Intelligent collecting and arranging equipment for photovoltaic cables

Abstract

The invention relates to the technical field of photovoltaic cables, in particular to intelligent photovoltaic cable collecting and arranging equipment which comprises a controller and a supporting frame, a driving part and a gear ring are fixedly connected to the two inner side walls of the supporting frame respectively, the controller is used for controlling operation of the driving part, and a collecting rod is coaxially and fixedly connected to an output shaft of the driving part. A rotating block is fixedly connected to the collecting rod, a rotating rod is fixedly connected to the bottom of the rotating block, a gear is rotationally connected to the rotating rod and engaged with the gear ring, and the collecting rod penetrates through the side wall of the supporting frame, extends out of the supporting frame and is rotationally matched with the side wall of the supporting frame; a monitoring assembly used for monitoring the collection condition of the photovoltaic cables in real time and an arrangement assembly used for arranging the photovoltaic cables are arranged below the rotating rod. Collected photovoltaic cables are monitored in real time through the monitoring assembly, the photovoltaic cables are sorted through the sorting assembly, tidiness and orderliness of the photovoltaic cables are achieved, and subsequent use and management are facilitated.

Description

Technical Field

[0001] The present invention relates to the technical field of photovoltaic cables, and in particular to an intelligent collection and sorting device for photovoltaic cables. Background Art

[0002] As a clean and renewable energy source, solar energy has received widespread attention and application around the world. With the advancement of technology and the reduction of costs, solar power generation systems, especially photovoltaic power generation systems, play an increasingly important role in power supply. As a key component in photovoltaic power generation systems, photovoltaic cables are responsible for transmitting the electricity generated by photovoltaic modules to the power grid or other power-consuming devices.

[0003] Although some existing photovoltaic cable collection equipment has basic collection functions, it lacks further sorting mechanisms, which may cause the collected photovoltaic cables to remain in a scattered or disordered state. At the same time, the cable loops may overlap each other, causing the photovoltaic cables to be locally subjected to excessive force and thus be damaged.

[0004] In summary, some existing photovoltaic cable collection devices lack further sorting mechanisms, which may cause damage to photovoltaic cables. This has become a difficult problem that needs to be solved urgently in this field. Therefore, it is necessary to propose an intelligent photovoltaic cable collection and sorting device. Summary of the invention

[0005] To solve the above problems, the present invention provides an intelligent collection and sorting device for photovoltaic cables, which monitors the collected photovoltaic cables in real time through a monitoring component and sorts them through a sorting component, thereby achieving neatness and orderliness of the photovoltaic cables and facilitating subsequent use and management.

[0006] In order to achieve the above-mentioned purpose, the technical solution of the present invention is as follows: a photovoltaic cable intelligent collection and sorting device, including a "concave" shaped support frame, and also including a controller, the controller is electrically connected to a cloud processor, the inner side wall of the support frame is fixedly connected to a driving member, the inner side wall of the support frame away from the driving member is fixedly connected to a gear ring, the controller is used to control the operation of the driving member, the output shaft of the driving member is coaxially fixedly connected to a collecting rod, a rotating block is fixedly connected to the collecting rod, a rotating rod is fixedly connected to the bottom of the rotating block, a gear is rotatably connected to the rotating rod, the gear is meshed with the gear ring, the collecting rod passes through the side wall of the support frame, extends to the outside of the support frame and rotates with the side wall of the support frame.

[0007] A monitoring component for real-time monitoring of the collection status of the photovoltaic cables and a tidying component for tidying the photovoltaic cables are provided under the rotating rod.

[0008] The technical principles of the above scheme are as follows:

[0009] The staff fixes the photovoltaic cable on the collection rod, controls the output shaft of the driving part to rotate through the controller, drives the collection rod to rotate, and realizes the recycling of the photovoltaic cable. The collection rod drives the gear to mesh and rotate on the gear ring during the rotation process. During the recycling process, the controller collects the image information of the photovoltaic cable in real time through the monitoring component, and judges and records the model, length and damage of the photovoltaic cable based on the image information of the photovoltaic cable, and sends the model, length and damage of the photovoltaic cable to the staff terminal for recording by the staff. During this process, the controller sends corresponding suggestions to the staff terminal based on the damage of the photovoltaic cable. When the damage of the photovoltaic cable exceeds 30%, the controller will mark it as suspended.

[0010] After the photovoltaic cables are collected, the controller enables the sorting components to sort the photovoltaic cables.

[0011] During the collection process of the photovoltaic cables, the controller monitors the photovoltaic cables in real time through the monitoring components. When the photovoltaic cables are intact when not reeled in but damaged after being reeled in, the controller controls the entire equipment to cut off power and immediately sends a maintenance signal to the staff.

[0012] The above scheme has the following beneficial effects:

[0013] 1. The present invention monitors the collected photovoltaic cables in real time through a monitoring component and organizes them through an organizing component, thereby achieving neatness and orderliness of the photovoltaic cables and facilitating subsequent use and management.

[0014] 2. The monitoring component of the present invention can monitor the collection of photovoltaic cables in real time to ensure the stability of the photovoltaic cables during the collection process. When the photovoltaic cables are abnormal, the monitoring component can promptly feedback to the controller, and the controller takes corresponding measures to make adjustments, thereby ensuring the smooth progress of the collection process.

[0015] 3. The present invention realizes the automatic operation of photovoltaic cable collection by controlling the driving member through the controller. This design reduces manual intervention, improves work efficiency, and also reduces labor costs. Intelligent control enables the equipment to automatically adjust the working state according to preset parameters or real-time monitored data, further improving work efficiency and accuracy.

[0016] Furthermore, the organizing component includes an adjusting frame fixedly connected to the end of the rotating rod away from the rotating block, the inner wall of the adjusting frame is fixedly connected to a first telescopic member, the controller is used to control the operation of the first telescopic member, the output shaft of the first telescopic member is coaxially fixedly connected to a telescopic plate, the top of the telescopic plate is fixedly connected to a second telescopic member, the controller is used to control the operation of the second telescopic member, and the output shaft of the second telescopic member is coaxially fixedly connected to an elastic pressing plate.

[0017] Beneficial effect: The combination of the first telescopic member and the second telescopic member enables the elastic pressing plate to accurately contact and tidy up the photovoltaic cable. The controller accurately controls the first telescopic member and the second telescopic member to ensure that the elastic pressing plate does not cause excessive pressure or damage to the cable during the tidying process, while effectively eliminating gaps and wrinkles between the cables.

[0018] Furthermore, the monitoring component includes a plurality of cameras symmetrically fixedly connected to the top of the telescopic plate, and the controller is used to receive image information collected by the camera in real time, and judge the model, length and damage condition of the photovoltaic cable based on the image information.

[0019] Beneficial effects: The camera's ability to monitor and identify photovoltaic cables in real time enables the controller to detect and handle abnormal cable conditions in the first place. For damaged cables, the device can promptly send an alarm to the staff and mark the photovoltaic cables as suspended, thus avoiding safety hazards and reduced efficiency caused by damaged cables.

[0020] Furthermore, one end of the collecting rod away from the output shaft of the driving member is coaxially fixedly connected with a first transmission wheel, the first transmission wheel is rotatably matched with the outer wall of the support frame, the first transmission wheel is rotatably matched with a belt, the belt is rotatably matched with a second transmission wheel, the second transmission wheel is rotatably matched with the outer wall of the support frame, the second transmission wheel is coaxially fixedly connected with a transmission shaft, the transmission shaft penetrates the side wall of the support frame and extends into the support frame and is rotatably matched with the side wall of the support frame, and fan blades are fixedly connected to the transmission shaft.

[0021] Beneficial effects: The design of the rotational cooperation between the first transmission wheel and the second transmission wheel and the belt realizes the smooth transmission of power, reduces energy loss, and improves the transmission efficiency. By transmitting the rotational force of the collecting rod, the purpose of driving the fan blades is achieved, so that the fan blades rotate and drive the wind flow to clean the impurities on the surface of the photovoltaic cable.

[0022] Furthermore, a plurality of baffles are fixedly connected to the collecting rod.

[0023] Beneficial effect: The baffle can guide the photovoltaic cables to be arranged in a predetermined direction and order. By designing the position and shape of the baffle, the photovoltaic cables can be automatically arranged neatly and orderly during the collection process, thereby improving the collection efficiency and arrangement quality of the photovoltaic cables.

[0024] Furthermore, the elastic pressing plate is made of highly elastic rubber.

[0025] Beneficial effects: Highly elastic rubber has excellent elastic recovery ability and can quickly return to its original shape after being subjected to external force. This allows the elastic pressing plate to fit closely to the surface of the photovoltaic cable when arranging it without causing excessive pressure or damage to it.

[0026] Furthermore, an anti-skid layer is fixedly connected to the surface of the collecting rod.

[0027] Beneficial effects: The design of the anti-slip layer reduces the sliding of the photovoltaic cables during the collection process, thereby making the collection of the photovoltaic cables more stable and enhancing the stability of the sorting equipment.

[0028] Furthermore, a plurality of fixing plates are fixedly connected to the collecting rod at equal intervals.

[0029] Beneficial effect: The presence of the fixing plate provides additional support and fixing points for the photovoltaic cables. By equidistant arrangement, the fixing plates can ensure that the cables are evenly distributed during the collection process, avoiding overlap or staggering between cables, thereby improving the fixing effect and sorting quality of the cables.

[0030] Furthermore, a handrail is fixedly connected to one side of the support frame.

[0031] Beneficial effect: During the transportation and installation of the equipment, the handrail can be used as a reference point for handling and positioning, so that the equipment can be placed in the designated location more accurately. This simplifies the transportation and installation process of the equipment and improves work efficiency.

[0032] Furthermore, a plurality of universal wheels are symmetrically fixedly connected to the bottom of the support frame.

[0033] Beneficial effects: The universal wheel design allows the device to be easily moved on different surfaces and environments, whether it is smooth ground or rugged sites, the device can flexibly cope with it. This greatly improves the flexibility and scope of application of the device, allowing the device to reach the work site more quickly and improve work efficiency.

[0034] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 It is an axonometric schematic diagram of an embodiment of the photovoltaic cable intelligent collection and sorting device of the present invention.

[0036] Figure 2 It is a side view schematic diagram of an embodiment of the photovoltaic cable intelligent collection and sorting equipment of the present invention.

[0037] Figure 3 It is a top view schematic diagram of an embodiment of the photovoltaic cable intelligent collection and sorting equipment of the present invention.

[0038] The figure marks in the drawings of the specification include: 1. support frame; 2. collecting rod; 3. rotating block; 4. rotating rod; 5. gear; 6. gear ring; 7. first transmission wheel; 8. belt; 9. second transmission wheel; 10. transmission shaft; 11. fan blade; 12. adjustment frame; 13. telescopic plate; 14. elastic pressing plate; 15. camera; 16. baffle; 17. fixing plate; 18. armrest; 19. universal wheel. DETAILED DESCRIPTION

[0039] The following is further described in detail through specific implementation methods:

[0040] Embodiment 1:

[0041] As attached Figure 1 , Figure 2 and Figure 3 As shown: a photovoltaic cable intelligent collection and sorting equipment, including a "concave"-shaped support frame 1, and also includes a controller, the controller is electrically connected to a cloud processor, the inner wall of the support frame 1 is bolted and fixedly connected to a driving member, the inner wall of the support frame 1 away from the driving member is bolted and fixedly connected to a gear ring 6, the controller is used to control the operation of the driving member, in this embodiment, the driving member is a stepper motor, the stepper motor output shaft is coaxially bolted and fixedly connected to a collecting rod 2, the surface of the collecting rod 2 is fixedly bonded with an anti-skid layer, a rotating block 3 is integrally formed on the collecting rod 2, a rotating rod 4 is integrally formed at the bottom of the rotating block 3, a gear 5 is rotatably connected to the rotating rod 4, the gear 5 is meshed with the gear ring 6, the collecting rod 2 passes through the side wall of the support frame 1, extends to the outside of the support frame 1 and rotates with the side wall of the support frame 1.

[0042] like Figure 1 As shown, the right end of the collecting rod 2 is coaxially fixed with a first transmission wheel 7, the first transmission wheel 7 is rotatably matched with the outer wall of the support frame 1, the first transmission wheel 7 is rotatably matched with a belt 8, the belt 8 is rotatably matched with a second transmission wheel 9, the second transmission wheel 9 is rotatably matched with the outer wall of the support frame 1, the second transmission wheel 9 is coaxially fixed with a transmission shaft 10, the transmission shaft 10 penetrates the side wall of the support frame 1 and extends into the support frame 1 and is rotatably matched with the side wall of the support frame 1, and a fan blade 11 is fixedly connected to the transmission shaft 10 with bolts.

[0043] A monitoring component for real-time monitoring of the collection status of the photovoltaic cables and a tidying component for tidying the photovoltaic cables are provided below the rotating rod 4 .

[0044] like Figure 2As shown, the sorting component includes an adjustment frame 12 welded to the bottom end of the rotating rod 4, the inner wall of the adjustment frame 12 is fixedly connected with a first telescopic member by screws, and the controller is used to control the operation of the first telescopic member. In this embodiment, the first telescopic member is a first electric telescopic rod, and the output shaft of the first electric telescopic rod is fixedly connected with a telescopic plate 13 by coaxial screws, and the top of the telescopic plate 13 is fixedly connected with a second telescopic member by bolts, and the controller is used to control the operation of the second telescopic member. In this embodiment, the second telescopic member is a second electric telescopic rod, and the output shaft of the second electric telescopic rod is fixedly connected with an elastic pressing plate 14 made of high elastic rubber by coaxial bolts.

[0045] The monitoring component includes a plurality of cameras 15 symmetrically fixed to the top of the telescopic plate 13 by screws. The controller is used to receive image information collected by the cameras 15 in real time, and judge the model, length and damage of the photovoltaic cable based on the image information.

[0046] The specific implementation process is as follows:

[0047] The staff first fixes the photovoltaic cable on the collecting rod 2, and then starts the stepper motor through the controller. The output shaft of the stepper motor rotates, driving the collecting rod 2 to rotate together, and the photovoltaic cable is reeled in.

[0048] During the reeling process, the camera 15 will collect the image information of the photovoltaic cable in real time and send the image information to the controller, which will send the image information to the cloud processor, which will determine the model, length and damage of the photovoltaic cable based on the image information of the photovoltaic cable, and feed back the model, length and damage of the photovoltaic cable to the controller, which will record the specific information of the photovoltaic cable. After recording, the controller will organize the specific information of the photovoltaic cable and send it to the staff terminal, so that the staff can understand the model, length and damage of the photovoltaic cable currently collected.

[0049] When the specific information of the photovoltaic cable is sent to the controller, the controller will issue corresponding suggestions to the staff according to the damage of the photovoltaic cable. If there are only slight scratches or wear on the surface of the cable sheath, which does not affect the internal insulation layer or conductor, the staff is advised to repair the photovoltaic cable by wrapping it with insulating tape; if the cable sheath is damaged by more than 30%, exposing the internal insulation layer or conductor, or there are obvious signs of corrosion and aging at the damaged part, the staff is advised to perform maintenance immediately, and the controller will mark the photovoltaic cable as suspended.

[0050] During the rotation process, the collecting rod 2 will drive the first transmission wheel 7 to rotate, the first transmission wheel 7 will drive the belt 8 to rotate, the belt 8 will drive the second transmission wheel 9 to rotate, the second transmission wheel 9 will drive the transmission shaft 10 to rotate, and the transmission shaft 10 will drive the fan blades 11 to rotate, blowing air to clean impurities on the surface of the photovoltaic cable.

[0051] After the collection of the photovoltaic cables is completed, the staff controls the output shaft of the first electric telescopic rod to extend to the bottom of the photovoltaic cables, and then controls the output shaft of the second electric telescopic rod to extend, so that the elastic pressing plate 14 contacts the surface of the photovoltaic cables. At this time, since the collection rod 2 will drive the rotating block 3 to rotate together with it when it rotates, the rotating block 3 drives the rotating rod 4 to rotate, the rotating rod 4 drives the adjusting frame 12 to rotate, the adjusting frame 12 drives the first electric telescopic rod to rotate, the output shaft of the first electric telescopic rod drives the telescopic plate 13 to rotate, the telescopic plate 13 drives the second electric telescopic rod to rotate, and the output shaft of the second electric telescopic rod drives the elastic pressing plate 14 to press and sort the surface of the photovoltaic cable.

[0052] The rotating rod 4 will drive the gear 5 to rotate together with it during the rotation process. At this time, since the gear 5 is meshed with the ring gear 6, the rotating rod 4 can effectively increase the rotation stability of the rotating rod 4 during the rotation process thanks to the meshing effect of the gear 5 and the ring gear 6.

[0053] During the collection process of the photovoltaic cable, the camera 15 will collect images of the photovoltaic cable in real time and send the collected image information to the controller. When the photovoltaic cable has a large bend during the collection process and swings left and right, the controller controls the stepper motor output shaft to reduce the speed until the photovoltaic cable stops swinging. At the same time, when the camera 15 detects that the photovoltaic cable is not damaged before being wound, but is damaged after being wound, the controller determines that the damage is caused by the equipment to the photovoltaic cable. At this time, the controller controls the entire equipment to stop running and immediately sends a maintenance signal to the staff terminal.

[0054] The present invention monitors the collected photovoltaic cables in real time through the monitoring component and arranges them through the arranging component, thereby achieving neatness and orderliness of the photovoltaic cables, which is convenient for subsequent use and management. Among them, the setting of the monitoring component can monitor the collection of the photovoltaic cables in real time to ensure the stability of the photovoltaic cables during the collection process. When an abnormal situation occurs in the photovoltaic cable, the monitoring component can promptly feedback to the controller, and the controller takes corresponding measures to make adjustments, thereby ensuring the smooth progress of the collection process.

[0055] Embodiment 2:

[0056] As attached Figure 1 , Figure 2 and Figure 3 As shown, the difference from the embodiment 1 is that a plurality of baffles 16 are welded on the collecting rod 2 .

[0057] The specific implementation process is as follows: when the photovoltaic cable is collected, the baffle 16 will limit the reeling range of the photovoltaic cable, thereby reducing the photovoltaic cable from being entangled with the rotating block 3, thereby reducing the possibility of damage to the photovoltaic cable, and thus protecting the photovoltaic cable.

[0058] Embodiment 3:

[0059] As attached Figure 1 , Figure 2 and Figure 3 As shown, the difference from Embodiment 2 is that a plurality of fixing plates 17 are fixedly connected to the collecting rod 2 by equidistant bolts.

[0060] The specific implementation process is as follows: when collecting photovoltaic cables, the staff first lifts one end of the fixing plate 17 and presses the photovoltaic cables thereunder, thereby providing a fixed point for collecting the photovoltaic cables and increasing the stability of the equipment.

[0061] Embodiment 4:

[0062] As attached Figure 1 , Figure 2 and Figure 3 As shown, the difference from Example 3 is that a handrail 18 is integrally formed on one side of the support frame 1, and a plurality of universal wheels 19 are symmetrically bolted and fixed to the bottom of the support frame 1.

[0063] The specific implementation process is as follows: when the staff needs to move the equipment, the design of the armrest 18 and the universal wheel 19 can make the movement of the equipment more convenient, thereby improving the flexibility of the equipment.

[0064] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the present invention.

Claims

1. A photovoltaic cable intelligent collection and sorting device, comprising a concave-shaped support frame (1), characterized in that: Also included is a controller, the controller being electrically connected to a cloud processor; The inner wall of the support frame (1) is fixedly connected to a driving member, the inner wall of the support frame (1) away from the driving member is fixedly connected to a gear ring (6), and the controller is used to control the operation of the driving member; the output shaft of the driving member is coaxially fixedly connected to a collecting rod (2), the collecting rod (2) is fixedly connected to a rotating block (3), and the bottom of the rotating block (3) is fixedly connected to a rotating rod (4); the rotating rod (4) is rotatably connected to a gear (5), and the gear (5) is meshed with the gear ring (6); The collecting rod (2) penetrates the side wall of the support frame (1), extends to the outside of the support frame (1), and is rotatably matched with the side wall of the support frame (1); A monitoring component for real-time monitoring of the photovoltaic cable collection situation and a tidying component for tidying the photovoltaic cables are provided below the rotating rod (4).

2. The photovoltaic cable intelligent collection and sorting device according to claim 1 is characterized in that: The arranging assembly comprises an adjustment frame (12) fixedly connected to an end of the rotating rod (4) away from the rotating block (3), a first telescopic member is fixedly connected to the inner wall of the adjustment frame (12), and a controller is used to control the operation of the first telescopic member; The output shaft of the first telescopic member is coaxially fixedly connected to a telescopic plate (13), the top of the telescopic plate (13) is fixedly connected to a second telescopic member, and the controller is used to control the operation of the second telescopic member; The second telescopic member output shaft is coaxially fixedly connected with an elastic pressing plate (14).

3. The photovoltaic cable intelligent collection and sorting device according to claim 2 is characterized in that: The monitoring component comprises a plurality of cameras (15) symmetrically fixedly connected to the top of the telescopic plate (13); the controller is used to receive image information collected in real time by the cameras (15), and to judge the model, length and damage of the photovoltaic cable based on the image information.

4. The photovoltaic cable intelligent collection and sorting device according to claim 3 is characterized in that: One end of the collecting rod (2) away from the output shaft of the driving member is coaxially fixedly connected with a first transmission wheel (7), and the first transmission wheel (7) is rotatably matched with the outer wall of the support frame (1); the first transmission wheel (7) is rotatably matched with a belt (8), and the belt (8) is rotatably matched with a second transmission wheel (9), and the second transmission wheel (9) is rotatably matched with the outer wall of the support frame (1); the second transmission wheel (9) is coaxially fixedly connected with a transmission shaft (10), and the transmission shaft (10) passes through the side wall of the support frame (1) and extends into the support frame (1) and is rotatably matched with the side wall of the support frame (1); and a fan blade (11) is fixedly connected to the transmission shaft (10).

5. The photovoltaic cable intelligent collection and sorting device according to claim 4 is characterized in that: A plurality of baffles (16) are fixedly connected to the collecting rod (2).

6. The photovoltaic cable intelligent collection and sorting device according to claim 5, characterized in that: The elastic pressing plate (14) is made of highly elastic rubber.

7. The photovoltaic cable intelligent collection and sorting device according to claim 6, characterized in that: An anti-skid layer is fixedly connected to the surface of the collecting rod (2).

8. The photovoltaic cable intelligent collection and sorting device according to claim 7, characterized in that: A plurality of fixing plates (17) are fixedly connected to the collecting rod (2) at equal intervals.

9. The photovoltaic cable intelligent collection and sorting device according to claim 8, characterized in that: A handrail (18) is fixedly connected to one side of the support frame (1).

10. The photovoltaic cable intelligent collection and sorting device according to claim 9, characterized in that: A plurality of universal wheels (19) are symmetrically fixedly connected to the bottom of the support frame (1).

Images