A post-production detection device for inorganic nano-anticorrosive paint
By designing a post-production detection device for inorganic anticorrosion paint, using technical means such as the correspondence between arc blocks and paint heads and electromagnet components, the existing paint detection methods are solved, and efficient and convenient multiple paint detection and cleaning are achieved.
Patent Information
- Application Number
- CN202510041328.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-01-10
AI Technical Summary
The existing paint detection methods are cumbersome, inefficient, and difficult to clean, so it is impossible to efficiently detect the roughness and gloss of various paints.
A post-production detection device for inorganic anticorrosion paint is designed, including discs, arc blocks, shaped blocks, roughness detectors, gloss detectors, electric heating sheets, cavities arc plates, paint heads, U-shaped boards, U-shaped frames, paint-covered sheets, motors and vertical boards. Through the correspondence between arc blocks and paint heads, the orderly detection of multiple paints is achieved, and the paint adhesion detection and cleaning is achieved through electromagnet components and vacuum cleaners.
The efficiency of paint detection is improved, the orderly detection of a variety of paints is achieved, the cleaning process is simplified, and the powder splash and air pollution are reduced.
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Figure CN119437139B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of paint detection, in particular to a post-production detection device for inorganic nano-anticorrosive paint. Background Art
[0002] Paint is a chemical mixture coating that can firmly cover the surface of an object for protection, decoration, marking and other special purposes. Paint is a viscous oily pigment, flammable when wet, insoluble in water, soluble in alcohol, aldehyde, ether, benzene, alkane, and easily soluble in gasoline, kerosene and diesel. Regardless of the type or form of paint, it is composed of three basic substances: film-forming substance, secondary film-forming substance and auxiliary film-forming substance. After the paint is produced, the roughness and glossiness of the paint need to be tested.
[0003] At present, when people test the roughness and glossiness of paint, they often apply the paint on the metal plate manually and then install the metal plate in the detection position structure. The operation is cumbersome, the number of paint types tested in the same time is small, the efficiency is low, and the paint applied on the metal plate is difficult to clean. Therefore, in order to solve the above problems, a post-production detection device for inorganic nano anti-corrosion paint is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide a post-production detection device for inorganic nano anti-corrosion paint in order to solve the above-mentioned problems.
[0005] The present invention achieves the above-mentioned purpose through the following technical scheme: a post-production detection device for inorganic nano-anticorrosive paint, comprising a disc, a curved surface block, a molded block, a roughness detector, a gloss detector, an electric heating plate, a cavity curved plate, a paint spray head, a U-shaped plate, a U-shaped guide frame, a paint-shielding molded plate, a motor and a vertical plate. The annular surface of the disc is distributed with a plurality of plug-in slots, and a curved surface block is inserted in each plug-in slot. A paint-carrying metal sheet is inlaid and fixed on the surface of each of the curved surface blocks, and a paint-carrying metal sheet in each group corresponds to a paint spray head in a group. One end of the short shaft located in the middle of the disc is connected to the shaft end of the motor. Electric heating plates and cavity curved plates are respectively installed on both sides of the bottom of the molded block, and a roughness detector and a gloss detector are respectively provided at the window on the top of the molded block.
[0006] The inner side of the cavity arc plate is provided with a paint removal frosted layer, and circular holes are distributed on the surface within the range of the paint removal frosted layer. An electromagnet assembly is installed inside the cavity arc plate, and the top of the cavity arc plate is connected to the suction port of the vacuum cleaner through a guide pipe;
[0007] The paint spray heads are distributed in the middle of the inner wall of the U-shaped plate, and each paint spray head is installed at the port at one end of the corresponding classification duct. The U-shaped plate is slidably installed in the U-shaped guide frame, and the second cylinder output end located at one end of the U-shaped guide frame is interconnected with one end of the U-shaped plate.
[0008] Preferably, the cavity arc plate is made of an elastic material structure, and the paint removal frosting layer located on the inner side of the cavity arc plate and the painted surface of the paint-carrying metal sheet are in contact with each other through electromagnetic action.
[0009] Preferably, the electromagnet assembly is in a magnetic attraction state with the paint-carrying metal sheet by changing the intensity of the electromagnetic field.
[0010] Preferably, the vacuum cleaner is installed on one side of the top of the mold block, and a controller is fixedly installed on the other side of the top of the mold block.
[0011] Preferably, one end of the block is fixedly connected to the middle of the top of the U-shaped guide frame through a connecting plate, and the back side of the block is fixedly installed on the top of one side of the vertical plate.
[0012] Preferably, one side of the vertical plate is fixedly connected to the end of the motor, and an electrical box is installed at the bottom of the vertical plate.
[0013] Preferably, a paint liquid delivery pump group is installed on one side of the electrical box, and electrical control components and an air pressure control system are provided inside the electrical box.
[0014] Preferably, the upper and lower parts of the frame opening of the U-shaped guide frame are respectively fixedly mounted with two ends of a paint-covering sheet, and an arc-shaped hole is opened in the middle of the paint-covering sheet.
[0015] Preferably, an L-shaped plate is installed at the middle position of the rear end of the top of the block, and a first cylinder is installed on the top of the L-shaped plate, and the output end of the first cylinder is fixedly connected to the top of the roughness detector.
[0016] The beneficial effects of the present invention are:
[0017] 1. Multiple arc surface blocks are used as a group and correspond to corresponding spray heads respectively, and combined with the paint-carrying metal sheets installed on each arc surface block, it has the structural function of spraying different paints on different paint-carrying metal sheets, meets the needs of orderly detection of multiple paints, improves detection efficiency, and is plugged together between the arc surface blocks and the corresponding plug-in slots, which is convenient for disassembly and replacement;
[0018] Second, the electromagnetic component is energized to form a magnetic field with adjustable strength to magnetically attract the paint-carrying metal sheet, so as to adjust the contact strength between the paint-carrying metal sheet and the paint removal frosted layer. This can not only complete the test of the paint adhesion strength, but also clean the paint on the paint-carrying metal sheet in the subsequent process, making cleaning convenient and efficient.
[0019] 3. Start the vacuum cleaner to exhaust the inside of the cavity arc plate connected through the outlet pipe, and suck the powder around the outer port of the circular hole into the vacuum cleaner, avoiding the problem of rust removal powder flying and reducing the degree of air pollution by powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0022] Figure 2 Another perspective view of the overall structure of the present invention;
[0023] Figure 3 It is a schematic diagram of the distributed connection structure of the disc, the block and the U-shaped guide frame of the present invention;
[0024] Figure 4 It is a schematic diagram of the distributed connection structure of the block and the U-shaped guide frame of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure of the cavity arc plate of the present invention.
[0026] In the figure: 1. disc; 101. short shaft; 102. plug-in slot; 2. arc block; 201. paint-carrying metal sheet; 3. block; 4. vacuum cleaner; 5. roughness tester; 6. L-shaped plate; 7. first cylinder; 8. gloss tester; 9. controller; 10. electric heating plate; 11. cavity arc plate; 1101. outlet pipe; 1102. electromagnet assembly; 1103. paint removal frosting layer; 1104. round hole; 12. connecting plate; 13. classification duct; 14. paint spray head; 15. U-shaped plate; 16. U-shaped guide frame; 17. paint-shielding sheet; 1701. arc hole; 18. electrical box; 19. second cylinder; 20. paint liquid delivery pump group; 21. motor; 22. vertical plate. DETAILED DESCRIPTION
[0027] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0029] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0030] See also Figure 1-5 As shown, an inorganic nano anti-corrosion paint post-production detection device includes a disc 1, a curved surface block 2, a block 3, a roughness detector 5, a glossiness detector 8, an electric heating plate 10, a cavity curved plate 11, a paint spray head 14, a U-shaped plate 15, a U-shaped guide frame 16, a paint-shielding plate 17, a motor 21 and a vertical plate 22. The circular surface of the disc 1 is evenly distributed with a plurality of plug-in slots 102, and each of the plug-in slots 102 is inserted with a curved surface block 2, and each of the curved surface blocks 2 is inlaid with a paint-carrying metal sheet 201 fixed on the surface , and a paint-carrying metal sheet 201 in each group corresponds to a paint spray head 14 in one group, one end of the short shaft 101 located in the middle of the disc 1 is connected to the shaft end of the motor 21, and the operation of the motor 21 drives the disc 1 connected by the short shaft 101 to complete the positioning rotation, high and low speed rotation according to the action needs, the electric heating plate 10 and the cavity arc plate 11 are respectively installed on both sides of the bottom of the mold block 3, and the roughness detector 5 and the glossiness detector 8 are respectively provided at the windows on the top of the mold block 3;
[0031] A plurality of arc surface blocks 2 are used as a group and correspond to corresponding paint spray heads 14 respectively, and combined with the paint-carrying metal sheets 201 installed on each arc surface block 2, it has the structural function of spraying different paints on different paint-carrying metal sheets 201, meets the needs of orderly detection of multiple paints, improves detection efficiency, and is plugged together between the arc surface blocks 2 and the corresponding plug-in slots 102, which is convenient for disassembly, assembly and replacement.
[0032] The inner side of the cavity arc plate 11 is provided with a paint removal frosted layer 1103, and circular holes 1104 are distributed on the surface within the range of the paint removal frosted layer 1103. An electromagnet assembly 1102 is installed inside the cavity arc plate 11, and the top of the cavity arc plate 11 is connected to the suction port of the vacuum cleaner 4 through the outlet pipe 1101. The cavity arc plate 11 is an elastic material structure, and the paint removal frosted layer 1103 located on the inner side of the cavity arc plate 11 and the painted surface of the paint-carrying metal sheet 201 are in contact with each other through electromagnetic action.
[0033] Since the paint-carrying metal sheet 201 is made of iron, the paint-carrying metal sheet 201 is magnetically attracted by the electromagnetic assembly 1102 to form a magnetic field with adjustable strength, thereby adjusting the contact strength between the paint-carrying metal sheet 201 and the paint removal frosted layer 1103, thereby completing the test of the paint adhesion strength and cleaning the paint on the paint-carrying metal sheet 201 in the subsequent process, which is convenient and efficient.
[0034] When the paint-carrying metal sheet 201 and the paint-removing frosted layer 1103 are in contact and in a friction state, the vacuum cleaner 4 is started to exhaust the inside of the cavity arc plate 11 connected through the outlet pipe 1101, and the powder around the outer port of the circular hole 1104 is sucked into the vacuum cleaner 4, avoiding the problem of rust removal powder flying and reducing the degree of air pollution caused by the powder;
[0035] The electric heating plate 10 is provided to form a dry hot air environment, which is beneficial to accelerate the solidification of the spray paint, shorten the time for cold curing at room temperature, and improve efficiency.
[0036] The paint spray heads 14 are distributed in the middle of the inner wall of the U-shaped plate 15, and each paint spray head 14 is installed at the port at one end of the corresponding classification duct 13. The U-shaped plate 15 is slidably installed in the U-shaped guide frame 16. The output end of the second cylinder 19 located at one end of the U-shaped guide frame 16 is connected to one end of the U-shaped plate 15. The upper and lower parts of the frame opening of the U-shaped guide frame 16 are respectively fixedly installed with two ends of the paint-covering sheet 17, and the middle of the paint-covering sheet 17 is provided with an arc hole 1701;
[0037] The second cylinder 19 is in a telescopic state, so that the U-shaped plate 15 connected thereto moves in the U-shaped guide frame 16, further driving a paint spray head 14 required for connection on the U-shaped plate 15 to be placed directly in front of the arc hole 1701, and combined with the paint masking sheet 17 and the outer opening of the arc hole 1701, it is located close to the paint-carrying metal sheet 201 to prevent excess paint from being sprayed and spreading to the external environment.
[0038] A paint liquid delivery pump group 20 is installed on one side of the electrical box 18, and an electric control component and an air pressure control system are arranged inside the electrical box 18. An L-shaped plate 6 is installed at the middle position of the rear end of the top of the block 3, and a first cylinder 7 is installed on the top of the L-shaped plate 6. The output end of the first cylinder 7 is fixedly connected to the top of the roughness detector 5.
[0039] By operating the first cylinder 7 in an extended state, the detection end of the roughness detector 5 connected thereto contacts the paint coating surface on the paint-carrying metal sheet 201 and is also located below the glossiness detector 8 to perform roughness and glossiness detection.
[0040] Furthermore, the electromagnet assembly 1102 is in a magnetic attraction state with the paint-carrying metal sheet 201 by changing the intensity of the electromagnetic field.
[0041] Furthermore, the vacuum cleaner 4 is installed on one side of the top of the mold block 3 , and a controller 9 is fixedly installed on the other side of the top of the mold block 3 .
[0042] Furthermore, one end of the block 3 is fixedly connected to the middle of the top of the U-shaped guide frame 16 through the connecting plate 12, and the back of the block 3 is fixedly installed on the top of one side of the vertical plate 22.
[0043] Furthermore, one side of the vertical plate 22 is fixedly connected to the end of the motor 21 , and an electrical box 18 is installed at the bottom of the vertical plate 22 .
[0044] When the present invention is in use, the motor 21 drives the disc 1 connected via the short shaft 101 to complete the positioning rotation and high and low speed rotation according to the action requirements, and the first cylinder 7 is in an extended state, so that the detection end of the roughness detector 5 connected thereto contacts the paint coating surface located on the paint-carrying metal sheet 201, and is also located below the glossiness detector 8, so as to perform roughness and glossiness detection;
[0045] A plurality of arc surface blocks 2 are used as a group and correspond to corresponding paint spray heads 14 respectively, and combined with the paint-carrying metal sheets 201 installed on each arc surface block 2, it has the structural function of spraying different paints on different paint-carrying metal sheets 201, meets the needs of orderly detection of multiple paints, improves the detection efficiency, and is plugged together between the arc surface blocks 2 and the corresponding plug-in slots 102, which is convenient for disassembly and replacement;
[0046] Since the paint-carrying metal sheet 201 is made of iron, the paint-carrying metal sheet 201 is magnetically attracted by the electromagnetic assembly 1102 to form a magnetic field with adjustable strength, thereby adjusting the contact strength between the paint-carrying metal sheet 201 and the paint removal frosted layer 1103, thereby completing the test of the paint adhesion strength and cleaning the paint on the paint-carrying metal sheet 201 in the subsequent process, which is convenient and efficient.
[0047] When the paint-carrying metal sheet 201 and the paint-removing frosted layer 1103 are in contact and in a friction state, the vacuum cleaner 4 is started to exhaust the inside of the cavity arc plate 11 connected through the outlet pipe 1101, and the powder around the outer port of the circular hole 1104 is sucked into the vacuum cleaner 4, avoiding the problem of rust removal powder flying and reducing the degree of air pollution caused by the powder;
[0048] The electric heating plate 10 is provided to form a dry hot air environment, which is beneficial to accelerate the solidification of the spray paint, shorten the time for cold solidification at room temperature, and improve efficiency;
[0049] The second cylinder 19 is in a telescopic state, so that the U-shaped plate 15 connected thereto moves in the U-shaped guide frame 16, further driving a paint spray head 14 required for connection on the U-shaped plate 15 to be placed directly in front of the arc hole 1701, and combined with the paint masking sheet 17 and the outer opening of the arc hole 1701, it is located close to the paint-carrying metal sheet 201 to prevent excess paint from being sprayed and spreading to the external environment.
[0050] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0051] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A post-production detection device for inorganic nano-anticorrosive paint, characterized in that: The invention comprises a disc (1), a curved surface block (2), a molded block (3), a roughness detector (5), a glossiness detector (8), an electric heating plate (10), a cavity curved plate (11), a paint spray head (14), a U-shaped plate (15), a U-shaped guide frame (16), a paint masking molded sheet (17), a motor (21) and a vertical plate (22), wherein the circular disc (1) is provided with a plurality of plug-in slots (102) distributed on the annular surface, and each of the plug-in slots (102) is inserted with a curved surface block (2), and each of the curved surface blocks ( 2) paint-carrying metal sheets (201) are embedded and fixed on the surface, and one paint-carrying metal sheet (201) in each group corresponds to one paint spray head (14) in the group, one end of the short shaft (101) located in the middle of the disc (1) is connected to the shaft end of the motor (21), electric heating sheets (10) and cavity arc plates (11) are respectively installed on both sides of the bottom of the mold block (3), and a roughness detector (5) and a glossiness detector (8) are respectively provided at the windows on the top of the mold block (3); The inner side surface of the cavity arc plate (11) is provided with a paint removal frosted layer (1103), and circular holes (1104) are distributed on the surface within the range of the paint removal frosted layer (1103); an electromagnet assembly (1102) is installed inside the cavity arc plate (11), and the top of the cavity arc plate (11) is connected to the suction port of the vacuum cleaner (4) via a guide pipe (1101); The paint spray heads (14) are distributed in the middle of the inner wall of the U-shaped plate (15), and each paint spray head (14) is installed at a port at one end of the corresponding classification duct (13). The U-shaped plate (15) is slidably installed in the U-shaped guide frame (16), and the output end of the second cylinder (19) located at one end of the U-shaped guide frame (16) is interconnected with one end of the U-shaped plate (15).
2. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: The cavity arc plate (11) is made of an elastic material structure, and the paint removal frosting layer (1103) located on the inner side of the cavity arc plate (11) and the painted surface of the paint-carrying metal sheet (201) are in contact with each other through electromagnetic action.
3. The post-production detection device of an inorganic nano anti-corrosion paint according to claim 1 is characterized in that: The electromagnet assembly (1102) is in a magnetic attraction state with the paint-carrying metal sheet (201) by changing the intensity of the electromagnetic field.
4. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: The vacuum cleaner (4) is mounted on one side of the top of the mold block (3), and a controller (9) is fixedly mounted on the other side of the top of the mold block (3).
5. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: One end of the block (3) is fixedly connected to the middle of the top of the U-shaped guide frame (16) through a connecting plate (12), and the back of the block (3) is fixedly mounted on the top of one side of the vertical plate (22).
6. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: One side of the vertical plate (22) is fixedly connected to the end of the motor (21), and an electrical box (18) is installed at the bottom of the vertical plate (22).
7. The post-production detection device for inorganic nano-anticorrosive paint according to claim 6 is characterized by: A paint liquid delivery pump group (20) is installed on one side of the electrical box (18), and an electric control element and an air pressure control system are arranged inside the electrical box (18).
8. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: The upper and lower parts of the frame opening of the U-shaped guide frame (16) are respectively fixedly mounted with two ends of a paint-covering sheet (17), and an arc-shaped hole (1701) is opened in the middle of the paint-covering sheet (17).
9. The post-production detection device for inorganic nano-anticorrosive paint according to claim 1 is characterized in that: An L-shaped plate (6) is installed at the middle position of the rear end of the top of the mold block (3), and a first cylinder (7) is installed on the top of the L-shaped plate (6), and the output end of the first cylinder (7) is fixedly connected to the top of the roughness detector (5).
Citation Information
Patent Citations
Hardware type metal paint spraying hardness detecting device
CN108693058A
Intelligent manufacturing type paint surface smoothness detection equipment for jet engine hood
CN112484673A