Spraying maintenance device for prefabricated part and maintenance method

By designing a spray maintenance device for prefabricated components with a transmission system and a high-speed rotating cross brush plate, the problems of time-consuming and labor-intensive maintenance of prefabricated components, low spray efficiency and inability to fully mix the maintenance fluid in the prior art are solved, and the problem of prefabricated components in the prior art is solved. Efficient and even maintenance effect.

CN119427514APending Publication Date: 2025-02-14SUZHOU XUJIE LVJIAN ASSEMBLY DESIGN CO LTD
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Patent Information

Application Number
CN202411327394.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

The existing prefabricated components are time-consuming and labor-intensive in maintenance, the spraying efficiency is not high, and the maintenance liquid cannot be fully mixed with the water source, resulting in poor maintenance effect.

Method used

A spray maintenance device for prefabricated components is designed, including a bracket, a mixing chamber, a drain pipe and a spray head. The drain pipe and a spray head are swung back and forth through the transmission of water wheel, worm, worm gear, quarter bevel gear and transmission bevel gear. , improve the spray range and efficiency; at the same time, use brushless motors and transmission components to drive the cross brush plate to rotate at high speed, disperse the maintenance liquid into small water droplets, and then mix the air to form a high-speed air fluid, which is fully mixed with the spray water source.

Benefits of technology

It improves the efficiency and effect of spray maintenance, saves manpower, ensures full mixing of the maintenance liquid and water source, and improves the maintenance quality of prefabricated components.

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Abstract

The invention relates to the field of concrete prefabricated part curing, and discloses a spraying curing device for prefabricated parts, which comprises a bracket, a mixing chamber is fixedly mounted on the front side of the interior of the bracket, and a plurality of mixing cavities are uniformly formed in the bottom of the mixing chamber; the bottom ends of the short shafts extend into the mixing cavities on the corresponding sides and are fixedly connected with cross-shaped brush plates, a first shell is fixedly installed on the rear side of the interior of the support, a water diversion pipe is fixedly connected to one end of the first shell, and a water drainage pipe is movably installed at the other end of the first shell; and a plurality of nozzles are uniformly and fixedly mounted at the bottom end of the drainage pipe. The mixing chamber and the mixing cavity are arranged, the brushless motor is matched with the transmission assembly to drive all the cross brush plates in the mixing cavity to rotate at a high speed, maintenance liquid entering the mixing cavity is scattered into fine water drops, and the fine water drops are mixed with air to form high-speed airflow, so that the high-speed airflow is fully mixed with a water source sprayed on the surface of a prefabricated part, and the maintenance effect is improved.
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Description

Technical Field

[0001] The invention relates to the field of prefabricated concrete component maintenance, and in particular to a spraying maintenance device and a maintenance method for prefabricated components. Background Art

[0002] Prefabricated components refer to building components that are produced and processed in factories or prefabrication plants and then installed on site. Prefabricated components usually complete most of the processing and handling during the production process and can be assembled and installed directly on the construction site, thereby speeding up the construction progress and reducing the consumption of manpower and resources in on-site construction. Prefabricated components have a wide range of applications and are suitable for residential buildings, commercial buildings, industrial buildings, infrastructure construction and other fields. They can not only improve construction efficiency and quality, but also reduce construction costs and environmental impacts. Therefore, they have been widely used and promoted in modern construction projects. Spray curing of prefabricated components refers to the process of using spraying to perform water curing after the prefabricated components (such as concrete components) are completed in order to ensure their quality and strength development during the curing period. This method is usually suitable for components that need to be moved or used immediately after production, such as bridge beams, beams and columns, wall panels, etc.

[0003] There are some problems in the maintenance of existing prefabricated components. First, workers are required to hold water pipes for mobile spraying, which is not only time-consuming and labor-intensive, but also has low spraying efficiency. Secondly, prefabricated firmware will be added with enhanced curing fluids such as polymer emulsions, silicate solutions or other anti-evaporation agents during maintenance, and they are usually directly connected to municipal water pipes during maintenance. These curing fluids can only be sprayed on the surface of the prefabricated components later and cannot be fully mixed with the water source, resulting in poor curing effects. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a spray curing device and a curing method for prefabricated components, which solves the problems that the existing curing process is time-consuming and labor-intensive, the spraying efficiency is low, and the curing liquid can only be sprayed on the surface of the prefabricated components at a later stage and cannot be fully mixed with the water source, resulting in poor curing effect.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a spray curing device for prefabricated components, comprising a bracket, a mixing chamber is fixedly installed on the inner front side of the bracket, a plurality of mixing chambers are evenly arranged on the bottom of the mixing chamber, a fixing frame is fixedly connected to the inside of the mixing chamber, a short shaft is movably installed at a position corresponding to each mixing chamber in the middle of the fixing frame, the bottom end of the short shaft extends to the inside of the mixing chamber on the corresponding side and is fixedly connected to a cross brush plate, a first shell is fixedly installed on the inner rear side of the bracket, a water diversion pipe is fixedly connected to one end of the first shell, a drainage pipe is movably installed on the other end of the first shell, and a plurality of nozzles are evenly fixedly installed on the bottom end of the drainage pipe.

[0006] Preferably, a brushless motor is fixedly installed in the middle of the top end of the mixing chamber, the driving end of the brushless motor extends to the interior of the mixing chamber and is fixedly installed with a first driving gear, and the top of the inner short shaft is fixedly installed with a first driven gear and the inner end of the first driven gear is meshed and connected with the outer side of the first driving gear.

[0007] Preferably, a transmission wheel is fixedly connected to the upper outer diameter of the short shaft, and the outer diameters of the transmission wheels on both sides are connected by a synchronous belt.

[0008] Preferably, an output pump is fixedly installed on one side of the top of the mixing chamber, a delivery pipe is fixedly installed on the output end of the output pump, the end of the delivery pipe is fixedly connected to the middle of the multi-way pipe, a plurality of branch pipes are fixedly installed on the inner end of the multi-way pipe and the ends of the branch pipes extend to the inside of the mixing chamber on the corresponding side, a curing liquid storage tank is fixedly connected to the other side of the top of the mixing chamber, and the input end of the output pump extends to the inner bottom of the curing liquid storage tank through the input pipe.

[0009] Preferably, a water wheel is movably mounted on a side of the first shell body close to the drain pipe, a second shell body is fixedly connected to a middle side of the first shell body, the middle of the water wheel extends to the inside of the second shell body through a movable shaft and is fixedly connected to a second driving gear, a second driven gear is movably mounted on the lower side of the inside of the second shell body and the second driven gear is meshed and connected to the inner end of the second driving gear.

[0010] Preferably, the middle part of the second driven gear is connected to a worm via a movable shaft, the middle part of the second housing is movably mounted with a rotating shaft, a worm wheel is fixedly connected to the middle outer diameter of the rotating shaft and the worm wheel is meshed and connected with the inner end of the worm wheel.

[0011] Preferably, a quarter bevel gear is fixedly connected to the outer diameter of both sides of the rotating shaft, a rotating rod is movably installed on one side of the middle part of the first shell, the end of the rotating rod extends to the interior of the second shell and is fixedly connected to a transmission bevel gear, and the transmission bevel gear is meshed and connected to the inner ends of the two quarter bevel gears.

[0012] Preferably, the outer diameter of the rotating rod is fixedly connected to one end of the U-shaped connecting rod, and the other end of the U-shaped connecting rod is fixedly connected to the outer diameter of one side of the drainage pipe.

[0013] Preferably, a handrail is fixedly connected to the front side of the top of the bracket, and universal wheels are fixedly installed at the four corners of the bottom end of the bracket.

[0014] Working principle: First, the staff moves the device to the surface of the prefabricated component, connects the water diversion pipe to the municipal water pipe, and puts the curing liquid into the curing liquid storage tank. Then, they hold the handrail with both hands, control the device to move on the surface of the prefabricated component, turn on the switch of the municipal water pipe, and the water source enters the interior of the first shell through the water diversion pipe, and enters the drain pipe, and is sprayed on the surface of the prefabricated component through all nozzles. At the same time, the water source will drive the water wheel to rotate before entering the drain pipe, and the second driving gear will be driven by the water wheel. The meshing transmission of the rotating second driving gear and the second driven gear drives the worm to rotate, and the worm will mesh with the worm wheel, thereby driving the shaft and the quarter bevel gears on both sides of the shaft to rotate. Since the meshing teeth of the two quarter bevel gears are staggered, when the shaft rotates, the two quarter bevel gears will intermittently mesh with the transmission bevel gear, thereby driving The movable rotating rod swings back and forth, and the swinging rotating rod drives one end of the U-shaped connecting rod to follow the movement, thereby driving the drainage pipe and the sprinkler head to swing back and forth, thereby improving the spraying range and spraying efficiency. Then the brushless motor and the output pump are started, and the output pump pumps the curing liquid in the curing liquid storage tank into the input pipe, and sends it into the multi-way pipe through the delivery pipe, and then into each mixing chamber through the branch pipe. The brushless motor will drive the first driving gear to rotate, drive the two first driven gears to rotate, thereby driving the transmission wheels on the two inner short shafts to rotate, and cooperate with the transmission of the synchronous belt to drive all the short shafts to rotate together, thereby driving all the cross brush plates to rotate at high speed. The high-speed rotating cross brush plate will break the curing liquid entering the mixing chamber into fine water droplets. These fine water droplets mixed with air will form a high-speed curing liquid gas fluid, and the air flow will be fully mixed with the water source sprayed on the surface of the prefabricated component, thereby improving the curing effect.

[0015] A curing method for a prefabricated component spray curing device comprises the following steps:

[0016] Step 1: First, a layer of polymer emulsion composed of acrylate and acrylate copolymer is sprayed on the surface of the prefabricated component to improve its surface permeability and help moisture to enter the interior of the prefabricated component more effectively;

[0017] Step 2: First, the staff moves the device to the surface of the prefabricated component, connects the water pipe to the municipal water pipe, puts the curing liquid into the curing liquid storage tank, and then holds the handrail with both hands to control the device to move on the surface of the prefabricated component;

[0018] Step 3: Turn on the switch of the municipal water pipe, the water source enters the interior of the first shell through the water pipe, and enters the drain pipe, and is sprayed on the surface of the prefabricated component through all the nozzles. At the same time, the water source will drive the water wheel to rotate before entering the drain pipe, and the second driving gear will be driven to rotate by the water wheel. With the transmission effect of the second driven gear, worm, worm wheel, quarter bevel gear and transmission bevel gear, the U-shaped connecting rod can be driven to swing back and forth, driving the drain pipe and the nozzle to swing together, thereby improving the spraying range and spraying efficiency;

[0019] Step 4: Start the brushless motor and the output pump. The output pump inputs the curing liquid into each mixing chamber. The brushless motor drives the first driving gear to rotate, cooperates with the transmission of the first driven gear, the transmission wheel and the synchronous belt, drives all the short shafts and the cross brush plate to rotate at high speed, and breaks the curing liquid into fine water droplets. After mixing with air, it forms a high-speed air-flow, and finally mixes in the clean water on the surface of the prefabricated component to improve the curing effect;

[0020] Step 5: After completion, a layer of mineral oil film is sprayed on the surface of the prefabricated component. The oil film covering the water surface can effectively slow down the evaporation rate of water. Finally, a layer of porous ceramic mesh is covered on the surface to reduce the surface area of ​​the water surface exposed to the air and reduce evaporation.

[0021] The present invention provides a spray curing device and curing method for prefabricated components, which have the following beneficial effects:

[0022] 1. The present invention connects the municipal water pipe through the water diversion pipe and realizes the spraying maintenance work on the surface of the prefabricated component through the drainage pipe and the nozzle. At the same time, a transmission component such as a water wheel, a worm gear, a worm, a quarter bevel gear and a transmission bevel gear is arranged to drive the U-shaped connecting rod, the drainage pipe and the nozzle to drive back and forth, thereby improving the spraying range and spraying efficiency and saving manpower.

[0023] 2. The present invention is provided with a mixing chamber and a mixing cavity. The brushless motor cooperates with the transmission assembly to drive all the cross brush plates in the mixing cavity to rotate at a high speed, and the curing liquid entering the mixing cavity is broken into fine water droplets, which are mixed with air to form a high-speed gas flow, thereby fully mixing with the water source sprayed on the surface of the prefabricated component to improve the curing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A perspective view of the present invention;

[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the mixing chamber in the present invention;

[0026] Figure 3 Schematic diagram of the internal structure of the mixing chamber in the present invention;

[0027] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0028] Figure 5 A bottom view of the internal structure of the mixing chamber of the present invention;

[0029] Figure 6 It is a structural schematic diagram of the drainage pipe in the present invention;

[0030] Figure 7 It is a schematic diagram of the internal structure of the first shell in the present invention;

[0031] Figure 8 It is a schematic diagram of the internal structure of the second shell in the present invention.

[0032] Among them, 1. bracket; 2. mixing chamber; 3. mixing chamber; 4. short shaft; 5. cross brush plate; 6. transmission wheel; 7. synchronous belt; 8. brushless motor; 9. first driving gear; 10. first driven gear; 11. fixed frame; 12. output pump; 13. delivery pipe; 14. multi-way pipe; 15. branch pipe; 16. curing liquid storage tank; 17. input pipe; 18. first shell; 19. water diversion pipe; 20. drainage pipe; 21. water wheel; 22. second shell; 23. second driving gear; 24. second driven gear; 25. worm; 26. rotating shaft; 27. worm wheel; 28. quarter bevel gear; 29. ​​rotating rod; 30. transmission bevel gear; 31. U-shaped connecting rod; 32. nozzle; 33. handrail; 34. universal wheel. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example:

[0035] Please refer to the attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides a spray curing device for prefabricated components, such as Figure 1 As shown, it includes a bracket 1, which has a connecting and fixing function. A mixing chamber 2 is fixedly installed on the front side of the interior of the bracket 1. A plurality of mixing chambers 3 are evenly arranged at the bottom of the mixing chamber 2, which are the main chambers for mixing the curing liquid. A fixing frame 11 is fixedly connected to the interior of the mixing chamber 2, which has a connecting and fixing function. A short shaft 4 is movably installed at a position corresponding to each mixing chamber 3 in the middle of the fixing frame 11. The middle part of the short shaft 4 is connected to the interior of the fixing frame 11 through a bearing seat. The bottom ends of the short shafts 4 extend to the interior of the corresponding mixing chamber 3 and are fixedly connected with a cross brush plate 5 in the shape of a cross. After high-speed rotation, the curing liquid can be beaten into fine water droplets, and a high-speed gas flow will be formed after mixing with air to improve the mixing effect. A first shell 18 is fixedly installed on the rear side of the interior of the bracket 1, and one end of the first shell 18 is fixedly connected to a water diversion pipe 19 for externally connecting to a municipal water pipe. A drain pipe 20 is movably installed on the other end of the first shell 18, and a plurality of nozzles 32 are evenly and fixedly installed at the bottom end of the drain pipe 20, which are the main structures for spraying curing.

[0036] In this embodiment, a brushless motor 8 is fixedly installed in the middle of the top of the mixing chamber 2, and the driving end of the brushless motor 8 extends to the interior of the mixing chamber 2 and is fixedly installed with a first driving gear 9. The bottom end of the first driving gear 9 is connected to the surface of the fixed frame 11 through a movable shaft, and the top of the inner short shaft 4 is fixedly installed with a first driven gear 10, and the inner end of the first driven gear 10 is meshed and connected with the outer side of the first driving gear 9. The first driving gear 9 is driven to rotate by the brushless motor 8, driving the first driven gears 10 on both sides to rotate at high speed.

[0037] Furthermore, a transmission wheel 6 is fixedly connected to the upper outer diameter of the short shaft 4, and the outer diameters of the transmission wheels 6 on both sides are connected by a synchronous belt 7. When the first driven gear 10 rotates at high speed, it will drive the inner short shaft 4 to rotate, and through the transmission of the transmission wheel 6 and the synchronous belt 7, all the short shafts 4 are driven to rotate at high speed together, thereby driving all the cross brush plates 5 to rotate at high speed.

[0038] Furthermore, an output pump 12 is fixedly installed on one side of the top of the mixing chamber 2, and a delivery pipe 13 is fixedly installed on the output end of the output pump 12. The curing liquid is delivered to the interior of the mixing chamber 3 through the output pump 12 and the delivery pipe 13. The end of the delivery pipe 13 is fixedly connected to the middle of the multi-way pipe 14, and the inner end has a plurality of connecting channels. A plurality of branch pipes 15 are fixedly installed on the inner end of the multi-way pipe 14, and the ends of the branch pipes 15 extend to the interior of the corresponding side mixing chamber 3. The curing liquid is delivered to each mixing chamber 3 through the branch pipes 15. A curing liquid storage tank 16 is fixedly connected to the other side of the top of the mixing chamber 2, and the interior is filled with curing liquid, including polymer emulsion, silicate solution or other anti-evaporation agent. These additives can help retain moisture during curing, provide additional protection, and promote the early strength development of concrete to a certain extent. The input end of the output pump 12 extends to the inner bottom of the curing liquid storage tank 16 through the input pipe 17.

[0039] Specifically, the brushless motor 8 and the output pump 12 are started, and the output pump 12 pumps the curing liquid in the curing liquid storage tank 16 into the input pipe 17, and sends it into the multi-way pipe 14 through the delivery pipe 13, and then sends it into each mixing chamber 3 through the branch pipe 15. The brushless motor 8 will drive the first driving gear 9 to rotate, drive the two first driven gears 10 to rotate, thereby driving the transmission wheel 6 on the two inner short shafts 4 to rotate, cooperate with the transmission of the synchronous belt 7, drive all the short shafts 4 to rotate together, thereby driving all the cross brush plates 5 to rotate at high speed, and the high-speed rotating cross brush plates 5 will break the curing liquid entering the mixing chamber 3 into fine water droplets. These fine water droplets mixed with air will form a high-speed curing liquid gas fluid, and the airflow will be fully mixed with the water source sprayed on the surface of the prefabricated component, thereby improving the curing effect.

[0040] Furthermore, a water wheel 21 is movably installed on one side of the interior of the first shell 18 near the drain pipe 20, and a guide plate can be installed in the first shell 18. Water will flow from the inside of the first shell 18, driving the water wheel 21 to rotate. A second shell 22 is fixedly connected to one side of the middle part of the first shell 18 to provide fixed protection. The middle part of the water wheel 21 extends to the inside of the second shell 22 through a movable shaft and is fixedly connected to a second driving gear 23. A second driven gear 24 is movably installed on the lower side of the interior of the second shell 22 and the second driven gear 24 is meshed and connected with the inner end of the second driving gear 23. The second driven gear 24 is connected to one side of the inner wall of the second shell 22 through a movable shaft and a bearing seat. The rotating water wheel 21 drives the second driving gear 23 to rotate, thereby driving the second driven gear 24 to rotate.

[0041] Furthermore, a worm 25 is connected to the middle part of the second driven gear 24 through a movable shaft, a rotating shaft 26 is movably installed in the middle part of the second housing 22, both ends of the rotating shaft 26 are connected to the inner wall of the second housing 22 through bearing seats, a worm wheel 27 is fixedly connected to the middle outer diameter of the rotating shaft 26, and the worm wheel 27 is meshed with the inner end of the worm 25. The rotating second driven gear 24 will drive the worm 25 to rotate, and the meshing transmission between the worm 25 and the worm wheel 27 will drive the rotating shaft 26 to rotate.

[0042] Furthermore, a quarter bevel gear 28 is fixedly connected to the outer diameter of both sides of the rotating shaft 26, and meshing teeth are provided at only one quarter of the outer side, and the meshing teeth of the two quarter bevel gears 28 are staggered with each other. A rotating rod 29 is movably installed on one side of the middle part of the first shell 18, and the end of the rotating rod 29 extends to the interior of the second shell 22 and is fixedly connected to a transmission bevel gear 30. The transmission bevel gear 30 is meshed and connected with the inner ends of the two quarter bevel gears 28. When the rotating shaft 26 rotates, the two quarter bevel gears 28 will intermittently mesh and transmit with the transmission bevel gear 30, thereby driving the rotating rod 29 to swing back and forth.

[0043] Furthermore, the outer diameter of the rotating rod 29 is fixedly connected to one end of the U-shaped connecting rod 31 and the other end of the U-shaped connecting rod 31 is fixedly connected to the outer diameter of one side of the drain pipe 20. By swinging the rotating rod 29 back and forth, one end of the U-shaped connecting rod 31 is driven to follow the movement, thereby driving the drain pipe 20 and the nozzle 32 to swing back and forth, thereby improving the spraying range and spraying efficiency.

[0044] Specifically, the municipal water pipe is connected to the water pipe 19, and the switch of the municipal water pipe is turned on. The water source enters the interior of the first housing 18 through the water pipe 19, and enters the drain pipe 20, and is sprayed on the surface of the prefabricated component through all the nozzles 32. At the same time, the water source drives the water wheel 21 to rotate before entering the drain pipe 20, and drives the second driving gear 23 to rotate through the water wheel 21. The rotating second driving gear 23 and the second driven gear 24 are meshed and driven to drive the worm 25 to rotate, and the worm 25 will engage with the worm wheel 27. The meshing transmission is carried out, thereby driving the rotating shaft 26 and the quarter bevel gears 28 on both sides of the rotating shaft 26 to rotate. Since the meshing teeth of the two quarter bevel gears 28 are staggered, when the rotating shaft 26 rotates, the two quarter bevel gears 28 will intermittently mesh with the transmission bevel gear 30 for transmission, thereby driving the rotating rod 29 to swing back and forth. By swinging the rotating rod 29 back and forth, one end of the U-shaped connecting rod 31 is driven to follow the movement, thereby driving the drain pipe 20 and the nozzle 32 to swing back and forth, thereby improving the spraying range and spraying efficiency.

[0045] Furthermore, a handrail 33 is fixedly connected to the front side of the top of the bracket 1, and universal wheels 34 are fixedly installed at the four corners of the bottom end of the bracket 1 to facilitate the staff to move the device by hand.

[0046] A curing method for a prefabricated component spray curing device comprises the following steps:

[0047] Step 1: First, a layer of polymer emulsion composed of acrylate and acrylate copolymer is sprayed on the surface of the prefabricated component to improve its surface permeability and help moisture to enter the interior of the prefabricated component more effectively;

[0048] Step 2: First, the staff moves the device to the surface of the prefabricated component, connects the water pipe 19 to the municipal water pipe, puts the curing liquid into the curing liquid storage tank 16, and then holds the handrail 33 with both hands to control the device to move on the surface of the prefabricated component;

[0049] Step 3: Turn on the switch of the municipal water pipe, the water source enters the interior of the first housing 18 through the water diversion pipe 19, and enters the drain pipe 20, and is sprayed on the surface of the prefabricated component through all the nozzles 32. At the same time, the water source drives the water wheel 21 to rotate before entering the drain pipe 20, and drives the second driving gear 23 to rotate through the water wheel 21. With the transmission effect of the second driven gear 24, the worm 25, the worm wheel 27, the quarter bevel gear 28 and the transmission bevel gear 30, the U-shaped connecting rod 31 can be driven to swing back and forth, driving the drain pipe 20 and the nozzle 32 to swing together, thereby improving the spraying range and spraying efficiency;

[0050] Step 4: Start the brushless motor 8 and the output pump 12. The output pump 12 inputs the curing liquid into each mixing chamber 3. The brushless motor 8 drives the first driving gear 9 to rotate, cooperates with the transmission of the first driven gear 10, the transmission wheel 6 and the synchronous belt, drives all the short shafts 4 and the cross brush plate 5 to rotate at high speed, and breaks the curing liquid into fine water droplets, which are mixed with air to form a high-speed air-flow, and finally mixed in the clean water on the surface of the prefabricated component to improve the curing effect;

[0051] Step 5: After completion, a layer of mineral oil film is sprayed on the surface of the prefabricated component. The oil film covering the water surface can effectively slow down the evaporation rate of water. Finally, a layer of porous ceramic mesh is covered on the surface to reduce the surface area of ​​the water surface exposed to the air and reduce evaporation.

[0052] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spray curing device for prefabricated components, comprising a bracket (1), characterized in that: A mixing chamber (2) is fixedly installed on the front side of the interior of the bracket (1), and a plurality of mixing chambers (3) are evenly arranged at the bottom of the mixing chamber (2). A fixing frame (11) is fixedly connected to the interior of the mixing chamber (2), and a short shaft (4) is movably installed at a position corresponding to each mixing chamber (3) in the middle of the fixing frame (11), and the bottom end of the short shaft (4) extends to the interior of the mixing chamber (3) on the corresponding side and is fixedly connected to a cross brush plate (5). A first shell (18) is fixedly installed on the rear side of the interior of the bracket (1), and a water diversion pipe (19) is fixedly connected to one end of the first shell (18), and a drainage pipe (20) is movably installed on the other end of the first shell (18), and a plurality of nozzles (32) are evenly fixedly installed at the bottom end of the drainage pipe (20).

2. A spray curing device for prefabricated components according to claim 1, characterized in that: A brushless motor (8) is fixedly mounted at the middle of the top end of the mixing chamber (2); the driving end of the brushless motor (8) extends into the interior of the mixing chamber (2) and is fixedly mounted with a first driving gear (9); a first driven gear (10) is fixedly mounted at the top of the inner short shaft (4); and the inner side end of the first driven gear (10) is meshed and connected with the outer side of the first driving gear (9).

3. A spray curing device for prefabricated components according to claim 1, characterized in that: A transmission wheel (6) is fixedly connected to the upper outer diameter of the short shaft (4), and the outer diameters of the transmission wheels (6) on both sides are connected via a synchronous belt (7).

4. A spray curing device for prefabricated components according to claim 1, characterized in that: An output pump (12) is fixedly mounted on one side of the top of the mixing chamber (2); a delivery pipe (13) is fixedly mounted on the output end of the output pump (12); the end of the delivery pipe (13) is fixedly connected to the middle of a multi-way pipe (14); a plurality of branch pipes (15) are fixedly mounted on the inner end of the multi-way pipe (14); the ends of the branch pipes (15) extend to the inside of the mixing chamber (3) on the corresponding side; a curing liquid storage tank (16) is fixedly connected to the other side of the top of the mixing chamber (2); and the input end of the output pump (12) extends to the inner bottom of the curing liquid storage tank (16) through an input pipe (17).

5. The spray curing device for prefabricated components according to claim 1, characterized in that: A water wheel (21) is movably mounted on one side of the first shell (18) near the drain pipe (20); a second shell (22) is fixedly connected to one side of the middle of the first shell (18); the middle of the water wheel (21) extends to the inside of the second shell (22) through a movable shaft and is fixedly connected to a second driving gear (23); a second driven gear (24) is movably mounted on the lower side of the inside of the second shell (22) and the second driven gear (24) is meshed and connected to the inner side end of the second driving gear (23).

6. A spray curing device for prefabricated components according to claim 5, characterized in that: The middle part of the second driven gear (24) is connected to a worm (25) via a movable shaft, the middle part of the second housing (22) is movably mounted with a rotating shaft (26), a worm wheel (27) is fixedly connected to the outer diameter of the middle part of the rotating shaft (26), and the worm wheel (27) is meshed and connected with the inner end of the worm (25).

7. A spray curing device for prefabricated components according to claim 6, characterized in that: A quarter bevel gear (28) is fixedly connected to the outer diameters of both sides of the rotating shaft (26); a rotating rod (29) is movably mounted on one side of the middle of the first housing (18); the end of the rotating rod (29) extends into the interior of the second housing (22) and is fixedly connected to a transmission bevel gear (30); the transmission bevel gear (30) is meshedly connected to the inner ends of the two quarter bevel gears (28).

8. A spray curing device for prefabricated components according to claim 7, characterized in that: The outer diameter of the rotating rod (29) is fixedly connected to one end of a U-shaped connecting rod (31), and the other end of the U-shaped connecting rod (31) is fixedly connected to the outer diameter of one side of the drainage pipe (20).

9. The spray curing device for prefabricated components according to claim 1, characterized in that: A handrail (33) is fixedly connected to the front side of the top of the bracket (1), and universal wheels (34) are fixedly installed at the four corners of the bottom end of the bracket (1).

10. A curing method based on the spray curing device for prefabricated components according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: First, a layer of polymer emulsion composed of acrylate and acrylate copolymer is sprayed on the surface of the prefabricated component to improve its surface permeability and help moisture to enter the interior of the prefabricated component more effectively; Step 2: The staff then moves the device to the surface of the prefabricated component, connects the water pipe (19) to the municipal water pipe, puts the curing liquid into the curing liquid storage tank (16), and then holds the handrail (33) with both hands to control the device to move on the surface of the prefabricated component; Step 3: Turn on the switch of the municipal water pipe, and the water source enters the interior of the first housing (18) through the water diversion pipe (19), and enters the drainage pipe (20), and is sprayed on the surface of the prefabricated component through all the nozzles (32). At the same time, the water source drives the water wheel (21) to rotate before entering the drainage pipe (20), and drives the second driving gear (23) to rotate through the water wheel (21). In conjunction with the transmission effect of the second driven gear (24), the worm (25), the worm wheel (27), the quarter bevel gear (28) and the transmission bevel gear (30), the U-shaped connecting rod (31) can be driven to swing back and forth, driving the drainage pipe (20) and the nozzle (32) to swing together, thereby improving the spraying range and spraying efficiency; Step 4: Start the brushless motor (8) and the output pump (12), the output pump (12) inputs the curing liquid into each mixing chamber (3), the brushless motor (8) drives the first driving gear (9) to rotate, cooperates with the transmission of the first driven gear (10), the transmission wheel (6) and the synchronous belt, drives all the short shafts (4) and the cross brush plate (5) to rotate at high speed, breaks the curing liquid into fine water droplets, mixes with air to form a high-speed air-flow, and finally mixes in the clean water on the surface of the prefabricated component to improve the curing effect; Step 5: After completion, a layer of mineral oil film is sprayed on the surface of the prefabricated component. The oil film covering the water surface can effectively slow down the evaporation rate of water. Finally, a layer of porous ceramic mesh is covered on the surface to reduce the surface area of ​​the water surface exposed to the air and reduce evaporation.