Tea seed drying and processing device
By designing a tea seed drying processing device, the structure of rotating spiral conveying leaves and feeding plates is used to achieve uniform heat dispersion during the heating process, and the problem of uneven drying of tea seeds in the existing device is solved. Improves drying quality and subsequent pressing effect.
Patent Information
- Application Number
- CN202411780024.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing tea seed drying device is difficult to dissipate heat evenly during the heating process, resulting in uneven drying of tea seeds, which is prone to burning or insufficient drying, affecting the quality of subsequent pressing.
A tea seed drying processing device is designed, and the tea seeds are lifted upwards and repeatedly dispersed and dropped by rotating spiral conveying leaves. Through the spacing between the rotating feed plate and the feed plate, the tea seeds are dispersed and accumulated and downward. Rolling, hot air produces convection with tea seeds through the air holes on the guide plate, achieving uniform dispersion of heat.
By evenly dispersing heat, the tea seeds are uniformly heated and dried, avoiding the problems of uneven drying and burning, and improving the quality of subsequent pressing.
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Figure CN119436789A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tea seed processing, in particular to a tea seed drying and processing device. Background Art
[0002] Tea seeds are a raw material for extracting high-quality edible oil. The tea oil extracted from tea seeds has an unsaturated fatty acid content of more than 90%, and does not contain erucic acid. It is more resistant to storage than other edible oils and is not easy to become rancid. Edible tea oil not only does not increase human cholesterol, but is also suitable for patients with hypertension. It also has health benefits such as weight loss, lowering blood lipids, and preventing vascular sclerosis. During the oil tea refining process, the tea seeds need to be dried. The existing tea seed drying device generally places the tea seeds in a static oven, which makes it difficult to dissipate heat between the tea seeds, resulting in uneven heating of the tea seeds during the heating process, resulting in uneven drying, which can easily cause some tea seeds to burn, while others are not fully dried, which will affect the subsequent pressing quality. Summary of the invention
[0003] The invention provides a tea seed drying and processing device to solve the deficiencies in the prior art.
[0004] The technical implementation scheme of the present invention is: a tea seed drying and processing device, including a drying bin, an air outlet plate fixedly connected in the drying bin, air outlet holes equidistantly distributed in the circumferential direction are opened on the air outlet plate, a collecting trough is fixedly connected to the inner side of the air outlet plate, a discharge pipe connected to the collecting trough is fixedly connected to the bottom of the drying bin, the combination of the discharge pipe, the collecting trough and the air outlet plate separates the interior of the drying bin into cavity one and cavity two, a detachable cover is installed in the discharge pipe, a feed pipe connected to the drying bin is connected to the top of the drying bin, a conveying cylinder is fixedly connected in the collecting trough, a rotating shaft penetrating the conveying cylinder, the collecting trough and the discharge pipe is rotatably connected to the top of the drying bin, and a spiral conveying blade contacting and cooperating with the inner wall of the conveying cylinder is fixedly connected to the rotating shaft.
[0005] Furthermore, the top surface of the air outlet plate is an inclined conical arc surface.
[0006] Furthermore, an installation box is installed on the top of the drying bin, a motor is installed in the installation box, a gear one is installed on the output shaft of the motor, and a gear two meshing with the gear two is installed at the end of the rotating shaft.
[0007] Furthermore, a heating bin is installed on the drying bin, a filter plate 1 is installed in the heating bin, a fan is installed at the bottom of the filter plate 1, a guide plate 2 is fixed in the heating bin and is located below the fan and is designed to be alternately spaced at equal intervals, heating plates are installed between adjacent guide plates 2, an air inlet pipe is connected to the top of the heating bin, and an exhaust pipe is connected between the bottom of the heating bin and the drying bin.
[0008] Furthermore, a rotating drum is rotatably connected to the conveying drum, a transmission rod is fixedly connected between the top of the rotating drum and the rotating shaft, a plurality of material receiving plates are fixedly connected to the rotating drum, and material guide plates designed alternately with the plurality of material receiving plates are fixedly connected to the two inner walls of the cavity, and each material guide plate is provided with air holes distributed at equal intervals in the circumferential direction.
[0009] Furthermore, each receiving plate is fixedly connected to the top with dividing plates which are circumferentially evenly spaced.
[0010] Furthermore, a guide plate 1 is fixedly connected to the bottom of each guide plate.
[0011] Furthermore, the guide plate is a hollow cone with a top diameter larger than a bottom diameter, and the guide plate 1 is a hollow cone with a top diameter smaller than a bottom diameter.
[0012] Furthermore, a recovery pipe is connected between the air inlet pipe and the top of the drying bin, and two filter plates are installed in the air inlet pipe with equal intervals. A water inlet is opened near the bottom of each filter plate in the air inlet pipe, and a guide groove connected to each water inlet is opened in the air inlet pipe. A water outlet connected to the guide groove is opened outside the air inlet pipe, and a liquid collecting tank located at the water outlet is fixedly connected to the air inlet pipe.
[0013] Furthermore, the second filter plate is a flow-guiding curved filter plate.
[0014] The present invention has the following advantages: 1. The present invention lifts the tea seeds upwards by means of rotating spiral conveying blades, allowing the tea seeds to be repeatedly scattered and dropped from a high place until the tea seeds are completely dried, so that the heat is evenly dispersed among the tea seeds, thereby facilitating the tea seeds to be evenly heated and dried;
[0015] 2. The tea seeds fall on the rotating receiving plate. Under the spacing effect of the dividing plate, the tea seeds are dispersed and piled. Then, under the action of centrifugation, the tea seeds roll outward to be dispersed circumferentially and fall downward. At the same time, the hot air flows upward through the air holes on the guide plate, thereby generating convection with the tea seeds falling downward, so that the two are fully in contact. At the same time, part of the hot air flows to the receiving plate under the guidance of the guide plate 1 to dry the tea seeds.
[0016] 3. After passing through the drying chamber, the hot air re-enters the air intake pipe through the recovery pipe. The second filter plate in the air intake pipe filters and separates the water vapor in the hot air. Since the second filter plate is an arc-shaped filter plate, the water vapor condenses into water droplets and flows into the guide groove through the water inlet, and then flows into the collecting tank through the water outlet. The hot air with water vapor removed re-enters the heating chamber for waste heat recovery, thereby accelerating the temperature rise of the air entering the heating chamber and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 It is a three-dimensional structural cross-sectional view of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the rotating drum, the material receiving plate and the material dividing plate and other components of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the heating chamber, guide plate 2, heating plate and other components of the present invention.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of components such as the guide groove, water inlet and water outlet of the present invention.
[0022] In the above figures: 1: drying bin, 01: cavity one, 02: cavity two, 2: installation box, 3: discharge pipe, 4: sealing cover, 5: feed pipe, 6: motor, 7: gear one, 8: rotating shaft, 9: gear two, 10: spiral conveying blade, 12: conveying cylinder, 13: collecting trough, 14: air outlet plate, 15: rotating cylinder, 16: receiving plate, 17: dividing plate, 18: transmission rod, 19: guide plate, 20: guide plate one, 21: heating bin, 22: filter plate one, 23: fan, 24: guide plate two, 25: heating plate, 26: air inlet pipe, 27: exhaust pipe, 28: filter plate two, 29: collecting trough, 30: guide trough, 31: recovery pipe, 32: water inlet, 33: water outlet. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Example 1: A tea seed drying and processing device, referring to Figure 1-Figure 5 , including a drying bin 1, an air outlet plate 14 is fixedly connected to the lower part of the drying bin 1, the air outlet plate 14 is provided with air outlet holes distributed at equal intervals in the circumferential direction, a collecting tank 13 is fixedly connected to the inner side of the air outlet plate 14, a discharge pipe 3 connected to the collecting tank 13 is fixedly connected to the bottom of the drying bin 1, the combination of the discharge pipe 3, the collecting tank 13 and the air outlet plate 14 separates the interior of the drying bin 1 into a cavity 1 01 and a cavity 2 02, a detachable cover 4 is installed in the discharge pipe 3, a feed pipe 5 connected to the drying bin 1 is connected to the top of the drying bin 1, a conveying cylinder 12 is fixedly connected to the collecting tank 13, a rotating shaft 8 penetrating the conveying cylinder 12, the collecting tank 13 and the discharge pipe 3 is rotatably connected to the top of the drying bin 1, and a spiral conveying blade 10 contacting and cooperating with the inner wall of the conveying cylinder 12 is fixedly connected to the rotating shaft 8.
[0025] Preferably, the top surface of the air outlet plate 14 is an inclined conical arc surface.
[0026] Preferably, a mounting box 2 is installed on the top of the drying bin 1, a motor 6 is installed in the mounting box 2, a gear 1 7 is installed on the output shaft of the motor 6, and a gear 2 9 meshing with the gear 2 9 is installed on the upper end of the rotating shaft 8.
[0027] Preferably, two heating bins 21 are installed at the lower part of the drying bin 1, and a filter plate 22 is installed at the upper part of each heating bin 21, and a fan 23 is installed at the bottom of each filter plate 22. Each heating bin 21 is fixed with a guide plate 24 located below the fan 23 and designed to be alternately spaced at equal intervals, and heating plates 25 distributed at equal intervals are installed between two adjacent guide plates 24. The top of each heating bin 21 is connected to an air inlet pipe 26, and the bottom of each heating bin 21 is connected to the drying bin 1 with an exhaust pipe 27.
[0028] Preferably, a rotating drum 15 is rotatably connected to the conveying drum 12, a transmission rod 18 is fixedly connected between the top of the rotating drum 15 and the rotating shaft 8, a plurality of material receiving plates 16 are fixedly connected to the rotating drum 15, and a material guide plate 19 designed to be alternately designed with the plurality of material receiving plates 16 is fixedly connected to the inner wall of the cavity 202, and each material guide plate 19 is provided with air holes distributed at equal intervals in the circumferential direction.
[0029] Preferably, the top of each receiving plate 16 is fixedly connected with a dividing plate 17 which is distributed at equal intervals in the circumferential direction.
[0030] Preferably, a guide plate 20 is fixedly connected to the bottom of each guide plate 19 .
[0031] Preferably, the guide plate 19 is a hollow cone with a top diameter larger than the bottom diameter, and the guide plate 20 is a hollow cone with a top diameter smaller than the bottom diameter.
[0032] Preferably, the two air inlet pipes 26 are connected to the top of the drying chamber 1 via a recovery pipe 31, three vertically arranged filter plates 28 are installed in the two air inlet pipes 26, a water inlet 32 is provided in each air inlet pipe 26 near the bottom of each filter plate 28, a guide groove 30 connected to each water inlet 32 is provided in the air inlet pipe 26, a water outlet 33 connected to the guide groove 30 is provided outside the air inlet pipe 26, and a liquid collecting tank 29 located at the water outlet 33 is fixedly connected to the air inlet pipe 26.
[0033] Preferably, the second filter plate 28 is a flow-guiding arc-shaped filter plate.
[0034] Working principle: When in use, start the motor 6, the motor 6 drives the shaft 8 to rotate through the transmission of gear 1 7 and gear 2 9, the shaft 8 drives the transmission rod 18 to rotate, the transmission rod 18 drives the drum 15 to rotate, the drum 15 drives the receiving plate 16 to rotate, and the shaft 8 drives the spiral conveying blade 10 to rotate. When the tea seeds are loaded into the drying bin 1 through the feed pipe 5, the tea seeds fall on the rotating receiving plate 16, and under the spacing effect of the dividing plate 17, the tea seeds are dispersed and accumulated, and then under the action of centrifugation, the tea seeds roll outward to be dispersed circumferentially and fall downward to the guide plate 19. Since the guide plate 19 is a hollow cone with a top diameter larger than the bottom diameter, the tea seeds continue to roll downward in the center and fall onto the next receiving plate 16 for repeated movement. In this way, each tea seed can be evenly heated during the rolling, dispersion and falling process. When the tea seeds fall into the discharge port and the collecting trough 13, the rotating spiral conveying blades 10 lift the tea seeds upward, and the above operation is repeated until the tea seeds are completely dried. Since the top surface of the air outlet plate 14 is an inclined conical arc surface, when the tea seeds fall on the air outlet plate 14, they can roll into the collecting trough 13.
[0035] Start the fan 23. The fan 23 rotates to draw outside air into the heating chamber 21 through the air inlet pipe 26. The outside air is filtered by the filter plate 28 in the air inlet pipe 26 and the filter plate 1 22 in the heating chamber 21. Then, the time of the outside air in the heating chamber 21 is prolonged by the guide plate 24, so that the heating plate 25 can fully heat it. Then, the outside air enters the cavity 101 of the drying chamber 1 through the exhaust pipe 27. The hot air enters the cavity 202 through the air outlet hole of the air outlet plate 14, thereby drying the tea seeds in the cavity 202. Since the guide plate 19 is provided with air holes, the hot air flows upward through the air holes on the guide plate 19, thereby producing tea seeds falling downward. Convection phenomenon occurs, so that the two are in full contact. At the same time, part of the hot air flows to the receiving plate 16 under the guiding effect of the guide plate 20, so that the moving tea seeds can be in full contact with the hot air. After passing through the drying chamber 1, the hot air re-enters the air inlet pipe 26 through the recovery pipe 31. The filter plate 28 in the air inlet pipe 26 filters and separates the water vapor in the hot air. Since the filter plate 28 is an arc-shaped filter plate, the water vapor condenses into water droplets and flows into the guide groove 30 through the water inlet 32, and then flows into the collecting tank 29 through the water outlet 33. The hot air with water vapor removed re-enters the heating chamber 21 for waste heat recovery, thereby accelerating the temperature rise of the air entering the heating chamber 21 and improving work efficiency.
[0036] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A tea seed drying and processing device, characterized in that: The invention comprises a drying chamber (1), wherein an air outlet plate (14) is fixedly connected inside the drying chamber (1), the air outlet plate (14) is provided with air outlet holes distributed at equal intervals in the circumferential direction, a collecting groove (13) is fixedly connected inside the air outlet plate (14), a discharge pipe (3) connected to the collecting groove (13) is fixedly connected at the bottom of the drying chamber (1), and a combination of the discharge pipe (3), the collecting groove (13) and the air outlet plate (14) separates the interior of the drying chamber (1) into a first cavity (01) and a second cavity (02). 02), a detachable cover (4) is installed in the discharge pipe (3), a feed pipe (5) connected to the drying bin (1) is connected to the top of the drying bin (1), a conveying cylinder (12) is fixedly connected to the collecting tank (13), a rotating shaft (8) passing through the conveying cylinder (12), the collecting tank (13) and the discharge pipe (3) is rotatably connected to the top of the drying bin (1), and a spiral conveying blade (10) contacting and cooperating with the inner wall of the conveying cylinder (12) is fixedly connected to the rotating shaft (8).
2. A tea seed drying and processing device according to claim 1, characterized in that: The top surface of the air outlet plate (14) is an inclined conical arc surface.
3. A tea seed drying and processing device according to claim 2, characterized in that: A mounting box (2) is mounted on the top of the drying chamber (1), a motor (6) is mounted in the mounting box (2), a gear 1 (7) is mounted on the output shaft of the motor (6), and a gear 2 (9) meshing with the gear 2 (9) is mounted on the end of the rotating shaft (8).
4. A tea seed drying and processing device according to claim 3, characterized in that: A heating bin (21) is installed on the drying bin (1), a filter plate 1 (22) is installed in the heating bin (21), a fan (23) is installed at the bottom of the filter plate 1 (22), a guide plate 2 (24) located below the fan (23) and alternately designed with equal spacing is fixedly connected in the heating bin (21), heating plates (25) distributed with equal spacing are installed between adjacent guide plates 2 (24), an air inlet pipe (26) is connected to the top of the heating bin (21), and an exhaust pipe (27) is connected between the bottom of the heating bin (21) and the drying bin (1).
5. A tea seed drying and processing device according to claim 4, characterized in that: A rotating drum (15) is rotatably connected to the conveying drum (12), a transmission rod (18) is fixedly connected between the top of the rotating drum (15) and the rotating shaft (8), a plurality of material receiving plates (16) are fixedly connected to the rotating drum (15), and a material guide plate (19) designed to be alternately arranged with the plurality of material receiving plates (16) is fixedly connected to the inner wall of the second cavity (02), and each material guide plate (19) is provided with air holes distributed at equal intervals in the circumferential direction.
6. A tea seed drying and processing device according to claim 5, characterized in that: The top of each material receiving plate (16) is fixedly connected with material dividing plates (17) which are distributed at equal intervals in the circumferential direction.
7. A tea seed drying and processing device according to claim 6, characterized in that: A guide plate 1 (20) is fixedly connected to the bottom of each guide plate (19).
8. A tea seed drying and processing device according to claim 7, characterized in that: The guide plate (19) is a hollow cone with a top diameter larger than a bottom diameter, and the guide plate 1 (20) is a hollow cone with a top diameter smaller than a bottom diameter.
9. A tea seed drying and processing device according to claim 8, characterized in that: A recovery pipe (31) is connected between the air inlet pipe (26) and the top of the drying chamber (1), and filter plates (28) are installed in the air inlet pipe (26) at equal intervals. A water inlet (32) is provided near the bottom of each filter plate (28) in the air inlet pipe (26), and a guide groove (30) connected to each water inlet (32) is provided in the air inlet pipe (26). A water outlet (33) connected to the guide groove (30) is provided outside the air inlet pipe (26), and a liquid collecting tank (29) located at the water outlet (33) is fixedly connected to the air inlet pipe (26).
10. A tea seed drying and processing device according to claim 9, characterized in that: The second filter plate (28) is a curved filter plate for guiding flow.