Pressure test equipment for valve processing and production
By designing pressure testing equipment for valve processing and production, including hydraulic cylinders, inflation detection mechanisms, rotation cleaning mechanisms and clamping stability mechanisms, the problems of high cost and low efficiency of the existing technology pressure testing equipment are solved, and high efficiency is achieved. Economical valve pressure testing and automatic cleaning.
Patent Information
- Application Number
- CN202411819381.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, the pressure testing equipment produced by valve processing requires different devices and flange connectors when conducting shell pressure pressure test and sealing pressure test, resulting in an increase in pressure testing cost, wasting time and resources, and reducing pressure testing efficiency.
A pressure testing equipment for valve processing and production is designed, including hydraulic cylinder, inflation detection mechanism, rotation cleaning mechanism and clamping stability mechanism. Power is provided by hydraulic cylinders. The inflation detection mechanism is adapted to valves of different sizes and the rotation cleaning mechanism is realized. Automatic cleaning, clamping and stabilizing mechanism ensures the valve's fixation.
The integrated detection of valve housing pressure and sealing is achieved, which reduces the pressure test cost, improves the pressure test efficiency, and prevents impurities from affecting the sealing accuracy through the automatic cleaning function.
Smart Images

Figure CN119437593A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of valve detection, and specifically discloses a pressure testing device used for valve processing and production. Background Art
[0002] In valve processing and production, pressure testing equipment is a very important part. It is mainly used to test the performance of valves under different pressure environments, including strength and sealing. The pressure test of valve processing and production is mainly to verify the sealing performance and pressure resistance of the valve, to ensure that the valve can work normally during use without leakage or rupture and other safety issues. Pressure testing can detect the sealing performance of the valve, understand the pressure resistance of the valve, and provide a reliable basis for the installation, maintenance and use of the valve.
[0003] The pressure testing equipment for valve processing and production in the prior art needs to use different devices when conducting shell pressure testing and sealing pressure testing. At the same time, when conducting sealing pressure testing, it is necessary to select flange connectors according to the size of the valve, so different flange connectors are required, which not only increases the cost of pressure testing, but also wastes time when replacing flange connectors, resulting in economic losses and reducing the efficiency of pressure testing. Summary of the invention
[0004] In view of this, the purpose of the present invention is to propose a pressure testing device for valve processing and production to solve the problem in the prior art that the pressure testing cost is increased, the pressure testing cost is wasted, economic losses are caused, and the pressure testing efficiency is reduced.
[0005] To achieve the above objectives, the present invention provides a pressure testing device for valve processing and production, comprising a mounting base, a mounting frame fixedly connected to the top of the mounting base, the mounting frame is used to provide a mounting position, a hydraulic cylinder fixedly connected to the top of the mounting frame, the hydraulic cylinder is used to provide power for pressure testing of the valve housing, an air pump is fixedly connected to the top middle end of the mounting base, the output end of the hydraulic cylinder is fixedly connected to a connecting column, the connecting column provides a mounting position, an inflation detection mechanism is arranged inside the connecting column, the inflation detection mechanism is used for sealing testing, a rotating cleaning mechanism is arranged on the side of the top of the mounting base away from the mounting frame, the rotating cleaning mechanism is used for cleaning the valve, a clamping and stabilizing mechanism is arranged on the inner side of the rotating cleaning mechanism, the clamping and stabilizing mechanism is used for clamping and fixing the valve.
[0006] In the above technical solution, preferably, the inflation detection mechanism includes a mounting tube, the outside of the mounting tube is fixedly connected to the inside of the connecting column, the inside of the mounting tube is fixedly connected to a branch air outlet pipe, a plurality of air outlet holes are opened in the middle of the branch air outlet pipe, a return spring is sleeved on the outside of the branch air outlet pipe, the outside of the branch air outlet pipe is slidably connected to a piston plate, the piston plate is slidably connected to the inside of the mounting tube, the outside of the mounting tube is fixedly connected to a mounting cylinder, the inside of the mounting cylinder is fixedly connected to a push spring, and the top of the push spring is fixedly connected to A sliding plug plate, a plurality of plug columns are fixedly connected to the top of the sliding plug plate, a plurality of exhaust holes are opened on the top of the mounting tube, the plug columns are slidably connected to the inside of the exhaust holes, a pressing column is fixedly connected to the middle of the top end of the sliding plug plate, a connecting head is fixedly connected to the end of the mounting tube away from the hydraulic cylinder, an air bag is fixedly connected to the side of the connecting head away from the mounting tube, a connecting air pipe is fixedly connected between the air bag and the outside of the mounting tube, a connecting branch pipe is fixedly connected between the connecting air pipe and the mounting tube, and a tail pipe is fixedly connected to the side of the mounting tube away from the air bag.
[0007] Preferably, the rotating cleaning mechanism comprises a fixed frame and two mounting plates, the bottom of the fixed frame is fixedly connected to the top of the mounting base on a side away from the mounting frame, the top of the fixed frame is fixedly connected to a mounting box, the inner side of the mounting box is rotatably connected to an impeller ring, the inner side of the impeller ring is fixedly connected to a rotating plate, the two mounting plates are fixedly connected to a hydraulic rod on a side close to the mounting box, the output end of the hydraulic rod is fixedly connected to a connecting bent rod, the mounting plate is slidably connected to a sliding block on a side away from the mounting box, the sliding block is fixedly connected to a jet head on a side away from the mounting box, the jet head is fixedly connected to a ventilation hose on a side close to the hydraulic rod, one end of the ventilation hose away from the jet head is fixedly connected to the inside of the impeller ring, and the ventilation hose runs through the inside of the rotating plate.
[0008] Preferably, the clamping stabilization mechanism includes a mounting base ring, the outer side of the mounting base ring is fixedly connected to the inside of the rotating plate, the mounting base ring is rotatably connected to a mounting ring frame on a side close to the mounting frame, the inner side of the mounting ring frame is rotatably connected to a plurality of rotating sleeves, the inner side of the rotating sleeve is slidably connected to a rotating arm, the inner side of the rotating arm is rotatably connected to a clamping rotating disk, the rotating plate is rotatably connected to a hydraulic push rod on a side close to the mounting frame, the output end of the hydraulic push rod is rotatably connected to the inner side of the mounting ring frame, the inner side of the mounting base ring is rotatably connected to a blocking plate on a side away from the mounting ring frame, and the rotating arm is rotatably connected to the outside of the rotating plate on a side away from the clamping rotating disk.
[0009] Preferably, the output end of the air pump is fixedly connected to a ventilation main pipe, the top of the ventilation main pipe is fixedly connected to a ventilation branch pipe, and the outside of the ventilation branch pipe is fixedly connected to a pressure gauge.
[0010] Preferably, one end of the ventilation main pipe away from the air pump is fixedly connected to the outside of the installation box, and the top of the ventilation branch pipe is fixedly connected to the top of the tail pipe.
[0011] Preferably, the outsides of the ventilation main pipe and the ventilation branch pipe are fixedly connected with electric valves, and one end of the connecting column away from the hydraulic cylinder is fixedly connected with an extrusion disk.
[0012] Preferably, a fitting groove is provided on the inner side of the blocking plate, and the side of the spray head away from the ventilation hose is slidably connected to the inside of the fitting groove.
[0013] Preferably, one end of the return spring is fixedly connected to the inside of the mounting tube, and the other end of the return spring is fixedly connected to one end of the piston plate close to the connecting head.
[0014] Preferably, the sliding plug plate is slidably connected to the inside of the mounting tube, and the pressing column is slidably connected to the top of the mounting tube.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention pushes the extrusion disk to extrude the valve through the hydraulic cylinder, and can detect the valve shell pressure. At the same time, the inflation detection mechanism can adapt to more types of valves of different sizes. Then, when the diameter range changes slightly, there is no need to replace the connector to perform sealing detection. At the same time, the shell pressure and sealing performance can be integrated, thereby reducing the cost of valve pressure testing and improving the efficiency of valve pressure testing.
[0016] 2. The present invention can realize automatic cleaning of the valve before valve inspection by setting a rotating cleaning mechanism, thereby preventing impurities from affecting the sealing accuracy of the valve during pressure testing and damaging the sealing surface, thereby causing economic losses and inaccurate inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the structure of the extrusion disk in the present invention; Figure 3 It is a schematic diagram of the structure of the airbag in the present invention; Figure 4 It is a schematic diagram of the structure of the branch outlet duct in the present invention; Figure 5 It is a schematic diagram of the structure of the air outlet in the present invention; Figure 6 It is a schematic diagram of the structure of the exhaust hole in the present invention; Figure 7 It is a structural schematic diagram of the rotating arm in the present invention; Figure 8 It is a structural schematic diagram of the blocking plate in the present invention; Fig. 9 It is a schematic diagram of the structure of the impeller ring in the present invention; Fig.10 It is a schematic diagram of the structure of installing the base ring in the present invention; Fig.11 It is a schematic diagram of the structure of the nozzle in the present invention.
[0018] In the figure: 1, mounting base; 2, mounting frame; 3, hydraulic cylinder; 4, air pump; 5, connecting column; 6, inflation detection mechanism; 601, mounting pipe; 602, branch outlet pipe; 603, outlet hole; 604, piston plate; 605, return spring; 606, mounting cylinder; 607, push spring; 608, sliding plug plate; 609, plug column; 610, exhaust hole; 611, pressing column; 612, connector; 613, air bag; 614, connecting air pipe; 615, connecting branch pipe; 616, tail pipe; 7, rotating cleaning mechanism; 701, fixing frame ;702, installation box;703, impeller ring;704, rotating plate;705, installation plate;706, hydraulic rod;707, connecting bent rod;708, sliding block;709, nozzle;710, ventilation hose;8, clamping stabilization mechanism;801, installation base ring;802, installation ring frame;803, rotating sleeve;804, rotating arm;805, clamping rotating disk;806, hydraulic push rod;807, blocking plate;808, fitting groove;9, ventilation main pipe;10, ventilation branch pipe;11, electric valve;12, extrusion disk;13, air pressure gauge. DETAILED DESCRIPTION
[0019] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0021] like Figure 1-Figure 11The pressure testing equipment for valve processing and production shown in the figure comprises a mounting base 1, a mounting frame 2 is fixedly connected to the top of the mounting base 1, the mounting frame 2 is used to provide a mounting position, a hydraulic cylinder 3 is fixedly connected to the top of the mounting frame 2, the hydraulic cylinder 3 is used to provide power for the pressure test of the valve housing, an air pump 4 is fixedly connected to the top middle end of the mounting base 1, a connecting column 5 is fixedly connected to the output end of the hydraulic cylinder 3, the connecting column 5 provides a mounting position, an inflation detection mechanism 6 is arranged inside the connecting column 5, the inflation detection mechanism 6 is used for sealing test, the top of the mounting base 1 A rotating cleaning mechanism 7 is provided on the side away from the mounting frame 2, and the rotating cleaning mechanism 7 is used for cleaning the valve. A clamping and stabilizing mechanism 8 is provided on the inner side of the rotating cleaning mechanism 7, and the clamping and stabilizing mechanism 8 is used for clamping and fixing the valve. The output end of the air pump 4 is fixedly connected to a ventilation main pipe 9, and the top of the ventilation main pipe 9 is fixedly connected to a ventilation branch pipe 10, and the outside of the ventilation branch pipe 10 is fixedly connected to a pressure gauge 13. The outsides of the ventilation main pipe 9 and the ventilation branch pipe 10 are fixedly connected to an electric valve 11, and the end of the connecting column 5 away from the hydraulic cylinder 3 is fixedly connected to an extrusion disk 12.
[0022] The inflation detection mechanism 6 includes a mounting tube 601, which can provide a mounting position. The outside of the mounting tube 601 is fixedly connected to the inside of the connecting column 5. The inside of the mounting tube 601 is fixedly connected to a branch air outlet pipe 602, which can change the ventilation route. The middle of the branch air outlet pipe 602 is provided with a plurality of air outlet holes 603, and the air outlet holes 603 can allow gas to pass through. The outside of the branch air outlet pipe 602 is sleeved with a reset spring 605, and the outside of the branch air outlet pipe 602 is slidably connected to a piston plate 604, and the reset spring 605 can realize the reset of the piston plate 604. The piston plate 604 is slidably connected to the inside of the mounting tube 601. The outside of the mounting tube 601 is fixedly connected to a mounting cylinder 606, and the mounting cylinder 606 can The installation position can be provided, the interior of the installation cylinder 606 is fixedly connected with a push spring 607, the top of the push spring 607 is fixedly connected with a sliding plug plate 608, the push spring 607 can push the sliding plug plate 608 against the top of the installation cylinder 606, the top of the sliding plug plate 608 is fixedly connected with a plurality of plugs 609, the top of the installation cylinder 606 is provided with a plurality of exhaust holes 610, after the plugs 609 slide into the exhaust holes 610, it can prevent the gas inside the installation cylinder 606 from being discharged from the interior of the installation cylinder 606, the plugs 609 are slidably connected to the exhaust holes 610, the middle part of the top of the sliding plug plate 608 is fixedly connected with a pressing column 611, the end of the installation tube 601 away from the hydraulic cylinder 3 is fixedly connected with a connector 612, the connector 613 is fixedly connected with the connector 614, and the connector 615 is fixedly connected with the connector 616. An air bag 613 is fixedly connected to the side away from the mounting tube 601. The air bag 613 can be pressed against the inside of the valve to seal it and can adapt to valves of different sizes. A connecting air pipe 614 is fixedly connected between the air bag 613 and the outside of the mounting tube 601. The connecting air pipe 614 can play a ventilation role. A connecting branch pipe 615 is fixedly connected between the connecting air pipe 614 and the mounting tube 606. A tail pipe 616 is fixedly connected to the side of the mounting tube 601 away from the air bag 613. One end of the return spring 605 is fixedly connected to the inside of the mounting tube 601. The other end of the return spring 605 is fixedly connected to one end of the piston plate 604 close to the connector 612. The sliding plug plate 608 is slidably connected to the inside of the mounting tube 606. The pressing column 611 is slidably connected to the top of the mounting cylinder 606. When the valve is pressure tested, the valve is closed and the hydraulic cylinder 3 is started. After the output end of the hydraulic cylinder 3 is extended, the connecting column 5 is driven to move to one side of the clamping and stabilizing mechanism 8, and the extrusion plate 12 can be driven to move to one side of the clamping and stabilizing mechanism 8, so that the extrusion plate 12 can be pressed against the valve, and the pressure of the valve housing can be tested by the hydraulic cylinder 3. After the pressure test of the valve housing is completed, if the valve is not damaged, the electric valve 11 on the ventilation main pipe 9 is closed, and the electric valve 11 on the ventilation branch pipe 10 is opened, so that the gas in the ventilation main pipe 9 can enter the interior of the ventilation branch pipe 10, and enter the interior of the tail pipe 616 through the ventilation branch pipe 10.The gas then pushes the piston plate 604 to move to the side away from the mounting bracket 2. When the piston plate 604 slides past one end of the connecting air pipe 614, the gas enters the airbag 613 through the connecting air pipe 614, thereby blowing up the airbag 613 and making the inflated airbag 613 tightly against the inside of the valve. When the airbag 613 is against the inside of the valve, the gas will no longer enter the connecting air pipe 614. At this time, the gas will push the piston plate 604 to move to the side away from the mounting bracket 2 again. After the piston plate 604 passes through the air outlet hole 603, the gas will quickly pass through the air outlet hole 603 into the inside of the branch air outlet pipe 602, and then enter the inside of the valve through the branch air outlet pipe 602. As the airbag 613 is inflated, the airbag 613 A closed space is formed between the air bag 613 and the inside of the valve. Therefore, when the branch outlet pipe 602 exhausts air into the closed space, if the valve is well sealed, the pressure gauge 13 will not change. If the valve leaks, the reading of the pressure gauge 13 will change continuously. When the air bag 613 needs to be pulled out of the valve, the pressing column 611 is pressed downward. After the pressing column 611 moves downward, it can drive the sliding plug plate 608 to move downward, and then drive the plug column 609 to move into the installation tube 606, so that the gas inside the air bag 613 enters the inside of the connecting air pipe 614, and enters the inside of the installation tube 606 through the connecting branch pipe 615. At this time, the gas inside the air bag 613 will be discharged through the exhaust hole 610, so the air bag 613 will deflate, and then the hydraulic cylinder 3 can be used to generate power to pull the air bag 613 out of the valve.
[0023] The rotating cleaning mechanism 7 includes a fixed frame 701 and two mounting plates 705. The fixed frame 701 can provide a mounting position, and the mounting plates 705 can provide a mounting position. The bottom of the fixed frame 701 is fixedly connected to the top of the mounting base 1 away from the side of the mounting frame 2. The top of the fixed frame 701 is fixedly connected to a mounting box 702, and the inner side of the mounting box 702 is rotatably connected to an impeller ring 703. The impeller ring 703 can rotate under the drive of the airflow. The inner side of the impeller ring 703 is fixedly connected to a rotating plate 704. The rotation of the impeller ring 703 can drive the rotating plate 704 to rotate and provide a mounting position. The two mounting plates 705 are fixedly connected to a hydraulic rod 706 on one side close to the mounting box 702, and the output end of the hydraulic rod 706 is fixedly connected to A connecting bent rod 707 is connected, and the connecting bent rod 707 can provide a connection function. A sliding block 708 is slidably connected to the side of the mounting plate 705 away from the mounting box 702. The sliding block 708 can provide a mounting position and can enable the sliding block 708 to slide inside the mounting plate 705. An air jet 709 is fixedly connected to the side of the sliding block 708 away from the mounting box 702. A ventilation hose 710 is fixedly connected to the side of the air jet 709 close to the hydraulic rod 706. The ventilation hose 710 can play a connecting role. One end of the ventilation hose 710 away from the air jet 709 is fixedly connected to the inside of the impeller ring 703. The ventilation hose 710 runs through the inside of the rotating plate 704. One end of the ventilation main pipe 9 away from the air pump 4 is fixedly connected to the mounting box 7 02, the top of the ventilation branch pipe 10 is fixedly connected to the top of the tail pipe 616, and the valve is fixed to the middle of the clamping and stabilizing mechanism 8. Then, the air pump 4 is started, and the output end of the air pump 4 generates airflow, which enters the interior of the ventilation main pipe 9. At this time, the electric valve 11 on the ventilation main pipe 9 is opened. At this time, the high-pressure airflow in the ventilation main pipe 9 enters the interior of the installation box 702, so that the impeller ring 703 can be driven to rotate by the high-pressure airflow. After the impeller ring 703 rotates, the rotating plate 704 can be driven to rotate. After the rotating plate 704 rotates, the clamping and stabilizing mechanism 8 can be driven to rotate. The hydraulic cylinder 3 is started, and the output end of the hydraulic cylinder 3 extends to drive the connecting column 5 to move in the direction of the clamping and stabilizing mechanism 8, and then the connecting column 5 can drive the extruder 703 to rotate. The pressure plate 12 moves toward the clamping and stabilizing mechanism 8, and the valve is tightly pressed against the clamping and stabilizing mechanism 8 by using the squeezing plate 12. At this time, the gas in the installation box 702 enters the interior of the nozzle 709 through the ventilation hose 710, and can spray high-pressure gas through the nozzle 709. At this time, the hydraulic rod 706 is started, and the output end of the hydraulic rod 706 is retracted, thereby driving the connecting bent rod 707 to move to the side away from the clamping and stabilizing mechanism 8. The connecting bent rod 707 can drive the sliding block 708 and the nozzle 709 to move to the side of the valve on the clamping and stabilizing mechanism 8, and then the nozzle 709 can be moved to align with the inner side of the valve. At this time, the rotating plate 704 rotates, thereby driving the clamping and stabilizing mechanism 8 to rotate.The mounting plate 705 is driven to rotate by the clamping stabilizing mechanism 8, and the mounting plate 705 can drive the jet head 709 to rotate after the rotation. Since the clamping stabilizing mechanism 8 is pressed against the clamping stabilizing mechanism 8 by the squeezing disk 12, the valve will not rotate and the valve will be opened. Since the jet head 709 on the side away from the mounting frame 2 can spray high-pressure gas and rotate around the valve, the impurities in the valve can be blown out, and the jet head 709 is driven to move from the outside of the valve to the inside, or from the inside of the valve to the outside, by the retraction and extension of the output end of the hydraulic rod 706. After the jet head 709 on the side away from the mounting frame 2 rotates around the valve several times, the hydraulic cylinder 3 is started again, so that the input end of the hydraulic cylinder 3 is retracted, so that the other end of the valve can be exposed. At this time, the jet head 709 close to the mounting frame 2 will also spray high-pressure gas and completely clean the impurities inside the valve, and then the valve can be fully cleaned.
[0024] The clamping stabilizing mechanism 8 includes a mounting base ring 801, which can provide a mounting position. The outer side of the mounting base ring 801 is fixedly connected to the inside of the rotating plate 704. The mounting base ring 801 is rotatably connected to a mounting ring frame 802 on one side close to the mounting frame 2. The mounting ring frame 802 provides a mounting position. The inner side of the mounting ring frame 802 is rotatably connected to a plurality of rotating sleeves 803. The inner side of the rotating sleeve 803 is slidably connected to a rotating arm 804. The rotating sleeve 803 can limit the movement of the rotating arm 804. The inner side of the rotating arm 804 is rotatably connected with a clamping rotating disk 805, which can be against the valve and will not drive the valve to rotate when the mounting ring frame 802 rotates. The side of the rotating plate 704 close to the mounting frame 2 is rotatably connected with a hydraulic push rod 806, which provides power to push the mounting ring frame 802 to rotate. The output end of the hydraulic push rod 806 is rotatably connected to the inner side of the mounting ring frame 802, and the inner side of the mounting base ring 801 is away from the mounting ring frame 802. The side of the valve is fixedly connected with a blocking plate 807, which can block the valve to prevent the valve from being pushed outward under the action of the hydraulic cylinder 3. The side of the rotating arm 804 away from the clamping rotating disk 805 is rotatably connected to the outside of the rotating plate 704. The inner side of the blocking plate 807 is provided with a fitting groove 808, which can provide a space for one of the spray heads 709 to slide. The side of the spray head 709 away from the ventilation hose 710 is slidably connected to the inside of the fitting groove 808. When the valve is pressure tested, first The valve is placed in the middle of the mounting ring frame 802, and the hydraulic push rod 806 is started at this time. The output end of the hydraulic push rod 806 extends out. Under the limit of the hydraulic push rod 806, the rotating plate 704 does not rotate, and the mounting ring frame 802 rotates, so that the rotating arm 804 can slide inside the rotating sleeve 803, and then the clamping rotating disk 805 on the rotating arm 804 can be gathered to the middle of the mounting ring frame 802, and then the valve can be clamped and fixed in the middle of the mounting ring frame 802.
[0025] Working principle: When the valve is pressure tested, the valve is first placed in the middle of the mounting ring frame 802. At this time, the hydraulic push rod 806 is started, and the output end of the hydraulic push rod 806 extends out. Under the limit of the hydraulic push rod 806, the rotating plate 704 will not rotate, and the mounting ring frame 802 rotates, so that the rotating arm 804 can slide inside the rotating sleeve 803, and then the clamping rotating disk 805 on the rotating arm 804 can be gathered to the middle of the mounting ring frame 802, and then the valve can be clamped and fixed in the middle of the mounting ring frame 802; After the valve is fixed to the middle of the clamping and stabilizing mechanism 8, the air pump 4 is started, and the output end of the air pump 4 generates airflow, which enters the interior of the ventilation pipe 9. At this time, the electric valve 11 on the ventilation pipe 9 is opened, and the high-pressure airflow in the ventilation pipe 9 enters the interior of the installation box 702, so that the impeller ring 703 can be driven to rotate by the high-pressure airflow. After the impeller ring 703 rotates, the rotating plate 704 can be driven to rotate. After the rotating plate 704 rotates, the clamping and stabilizing mechanism 8 can be driven to rotate, and the hydraulic cylinder 3 is started. The output end of the hydraulic cylinder 3 extends to drive the connecting column 5 to the clamping and stabilizing mechanism 8. The connecting rod 707 is moved in the direction of the clamping and stabilizing mechanism 8, and then the squeezing plate 12 can be driven to move in the direction of the clamping and stabilizing mechanism 8 through the connecting column 5, and the valve is tightly pressed against the blocking plate 807 by the squeezing plate 12. At this time, the gas in the installation box 702 will enter the interior of the spray head 709 through the ventilation hose 710, and can spray high-pressure gas through the spray head 709. At this time, the hydraulic rod 706 is started, and the output end of the hydraulic rod 706 is retracted, so that the connecting bent rod 707 can be driven to move to the side away from the clamping and stabilizing mechanism 8, and the connecting bent rod 707 can drive the sliding block 708. The nozzle 709 is moved toward one side of the valve on the clamping stabilizing mechanism 8, and then the nozzle 709 can be moved to align with the inner side of the valve. At this time, the rotating plate 704 rotates to drive the clamping stabilizing mechanism 8 to rotate, and the mounting plate 705 is driven to rotate by the clamping stabilizing mechanism 8. After the mounting plate 705 rotates, the nozzle 709 can be driven to rotate. Since the clamping stabilizing mechanism 8 is pressed against the blocking plate 807 by the extrusion disk 12, the valve will not rotate and the valve will be opened. Since the nozzle 709 on the side away from the mounting frame 2 can spray high-pressure gas, it can The hydraulic cylinder 3 is able to rotate around the valve, so as to blow out the impurities in the valve, and the output end of the hydraulic rod 706 is retracted and extended to drive the jet head 709 to move from the outside of the valve to the inside, or from the inside of the valve to the outside. After the jet head 709 far away from the mounting frame 2 rotates around the valve for several circles, the hydraulic cylinder 3 is started again to retract the input end of the hydraulic cylinder 3, so that the other end of the valve can be exposed. At this time, the jet head 709 close to the mounting frame 2 will also spray high-pressure gas to completely clean the impurities inside the valve, and then the valve can be fully cleaned; When the valve is pressure tested, the valve is closed and the hydraulic cylinder 3 is started. After the output end of the hydraulic cylinder 3 is extended, the connecting column 5 is driven to move toward one side of the clamping and stabilizing mechanism 8, and the extrusion plate 12 is driven to move toward one side of the clamping and stabilizing mechanism 8, so that the extrusion plate 12 can be pressed against the valve, and the pressure of the valve housing can be tested by the hydraulic cylinder 3. After the pressure test of the valve housing is completed, if the valve is not damaged, the electric valve 11 on the ventilation main pipe 9 is closed, and the electric valve 11 on the ventilation branch pipe 10 is opened, so that the gas in the ventilation main pipe 9 can enter the ventilation pipe 10. The inside of the branch pipe 10 is entered through the ventilation branch pipe 10, and the inside of the tail pipe 616 is entered through the tail pipe 616 into the inside of the mounting pipe 601, and the gas is used to push the piston plate 604 to move to the side away from the mounting frame 2. When the piston plate 604 slides past one end of the connecting air pipe 614, the gas enters the inside of the airbag 613 through the connecting air pipe 614, so that the airbag 613 can be blown up, and the inflated airbag 613 can be tightly pressed against the inside of the valve. When the airbag 613 presses against the inside of the valve, the gas will no longer enter the inside of the connecting air pipe 614. At this time, The gas will push the piston plate 604 to move to the side away from the mounting bracket 2 again. After the piston plate 604 passes through the air outlet hole 603, the gas will quickly pass through the air outlet hole 603 into the inside of the branch air outlet pipe 602, and then enter the inside of the valve through the branch air outlet pipe 602. Since the airbag 613 swells, a closed space is formed between the airbag 613 and the inside of the valve. Therefore, after the branch air outlet pipe 602 releases gas into the closed space, if the valve is well sealed, the pressure gauge 13 will not change. If the valve leaks, the reading of the pressure gauge 13 will change continuously. When the airbag 613 needs to be pulled out of the valve, the pressing column 611 is pressed downward. After the pressing column 611 moves downward, it can drive the sliding plug plate 608 to move downward, and then drive the plug column 609 to move into the installation tube 606, so that the gas inside the airbag 613 enters the connecting air pipe 614 and enters the installation tube 606 through the connecting branch pipe 615. At this time, the gas inside the airbag 613 will be discharged through the exhaust hole 610, so the airbag 613 will deflate, and then the hydraulic cylinder 3 can be used to generate power to pull the airbag 613 out of the valve.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A pressure testing device for valve processing and production, comprising a mounting base (1), characterized in that: The top of the mounting base (1) is fixedly connected to a mounting frame (2), the mounting frame (2) is used to provide a mounting position, the top of the mounting frame (2) is fixedly connected to a hydraulic cylinder (3), the hydraulic cylinder (3) is used to provide power for a pressure test of the valve housing, the middle of the top of the mounting base (1) is fixedly connected to an air pump (4), the output end of the hydraulic cylinder (3) is fixedly connected to a connecting column (5), the connecting column (5) provides a mounting position, an inflation detection mechanism (6) is arranged inside the connecting column (5), the inflation detection mechanism (6) is used for a sealing test, a rotating cleaning mechanism (7) is arranged on a side of the top of the mounting base (1) away from the mounting frame (2), the rotating cleaning mechanism (7) is used for cleaning the valve, and a clamping stabilization mechanism (8) is arranged inside the rotating cleaning mechanism (7), the clamping stabilization mechanism (8) is used for clamping and fixing the valve.
2. The pressure testing equipment for valve processing and production according to claim 1 is characterized in that: The inflation detection mechanism (6) comprises a mounting tube (601), the outside of the mounting tube (601) is fixedly connected to the inside of the connecting column (5), the inside of the mounting tube (601) is fixedly connected to a branch air outlet pipe (602), a plurality of air outlet holes (603) are provided in the middle of the branch air outlet pipe (602), a return spring (605) is sleeved on the outside of the branch air outlet pipe (602), a piston plate (604) is slidably connected to the outside of the branch air outlet pipe (602), the piston plate (604) is slidably connected to the inside of the mounting tube (601), the outside of the mounting tube (601) is fixedly connected to a mounting cylinder (606), the inside of the mounting cylinder (606) is fixedly connected to a push spring (607), the top of the push spring (607) is fixedly connected to a sliding plug plate (608), the sliding plug plate (608) ) is fixedly connected to the top of a plurality of plug posts (609), a plurality of exhaust holes (610) are opened at the top of the installation tube (606), the plug posts (609) are slidably connected to the inside of the exhaust holes (610), a pressing post (611) is fixedly connected to the middle of the top of the sliding plug plate (608), a connecting head (612) is fixedly connected to the end of the installation tube (601) away from the hydraulic cylinder (3), an air bag (613) is fixedly connected to the side of the connecting head (612) away from the installation tube (601), a connecting air pipe (614) is fixedly connected between the air bag (613) and the outside of the installation tube (601), a connecting branch pipe (615) is fixedly connected between the connecting air pipe (614) and the installation tube (606), and a tail pipe (616) is fixedly connected to the side of the installation tube (601) away from the air bag (613).
3. The pressure testing equipment for valve processing and production according to claim 1 is characterized in that: The rotary cleaning mechanism (7) comprises a fixed frame (701) and two mounting plates (705); the bottom of the fixed frame (701) is fixedly connected to the top of the mounting base (1) at a side away from the mounting frame (2); the top of the fixed frame (701) is fixedly connected to a mounting box (702); the inner side of the mounting box (702) is rotatably connected to an impeller ring (703); the inner side of the impeller ring (703) is fixedly connected to a rotating plate (704); the two mounting plates (705) are fixedly connected to a hydraulic rod (706) on one side close to the mounting box (702); the hydraulic rod (706) The output end of the hydraulic rod (706) is fixedly connected to a connecting bent rod (707), a side of the mounting plate (705) away from the mounting box (702) is slidably connected to a sliding block (708), a side of the sliding block (708) away from the mounting box (702) is fixedly connected to an injection head (709), a side of the injection head (709) close to the hydraulic rod (706) is fixedly connected to a ventilation hose (710), one end of the ventilation hose (710) away from the injection head (709) is fixedly connected to the inside of the impeller ring (703), and the ventilation hose (710) passes through the inside of the rotating plate (704).
4. The pressure testing equipment for valve processing and production according to claim 3 is characterized in that: The clamping stabilizing mechanism (8) comprises a mounting base ring (801), the outer side of the mounting base ring (801) is fixedly connected to the inside of the rotating plate (704), the side of the mounting base ring (801) close to the mounting frame (2) is rotatably connected to a mounting ring frame (802), the inner side of the mounting ring frame (802) is rotatably connected to a plurality of rotating sleeves (803), the inner side of the rotating sleeve (803) is slidably connected to a rotating arm (804), and the inner side of the rotating arm (804) is rotatably connected to A clamping rotating disk (805) is provided, and a hydraulic push rod (806) is rotatably connected to a side of the rotating plate (704) close to the mounting frame (2), and an output end of the hydraulic push rod (806) is rotatably connected to the inner side of the mounting ring frame (802), and a blocking plate (807) is rotatably connected to the inner side of the mounting base ring (801) away from the mounting ring frame (802), and a side of the rotating arm (804) away from the clamping rotating disk (805) is rotatably connected to the outside of the rotating plate (704).
5. The pressure testing equipment for valve processing and production according to claim 1 is characterized in that: The output end of the air pump (4) is fixedly connected to a ventilation main pipe (9), the top of the ventilation main pipe (9) is fixedly connected to a ventilation branch pipe (10), and the outside of the ventilation branch pipe (10) is fixedly connected to a pressure gauge (13).
6. The pressure testing equipment for valve processing and production according to claim 5 is characterized in that: One end of the ventilation main pipe (9) away from the air pump (4) is fixedly connected to the outside of the installation box (702), and the top of the ventilation branch pipe (10) is fixedly connected to the top of the tail pipe (616).
7. The pressure testing equipment for valve processing and production according to claim 5 is characterized in that: The outsides of the ventilation main pipe (9) and the ventilation branch pipe (10) are fixedly connected with an electric valve (11), and the end of the connecting column (5) away from the hydraulic cylinder (3) is fixedly connected with an extrusion disk (12).
8. The pressure testing equipment for valve processing and production according to claim 4 is characterized in that: A fitting groove (808) is provided on the inner side of the blocking plate (807), and a side of the spray head (709) away from the ventilation hose (710) is slidably connected to the inside of the fitting groove (808).
9. The pressure testing equipment for valve processing and production according to claim 2 is characterized in that: One end of the return spring (605) is fixedly connected to the inside of the mounting tube (601), and the other end of the return spring (605) is fixedly connected to one end of the piston plate (604) close to the connecting head (612).
10. The pressure testing equipment for valve processing and production according to claim 2, characterized in that: The sliding plug plate (608) is slidably connected to the inside of the mounting tube (606), and the pressing column (611) is slidably connected to the top of the mounting tube (606).
Citation Information
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