An intelligent crane pipe lifting and rotating sling
By designing hydraulic pipe lifting and rotating components in the intelligent crane pipe lifting and transporting sling, combining positive and reverse motors and photodetectors, precise control of the rotation angle and inclination angle of the pipe is achieved, solving the problem of poor rotation accuracy in the prior art, and improving the stability and flexibility of lifting.
Patent Information
- Application Number
- CN202411805253.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2044-12-10
AI Technical Summary
During the rotation process of intelligent crane pipe lifting, the rotation accuracy is poor, making it difficult to achieve accurate control, resulting in a deviation in the rotation angle of the pipe and affecting the subsequent installation quality.
An intelligent crane pipe lifting rotary sling was designed, using hydraulic pipe lifting combined with rotation components and inclination components, and precisely controlling the rotation angle and inclination angle through components such as forward and reverse motors, limit telescopic rods, driving gears and photodetectors.
Accurate control of the rotation angle and inclination angle of the pipe is achieved, which reduces shaking during rotation, improves the stability and lifting flexibility of the pipe, and ensures installation quality.
Smart Images

Figure CN119429952B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipe hoisting equipment, and particularly to an intelligent crane pipe hoisting and rotating spreader. Background Art
[0002] An intelligent crane is a hoisting equipment that integrates a variety of high-techs such as advanced automation technology, sensor technology, information technology, and control technology on the basis of a traditional crane. It can achieve various functions such as automatic control, precise operation, status monitoring, and fault diagnosis. During the process of hoisting pipes, a spreader is essential. Pipes are generally cylindrical with a relatively smooth surface. If directly hoisted with the hook of a crane, it is very easy to slip. By utilizing the friction between the spreader and the pipe, appropriate clamping is provided for the pipe to prevent the pipe from shaking, rolling, or falling during hoisting, thereby ensuring the safety of the hoisting work and the integrity of the pipe.
[0003] In the prior art, during the use of the intelligent crane pipe hoisting spreader, sometimes it is necessary to rotate the pipe to a specific angle for placement. Generally, the pipe is rotated by the rotation of the crane. The rotation accuracy of this rotation method is relatively poor, it is very difficult to achieve precise control, and it is easy to cause deviation in the rotation angle of the pipe, resulting in inaccurate subsequent docking of the pipe, thereby affecting the subsequent installation quality.
[0004] Therefore, we propose an intelligent crane pipe hoisting and rotating spreader to solve the problems raised in the above background art. Summary of the Invention
[0005] The purpose of the present invention is to provide an intelligent crane pipe hoisting and rotating spreader to solve the problem that during the use of the intelligent crane pipe hoisting spreader in the above background art, generally, the pipe is rotated by the rotation of the crane, the rotation accuracy is relatively poor, it is easy to cause deviation in the rotation angle of the pipe, resulting in inaccurate subsequent docking of the pipe, thereby affecting the subsequent installation quality.
[0006] To achieve the above purpose, the present invention provides the following technical solution: An intelligent crane pipe hoisting and rotating spreader, including a hydraulic pipe spreader, a control box is arranged at the top of the hydraulic pipe spreader, a rotating assembly is arranged at the top of the control box, and an inclination angle assembly is arranged inside the rotating assembly;
[0007] The rotating assembly includes a rotating box, where a fixed plate is fixedly installed near the top surface inside the rotating box. A mounting hole is opened at the center of the top of the fixed plate, and a T-shaped block is fixedly installed inside the mounting hole. A rotating hole is opened at the center of the top of the rotating box, and an I-shaped block is movably embedded inside the rotating hole. A fixed frame is fixedly installed at the top of the I-shaped block, and a mounting plate is fixedly installed inside the fixed frame. A positive and negative motor is fixedly installed at the top of the mounting plate. The output end of the positive and negative motor is fixedly installed with a limit telescopic rod, and a driving gear is fixedly installed at the bottom end of the limit telescopic rod. A gear groove is opened at the bottom of the T-shaped block, and a code disk is arranged on the outer surface of the T-shaped block. A connecting plate is movably sleeved near the top of the outer surface of the T-shaped block, and a photoelectric detector is fixedly installed at the bottom of the connecting plate.
[0008] Preferably, the outer surface of the driving gear meshes with the inside of the gear groove. A plurality of rolling grooves are equally spaced and opened on the opposite sides inside the I-shaped block, and a plurality of rolling balls are movably embedded inside the plurality of rolling grooves. A plurality of the rolling balls distributed in a circle are taken as a group.
[0009] Preferably, the outer surfaces of the two groups of rolling balls are respectively in contact with the top of the rotating box and the top surface inside. The output end of the positive and negative motor movably penetrates to the bottom of the mounting plate, and the outer surface of the limit telescopic rod is movably embedded inside the T-shaped block.
[0010] Preferably, the outer surface of the connecting plate is fixedly installed on the inner wall of the fixed frame. An annular groove is opened near the bottom of the outer surface of the driving gear, and a movable ring is movably embedded inside the annular groove. Two fixed rods are fixedly installed on the outer surface of the movable ring.
[0011] Preferably, a support groove is opened on the outer surface of the fixed frame, and a plurality of support rods are movably embedded inside the support groove. The bottom ends of the plurality of support rods are fixedly installed on the top of the rotating box.
[0012] Preferably, the inclination angle assembly includes an adjusting frame, where a fixed shaft is movably embedded inside the adjusting frame. An arc gear is fixedly installed at the top of the adjusting frame. A detection groove is opened inside the adjusting frame, and an inclination angle sensor is arranged inside the detection groove. The outer surface of the arc gear is meshed with a bevel gear, and a positioning sleeve is fixedly installed on the front surface of the bevel gear.
[0013] Preferably, a reinforcing rod is movably embedded inside the bevel gear and the positioning sleeve. Two limit rings are fixedly installed on the outer surface of the reinforcing rod. A plurality of positioning holes are opened on the outer surface of the positioning sleeve. A push-pull plate is arranged at the top of the arc gear, and two positioning rods are fixedly installed near the front surface at the top of the push-pull plate. The outer surfaces of the two positioning rods are respectively movably embedded inside two of the positioning holes.
[0014] Preferably, hydraulic rods are fixedly installed near both sides of the top of the push-pull plate. Clamping rods are fixedly installed near the two hydraulic rods at the top of the push-pull plate. The top ends of the two clamping rods all movably penetrate through the top of the rotating box. A positioning disk is fixedly installed on the outer surface of the fixed frame near the support groove, and a plurality of clamping holes are formed in the top of the positioning disk.
[0015] Preferably, the bottom ends of the two fixed rods are respectively fixedly installed near both sides of the top of the push-pull plate. The outer surface of the adjusting frame is movably embedded in the rotating box. The two ends of the fixed shaft are respectively fixedly installed on both sides inside the rotating box. The two ends of the reinforcing rod are respectively fixedly installed on both sides inside the rotating box. The outer surfaces of the two limiting rings are respectively in contact with the other outer surface of the bevel gear and the one outer surface of the positioning sleeve. The outer surface of the push-pull plate is movably embedded in the rotating box. The top ends of the two hydraulic rods are both fixedly installed on the inner top surface of the rotating box.
[0016] Preferably, a hydraulic system is arranged inside the control box. A storage battery is installed inside the control box through an auxiliary plate. A PLC controller is arranged on the rear wall inside the control box, and a wireless communication module is arranged on the rear wall inside the control box near the PLC controller.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] 1. When the present invention is in use, start the forward and reverse motor to drive the limit telescopic rod and the driving gear to rotate. Drive the T-shaped block, the fixing plate and the rotating box to rotate through the gear groove, and then drive the hydraulic pipe sling and the pipe to slowly rotate. When the T-shaped block rotates, the code disk rotates together. The photoelectric detector receives the optical signal to form a pulse signal, calculates the rotation angle, and transmits the data to the PLC controller. When the pipe rotates to a suitable angle, the PLC controller will control the forward and reverse motor to automatically turn off, so as to achieve the effect of adjusting the rotation angle of the hydraulic pipe sling. With the cooperation of the rotating assembly and the PLC controller, the rotation angle of the hydraulic pipe sling can be accurately controlled, and the pipe can be accurately rotated to the required specific angle. During the rotation process, the shaking generated by the rotating assembly is small, and the stability of the pipe can be better maintained.
[0019] 2. When the present invention is in use, two hydraulic rods are started to push the push-pull plate downward, driving the fixed rod and the positioning rod downward. The driving gear is slid out of the gear groove through the movable ring and meshed with the bevel gear, and the positioning rod is removed from the positioning hole. The forward and reverse motor is started to drive the limit telescopic rod and the driving gear to rotate, driving the bevel gear and the arc gear to rotate, thereby driving the adjusting frame to rotate, causing the hydraulic pipe sling and the pipe to tilt. At the same time, the tilt sensor detects the tilt angle. When the tilt data meets the set value range, the PLC controller will control the forward and reverse motor to shut down, facilitating the adjustment of the pipe to the tilted state matching the installation position. Thus, the effect of adjusting the tilt angle of the pipe is achieved, increasing the lifting flexibility of the sling and making the lifting work proceed more smoothly.
[0020] 3. When the present invention is in use, when the push-pull plate moves downward, it drives the clamping rod to move downward, and one end of it is inserted into the clamping hole to limit the rotation box, preventing the rotation box from accidentally rotating when the hydraulic pipe sling tilts later, affecting the accuracy of the tilt angle and position of the pipe. The inner wall of the clamp of the hydraulic pipe sling is sprayed with a polyurethane coating, which has good wear resistance and can provide good friction, thereby enhancing the ability to clamp the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is the first-angle three-dimensional view of a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0022] Figure 2 is the second-angle three-dimensional view of a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0023] Figure 3 is the structural sectional view of a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0024] Figure 4 is the structural sectional view of the tilt assembly in a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0025] Figure 5 is the unfolded three-dimensional view of the structure of the push-pull plate in a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0026] Figure 6 is the structural sectional view of the T-shaped block in a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0027] Figure 7 is the structural sectional view of the rotating assembly in a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0028] Figure 8 is the structural sectional view of the fixed frame in a rotating sling for hoisting pipes of an intelligent crane according to the present invention;
[0029] Figure 9 This is a structural sectional view of the telescopic limit rod in an intelligent crane pipe hoisting and rotating sling of the present invention.
[0030] In the figure:
[0031] 1. Hydraulic pipe sling; 2. Control box; 3. Rotating assembly; 301. Rotating box; 302. Fixed plate; 303. Mounting hole; 304. T-shaped block; 305. Rotating hole; 306. I-shaped block; 307. Fixed frame; 308. Mounting plate; 309. Reversible motor; 310. Limit telescopic rod; 311. Driving gear; 312. Gear groove; 313. Code disk; 314. Connecting plate; 315. Photoelectric detector; 316. Rolling groove; 317. Rolling ball; 318. Annular groove; 319. Movable ring; 320. Fixed rod; 321. Support groove; 322. Support rod; 4. Inclination angle assembly; 401. Adjusting frame; 402. Fixed shaft; 403. Arc gear; 404. Detection groove; 405. Inclination angle sensor; 406. Bevel gear; 407. Positioning sleeve; 408. Reinforcing rod; 409. Limit ring; 410. Positioning hole; 411. Push-pull plate; 412. Positioning rod; 413. Hydraulic rod; 414. Clamping rod; 415. Positioning disk; 5. Hydraulic system; 6. Storage battery; 7. PLC controller; 8. Wireless communication module. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Embodiment 1: Please refer to Figures 1-9As shown in the figure, the present invention provides a technical solution: an intelligent crane pipe hoisting and rotating sling, including a hydraulic pipe sling 1. A control box 2 is arranged at the top of the hydraulic pipe sling 1. A rotating assembly 3 is arranged at the top of the control box 2. An inclination assembly 4 is arranged inside the rotating assembly 3; The rotating assembly 3 includes a rotating box 301. A fixed plate 302 is fixedly installed near the top surface inside the rotating box 301. An installation hole 303 is opened at the center of the top of the fixed plate 302. A T-shaped block 304 is fixedly installed inside the installation hole 303. A rotating hole 305 is opened at the center of the top of the rotating box 301. An I-shaped block 306 is movably embedded inside the rotating hole 305. A fixed frame 307 is fixedly installed at the top of the I-shaped block 306. An installation plate 308 is fixedly installed inside the fixed frame 307. A forward and reverse motor 309 is fixedly installed at the top of the installation plate 308. A limit telescopic rod 310 is fixedly installed at the output end of the forward and reverse motor 309. A driving gear 311 is fixedly installed at the bottom end of the limit telescopic rod 310. A gear groove 312 is opened at the bottom of the T-shaped block 304. A code disk 313 is arranged on the outer surface of the T-shaped block 304. A connecting plate 314 is movably sleeved on the outer surface of the T-shaped block 304 near the top. A photoelectric detector 315 is fixedly installed at the bottom of the connecting plate 314. The outer surface of the driving gear 311 meshes with the inside of the gear groove 312. A plurality of rolling grooves 316 are equally spaced and opened on the opposite sides inside the I-shaped block 306. A plurality of rolling balls 317 are movably embedded inside the plurality of rolling grooves 316. The plurality of rolling balls 317 distributed in a circle are taken as a group. The outer surfaces of the two groups of rolling balls 317 are respectively in contact with the top of the rotating box 301 and the inner top surface. The output end of the forward and reverse motor 309 movably penetrates to the bottom of the installation plate 308. The outer surface of the limit telescopic rod 310 is movably embedded inside the T-shaped block 304. The outer surface of the connecting plate 314 is fixedly installed on the inner wall of the fixed frame 307. A support groove 321 is opened on the outer surface of the fixed frame 307. A plurality of support rods 322 are movably embedded inside the support groove 321. The bottom ends of the plurality of support rods 322 are all fixedly installed on the top of the rotating box 301. A hydraulic system 5 is arranged inside the control box 2. A storage battery 6 is installed inside the control box 2 through an auxiliary plate. A PLC controller 7 is arranged on the rear wall inside the control box 2. A wireless communication module 8 is arranged on the rear wall inside the control box 2 near the PLC controller 7.
[0034] In this embodiment, during use, the hydraulic pipe sling 1, the forward and reverse motor 309, the photoelectric detector 315, the inclination sensor 405, the hydraulic rod 413, the hydraulic system 5, the storage battery 6, the wireless communication module 8 and the PLC controller 7 are electrically connected. The PLC controller 7 is wirelessly connected to an external control system through the wireless communication module 8, and the storage battery 6 supplies power to other devices. A lifting ring is installed at the top of the fixed frame 307, and the lifting ring is connected to the intelligent crane through bolts, so as to connect the rotating assembly 3, the inclination assembly 4 and the hydraulic pipe sling 1 to the crane. Start the hydraulic cylinder in the hydraulic pipe sling 1 to drive the hydraulic pipe sling 1 to open and then close, so as to clamp and fix the pipe. The inner wall of the clamp of the hydraulic pipe sling 1 is sprayed with a polyurethane coating. The polyurethane coating has good wear resistance and elasticity, can provide good friction, thereby enhancing the ability to clamp the pipe, can increase the friction between the hydraulic pipe sling 1 and the pipe, increase the clamping tightness, and improve the stability during the lifting process. When the pipe is lifted to the appropriate position, start the forward and reverse motor 309. The output end of the forward and reverse motor 309 drives the limit telescopic rod 310 to rotate inside the T-shaped block 304, and drives the driving gear 311 to rotate in the movable ring 319. The driving gear 311 meshes with the gear groove 312, and at the same time drives the T-shaped block 304 and the fixed plate 302 to rotate, further driving the rotating box 301 to rotate inside the I-shaped block 306, and driving the inclination assembly 4, the control box 2 and the hydraulic pipe sling 1 to slowly rotate together, further driving the clamped pipe to slowly rotate. The code disk 313 is a disk with transparent and opaque areas. When the T-shaped block 304 rotates, the code disk 313 also rotates accordingly. The light emitted by the light source is received by the photoelectric detector 315 after passing through the code disk 313. Since the transparent and opaque areas on the code disk 313 are arranged alternately, the optical signal received by the photoelectric detector 315 will change periodically, forming a pulse signal. The rotation angle is determined by calculating the number of pulses, and the angle rotation data is transmitted to the PLC controller 7. The threshold value of the rotation angle data is set in advance inside the PLC controller 7. The PLC controller 7 will identify and compare according to the received rotation data. When the pipe rotates to the appropriate angle, the PLC controller 7 will control the forward and reverse motor 309 to automatically shut down and stop rotating. At the same time, the PLC controller 7 wirelessly transmits the data to the external control system, which is convenient for the staff to check the rotation angle situation, so as to achieve the effect of adjusting the rotation angle of the hydraulic pipe sling 1. With the cooperation of the rotating assembly 3 and the PLC controller 7, the rotation angle of the hydraulic pipe sling 1 can be accurately controlled, and the pipe can be accurately rotated to the required specific angle. During the rotation process, compared with the rotation of the crane, the shaking generated by the rotating assembly 3 is smaller, and the stability of the pipe can be better maintained.It solves the problem that during the use of the pipe lifting sling of the intelligent crane, generally, the rotation of the pipe is driven by the rotation of the crane, and the rotation accuracy is relatively poor, which easily causes deviation in the rotation angle of the pipe, resulting in inaccurate subsequent docking of the pipe and thus affecting the subsequent installation quality. A plurality of rolling balls 317 are arranged between the I-shaped block 306 and the rotating box 301 to facilitate the better rotation of the rotating box 301 and reduce the frictional resistance.
[0035] Embodiment 2: As Figures 2-9As shown, the rotating assembly 3 includes a rotating box 301. Inside the rotating box 301, a fixed plate 302 is fixedly installed near the top surface. At the center of the top of the fixed plate 302, a mounting hole 303 is opened. Inside the mounting hole 303, a T-shaped block 304 is fixedly installed. At the center of the top of the rotating box 301, a rotating hole 305 is opened. Inside the rotating hole 305, an I-shaped block 306 is movably embedded. At the top of the I-shaped block 306, a fixed frame 307 is fixedly installed. Inside the fixed frame 307, a mounting plate 308 is fixedly installed. At the top of the mounting plate 308, a forward and reverse motor 309 is fixedly installed. At the output end of the forward and reverse motor 309, a limit telescopic rod 310 is fixedly installed. At the bottom end of the limit telescopic rod 310, a driving gear 311 is fixedly installed. At the bottom of the T-shaped block 304, a gear groove 312 is opened. At the outer surface of the driving gear 311 near the bottom, an annular groove 318 is opened. Inside the annular groove 318, a movable ring 319 is movably embedded. On the outer surface of the movable ring 319, two fixed rods 320 are fixedly installed. The inclination component 4 includes an adjusting frame 401. Inside the adjusting frame 401, a fixed shaft 402 is movably embedded. At the top of the adjusting frame 401, an arc-shaped gear 403 is fixedly installed. Inside the adjusting frame 401, a detection groove 404 is opened. Inside the detection groove 404, an inclination sensor 405 is arranged. The outer surface of the arc-shaped gear 403 is meshed with a bevel gear 406. At the front surface of the bevel gear 406, a positioning sleeve 407 is fixedly installed. Inside the bevel gear 406 and the positioning sleeve 407, a reinforcing rod 408 is movably embedded. On the outer surface of the reinforcing rod 408, two limit rings 409 are fixedly installed. On the outer surface of the positioning sleeve 407, a plurality of positioning holes 410 are opened. At the top of the arc-shaped gear 403, a push-pull plate 411 is arranged. At the top of the push-pull plate 411 near the front surface, two positioning rods 412 are fixedly installed. The outer surfaces of the two positioning rods 412 are respectively movably embedded inside two of the positioning holes 410. At the top of the push-pull plate 411 near both sides, hydraulic rods 413 are fixedly installed. At the top of the push-pull plate 411 near the two hydraulic rods 413, clamping rods 414 are fixedly installed. The top ends of the two clamping rods 414 both movably penetrate through the top of the rotating box 301. At the outer surface of the fixed frame 307 near the support groove 321, a positioning disk 415 is fixedly installed. At the top of the positioning disk 415, a plurality of clamping holes are opened. The bottom ends of the two fixed rods 320 are respectively fixedly installed at both sides near the top of the push-pull plate 411. The outer surface of the adjusting frame 401 is movably embedded inside the rotating box 301. The two ends of the fixed shaft 402 are respectively fixedly installed at both sides inside the rotating box 301. The two ends of the reinforcing rod 408 are respectively fixedly installed at both sides inside the rotating box 301. The outer surfaces of the two limit rings 409 are respectively in contact with the other outer surface of the bevel gear 406 and the one outer surface of the positioning sleeve 407. The outer surface of the push-pull plate 411 is movably embedded inside the rotating box 301. The top ends of the two hydraulic rods 413 are both fixedly installed at the top surface inside the rotating box 301. Inside the control box 2, a hydraulic system 5 is arranged.Inside the control box 2, a storage battery 6 is installed through an auxiliary board. A PLC controller 7 is provided on the rear wall inside the control box 2, and a wireless communication module 8 is provided near the PLC controller 7 on the rear wall inside the control box 2.
[0036] In this embodiment, during use, when it is necessary to adjust the tilt angle of the pipe to facilitate docking, two hydraulic rods 413 are started, simultaneously pushing the push-pull plate 411 downward, and driving the clamping rod 414, the fixed rod 320, and the positioning rod 412 to move downward simultaneously. The fixed rod 320 drives the movable ring 319 to move downward, thereby pulling the driving gear 311 out of the gear groove 312, and causing the teeth at the bottom of the driving gear 311 to mesh with the teeth of the bevel gear 406. The positioning rod 412 moves out of the positioning hole 410, and the positioning sleeve 407 and the bevel gear 406 lose their limits. In addition, the clamping rod 414 moves downward, and one end of it is inserted into the clamping hole, connecting the fixing frame 307 and the rotating box 301 together through the clamping rod 414, limiting the rotating box 301 to prevent the rotating box 301 from accidentally rotating when the hydraulic pipe sling 1 tilts later, affecting the accuracy of the tilt angle and position of the pipe. At this time, the driving gear 311 is not meshed with the gear groove 312, but meshed with the bevel gear 406, and the bottom of the bevel gear 406 is meshed with the arc gear 403. The bottom end of the limit telescopic rod 310 is pulled into the gear groove 312. Then, the forward and reverse motor 309 is started to drive the limit telescopic rod 310 and the driving gear 311 to rotate, driving the bevel gear 406 and the positioning sleeve 407 to rotate on the outer surface of the reinforcing rod 408, further driving the arc gear 403 to rotate around the fixed shaft 402, thereby driving the adjusting frame 401 to slowly rotate around the fixed shaft 402, causing the control box 2 and the hydraulic pipe sling 1 to slowly tilt, further driving the pipe to tilt. At the same time, the tilt angle sensor 405 detects the tilt angle of the adjusting frame 401 and transmits the detected tilt angle data to the PLC controller 7 for identification and comparison. When the tilt data meets the set value range, the PLC controller 7 will control the forward and reverse motor 309 to turn off, facilitating the adjustment of the pipe to the tilt state matching the installation position. With the cooperation of the rotating assembly 3 and the tilt angle assembly 4, the effect of adjusting the tilt angle of the pipe is achieved, increasing the lifting flexibility of the sling and making the lifting work proceed more smoothly.
[0037] The effect and working principle of the whole mechanism are as follows: when in use, the forward and reverse motor 309 is started to drive the limit telescopic rod 310 and the driving gear 311 to rotate, and the T-block 304 and the fixed plate 302 are driven to rotate through the gear slot 312 at the same time, and further drive the rotating box 301, the tilting component 4, the control box 2 and the hydraulic pipe hanger 1 to rotate slowly together, so that the clamped pipe rotates slowly. When the T-block 304 rotates, the code disk 313 also rotates accordingly, and the photoelectric detector 315 receives the light signal to form a pulse signal, determines the rotation angle by calculating the number of pulses, and transmits the angle rotation data to the PLC controller 7. The threshold of the rotation angle data is set in advance inside the PLC controller 7. The PLC controller 7 will identify and compare according to the received rotation data. When the pipe rotates to a suitable angle, the PLC controller 7 will control the forward and reverse motor 309 to automatically turn off and stop rotating. At the same time, the PLC controller 7 transmits the data wirelessly to the external control system, which is convenient for the staff to check the rotation angle, thereby achieving the effect of adjusting the rotation angle of the hydraulic pipe hanger 1. With the cooperation of the rotating assembly 3 and the PLC controller 7, the rotating angle of the hydraulic pipe hanger 1 can be precisely controlled, and the pipe can be precisely rotated to the required specific angle. During the rotation process, the shaking of the rotating assembly 3 is small, which can better maintain the stability of the pipe. Start the two hydraulic rods 413, and push the push-pull plate 411 downward at the same time, and drive the clamping rod 414, the fixed rod 320 and the positioning rod 412 to move downward at the same time. The fixed rod 320 drives the movable ring 319 to move downward, thereby pulling the driving gear 311 to slide out of the gear groove 312 and mesh with the bevel gear 406. The positioning rod 412 moves out of the positioning hole 410, and the positioning sleeve 407 and the bevel gear 406 lose their limit. In addition, the clamping rod 414 moves downward so that one end of it is inserted into the clamping hole. Then, the forward and reverse motor 309 is started to drive the limiting telescopic rod 310 and the driving gear 311 to rotate, driving the bevel gear 406 and the positioning sleeve 407 to rotate on the outer surface of the reinforcement rod 408, and further driving the arc gear 403 to rotate, thereby driving the adjustment frame 401 to slowly rotate with the fixed axis 402 as the axis, so that the control box 2 and the hydraulic pipe hanger 1 slowly tilt, further driving the pipe to tilt, and at the same time, the inclination sensor 405 detects the inclination angle of the adjustment frame 401, and transmits the detected inclination data to the PLC controller 7 for identification and comparison. When the inclination data meets the set numerical range, the PLC controller 7 will control the forward and reverse motor 309 to turn off, thereby achieving the effect of adjusting the inclination angle of the pipe and increasing the lifting flexibility of the hanger.
[0038] Among them, the hydraulic pipe hanger 1, the forward and reverse motor 309, the photoelectric detector 315, the inclination sensor 405, the hydraulic rod 413, the hydraulic system 5, the battery 6, the wireless communication module 8 and the PLC controller 7 are all prior arts, and their components and usage principles are all public arts, which will not be explained in detail here.
[0039] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An intelligent crane pipe lifting rotating sling, comprising a hydraulic pipe sling (1), a control box (2) being arranged on the top of the hydraulic pipe sling (1), characterized in that: A rotating assembly (3) is arranged on the top of the control box (2), and an inclination assembly (4) is arranged inside the rotating assembly (3); The rotating assembly (3) comprises a rotating box (301), a fixing plate (302) being fixedly mounted near the top surface of the rotating box (301), a mounting hole (303) being provided at the center of the top of the fixing plate (302), a T-shaped block (304) being fixedly mounted inside the mounting hole (303), a rotating hole (305) being provided at the center of the top of the rotating box (301), an I-shaped block (306) being movably embedded inside the rotating hole (305), a fixing frame (307) being fixedly mounted on the top of the I-shaped block (306), and a mounting frame (307) being fixedly mounted inside the fixing frame (307). A mounting plate (308), a forward and reverse motor (309) is fixedly mounted on the top of the mounting plate (308), a limited telescopic rod (310) is fixedly mounted on the output end of the forward and reverse motor (309), a driving gear (311) is fixedly mounted on the bottom end of the limited telescopic rod (310), a gear groove (312) is provided at the bottom of the T-shaped block (304), a code disk (313) is provided on the outer surface of the T-shaped block (304), a connecting plate (314) is movably sleeved near the top of the outer surface of the T-shaped block (304), and a photoelectric detector (315) is fixedly mounted on the bottom of the connecting plate (314); The inclination assembly (4) comprises an adjustment frame (401), a fixed shaft (402) is movably embedded inside the adjustment frame (401), an arc gear (403) is fixedly installed on the top of the adjustment frame (401), a detection groove (404) is opened inside the adjustment frame (401), an inclination sensor (405) is arranged inside the detection groove (404), the outer surface of the arc gear (403) is meshedly connected with a bevel gear (406), and a positioning sleeve (407) is fixedly installed on the front surface of the bevel gear (406); A reinforcing rod (408) is movably embedded inside the bevel gear (406) and the positioning sleeve (407), two limiting rings (409) are fixedly installed on the outer surface of the reinforcing rod (408), a plurality of positioning holes (410) are opened on the outer surface of the positioning sleeve (407), a push-pull plate (411) is arranged on the top of the arc gear (403), two positioning rods (412) are fixedly installed on the top of the push-pull plate (411) near the front surface, and the outer surfaces of the two positioning rods (412) are movably embedded in two of the positioning holes (410) respectively; Hydraulic rods (413) are fixedly installed on the top of the push-pull plate (411) near both sides, and clamping rods (414) are fixedly installed on the top of the push-pull plate (411) near the two hydraulic rods (413). The top ends of the two clamping rods (414) are movably extended to the top of the rotating box (301). A positioning plate (415) is fixedly installed on the outer surface of the fixing frame (307) near the supporting groove (321), and a plurality of clamping holes are provided on the top of the positioning plate (415).
2. The intelligent crane pipe lifting rotating sling according to claim 1 is characterized by: The outer surface of the driving gear (311) meshes with the inside of the gear groove (312); a plurality of rolling grooves (316) are equidistantly formed on opposite sides of the inside of the I-shaped block (306); rolling balls (317) are movably embedded in the inside of the plurality of rolling grooves (316); and a plurality of rolling balls (317) distributed on each circumference of the plurality of rolling balls (317) form a group.
3. The intelligent crane pipe lifting rotating sling according to claim 2 is characterized by: The outer surfaces of the two groups of rolling balls (317) are in contact with the top and inner top surface of the rotating box (301) respectively, the output end of the forward and reverse motor (309) movably penetrates the bottom of the mounting plate (308), and the outer surface of the limiting telescopic rod (310) is movably embedded in the interior of the T-shaped block (304).
4. The intelligent crane pipe lifting rotating sling according to claim 3 is characterized by: The outer surface of the connecting plate (314) is fixedly mounted on the inner wall of the fixing frame (307); the outer surface of the driving gear (311) is provided with an annular groove (318) near the bottom; a movable ring (319) is movably embedded in the inner part of the annular groove (318); and two fixing rods (320) are fixedly mounted on the outer surface of the movable ring (319).
5. The intelligent crane pipe lifting rotating sling according to claim 4 is characterized by: The outer surface of the fixing frame (307) is provided with a supporting groove (321), and a plurality of supporting rods (322) are movably embedded inside the supporting groove (321), and the bottom ends of the plurality of supporting rods (322) are fixedly mounted on the top of the rotating box (301).
6. The intelligent crane pipe lifting rotating sling according to claim 5 is characterized by: The bottom ends of the two fixed rods (320) are respectively fixedly mounted on the top of the push-pull plate (411) near both sides, the outer surface of the adjustment frame (401) is movably embedded in the interior of the rotating box (301), the two ends of the fixed shaft (402) are respectively fixedly mounted on both sides of the interior of the rotating box (301), the two ends of the reinforcement rod (408) are respectively fixedly mounted on both sides of the interior of the rotating box (301), the outer surfaces of the two limit rings (409) are respectively in contact with the other side outer surface of the bevel gear (406) and the one side outer surface of the positioning sleeve (407), the outer surface of the push-pull plate (411) is movably embedded in the interior of the rotating box (301), and the top ends of the two hydraulic rods (413) are both fixedly mounted on the top surface of the interior of the rotating box (301).
7. The intelligent crane pipe lifting rotating sling according to claim 1 is characterized by: A hydraulic system (5) is arranged inside the control box (2), a storage battery (6) is installed inside the control box (2) via an auxiliary plate, a PLC controller (7) is arranged on the rear surface wall inside the control box (2), and a wireless communication module (8) is arranged on the rear surface wall inside the control box (2) near the PLC controller (7).
Citation Information
Patent Citations
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CN117466152A
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CN211444716U