A vacuum packaging device

By designing a vacuum packaging device, we achieve automated batch film lamination and heat sealing, solving the problem of low packaging efficiency of mobile phone back shells, improving protection strength and yield rate, and ensuring beautiful packaging.

CN119429299BActive Publication Date: 2025-09-26GUANGDONG TIANYI INTELLIGENT TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411939762.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-09-26
Estimated Expiration
2044-12-26

AI Technical Summary

Technical Problem

The packaging efficiency of existing mobile phone back shells is low, relying on manual film application, which is costly and easily damaged during transportation and use.

Method used

A vacuum packaging device is designed, including a silo mechanism, a manipulator, a conveyor belt, and horizontal and vertical sealing mechanisms. Batch film lamination and heat sealing are achieved through an automated assembly line, and vacuum adsorption and heat sealing technology are used to ensure the fit of the film.

Benefits of technology

It improves the efficiency of film application, enhances the protection strength of the product, avoids damage to the back shell, and improves the yield rate and packaging aesthetics.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119429299B_ABST
    Figure CN119429299B_ABST
Patent Text Reader

Abstract

The present invention belongs to the field of packaging devices and provides a vacuum packaging device, which includes: a first hopper mechanism for loading stacked material trays with products; a second hopper mechanism for lifting packaging sheets stacked therein; a first transfer robot and a second transfer robot, respectively used to take one or more products from the loading area of ​​the first hopper mechanism and take one or more packaging sheets from above the second hopper mechanism and move them away; a conveyor belt, a bottom film unwinding assembly is provided above one end of which and a face mask unwinding assembly is provided above its middle; a horizontal sealing mechanism, which includes a first heating rod and a first pressing assembly; a vertical sealing mechanism, which includes multiple second heating rods, a second pressing assembly and a vacuum rod; a cutting mechanism, which includes a cutter and a third pressing assembly; a material unloading and transferring mechanism, which is used to drag the face mask and the bottom film; the present invention solves the problem of low efficiency in the back shell packaging of the prior art.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of packaging devices, and in particular to a vacuum packaging device. Background Art

[0002] With the development of electronic products, smartphones have become ubiquitous across the globe. Currently, my country's mobile phone industry, fueled by a rapidly expanding market, continues to maintain rapid growth. Mobile phone manufacturers are also striving for innovation, pursuing even greater ingenuity to gain an edge in the market. The back cover of a mobile phone is a crucial component of its appearance and quality. Therefore, packaging is often required for shipping.

[0003] In existing technology, mobile phone back covers are often packaged directly in bags. This makes them susceptible to damage before packaging, such as bumps during factory transportation or from improper handling by customers after unpacking. Some technologies offer packaging to protect the back cover as much as possible, but existing packaging methods rely on manual film application, which is inefficient and costly. Summary of the Invention

[0004] In view of the above technical problems, the present invention provides a vacuum packaging device that can quickly and quickly apply film to products and then cut them, greatly improving the film application efficiency and solving the problem of low efficiency in the back shell packaging of the prior art.

[0005] Other features and advantages of the present disclosure will become apparent from the following detailed description, or may be learned in part by practice of the present disclosure.

[0006] The present invention discloses a vacuum packaging device, comprising:

[0007] a first silo mechanism for loading stacked trays containing products and transferring the trays at the bottom to a loading area;

[0008] a second hopper mechanism, the second hopper mechanism being used to lift the packaging sheets stacked therein;

[0009] A first transplanting robot and a second transplanting robot, the first transplanting robot and the second transplanting robot are horizontally mounted between the first silo mechanism and the second silo mechanism, and are respectively used to take one or more products from the loading area of ​​the first silo mechanism and one or more packaging sheets from the upper part of the second silo mechanism and then move them away;

[0010] The conveyor belt is arranged on one side of the first hopper mechanism and the second hopper mechanism, and a base film unwinding assembly is arranged above one end thereof, and a facial mask unwinding assembly is arranged above its middle portion, and a vacuum adsorption hole is arranged on the conveyor belt, and the base film unwinding assembly comprises a first unwinding roller, a base film and a first pressing roller, and the base film is adsorbed on the conveyor belt after passing through the first pressing roller and moves with the conveyor belt, and the first transplanting manipulator places the product on the base film after transplanting it above the conveyor belt, and the second transplanting manipulator transplants the product to the loading position after the conveyor belt moves it to the top of the product and places the packaging sheet on the product, and the facial mask unwinding assembly comprises a second unwinding roller, a facial mask and a second pressing roller, and the facial mask covers the product and the packaging sheet on the conveyor belt after passing through the second pressing roller and adheres to the base film;

[0011] A transverse sealing mechanism is mounted horizontally at the end of the conveyor belt and includes a first heating rod and a first pressing assembly. The first pressing assembly is used to drive the first heating rod to perform a transverse heat-sealing operation on the face mask and the bottom film after passing through the second pressing roller. The heat-sealing positions are located at both ends of the product.

[0012] A longitudinal sealing mechanism comprising a plurality of second heating rods, a second pressing assembly, and a vacuum rod. The vacuum rod is mounted on one side of one of the second heating rods. The second pressing assembly is used to drive the plurality of second heating rods one by one to longitudinally heat-seal the face mask and the bottom film after transverse heat sealing. The heat sealing positions are located on both sides of the product. The vacuum rod is used to evacuate the face mask and the bottom film.

[0013] A cutting mechanism, comprising a cutter and a third pressing assembly, wherein the third pressing assembly is used to drive the cutter to cross-cut the bottom film and the face mask after longitudinal heat sealing;

[0014] The material unloading and transferring mechanism is used to drag the face mask and the bottom film so that they pass under the transverse sealing mechanism, the longitudinal sealing mechanism and the cutting mechanism in sequence.

[0015] Furthermore, the first hopper mechanism includes a hopper, a first jacking assembly, a material dividing assembly, a material picking and transplanting assembly and a first transport line, the first jacking assembly includes a jacking plate arranged below the hopper, a first nut seat and a first column supporting the jacking plate, a first screw rod and a first motor for driving the first nut seat to rise and fall; there are at least two material dividing assemblies, which are arranged on both sides of the hopper, and include a first cylinder and a first supporting claw driven by the first cylinder to position the material tray; the first transport line is arranged below the material dividing assembly and on both sides of the first jacking assembly, the material picking and transplanting assembly is installed on the first transport line and drives the material picking and transplanting assembly to move to the loading area, the material picking and transplanting assembly includes a second cylinder and a second supporting claw driven by the second cylinder to position the material tray.

[0016] Furthermore, the second hopper mechanism includes a second nut seat, a second screw rod installed in the second nut seat, and a second motor for driving the second screw rod. The second nut seat is connected to the first support plate through a second column, and the packaging sheet is stored on the first support plate.

[0017] Furthermore, the second column passes through a bottom plate and is connected to the first supporting plate. The bottom plate is provided with a plurality of limiting columns. The plurality of limiting columns are enclosed to form a positioning for the packaging sheet. The limiting columns are provided with blowing holes.

[0018] Furthermore, the second silo mechanism is installed on a second transport line, the second transport line includes a third cylinder and a first guide rail, the driving end of the third cylinder is connected to the second silo mechanism, and the second silo mechanism is slidably installed on the first guide rail.

[0019] Furthermore, after the first transplanting robot takes the product from the first silo mechanism, it places the product on a secondary positioning platform for positioning, and the secondary positioning platform has a positioning groove that matches the product.

[0020] Furthermore, a material receiving mechanism is provided below the loading area of ​​the first hopper mechanism, and the material receiving mechanism includes a lifting assembly and a lifting seat driven by the lifting assembly. A fourth cylinder is provided on the lifting seat, and the driving end of the fourth cylinder is connected to the second support plate, and the second support plate is used to receive the material tray.

[0021] Furthermore, the unloading and transplanting mechanism includes a plurality of clamping cylinders located on both sides of the base film and the face mask, and the plurality of clamping cylinders on both sides are slidably mounted on the corresponding second guide rails through mounting seats, and the mounting seats are also connected to a belt, and the two ends of the belt are connected to different pulleys, and any of the pulleys is connected to a drive shaft, and the drive shaft is driven to rotate by a third motor.

[0022] Furthermore, the second heating rod is inserted into a heating block having a downwardly convex square body, and the heating block is driven downward by the second pressing assembly.

[0023] Furthermore, the first silo mechanism, the second silo mechanism, the first transplanting robot, the second transplanting robot, the conveyor belt, the transverse sealing mechanism, the longitudinal sealing mechanism, and the cutting mechanism are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are provided on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.

[0024] The technical solution disclosed in this disclosure has the following beneficial effects:

[0025] By providing a second hopper mechanism to provide the encapsulation sheet, the product's protective strength is enhanced after heat sealing, further preventing damage to the rear shell and improving the yield rate. The configuration of the base film unwinding assembly, the face film unwinding assembly, and the longitudinal and transverse sealing mechanisms enables rapid batch encapsulation of products. The vacuuming action of the vacuum rod during longitudinal sealing ensures the fit between the face film and the base film, ensuring the aesthetics of the product packaging. The present disclosure enables automated and efficient film encapsulation of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 Schematic diagram of the structure of the vacuum packaging device in the embodiment of this specification;

[0027] Figure 2 is a top view of the vacuum packaging device in an embodiment of this specification;

[0028] Figure 3 This is a structural diagram of the first silo mechanism in the embodiment of this specification;

[0029] Figure 4 This is a structural diagram of the first silo mechanism without the material tray in the embodiment of this specification;

[0030] Figure 5 This is a structural diagram of the second silo mechanism in the embodiment of this specification;

[0031] Figure 6 Schematic diagram of the structure of the first transplanting manipulator and the second transplanting manipulator in the embodiment of this specification;

[0032] Figure 7 Schematic diagram of the structure of the conveyor belt in the embodiment of this specification;

[0033] Figure 8 This is a structural diagram of the second transplanting robot module in the embodiment of this specification;

[0034] Figure 9A partial structural diagram of a vacuum packaging device in an embodiment of this specification;

[0035] Figure 10 Schematic diagram of the structure of the transverse sealing mechanism in the embodiment of this specification;

[0036] Figure 11 Schematic diagram of the structure of the longitudinal sealing mechanism in the embodiment of this specification;

[0037] Figure 12 Schematic diagram of the structure of the cutting mechanism in the embodiment of this specification;

[0038] Figure 13 Schematic diagram of the structure of the material discharging and transplanting mechanism in the embodiment of this specification;

[0039] Figure 14 It is a partial structural diagram of the material discharging and transplanting mechanism in the embodiment of this specification;

[0040] Figure 15 This is a structural diagram of the material receiving mechanism in the embodiment of this specification.

[0041] Wherein, description of the accompanying drawings:

[0042] 1. First silo mechanism; 11. Feed tray; 12. Silo; 13. First lifting assembly; 131. Lifting plate; 132. First nut holder; 133. First column; 134. First motor; 135. First screw rod; 14. Material dispensing assembly; 141. First cylinder; 142. First support claw; 15. Material removal and transplanting assembly; 151. Second cylinder; 152. Second support claw; 16. First transport line; 17. Material receiving mechanism; 171. Lifting assembly; 172. Lifting seat; 173. Fourth cylinder; 174. Second pallet; 2. Second silo mechanism; 21. Second nut holder; 22. Second screw rod; 23. Second column; 24. First pallet; 25. Bottom plate; 26. Limiting column; 261. Blowing hole; 27. Second transport line; 271. Third cylinder; 272. First guide rail; 3. First transplanting machine Hand; 4. Second transplanting robot; 5. Conveyor belt; 51. Bottom film unwinding assembly; 511. First unwinding roller; 512. Bottom film; 513. First pressing roller; 52. Facial mask unwinding assembly; 521. Second unwinding roller; 522. Facial mask; 523. Second pressing roller; 531. Vacuum adsorption hole; 6. Horizontal sealing mechanism; 61. First heating rod; 62. First pressing assembly; 7. Vertical sealing mechanism; 71. Second pressing assembly; 72. Second heating rod; 73. Heating block; 731. Square body; 74. Vacuum rod; 8. Cutting mechanism; 81. Cutter; 82. Third pressing assembly; 9. Unloading and transplanting mechanism; 91. Clamping cylinder; 92. Second guide rail; 93. Belt; 94. Pulley; 95. Drive shaft; 96. Third motor; 97. Mounting seat; 10. Second positioning platform; 101. Positioning slot; 100. Loading area. DETAILED DESCRIPTION

[0043] Example embodiments will now be described more fully with reference to the accompanying drawings.

[0044] The accompanying drawings are merely schematic illustrations of the present disclosure. Identical reference numerals in the drawings represent identical or similar parts, and thus their repeated descriptions will be omitted. It will be understood that the proportions of the various components in the drawings do not constitute limitations of the present disclosure.

[0045] like Figure 1-15 As shown, the embodiment of this specification provides a vacuum packaging device, which includes a first silo mechanism 1, a second silo mechanism 2, a first transplanting robot 3, a second transplanting robot 4, a conveyor belt 5, a horizontal sealing mechanism 6, a vertical sealing mechanism 7, a cutting mechanism 8, and a material unloading and transplanting mechanism 9, wherein:

[0046] The first silo mechanism 1 is used to load stacked trays 11 containing products and transfer the bottom tray 11 to the loading area 100;

[0047] The second silo mechanism 2 is used to lift the packaging sheets stacked therein;

[0048] The first transplanting robot 3 and the second transplanting robot 4 are horizontally mounted between the first silo mechanism 1 and the second silo mechanism 2, and are respectively used to pick up one or more products from the loading area of ​​the first silo mechanism 1 and one or more packaging sheets from the top of the second silo mechanism 2 and then move them away; wherein, the first transplanting robot 3 and the second transplanting robot 4 have a vacuum suction function.

[0049] The conveyor belt 5 is arranged on one side of the first silo mechanism 1 and the second silo mechanism 2, and a bottom film unwinding assembly 51 is provided above one end thereof, and a facial mask unwinding assembly 52 is provided above its middle portion. A vacuum adsorption hole 531 is provided on the conveyor belt 5, and the bottom film unwinding assembly 51 includes a first unwinding roller 511, a bottom film 512 and a first pressing roller 513. After the bottom film 512 passes through the first pressing roller 513, it is adsorbed on the conveyor belt 5 and moves with the conveyor belt 5. After the first transplanting manipulator 3 is transplanted to the top of the conveyor belt 5, it places the product on the bottom film 512. After the conveyor belt 5 moves the product to the loading position, the second transplanting manipulator transplants it to the top of the product and places the packaging sheet on the product. The facial mask unwinding assembly 52 includes a second unwinding roller 521, a facial mask 522 and a second pressing roller 523. After the facial mask 522 passes through the second pressing roller 523, it covers the product and the packaging sheet on the conveyor belt 5 and adheres to the bottom film 512;

[0050] The transverse sealing mechanism 6 is mounted horizontally at the end of the conveyor belt 5 and includes a first heating rod 61 and a first pressing assembly 62. The first pressing assembly 62 is used to drive the first heating rod 61 to perform a transverse heat-sealing operation on the face film 522 and the bottom film 512 after passing through the second pressing roller 523. The heat-sealing positions are located at both ends of the product.

[0051] The longitudinal sealing mechanism 7 includes a plurality of second heating rods 72, a second pressing assembly 71, and a vacuum rod 74. The vacuum rod 74 is installed on one side of one of the second heating rods 72. The second pressing assembly 71 is used to drive the plurality of second heating rods 72 one by one to perform longitudinal heat sealing operations on the face mask 522 and the bottom film 512 after the transverse heat sealing. The heat sealing positions are located on both sides of the product. The vacuum rod 74 is used to vacuum the face mask 522 and the bottom film 512. When the longitudinal sealing mechanism 7 performs longitudinal heat sealing operations on the face mask 522 and the bottom film 512, the second heating rods 72 are driven one by one from left to right or from right to left to perform heat sealing.

[0052] The cutting mechanism 8 includes a cutter 81 and a third pressing assembly 82. The third pressing assembly 82 is used to drive the cutter 81 to cross-cut the bottom film 512 and the face film 522 after longitudinal heat sealing. Specifically, the cutter 81 is a tungsten steel blade and is mounted on a movable assembly. The movable assembly drives the cutter 81 to adjust its position. The movable assembly is also driven downward by the third pressing assembly 82.

[0053] The material unloading and transferring mechanism 9 is used to drag the surface film 522 and the bottom film 512 so that they pass under the transverse sealing mechanism 6, the longitudinal sealing mechanism 7, and the cutting mechanism 8 in sequence.

[0054] In one embodiment, the first hopper mechanism 1 includes a hopper 12, a first jacking assembly 13, a material dividing assembly 14, a material picking and transplanting assembly 15 and a first transport line 16. The first jacking assembly 13 includes a jacking plate 131 arranged below the hopper 12, a first nut seat 132 and a first column 133 supporting the jacking plate 131, a first screw rod 135 and a first motor 134 for driving the first nut seat 132 to rise and fall; there are at least two material dividing assemblies 14, which are arranged on both sides of the hopper 12, and include a first cylinder 141 and a first support claw 142 driven by the first cylinder 141 to position the material tray 11; the first transport line 16 is arranged below the material dividing assembly 14 and is located on both sides of the first jacking assembly 13. The material picking and transplanting assembly 15 is installed on the first transport line 16 and drives the material picking and transplanting assembly 15 to move to the loading area. The material picking and transplanting assembly 15 includes a second cylinder 151 and a second support claw 152 driven by the second cylinder 151 to position the material tray 11.

[0055] In one embodiment, the second hopper mechanism 2 includes a second nut seat 21, a second screw rod 22 installed in the second nut seat 21, and a second motor for driving the second screw rod 22. The second nut seat 21 is connected to the first support plate 24 via a second column 23, and the packaging sheet is stored on the first support plate 24. The second column 23 passes through a base plate 25 and is connected to the first support plate 24. The base plate 25 is provided with a plurality of limiting columns 26. The plurality of limiting columns 26 are enclosed to form a positioning for the packaging sheet. The limiting columns 26 are provided with air holes 261. The second hopper mechanism 2 is installed on a second transport line 27. The second transport line 27 includes a third cylinder 271 and a first guide rail 272. The driving end of the third cylinder 271 is connected to the second hopper mechanism 2, and the second hopper mechanism 2 is slidably mounted on the first guide rail 272.

[0056] In one embodiment, after the first transplanting robot 3 takes the product from the first silo mechanism 1 , it places the product on the secondary positioning platform 10 for positioning. The secondary positioning platform 10 has a positioning groove 101 that matches the product.

[0057] In one embodiment, a material receiving mechanism 17 is further provided below the loading area 100 of the first hopper mechanism 1. The material receiving mechanism 17 includes a lifting assembly 171 and a lifting base 172 driven by the lifting assembly 171. A fourth cylinder 173 is provided on the lifting base 172. The driving end of the fourth cylinder 173 is connected to a second support plate 174. The second support plate 174 is used to receive the material tray 11. After all the products in the material tray 11 are removed, the lifting assembly 171 drives the second support plate 174 to rise to a certain height. The fourth cylinder 173 then drives the second support plate 174 to rise a second time. The second support plate 174 receives the empty material tray 11. The first supporting claw 142 of the material removal and transplanting assembly 15 releases the material tray 11. The fourth cylinder 173 resets, the second support plate 174 descends, and the lifting assembly 171 then drives the second support plate 174 to continue descending.

[0058] In one embodiment, the second heating rod 72 is inserted into a heating block 73 . The heating block 73 has a downwardly convex square body 731 . The heating block 73 is driven downward by the second pressing assembly 71 .

[0059] In one embodiment, the unloading and transplanting mechanism 9 includes a plurality of clamping cylinders 91 located on both sides of the bottom film 512 and the surface film 522. The plurality of clamping cylinders 91 on both sides are slidably mounted on the corresponding second guide rails 92 through a mounting seat 97. The mounting seat 97 is also connected to a belt 93. The two ends of the belt 93 are connected to different pulleys 94. Any pulley 94 is connected to a drive shaft 95. The drive shaft 95 is driven to rotate by a third motor 96.

[0060] In one embodiment, the first silo mechanism 1, the second silo mechanism 2, the first transplanting robot, the second transplanting robot, the conveyor belt 5, the transverse sealing mechanism 6, the longitudinal sealing mechanism 7, and the cutting mechanism 8 are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are provided on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.

[0061] When the vacuum packaging device is working, the following steps are included:

[0062] 1. Manually place the full material tray 11 into the material bin 12, and the first motor 134 of the first jacking assembly 13 rotates, driving the first screw rod 135 to rotate. The rotation of the first screw rod 135 causes the first nut 132 to rise, and then drives the jacking plate 131 to lift and support the material tray 11. At this time, the first supporting claw 142 of the material dividing assembly 14 retreats, and all the material trays 11 drop to the height of one material tray 11 with the first jacking assembly 13. Then the first supporting claw 142 of the material dividing assembly 14 is driven back to its position by the first cylinder 141 to support the second-to-last material plate, and the bottom material tray 11 continues to drop to the material picking and transplanting assembly 15 with the first jacking assembly 13. The second cylinder 151 in the material picking and transplanting assembly 15 drives the second supporting claw 152 to catch the material tray 11, and the first transport line 16 moves the material picking and transplanting assembly 15 to the loading area.

[0063] 2. Manually stack the packaging sheets and place them between the multiple limit columns 26 on the bottom plate 25, that is, on the pallet. The packaging sheet can be a silicone sheet, which is used to cover the back shell product of the mobile phone to play a protective role. The packaging sheet of the second hopper mechanism 2 cooperates with the second transplanting manipulator. When taking materials, the second motor drives the second screw rod 22 to rotate, thereby driving the second nut seat 21 to rise. The second nut seat 21 drives the pallet to rise through the second column 23, and the pallet drives the packaging sheet to rise. In this way, the second transplanting manipulator only needs to descend to a fixed height each time to accurately take materials.

[0064] 3. The first transfer robot automatically picks up two products from the material tray 11 arriving at the loading area and places them on the secondary positioning platform 10, so that the posture of the products is corrected, and then the products are placed on the bottom film 512 on the conveyor belt 5. The conveyor belt 5 moves a distance, and the bottom film 512 and the products on it move together to the upper material position of the packaging sheet; at the same time, the second transfer robot picks up two sheets from the second hopper mechanism 2 and places them on top of the products; among them, the bottom film 512 is previously pulled from the first unwinding roller 511 to the bottom of the first pressing roller 513, and the bottom film 512 is sucked by the vacuum adsorption holes 531 on the conveyor belt 5 and moves with the movement of the conveyor belt 5.

[0065] 4. The conveyor belt 5 moves the product and the silicone to a certain distance, and the mask 522 is simultaneously unwound to cover the product. The mask 522 is pulled from the second unwinding roller 521 to the bottom of the second pressing roller 523, covering the product and the bottom film 512. After transverse and longitudinal heat sealing, the mask 522 is bonded to the bottom film 512.

[0066] 5. The product and the packaging sheet are pulled by the unloading and transferring mechanism to move the bottom film 512 and the face film 522 to the bottom of the transverse sealing mechanism 6, and the transverse seal is pressed down and heat-sealed, that is, the first pressing component 62 drives the heating block 73 to press down, and the heating block 73 realizes heat sealing of the bottom film 512 and the face film 522 under the heating of the first heating rod 61; specifically, since most of the conveyor belts 5 in the prior art are not suitable for contact with the heating rod, the clamping cylinder 91 in the unloading and transferring mechanism can clamp the bottom film 512 and the face film 522, and then the third motor drives the drive shaft, and then drives the pulley. The rotation of the pulley causes the belt 93 to move, and then the clamping cylinder 91 can pull the bottom film 512 and the face film 522 to move.

[0067] 6. The clamping cylinder 91 in the blanking and transplanting assembly 9 moves the product to the bottom of the longitudinal sealing mechanism 7. The first second heating rod 72 presses down to heat-seal one side of the bottom film 512 and the face film 522. The vacuum rod 74 evacuates the space between the bottom film 512 and the face film 522 on the other side. When the vacuum pressure reaches the vacuum value, the second second heating rod 72 presses down to heat-seal. In this way, the longitudinal heat sealing is performed from one side to the other side in sequence to ensure that there is no air between the bottom film 512 and the face film 522.

[0068] 7. The unloading and transferring mechanism continues to pull the product and transfers the product to the bottom of the cutting mechanism 8. The cutter 81 is pressed down and moves, and the cutter 81 cuts the bottom film 512 and the surface film 522.

[0069] 8. Since the blanking and transferring mechanism still holds one side of the bottom film 512 and the face film 522, the finished product can be moved to the blanking frame by continuing to move the blanking and transferring mechanism.

[0070] Beneficial effects:

[0071] By providing the encapsulating sheet with a second hopper mechanism 2, the product's protective strength is enhanced after heat sealing, further preventing damage to the rear shell and improving the yield rate. The configuration of the base film unwinding assembly 51, the face film unwinding assembly 52, the longitudinal sealing mechanism 7, and the transverse sealing mechanism 6 allows for rapid batch encapsulation of products. The vacuuming action of the vacuum rod 74 during longitudinal sealing ensures the proper fit between the face film 522 and the base film 512, ensuring the aesthetics of the product packaging. The present disclosure enables automated and efficient film encapsulation of products.

[0072] Other embodiments of the present disclosure will readily occur to those skilled in the art after considering the specification and practicing the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art not disclosed herein.

Claims

1. A vacuum packaging device, characterized in that: The device comprises: a first silo mechanism for loading stacked trays containing products and transferring the trays at the bottom to a loading area; a second hopper mechanism, the second hopper mechanism being used to lift the packaging sheets stacked therein; A first transplanting robot and a second transplanting robot, the first transplanting robot and the second transplanting robot are horizontally mounted between the first silo mechanism and the second silo mechanism, and are respectively used to take one or more products from the loading area of ​​the first silo mechanism and one or more packaging sheets from the upper part of the second silo mechanism and then move them away; The conveyor belt is arranged on one side of the first silo mechanism and the second silo mechanism, and a base film unwinding assembly is arranged above one end thereof, and a facial mask unwinding assembly is arranged above its middle portion, and vacuum adsorption holes are arranged on the conveyor belt, and the base film unwinding assembly comprises a first unwinding roller, a base film and a first pressing roller, and the base film is adsorbed on the conveyor belt after passing through the first pressing roller and moves with the conveyor belt, and the first transplanting manipulator places the product on the base film after transplanting it above the conveyor belt, and the second transplanting manipulator transplants the product to the loading position after the conveyor belt moves it to the top of the product and places the packaging sheet on the product, and the facial mask unwinding assembly comprises a second unwinding roller, a facial mask and a second pressing roller, and the facial mask covers the product and the packaging sheet on the conveyor belt after passing through the second pressing roller and adheres to the base film; A transverse sealing mechanism is mounted horizontally at the end of the conveyor belt and includes a first heating rod and a first pressing assembly. The first pressing assembly is used to drive the first heating rod to perform a transverse heat-sealing operation on the face mask and the bottom film after passing through the second pressing roller. The heat-sealing positions are located at both ends of the product. A longitudinal sealing mechanism comprising a plurality of second heating rods, a second pressing assembly, and a vacuum rod. The vacuum rod is mounted on one side of one of the second heating rods and is used to evacuate the facial mask and the base film. The second pressing assembly is used to drive the plurality of second heating rods one by one from one side to the other to perform longitudinal heat sealing operations on the facial mask and the base film after transverse heat sealing. The heat sealing positions are located on both sides of the product to ensure that there is no air between the facial mask and the base film. A cutting mechanism, comprising a cutter and a third pressing assembly, wherein the third pressing assembly is used to drive the cutter to cross-cut the bottom film and the face mask after longitudinal heat sealing; The material unloading and transferring mechanism is used to drag the face mask and the bottom film so that they pass under the transverse sealing mechanism, the longitudinal sealing mechanism and the cutting mechanism in sequence.

2. A vacuum packaging device according to claim 1, characterized in that: The first hopper mechanism includes a hopper, a first jacking assembly, a material dividing assembly, a material picking and transplanting assembly and a first transport line. The first jacking assembly includes a jacking plate arranged below the hopper, a first nut seat and a first column supporting the jacking plate, a first screw rod and a first motor for driving the first nut seat to rise and fall; there are at least two material dividing assemblies, which are arranged on both sides of the hopper, and include a first cylinder and a first supporting claw driven by the first cylinder to position the material tray; the first transport line is arranged below the material dividing assembly and on both sides of the first jacking assembly. The material picking and transplanting assembly is installed on the first transport line and drives the material picking and transplanting assembly to move to the loading area. The material picking and transplanting assembly includes a second cylinder and a second supporting claw driven by the second cylinder to position the material tray.

3. The vacuum packaging device according to claim 1, characterized in that: The second hopper mechanism includes a second nut seat, a second screw rod installed in the second nut seat, and a second motor for driving the second screw rod. The second nut seat is connected to the first support plate through a second column, and the packaging sheet is stored on the first support plate.

4. The vacuum packaging device according to claim 3, characterized in that: The second column passes through a bottom plate and is connected to the first supporting plate. The bottom plate is provided with a plurality of limiting columns. The plurality of limiting columns are enclosed to form a positioning for the packaging sheet. The limiting columns are provided with blowing holes.

5. The vacuum packaging device according to claim 1, characterized in that: The second silo mechanism is installed on a second transport line. The second transport line includes a third cylinder and a first guide rail. The driving end of the third cylinder is connected to the second silo mechanism. The second silo mechanism is slidably installed on the first guide rail.

6. The vacuum packaging device according to claim 1, characterized in that: After the first transplanting robot takes the product from the first silo mechanism, it places the product on a secondary positioning platform for positioning. The secondary positioning platform has a positioning groove that matches the product.

7. The vacuum packaging device according to claim 1, characterized in that: A material receiving mechanism is also provided below the loading area of ​​the first hopper mechanism. The material receiving mechanism includes a lifting assembly and a lifting seat driven by the lifting assembly. A fourth cylinder is provided on the lifting seat. The driving end of the fourth cylinder is connected to the second support plate, and the second support plate is used to receive the material tray.

8. The vacuum packaging device according to claim 1, characterized in that: The unloading and transplanting mechanism includes a plurality of clamping cylinders located on both sides of the base film and the face mask. The plurality of clamping cylinders on both sides are slidably mounted on the corresponding second guide rails through mounting seats. The mounting seats are also connected to a belt. The two ends of the belt are connected to different pulleys. Any of the pulleys is connected to a drive shaft, and the drive shaft is driven to rotate by a third motor.

9. The vacuum packaging device according to claim 1, characterized in that: The second heating rod is inserted into a heating block. The heating block has a downwardly convex square body. The heating block is driven downward by the second pressing assembly.

10. The vacuum packaging device according to claim 1, characterized in that: The first silo mechanism, the second silo mechanism, the first transplanting robot, the second transplanting robot, the conveyor belt, the transverse sealing mechanism, the longitudinal sealing mechanism, and the cutting mechanism are all arranged on a frame and covered by a casing installed on the frame. A plurality of exhaust devices are provided on the top of the casing, and the exhaust devices are connected to the dust collecting device through a pipe.

Citation Information

Patent Citations

  • Vacuum packaging device

    CN114476226A

  • Stock bin mechanism for material tray distribution

    CN220131011U