An asynchronous splicing process of printing product adhesive tape

By using the asynchronous function and post-cutting function of the roller cutter to sense the position of the printing material, seamless splicing of the adhesive strips is achieved, solving the problems of low production efficiency and low material utilization in traditional processes, and realizing efficient production of high-quality finished products.

CN119427909BActive Publication Date: 2025-12-09CCL DESIGN (SUZHOU) CO LTD
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Patent Information

Application Number
CN202411668349.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-12-09
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

Traditional processes struggle to meet the matching requirements of various special functions and printing materials when the die-cutting and printing positions are far apart, resulting in low production efficiency and low material utilization.

Method used

By employing the asynchronous and post-knife functions of the roller cutter machine, and through a triggering device to sense the position of the printing material, asynchronous seamless splicing between adhesive strips is achieved, directly producing finished products on roll-shaped printing material.

Benefits of technology

It improves production efficiency and material utilization, makes the production process more convenient, and produces high-quality finished products, avoiding the steps of first making unprinted sheets and then printing individual sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of printing product asynchronous adhesive strip seamless splicing process, comprising the following steps: S1: using printing machine to carry out coiled material printing on the surface of main material with printing content, and the printed printing material is saved offline for standby;S2: select a roll cutter machine equipment of at least 15 stations, each station is D1 station, D2 station …… D15 station, and adhesive strip one and adhesive strip two are laminated on the bottom film 1 by laminating roller on D1 station.The asynchronous function of the roll cutter machine equipment and the function after the knife are combined, and the trigger position of the printing material is cooperated together to realize the asynchronous seamless splicing between adhesive strips, so that the coiled printing material and the coiled adhesive strip are produced together on the roll cutter line to produce finished products, without first making good single-piece printing of non-printing sheet finished product, improve production efficiency and capacity, while good quality, production is more convenient.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of printed products, in particular to a printed product asynchronous adhesive strip seamless splicing process. BACKGROUND

[0002] There are more and more die-cut products with printed text on the market. The processing method of printing the material first and then die-cutting has become the norm. This processing method requires the die-cutting position to be as close as possible to the trigger point position of the printed material. Moreover, a set of process cannot have multiple special die-cutting functions at the same time. When the product needs multiple special functions to match the printed material and the die-cutting station is far away from the trigger position, the traditional process often first uses a roll cutter to make a product without printing, and then single-piece printing. If the printing ink has special functions and can only be printed in a roll shape, or multiple color printing is required, the traditional process will be difficult to meet the product process requirements. Therefore, the present application provides a printed product asynchronous adhesive strip seamless splicing process. SUMMARY

[0003] Based on the technical problems existing in the background art, the present application provides a printed product asynchronous adhesive strip seamless splicing process.

[0004] The printed product asynchronous adhesive strip seamless splicing process provided by the present application comprises the following steps:

[0005] S1: using a printing machine to perform roll printing of printed content on the surface of a main material, and offline storing the printed material after printing for standby use;

[0006] S2: selecting a roll cutter machine device with at least 15 stations, each station being D1 station, D2 station, …, D15 station, and covering the first adhesive strip and the second adhesive strip on the bottom film one through the covering roller on D1 station;

[0007] S3: covering the third adhesive strip through the covering roller on D2 station and pressing and pulling it to D3 station, installing T1 die on D3 station, installing T7 die and a trigger device on D14 position, using asynchronous function of the trigger device to trigger T1 die and T7 die linkage, and asynchronously pulling the third adhesive strip through D3 station to the main material belt of the roll cutter machine device;

[0008] S4: using the same working principle as the third adhesive strip in S3, covering the fourth adhesive strip through the covering roller on D4 station and pressing and pulling it to D5 station, installing T2 die on D5 station, setting T2 die and T7 die linkage through the trigger device, and asynchronously pulling the fourth adhesive strip through D5 station to the main material belt of the roll cutter machine device;

[0009] S5: installing T3 die on D6 station, and cutting through the first adhesive strip, the second adhesive strip, the third adhesive strip and the fourth adhesive strip on the main material belt of the roll cutter machine device;

[0010] S6: covering release paper on the bottom film two through the covering roller on D8 station;

[0011] S7: loading T4 die at D7 station, setting T4 die linkage with T7 die through trigger device, cutting out profile line of release paper through T4 die, and loading T5 die at D10 station, setting T5 die linkage with T7 die through trigger device, cutting out inner profiles of strip one, strip two, strip three and strip four through T5 die;

[0012] S8: loading T6 die at D11 station, automatically adjusting die cutting position of T6 die through trigger point of trigger device, and extracting waste cut out in S7 through T6 die;

[0013] S9: printing main material in S1 is laminated to main material belt of roll cutter machine equipment through laminating roller at D13 station, automatically adjusting die cutting position of T7 die through trigger point of trigger device, and cutting out product outer profile through T7 die, so that finished product is obtained;

[0014] S10: loading scraper at tail of D15 station, and separating bottom supporting film two from finished product in S9 through scraper;

[0015] S11: loading material receiving platform at tail of roll cutter machine equipment, and finished product flows into material receiving platform after being separated from scraper, and operator receives and inspects finished product at tail of material receiving platform.

[0016] Preferably, in S2, 18 receiving / discharging shafts are contained in roll cutter machine equipment, and roll cutter machine equipment has asynchronous and post-knife functions.

[0017] Preferably, in S2, bottom supporting film one is carrier tape, and plays a role of supporting material belt.

[0018] Preferably, in S5, T3 die is straight line knife, and is used for normal die cutting without special function.

[0019] Preferably, in S6, bottom supporting film two is laminated material carrier of release paper and bottom supporting film two, and plays a supporting role.

[0020] Preferably, in S10, scraped bottom supporting film two can be rolled up, and is reloaded when bottom supporting film two needs to be replaced at D8 station, and bottom supporting film two can be reused for 3-5 times.

[0021] Preferably, in S10, D15 station is output work station.

[0022] Compared with the prior art, the application has the following beneficial effects:

[0023] The present application combines the asynchronous function and the post-knife function of the roll-knife machine equipment, cooperates the inductive printing material trigger position, realizes the asynchronous seamless splicing between the adhesive strips, directly produces the finished product on the roll-knife line with the roll-shaped printing material and the roll-shaped adhesive strip, does not need to make the sheet-shaped finished product without printing first and then carries out single printing, improves the production efficiency and the production capacity, and the quality is good, and the production is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 A top view structural schematic diagram of a finished product in a printing product asynchronous adhesive strip seamless splicing process is provided for the present application.

[0025] Fig. 2 An exploded view of a finished product in a printing product asynchronous adhesive strip seamless splicing process is provided for the present application.

[0026] Fig. 3 A material feeding flow chart in a printing product asynchronous adhesive strip seamless splicing process is provided for the present application.

[0027] In the drawing: 10, printing content; 20, main material; 30, adhesive strip one; 40, adhesive strip two; 50, adhesive strip three; 60, adhesive strip four; 70, release paper. DETAILED DESCRIPTION

[0028] The present application will be further described below in combination with specific embodiments.

[0029] EMBODIMENT

[0030] REFERENCE Figs. 1-3 The present embodiment provides a printing product asynchronous adhesive strip seamless splicing process, including the following steps:

[0031] S1: using a printing machine to perform roll printing on the surface of the main material 20, and offline storing the printed material for standby;

[0032] S2: selecting a roll-knife machine equipment with at least 15 stations, each station being D1 station, D2 station…D15 station, wherein the roll-knife machine equipment contains 18 material receiving / feeding shafts, and the roll-knife machine equipment has asynchronous and post-knife functions;

[0033] The adhesive strip one 30 and the adhesive strip two 40 are laminated on the bottom film one through the laminating roller on the D1 station, wherein the bottom film one is a carrier tape, which plays a supporting role for the material tape;

[0034] S3: the adhesive strip three 50 is pressed and pulled to the D3 station through the laminating roller on the D2 station, a T1 mold is installed on the D3 station, a T7 mold and a trigger device are installed on the D14 position, the trigger device uses the asynchronous function to trigger the T1 mold and the T7 mold linkage, and the adhesive strip three 50 is asynchronously fed to the main material tape of the roll-knife machine equipment through the D3 station;

[0035] S4: The fourth adhesive strip 60 is pulled to the D5 station by the laminating roller in the same working principle as the third adhesive strip 50 in S3, the T2 mold is installed on the D5 station, the T2 mold is set to be linked with the T7 mold through the trigger device, and the fourth adhesive strip 60 is pulled to the main material belt of the roll cutter machine device asynchronously through the D5 station;

[0036] S5: The T3 mold is installed on the D6 station, the T3 mold cuts through the first adhesive strip 30, the second adhesive strip 40, the third adhesive strip 50 and the fourth adhesive strip 60 on the main material belt of the roll cutter machine device, wherein the T3 mold is a straight line cutter for normal die cutting without special function;

[0037] S6: The release paper 70 is laminated on the second supporting film on the laminating roller of the D8 station, wherein the second supporting film is a laminated material carrier of the release paper 70 and the second supporting film, which serves as a support;

[0038] S7: The T4 mold is installed on the D7 station, the T4 mold is set to be linked with the T7 mold through the trigger device, the profile line of the release paper 70 is cut through the T4 mold, and the T5 mold is installed on the D10 station, the T5 mold is set to be linked with the T7 mold through the trigger device, and the inner profile of the first adhesive strip 30, the second adhesive strip 40, the third adhesive strip 50 and the fourth adhesive strip 60 is cut through the T5 mold;

[0039] S8: The T6 mold is installed on the D11 station, the die cutting position of the T6 mold is automatically adjusted through the trigger point of the trigger device, and the waste cut in S7 is extracted using the T6 mold;

[0040] S9: The printed main material 20 in S1 is laminated to the main material belt of the roll cutter machine device through the laminating roller of the D13 station, the die cutting position of the T7 mold is automatically adjusted through the trigger point of the trigger device, and the product outer profile is cut through the T7 mold, so that the finished product is obtained;

[0041] S10: A doctor blade is installed at the tail of the D15 station, the D15 station is an output station, the second supporting film is separated from the finished product in S9 through the doctor blade, wherein the scraped second supporting film can be rolled and reloaded when the second supporting film of the D8 station needs to be replaced, and the second supporting film can be reused for 3-5 times;

[0042] S11: A material receiving platform is additionally installed at the tail of the roll cutter machine device, the finished product is separated from the doctor blade and flows into the material receiving platform, and the operator collects the finished product at the tail of the material receiving platform and performs inspection;

[0043] The embodiment realizes asynchronous seamless splicing between the adhesive strips by combining the asynchronous function and the post-knife function of the roll-knife machine equipment, cooperating together to link the inductive printing material trigger position, directly making the roll-shaped printing material and the roll-shaped adhesive strip produce the finished product on the roll-knife line together, and does not need to make the sheet-shaped finished product without printing first and then carry out single sheet printing, thereby improving the production efficiency and the production capacity, and the quality is good, and the production is more convenient.

[0044] In addition, the seamless splicing avoids using the whole-width adhesive strip, saves the material utilization rate to the maximum extent, and the adhesive strip materials in four directions include but are not limited to the same material, and can be four different models of adhesive.

[0045] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A process for seamless splicing of printed product asynchronous rubber strips, characterized in that, The method comprises the following steps: S1: using a printing machine to perform roll printing of printed content (10) on the surface of a main material (20), and offline storing the printed material for standby; S2: selecting a roll cutter machine device with at least 15 stations, each station being D1 station, D2 station,..., and D15 station, and covering and combining adhesive strip one (30) and adhesive strip two (40) on the bottom film one through the covering roller on D1 station; S3: combining and pulling adhesive strip three (50) through the covering roller on D2 station to D3 station, installing T1 die on D3 station, installing T7 die and trigger device on D14 position, triggering the T1 die and T7 die linkage through the asynchronous function of the trigger device, and asynchronously feeding adhesive strip three (50) through D3 station to the main material belt of the roll cutter machine device; S4: using the same working principle as that of adhesive strip three (50) in S3, combining and pulling adhesive strip four (60) through the covering roller on D4 station to D5 station, installing T2 die on D5 station, setting the T2 die and T7 die linkage through the trigger device, and asynchronously feeding adhesive strip four (60) through D5 station to the main material belt of the roll cutter machine device; S5: installing T3 die on D6 station, and cutting through adhesive strip one (30), adhesive strip two (40), adhesive strip three (50) and adhesive strip four (60) on the main material belt of the roll cutter machine device through T3 die; S6: covering release paper (70) on the bottom film two through the covering roller on D8 station; S7: installing T4 die on D7 station, setting the T4 die and T7 die linkage through the trigger device, cutting the contour line of the release paper (70) through T4 die, installing T5 die on D10 station, setting the T5 die and T7 die linkage through the trigger device, and cutting the inner contour of adhesive strip one (30), adhesive strip two (40), adhesive strip three (50) and adhesive strip four (60) through T5 die; S8: installing T6 die on D11 station, automatically adjusting the die cutting position of T6 die through the trigger point of the trigger device, and extracting the waste cut in S7 through T6 die; S9: covering the printed main material (20) in S1 on the main material belt of the roll cutter machine device through the covering roller on D13 station, automatically adjusting the die cutting position of T7 die through the trigger point of the trigger device, and cutting the product outer contour through T7 die, so as to obtain the finished product; S10: installing a scraper at the tail of D15 station, and separating the bottom film two from the finished product in S9 through the scraper; S11: installing a material receiving platform at the tail of the roll cutter machine device, and flowing the finished product from the scraper into the material receiving platform, and receiving and inspecting the finished product at the tail of the material receiving platform by an operator.

2. A process for seamless splicing of printed product with asynchronous adhesive strips as claimed in claim 1 wherein, In S2, the roll cutter machine device contains 18 receiving and feeding shafts, and the roll cutter machine device has asynchronous and knife rear functions.

3. A process for seamless splicing of printed product with asynchronous adhesive strips as claimed in claim 1 wherein, In S2, the bottom film one is a carrier tape, which supports the material belt.

4. A process for seamless splicing of asynchronous strips of printed products as claimed in claim 1 wherein, In S5, T3 die is a straight line knife, which is used for normal die cutting.

5. A process for seamless splicing of asynchronous strips of printed products as claimed in claim 1 wherein, In S6, the bottom film two is the covering material carrier of the release paper (70) and the bottom film two, which supports.

6. A process for seamless splicing of printed product with asynchronous adhesive strips as claimed in claim 1 wherein, In S10, the scraped bottom film two can be rolled and stored, and then reinstalled when the bottom film two of D8 station needs to be replaced, and the bottom film two can be reused for 3-5 times.

7. A process for seamless splicing of printed products according to claim 1, wherein, In S10, D15 station is an output station.

Citation Information

Patent Citations

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