the lower limit groove (401), and then the second movable plate (1311) moves to the end of the track groove of the second reciprocating screw (13) and starts to move back, the second pneumatic elastic telescopic tube (1314) is restored, the upper positioning seat (7) releases the movement restriction and moves upward, the upper positioning seat (7) no longer restricts the lateral movement of the limit block (112) through the positioning rod (702), and the limit block (112) is reset under the pull of the first elastic telescopic member (1003), so that the limit block (112) cooperates with the lower positioning seat (4) to place the bent pipe member (3) to be processed in the lower limit groove (401); S8: Repeat steps S2-S7 to achieve continuous deburring of the plurality of bent pipes (3) in the placement rack (2).

Citation Information

Patent Citations

  • Deburring device

    JP2001079740A