Continuous metal powder manufacturing device and method

By designing a continuous metal powder manufacturing device with adjustable high-pressure nozzles, the problem of reduced manufacturing efficiency of different metal powders is solved, the specification uniformity and refinement of the powder is achieved, and the self-cleaning function is provided.

CN119457098BActive Publication Date: 2025-05-06CHENGDU TIANFU METAL POWDER CO LTD

Patent Information

Application Number
CN202510065219.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-05-06
Estimated Expiration
2045-01-16

AI Technical Summary

Technical Problem

The existing metal powder manufacturing devices cannot adapt to the optimal injection angle and height of different metals, resulting in a decrease in the manufacturing efficiency of different metals.

Method used

A continuous metal powder manufacturing device is designed to adapt to the injection needs of different metals by adjusting the angle and height of the high-pressure nozzle. The device includes a rotation assembly, a limit assembly, a lift assembly, a push assembly, a link assembly and a gas supply assembly, enabling 45 degrees to negative 45 degrees deflection and height fine adjustment of the high-pressure nozzle.

Benefits of technology

The efficiency of manufacturing different metal powders is improved, the specification uniformity and refinement of the powder is ensured, and the device has a self-cleaning function, which can quickly evacuate the metal powder in the atomizer tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a continuous metal powder manufacturing device and method, belonging to the technical field of metal powder manufacturing devices, comprising an atomizing tank; a heating kettle, the heating kettle is installed on the top of the atomizing tank, and the bottom of the heating kettle extends into the atomizing tank, the circumferential surface of the heating kettle is wrapped with an electric heater, and the electric heater is located at the top of the atomizing tank; a rotating drum, the rotating drum is arranged between the inner walls of the atomizing tank, a lifting groove is provided at the bottom of the rotating drum, a lifting sleeve is provided in the lifting groove, and two swinging grooves are provided at the bottom of the lifting sleeve. When two high-pressure nozzles are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles corresponds to the atomization falling height required by the molten metal liquid, and the high-pressure nozzle is adjustable so that the high-pressure nozzle can adapt to the spray angles of different metal atomizing powder makings and the optimal spray angles and heights of different metal molten pouring fallings, so that the metal powder manufacturing efficiency is improved when the production is switched between different metal atomizing powder makings.
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Description

Technical Field

[0001] The invention belongs to the technical field of metal powder manufacturing devices, and in particular relates to a continuous metal powder manufacturing device and method. Background Art

[0002] Metal powder is a tiny particle or powdered substance made of metal or alloy through a specific process. This powder can be composed of one or more metal elements, such as iron, copper, aluminum, zinc, titanium, etc., or an alloy composed of these metals. There are many methods for its preparation, including mechanical crushing, physical and chemical methods and electrolysis. The physical and chemical methods include reduction, atomization and electrolysis.

[0003] The atomization method of metal powder is a method of preparing powder by using a fast-moving fluid (atomizing medium) to impact or otherwise break the metal or alloy liquid into fine droplets, and then condense it into solid powder. Its principle is mainly to use external forces such as high-speed airflow, water flow or ultrasound to break the molten metal or alloy liquid into tiny droplets, which solidify into powder after rapid cooling.

[0004] The water atomization method uses high-pressure water flow to impact molten metal liquid, breaking it into fine droplets and then quickly condensing it into powder. The powder particles prepared by the water atomization method are mostly irregular in shape and have a high oxygen content, but have good compressibility and are suitable for cold pressing. In addition, the water atomization method has the advantages of high economy and good environmental protection, but the equipment requirements are high and the process is relatively complex.

[0005] Metal powder manufacturing devices are equipment used to produce metal powders. These devices are widely used in industrial manufacturing, especially in the fields of aerospace, automobiles, electronics, medical equipment and military industry. They include water atomization powder making machines, metal powder granulators, vacuum gas atomization powder making equipment, electrode induction gas atomization powder making equipment and plasma rotating electrode powder making equipment. The water atomization powder making machine melts the metal raw materials in a furnace, and the melt is poured into a tundish placed on the top of the atomization chamber. The melt flows through the opening at the bottom of the tundish into the atomizer and is decomposed into molten droplets by high-pressure water jets. These droplets cool and solidify during falling and deposition, and finally form metal powder. It is suitable for the production of a variety of metal powders, such as gold, silver, copper, etc.

[0006] Publication number "CN111741826B" records that "a metal powder manufacturing device comprises: a molten metal supply portion for supplying molten metal; a cylindrical body comprising an upper portion arranged below the molten metal supply portion and a lower portion arranged below the upper portion; a fluid injection portion for injecting gas toward the molten metal; and a coolant outflow portion for causing the coolant to flow out along the inner circumferential surface of the upper portion. In such a metal powder manufacturing device, an angle formed by an axis line of the upper portion of the cylindrical body and a plumb line is greater than 0° and less than 20°, and an angle formed by an axis line of the lower portion of the cylindrical body and a plumb line is greater than 0° and less than 20°. In addition, the minimum inner diameter of the lower portion of the cylindrical body is greater than 15% and less than 85% of the inner diameter of the upper portion."

[0007] The above patent divides the molten metal by a fluid with a relatively small heat capacity, so that the oxidation of the metal can be suppressed during the powderization process. As a result, the molten metal can be divided while suppressing the oxidation and significant deformation of the droplets, so that the unintentional composition changes can be controlled to a lesser extent, and the metal powder that has fully achieved spherical shape can be manufactured. However, in the actual use of the atomization method metal powder manufacturing device, the high-pressure nozzle cannot adjust the injection angle, resulting in the inability to adapt to the optimal injection angle and height of the different metal molten injection when frequently changing different metals, resulting in a decrease in the manufacturing efficiency of different metal powders when switching between different metal atomization powder production. For this reason, we propose a continuous metal powder manufacturing device and method. Summary of the invention

[0008] The purpose of the present invention is to provide a continuous metal powder manufacturing device and method, which aims to make the high-pressure nozzle adjustable so that the high-pressure nozzle can adapt to the injection angles of different metal atomization powder makings, adapt to the optimal injection angles and heights of different metal melts, avoid reducing the metal powder manufacturing efficiency when switching between different metal atomization powder makings, and quickly clean the finished metal powder in the tank.

[0009] To achieve the above object, the present invention provides the following technical solutions:

[0010] A continuous metal powder manufacturing device comprises an atomizing tank;

[0011] A heating kettle, wherein the heating kettle is installed on the top of the atomizing tank, and the bottom of the heating kettle extends into the atomizing tank, and the circumferential surface of the heating kettle is wrapped with an electric heater, and the electric heater is located on the top of the atomizing tank;

[0012] A rotating drum, the rotating drum is arranged between the inner walls of the atomizer tank, a lifting groove is provided at the bottom of the rotating drum, a lifting sleeve is provided in the lifting groove, two swinging grooves are provided at the bottom of the lifting sleeve, two high-pressure nozzles are rotatably connected in the two swinging grooves through two hollow rotating shafts, and the two hollow rotating shafts extend to the inner wall of the lifting sleeve; and

[0013] The regulating mechanism is arranged between the inner walls of the atomizing tank, and the regulating mechanism is connected to the two high-pressure nozzles to move the two high-pressure nozzles.

[0014] As a preferred solution of the present invention, the adjusting mechanism includes a rotating assembly, a limiting assembly, a lifting assembly, a pushing assembly, a connecting rod assembly and an air supply assembly. The rotating assembly is arranged between the inner walls of the atomizer tank, and the rotating assembly is connected to the rotating drum. The limiting assembly is arranged between the inner walls of the atomizer tank, and the limiting assembly is connected to the rotating drum. The lifting assembly is arranged between the inner walls of the rotating drum, and the lifting assembly is connected to the lifting sleeve. Two groups of connecting rod assemblies are arranged, and the two groups of connecting rod assemblies are arranged between the inner walls of the lifting sleeve, and the two groups of connecting rod assemblies are connected to two hollow rotating shafts. Two groups of pushing assemblies are arranged, and the two groups of pushing assemblies are arranged between the inner walls of the lifting sleeve, and the two groups of pushing assemblies are connected to the two groups of connecting rod assemblies. The air supply assembly is arranged between the inner walls of the rotating drum, and the air supply assembly is communicated with the two hollow rotating shafts.

[0015] As a preferred solution of the present invention, the rotating assembly includes a spacer ring, a motor, a driving gear, a driven gear and an outer bearing, the spacer ring is fixedly connected between the circumferential inner walls of the atomizer tank, the outer bearing is installed on the circumferential surface of the rotating drum, and the outer bearing is connected to the spacer ring, the driving gear is fixedly connected to the circumferential surface of the rotating drum, the driving gear is located on the upper side of the spacer ring, the motor is fixedly connected to the top of the atomizer tank, the output end of the motor extends between the inner walls of the atomizer tank, the driven gear is fixedly connected to the output end of the motor, the driven gear is located between the inner walls of the atomizer tank, the driven gear is located on the upper side of the spacer ring, and the driven gear is meshed with the driving gear.

[0016] As a preferred solution of the present invention, the limiting assembly includes a ratchet, a pawl and an electric push rod, the ratchet is fixedly connected to the circumferential surface of the rotating drum, the pawl is rotatably connected to the bottom of the spacer ring, the pawl is engaged with the ratchet, the electric push rod is fixedly connected to the bottom of the spacer ring, and the output end of the electric push rod is rotatably connected to the pawl.

[0017] As a preferred solution of the present invention, the lifting assembly includes a lower limit sleeve, an upper limit sleeve and a cylinder, the lower limit sleeve is fixedly connected to the bottom of the lifting sleeve, the upper limit sleeve is fixedly connected to the top of the lifting sleeve, and there are multiple cylinders, multiple cylinders are fixedly installed on the inner wall of the rotating drum, multiple cylinders are distributed in a circle between the inner walls of the lifting sleeve, and the output ends of the multiple cylinders are all connected to the lifting sleeve.

[0018] As a preferred solution of the present invention, the pushing assembly includes a slide rail, a micro motor, a screw rod, a slider, a limit groove and a limit block. The slide rail is fixedly connected to the inner wall of the lifting sleeve. Two limit grooves are provided. The two limit grooves are opened at two side ends of the slide rail. The two limit grooves are both connected to the inner wall of the slide rail. The screw rod is rotatably connected between the inner walls of the slide rail, and one end of the screw rod extends to the top of the slide rail. The micro motor is fixedly connected to the top of the slide rail, and the output end of the micro motor is connected to the extension end of the screw rod. The slider is sleeved on the circumferential surface of the screw rod, and the slider is located between the inner walls of the slide rail. Two limit blocks are provided, and the two limit blocks slide between the inner walls of the two limit grooves. The two limit blocks are both connected to the slider.

[0019] As a preferred solution of the present invention, the connecting rod assembly includes a connecting rod and an eccentric block, the eccentric block is fixedly connected to one end of the hollow rotating shaft, and the connecting rod is rotatably connected between the eccentric block and the slider.

[0020] As a preferred scheme of the present invention, the air supply assembly includes an air filling ring, a sealing water vapor ring, an inner bearing, a conduit and an air inlet valve, the sealing water vapor ring is arranged between the circumferential inner walls of the rotating cylinder, the inner bearing is installed on the inner wall of the atomizer tank, and the inner bearing is connected to the sealing water vapor ring, the air filling ring is sleeved on the circumferential surface of the electric heater, the air filling ring is located at the top of the atomizer tank, the bottom of the air filling ring extends between the inner walls of the atomizer tank, and the top of the air filling ring extends into the sealing water vapor ring, two conduits are provided, the two conduits are fixedly connected to the bottom of the sealing water vapor ring, the two conduits extend between the inner walls of the lifting sleeve, the other ends of the two conduits are connected to the other ends of the two hollow rotating shafts, and two air inlet valves are provided, the two air inlet valves are fixedly connected to the top of the air filling ring.

[0021] As a preferred solution of the present invention, a mounting groove is provided at the bottom of the lifting sleeve, and a camera is fixedly connected between the inner walls of the mounting groove.

[0022] A continuous metal powder manufacturing method comprises the following steps:

[0023] S1. Feeding:

[0024] The heated molten metal liquid is poured into the heating kettle, and the electric heater is powered on to heat and keep the heating kettle and the molten metal liquid in the heating kettle, so as to keep the metal in a molten state, so that the molten metal liquid can fall from the bottom of the heating kettle into the atomizing tank, thereby feeding the atomizing tank;

[0025] S2. Powder preparation:

[0026] When the molten metal falls, high-pressure water vapor enters the gas filling ring through two air inlet valves, is introduced into the sealed water vapor ring from the two extension pipes of the gas filling ring, and is introduced into the high-pressure nozzle along two guide tubes. The two high-pressure nozzles simultaneously spray high-pressure water vapor to the dripping molten metal, breaking the molten metal into tiny droplets to form atomized metal liquid, which is then quickly cooled into metal powder to achieve powder preparation of metal powder;

[0027] S3, height fine-tuning:

[0028] During the atomization preparation process, when different types of metals are frequently changed, multiple cylinders are powered on to start, and the output ends of the multiple cylinders are telescopically moved. The output ends of the multiple cylinders push and pull the lifting sleeves in the rotating drum to lift and lower, and then the lifting sleeve drives the two high-pressure nozzles to lift and lower, so that the high-pressure water vapor sprayed by the two high-pressure nozzles can be fine-tuned in height according to the type of metal, and the distance between the intersection of the two high-pressure nozzles and the bottom of the heating kettle is controlled to meet the needs of the asynchronous metal atomization falling height. By lifting and lowering the lifting sleeve, the height of the two high-pressure nozzles can be fine-tuned;

[0029] S4, Angle adjustment:

[0030] During the atomization preparation process, when the height fine-tuning cannot meet the metal atomization requirements, the two micromotors are powered on and started, and the output ends of the two micromotors drive the two screws to rotate. The two screws push the two sliders to move up and down in the two slide rails through the sliding cooperation with the two sliders. The two sliders push and pull the two connecting rods, and the two connecting rods push and pull the two eccentric blocks to deflect. The two eccentric blocks drive the two high-pressure nozzles to deflect through the hollow rotating shaft, so that the two high-pressure nozzles can deflect by 45 degrees to minus 45 degrees. The two high-pressure nozzles are deflected to the atomization drop height required by the corresponding molten metal liquid. When the two high-pressure nozzles are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles is the atomization drop height required by the corresponding molten metal liquid, and the two micromotors are powered off and stopped, and the deflection angles of the two high-pressure nozzles are locked by the self-locking of the two heating kettles and the two sliders to achieve angle adjustment of the two high-pressure nozzles;

[0031] S5. Real-time monitoring:

[0032] During the atomization preparation process, the camera takes real-time photos of the intersection of high-pressure water vapor sprayed by two high-pressure nozzles and the falling line of the molten metal liquid, providing image and data reference for powder preparation and achieving real-time monitoring;

[0033] S6, Rotation Cleaning:

[0034] When the preparation of single metal powder is completed, the two high-pressure nozzles are deflected to negative 45 degrees, and the electric push rod is powered on first. The output end of the electric push rod contracts and pulls the pawl away from the ratchet to release the engagement between the ratchet and the pawl. Then the motor is powered on and the output end of the motor drives the driven gear to rotate. The driven gear drives the drum to rotate through the engagement with the driving gear. The drum drives the lifting sleeve to rotate, and the lifting sleeve drives the two high-pressure nozzles to rotate. The two high-pressure nozzles use rotation to spray high-pressure water vapor on the inner wall of the atomization tank to fully clean the metal powder attached to the inner wall of the atomization tank. The metal powder is flushed out with the water flow. After the metal powder in the atomization tank is cleaned, the motor is powered off and stopped. The output end of the electric push rod extends to push the pawl to engage with the ratchet to lock the rotation of the drum. By rotating the two high-pressure nozzles, the metal powder in the atomization tank is rotated and cleaned.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] In this scheme, when the high-pressure nozzle is deflected, the micro motor is powered on and started, and the output end of the micro motor drives the screw to rotate. The screw pushes the slider to rise and fall by sliding with the slider, and the slider pushes and pulls the connecting rod assembly, thereby driving the high-pressure nozzle and the hollow shaft to rotate. At the same time, the two screws and the sliding cooperation of the two sliders are used to lock the deflection angle of the two high-pressure nozzles, so that the two can perform fixed-angle spraying. When both high-pressure nozzles are deflected, the two high-pressure nozzles can be deflected from 45 degrees to minus 45 degrees. The two high-pressure nozzles are deflected to the atomization drop height required by the corresponding molten metal liquid. When the two high-pressure nozzles are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles is the atomization drop height required by the corresponding molten metal liquid. By making the high-pressure nozzle adjustable, the high-pressure nozzle can adapt to the spray angles of different metal atomization powder makings, and adapt to the optimal spray angles and heights of different metal molten pourings. When the production is switched between different metal atomization powder makings, the metal powder manufacturing efficiency is improved.

[0037] In this solution, during the lifting and lowering process of the two high-pressure nozzles, the output ends of the multiple cylinders are extended and retracted, and the multiple cylinders lift the multiple lifting sleeves, thereby fine-tuning the height of the two high-pressure nozzles in the atomization tank, controlling the distance between the intersection of the two high-pressure nozzles and the bottom of the heating kettle, and adapting to the height requirements of the asynchronous metal atomization falling height. By lifting and lowering the lifting sleeves, the height of the two high-pressure nozzles is precisely adjusted, thereby improving the precise impact of the metal powder manufacturing device on the molten metal liquid, making the metal powder manufactured by the atomization method uniform in size and specifications, and realizing the refinement of the metal powder.

[0038] In this scheme, during the cleaning process of the metal powder on the inner wall of the atomizer tank, the motor is powered on and started, and the output end of the motor drives the driven gear to rotate, and the driven gear drives the driven gear to rotate by meshing with the driving gear, and the driven gear drives the rotating drum to rotate in the atomizer tank, and the rotating drum drives the lifting sleeve to rotate through the lifting assembly, and then drives the two high-pressure nozzles to rotate in the atomizer tank. The two high-pressure nozzles rotate to evenly spray high-pressure water vapor on the circumferential inner wall of the atomizer tank, and the metal powder on the inner wall of the atomizer tank is fully cleaned, so that the metal powder manufacturing device has a self-cleaning function, can quickly evacuate the metal powder in the atomizer tank, avoid mixing of different metal powders, improve the purity of the metal powder, and then improve the quality of the metal powder product. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0040] Figure 1 A first-view stereoscopic diagram of a continuous metal powder manufacturing device according to the present invention;

[0041] Figure 2 A second perspective stereoscopic diagram of a continuous metal powder manufacturing device according to the present invention;

[0042] Figure 3 It is a first half cross-sectional view of a continuous metal powder manufacturing device of the present invention;

[0043] Figure 4 A continuous metal powder manufacturing device of the present invention Figure 3 The enlarged view of point B;

[0044] Figure 5 It is a second half cross-sectional view of a continuous metal powder manufacturing device of the present invention;

[0045] Figure 6 A first-view stereoscopic diagram of an adjustment mechanism of a continuous metal powder manufacturing device according to the present invention;

[0046] Figure 7A second perspective view of an adjustment mechanism of a continuous metal powder manufacturing device according to the present invention;

[0047] Figure 8 A half-section diagram of an adjustment mechanism of a continuous metal powder manufacturing device of the present invention;

[0048] Fig. 9 A continuous metal powder manufacturing device of the present invention Figure 8 A magnified image of point A;

[0049] Fig.10 An exploded view of an adjustment mechanism of a continuous metal powder manufacturing device of the present invention;

[0050] Fig.11 It is an exploded view of a rotating assembly and a limiting assembly of a continuous metal powder manufacturing device of the present invention;

[0051] Fig.12 This is a disassembly diagram of a push assembly and a connecting rod assembly of a continuous metal powder manufacturing device of the present invention;

[0052] Fig.13 This is an exploded view of a pushing assembly and a connecting rod assembly of a continuous metal powder manufacturing device of the present invention.

[0053] In the figure: 1. atomizing tank; 2. heating kettle; 3. electric heater; 4. gas filling ring; 5. high-pressure nozzle; 6. spacer ring; 7. rotating drum; 8. motor; 9. driving gear; 10. driven gear; 11. outer bearing; 12. ratchet; 13. pawl; 14. electric push rod; 15. lifting sleeve; 16. mounting slot; 17. camera; 18. lifting slot; 19. lower limit sleeve; 20. swing slot; 21. upper limit sleeve; 22. guide tube; 23. slide rail; 24. micro motor; 25. screw rod; 26. slider; 27. limit slot; 28. limit block; 29. ​​connecting rod; 30. eccentric block; 31. cylinder; 32. intake valve; 33. sealing water vapor ring; 34. inner bearing. DETAILED DESCRIPTION

[0054] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0055] Reference Figure 1 - Fig.13 , a continuous metal powder manufacturing device, comprising:

[0056] Atomizer tank 1;

[0057] A heating kettle 2, the heating kettle 2 is installed on the top of the atomizing tank 1, and the bottom of the heating kettle 2 extends into the atomizing tank 1, the circumferential surface of the heating kettle 2 is wrapped with an electric heater 3, and the electric heater 3 is located on the top of the atomizing tank 1;

[0058] The rotating drum 7 is arranged between the inner walls of the atomizing tank 1, and a lifting groove 18 is provided at the bottom of the rotating drum 7. A lifting sleeve 15 is provided in the lifting groove 18. Two swinging grooves 20 are provided at the bottom of the lifting sleeve 15. Two high-pressure nozzles 5 are rotatably connected to the two swinging grooves 20 through two hollow rotating shafts, and the two hollow rotating shafts extend to the inner wall of the lifting sleeve 15; and

[0059] The regulating mechanism is arranged between the inner walls of the atomizing tank 1 , and the regulating mechanism is connected to the two high-pressure nozzles 5 to move the two high-pressure nozzles 5 .

[0060] In the present invention, the atomizing tank 1 is used to support the heating kettle 2, the electric heater 3, the gas ring 4 and the motor 8. At the same time, the atomizing tank 1 accommodates two rotating drums 7, a lifting sleeve 15, two lower limit sleeves 19 and an adjusting mechanism. The heating kettle 2 is used to accommodate the molten metal liquid, and the heating kettle 2 introduces the molten metal liquid into the atomizing tank 1. The electric heater 3 is used to heat and keep the heating kettle 2 warm, and then keep the metal in a molten state. The rotating drum 7 is used to accommodate the lifting sleeve 15, the two lower limit sleeves 19, the two upper limit sleeves 21 and the pushing assembly, the connecting rod assembly, the lifting groove 18 is used to dock the lifting sleeve 15, the two swinging grooves 20 are used to accommodate two hollow rotating shafts and two high-pressure nozzles 5, the two lower limit sleeves 19 are used to limit the maximum moving range of the lifting sleeve 15, the two hollow rotating shafts are used to support the two high-pressure nozzles 5, and the two hollow rotating shafts are connected to the two high-pressure nozzles 5. The adjusting mechanism is connected to the two high-pressure nozzles 5 to move the two high-pressure nozzles 5.

[0061] The adjusting mechanism includes a rotating assembly, a limiting assembly, a lifting assembly, a pushing assembly, a connecting rod assembly and an air supply assembly. The rotating assembly is arranged between the inner walls of the atomizing tank 1, and the rotating assembly is connected to the rotating drum 7. The limiting assembly is arranged between the inner walls of the atomizing tank 1, and the limiting assembly is connected to the rotating drum 7. The lifting assembly is arranged between the inner walls of the rotating drum 7, and the lifting assembly is connected to the lifting sleeve 15. Two groups of connecting rod assemblies are arranged, and the two groups of connecting rod assemblies are arranged between the inner walls of the lifting sleeve 15, and the two groups of connecting rod assemblies are connected to two hollow rotating shafts. Two groups of pushing assemblies are arranged, and the two groups of pushing assemblies are arranged between the inner walls of the lifting sleeve 15, and the two groups of pushing assemblies are connected to the two groups of connecting rod assemblies. The air supply assembly is arranged between the inner walls of the rotating drum 7, and the air supply assembly is communicated with the two hollow rotating shafts.

[0062] In the present invention, the rotating assembly is used to drive the two high-pressure nozzles 5 to rotate in the atomizer tank 1, the limiting assembly is used to lock the rotation of the two high-pressure nozzles 5, the lifting assembly is used to lift the two lifting sleeves 15, the connecting rod assembly is used to pull the two high-pressure nozzles 5 to deflect, the pushing assembly is used to provide power for the deflection of the two high-pressure nozzles 5, and the air supply assembly is used to provide high-pressure water vapor to the two high-pressure nozzles 5.

[0063] The rotating assembly includes a spacer ring 6, a motor 8, a driving gear 9, a driven gear 10 and an outer bearing 11. The spacer ring 6 is fixedly connected between the circumferential inner walls of the atomizer tank 1. The outer bearing 11 is installed on the circumferential surface of the rotating drum 7, and the outer bearing 11 is connected to the spacer ring 6. The driving gear 9 is fixedly connected to the circumferential surface of the rotating drum 7. The driving gear 9 is located on the upper side of the spacer ring 6. The motor 8 is fixedly connected to the top of the atomizer tank 1. The output end of the motor 8 extends between the inner walls of the atomizer tank 1. The driven gear 10 is fixedly connected to the output end of the motor 8. The driven gear 10 is located between the inner walls of the atomizer tank 1. The driven gear 10 is located on the upper side of the spacer ring 6, and the driven gear 10 is meshed with the driving gear 9.

[0064] In the present invention, the spacer ring 6 is used to support the outer bearing 11, the outer bearing 11 is used to support the rotation of the drum 7, the driving gear 9 is used to drive the drum 7 to rotate, the motor 8 is used to drive the driving gear 9 to rotate to the limit, and the driven gear 10 drives the driving gear 9 to rotate by meshing with the driving gear 9. In the process of cleaning the metal powder on the inner wall of the atomizer tank 1, the motor 8 is powered on and started, and the output end of the motor 8 drives the driven gear 10 to rotate, and the driven gear 10 drives the driven gear 10 to rotate by meshing with the driving gear 9. The driven gear 1 0 drives the drum 7 to rotate in the atomizing tank 1, and the drum 7 drives the lifting sleeve 15 to rotate through the lifting assembly, and then drives the two high-pressure nozzles 5 to rotate in the atomizing tank 1. The two high-pressure nozzles 5 evenly spray high-pressure water vapor on the circumferential inner wall of the atomizing tank 1 through rotation, and the metal powder on the inner wall of the atomizing tank 1 is fully cleaned, so that the metal powder manufacturing device has a self-cleaning function, can quickly evacuate the metal powder in the atomizing tank 1, avoid mixing of different metal powders, improve the purity of the metal powder, and then improve the quality of high-metal powder products.

[0065] The limiting assembly includes a ratchet 12, a pawl 13 and an electric push rod 14. The ratchet 12 is fixedly connected to the circumferential surface of the rotating drum 7, the pawl 13 is rotatably connected to the bottom of the spacer ring 6, the pawl 13 is engaged with the ratchet 12, the electric push rod 14 is fixedly connected to the bottom of the spacer ring 6, and the output end of the electric push rod 14 is rotatably connected to the pawl 13.

[0066] In the present invention, the ratchet 12 rotates synchronously with the drum 7, the pawl 13 limits the rotation of the drum 7 by engaging with the ratchet 12, and the electric push rod 14 changes the positional relationship between the pawl 13 and the ratchet 12 by extending and retracting the output end. When the output end of the electric push rod 14 is extended, the pawl 13 is pushed to engage with the ratchet 12 to limit the rotation of the locked drum 7. When the output end of the electric push rod 14 is contracted, the pawl 13 is pulled away from the ratchet 12 to release the engagement between the pawl 13 and the ratchet 12, thereby releasing the lock on the rotation of the drum 7. Whether the drum 7 is locked is controlled by the extension and retraction of the electric push rod 14, thereby realizing the control of whether the two high-pressure nozzles 5 rotate.

[0067] The lifting assembly includes a lower limit sleeve 19, an upper limit sleeve 21 and a cylinder 31. The lower limit sleeve 19 is fixedly connected to the bottom of the lifting sleeve 15, the upper limit sleeve 21 is fixedly connected to the top of the lifting sleeve 15, and a plurality of cylinders 31 are provided. The plurality of cylinders 31 are fixedly installed on the inner wall of the rotating drum 7, and the plurality of cylinders 31 are distributed in a circle between the inner walls of the lifting sleeve 15, and the output ends of the plurality of cylinders 31 are all connected to the lifting sleeve 15.

[0068] In the present invention, the lower limit sleeve 19 is used to limit the maximum lifting height of the lifting sleeve 15, the upper limit sleeve 21 is used to limit the minimum lowering height of the lifting sleeve 15, and the multiple cylinders 31 are used to lift the multiple lifting sleeves 15. In the process of lifting and lowering the two high-pressure nozzles 5, the output ends of the multiple cylinders 31 are extended and retracted, and the multiple cylinders 31 lift and lower the multiple lifting sleeves 15, thereby fine-tuning the height of the two high-pressure nozzles 5 in the atomization tank 1, controlling the distance between the intersection of the two high-pressure nozzles 5 and the bottom of the heating kettle 2, and adapting to the height requirements of asynchronous metal atomization. By lifting and lowering the lifting sleeve 15, the height of the two high-pressure nozzles 5 is precisely adjusted, thereby improving the precise impact of the metal powder manufacturing device on the molten metal liquid, making the metal powder manufactured by the atomization method uniform in size and specifications, and realizing the refinement of the metal powder.

[0069] The pushing assembly includes a slide rail 23, a micro motor 24, a screw rod 25, a slider 26, a limit groove 27 and a limit block 28. The slide rail 23 is fixedly connected to the inner wall of the lifting sleeve 15. Two limit grooves 27 are provided. The two limit grooves 27 are opened at the two side ends of the slide rail 23. The two limit grooves 27 are both connected to the inner wall of the slide rail 23. The screw rod 25 is rotatably connected between the inner walls of the slide rail 23, and one end of the screw rod 25 extends to the top of the slide rail 23. The micro motor 24 is fixedly connected to the top of the slide rail 23. The output end of the micro motor 24 is connected to the extended end of the screw rod 25. The slider 26 is sleeved on the circumferential surface of the screw rod 25, and the slider 26 is located between the inner walls of the slide rail 23. Two limit blocks 28 are provided. The two limit blocks 28 slide between the inner walls of the two limit grooves 27, and the two limit blocks 28 are both connected to the slider 26.

[0070] In the present invention, the slide rail 23 is used to accommodate the screw rod 25 and the slider 26, and the two limit grooves 27 are used to accommodate the sliding of the two limit blocks 28. The screw rod 25 pushes the slider 26 to rise and fall by sliding with the slider 26. The micro motor 24 is used to drive the screw rod 25 to rotate, and the slider 26 is used to drive the connecting rod 29 to rise and fall. The two limit blocks 28 slide between the inner walls of the two limit grooves 27. When the high-pressure nozzle 5 is deflected, the micro motor 24 is powered on and started. The output end of the micro motor 24 drives the screw rod 25 to rotate. The screw rod 25 pushes the slider 26 to rise and fall by sliding with the slider 26. The slider 26 pushes and pulls the connecting rod assembly, thereby driving the high-pressure nozzle 5 and the hollow shaft to rotate. At the same time, the two screw rods 25 and The sliding cooperation of the two sliders 26 locks the deflection angle of the two high-pressure nozzles 5, so that the two can perform fixed-angle spraying. When the two high-pressure nozzles 5 are deflected, the two high-pressure nozzles 5 can deflect by 45 degrees to minus 45 degrees. The two high-pressure nozzles 5 are deflected to the atomization falling height required by the corresponding molten metal liquid. When the two high-pressure nozzles 5 are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles 5 is the atomization falling height required by the corresponding molten metal liquid. By making the high-pressure nozzle adjustable, the high-pressure nozzle can adapt to the spray angles of different metal atomization powder makings, and adapt to the optimal spray angles and heights of different metal molten pourings. When switching production between different metal atomization powder makings, the metal powder manufacturing efficiency is improved.

[0071] The connecting rod assembly includes a connecting rod 29 and an eccentric block 30 . The eccentric block 30 is fixedly connected to one end of the hollow rotating shaft, and the connecting rod 29 is rotatably connected between the eccentric block 30 and the slider 26 .

[0072] In the present invention, the eccentric block 30 is used to drive the hollow rotating shaft and the high-pressure nozzle 5 to deflect, and the connecting rod 29 is used to push and pull the eccentric block 30 to deflect. When the two high-pressure nozzles 5 are deflected, the two sliders 26 push and pull the two connecting rods 29 to move, and the two connecting rods 29 push and pull the two eccentric blocks 30 to deflect. The two eccentric blocks 30 drive the hollow rotating shaft and the two high-pressure nozzles 5 to deflect, thereby effectively realizing the angle deflection of the two high-pressure nozzles 5.

[0073] The air supply assembly includes an air filling ring 4, a sealing water vapor ring 33, an inner bearing 34, a conduit 22 and an air inlet valve 32. The sealing water vapor ring 33 is arranged between the circumferential inner walls of the rotating drum 7. The inner bearing 34 is installed on the inner wall of the atomizing tank 1, and the inner bearing 34 is connected to the sealing water vapor ring 33. The air filling ring 4 is sleeved on the circumferential surface of the electric heater 3. The air filling ring 4 is located at the top of the atomizing tank 1. The bottom of the air filling ring 4 extends between the inner walls of the atomizing tank 1, and the top of the air filling ring 4 extends into the sealing water vapor ring 33. Two conduits 22 are provided, and the two conduits 22 are fixedly connected to the bottom of the sealing water vapor ring 33. The two conduits 22 extend between the inner walls of the lifting sleeve 15. The other ends of the two conduits 22 are connected to the other ends of the two hollow rotating shafts. Two air inlet valves 32 are provided, and the two air inlet valves 32 are fixedly connected to the top of the air filling ring 4.

[0074] In the present invention, the sealing water vapor ring 33 is used to introduce high-pressure water vapor into the two conduits 22, the inner bearing 34 is used to support the sealing water vapor ring 33 for rotation, the air filling ring 4 is used to introduce high-pressure water vapor into the sealing water vapor ring 33, and the two conduits 22 are used to introduce the high-pressure water vapor in the sealing water vapor ring 33 into the two hollow rotating shafts, and then introduce the high-pressure water vapor into the two high-pressure nozzles 5.

[0075] A mounting groove 16 is formed at the bottom of the lifting sleeve 15 , and a camera 17 is fixedly connected between the inner walls of the mounting groove 16 .

[0076] In the present invention, the mounting groove 16 is used to accommodate the camera 17, and the camera 17 takes real-time photos of the intersection of high-pressure water vapor sprayed by the two high-pressure nozzles 5 and the falling line of the molten metal liquid, providing image and data reference for powder preparation and realizing real-time monitoring.

[0077] A continuous metal powder manufacturing method comprises the following steps:

[0078] S1. Feeding:

[0079] The heated molten metal liquid is poured into the heating kettle 2, and the electric heater 3 is powered on to heat and keep the heating kettle 2 and the molten metal liquid in the heating kettle 2, so as to keep the metal in a molten state, so that the molten metal liquid can fall from the bottom of the heating kettle 2 into the atomizing tank 1, thereby feeding the atomizing tank 1;

[0080] S2. Powder preparation:

[0081] When the molten metal falls, high-pressure water vapor enters the gas filling ring 4 through two gas inlet valves 32, is introduced into the sealed water vapor ring 33 from the two extension pipes of the gas filling ring 4, and is introduced into the high-pressure nozzle 5 along the two guide tubes 22. The two high-pressure nozzles 5 simultaneously spray high-pressure water vapor to the dripping molten metal, breaking the molten metal into tiny droplets to form atomized metal liquid, which is then quickly cooled into metal powder to achieve powder preparation of metal powder;

[0082] S3, height fine-tuning:

[0083] During the atomization preparation process, when different types of metals are frequently changed, multiple cylinders 31 are powered on to start, and the output ends of the multiple cylinders 31 are telescopically moved. The output ends of the multiple cylinders 31 push and pull the lifting sleeve 15 in the rotating drum 7 to lift and lower, and then the lifting sleeve 15 drives the two high-pressure nozzles 5 to lift and lower, so that the high-pressure water vapor sprayed by the two high-pressure nozzles 5 can be fine-tuned in height according to the type of metal, and the distance between the intersection of the two high-pressure nozzles 5 and the bottom of the heating kettle 2 is controlled to meet the needs of the asynchronous metal atomization falling height. By lifting and lowering the lifting sleeve 15, the height of the two high-pressure nozzles 5 can be fine-tuned;

[0084] S4, Angle adjustment:

[0085] During the atomization preparation process, when the height fine-tuning cannot meet the metal atomization requirements, the two micromotors 24 are powered on and started, and the output ends of the two micromotors 24 drive the two screw rods 25 to rotate. The two screw rods 25 push the two sliders 26 to move up and down in the two slide rails 23 through the sliding cooperation with the two sliders 26. The two sliders 26 push and pull the two connecting rods 29, and the two connecting rods 29 push and pull the two eccentric blocks 30 to deflect. The two eccentric blocks 30 drive the two high-pressure nozzles 5 to deflect through the hollow rotating shaft. , so that the two high-pressure nozzles 5 can be deflected by 45 degrees to minus 45 degrees, and the two high-pressure nozzles 5 are deflected to the atomization drop height required by the corresponding molten metal liquid. When the two high-pressure nozzles 5 are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles 5 is the atomization drop height required by the corresponding molten metal liquid, and the two micromotors 24 are powered off and stopped, and the deflection angles of the two high-pressure nozzles 5 are locked by the self-locking of the two heating kettles 2 and the two sliders 26, so as to achieve the angle adjustment of the two high-pressure nozzles 5;

[0086] S5. Real-time monitoring:

[0087] During the atomization preparation process, the camera 17 takes real-time photos of the intersection of high-pressure water vapor sprayed by the two high-pressure nozzles 5 and the falling line of the molten metal liquid, providing images and data references for powder preparation and achieving real-time monitoring;

[0088] S6, Rotation Cleaning:

[0089] When the preparation of the powder of a single metal is completed, the two high-pressure nozzles 5 are deflected to negative 45 degrees, and the electric push rod 14 is powered on first. The output end of the electric push rod 14 contracts and pulls the pawl 13 away from the ratchet 12, releasing the engagement between the ratchet 12 and the pawl 13, and then the motor 8 is powered on and started. The output end of the motor 8 drives the driven gear 10 to rotate, and the driven gear 10 drives the rotating drum 7 to rotate by meshing with the driving gear 9. The rotating drum 7 drives the lifting sleeve 15 to rotate, and the lifting sleeve 15 drives the two high-pressure nozzles 5 to rotate. The two high-pressure nozzles 5 use rotation to spray high-pressure water vapor on the inner wall of the atomizing tank 1, and the metal powder attached to the inner wall of the atomizing tank 1 is fully cleaned out, and the metal powder is flushed out with the water flow. After the cleaning of the metal powder in the atomizing tank 1 is completed, the motor 8 is powered off and stopped, and the output end of the electric push rod 14 extends to push the pawl 13 to engage with the ratchet 12 to lock the rotation of the rotating drum 7, and the two high-pressure nozzles 5 are rotated to achieve the rotational cleaning of the metal powder in the atomizing tank 1.

[0090] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A continuous metal powder manufacturing device, characterized in that: include; Nebulizer tank (1); A heating kettle (2), the heating kettle (2) being mounted on the top of the atomizing tank (1), and the bottom of the heating kettle (2) extending into the atomizing tank (1), the circumferential surface of the heating kettle (2) being wrapped with an electric heater (3), and the electric heater (3) being located on the top of the atomizing tank (1); A rotating drum (7), the rotating drum (7) being arranged between the inner walls of the atomizing tank (1), the bottom of the rotating drum (7) being provided with a lifting groove (18), a lifting sleeve (15) being arranged in the lifting groove (18), the bottom of the lifting sleeve (15) being provided with two swinging grooves (20), two high-pressure nozzles (5) being rotatably connected in the two swinging grooves (20) via two hollow rotating shafts, and the two hollow rotating shafts both extending to the inner wall of the lifting sleeve (15); and An adjusting mechanism, the adjusting mechanism being arranged between the inner walls of the atomizing tank (1), the adjusting mechanism being connected to the two high-pressure nozzles (5) and being used to move the two high-pressure nozzles (5); The regulating mechanism comprises a rotating assembly, a limiting assembly, a lifting assembly, a pushing assembly, a connecting rod assembly and an air supply assembly, wherein the rotating assembly is arranged between the inner walls of the atomizing tank (1), and the rotating assembly is connected to the rotating drum (7); the limiting assembly is arranged between the inner walls of the atomizing tank (1), and the limiting assembly is connected to the rotating drum (7); the lifting assembly is arranged between the inner walls of the rotating drum (7), and the lifting assembly is connected to the lifting sleeve (15); two groups of connecting rod assemblies are arranged, and the two groups of connecting rod assemblies are arranged between the inner walls of the lifting sleeve (15); the two groups of connecting rod assemblies are connected to two hollow rotating shafts; two groups of pushing assemblies are arranged, and the two groups of pushing assemblies are arranged between the inner walls of the lifting sleeve (15); the two groups of pushing assemblies are connected to the two groups of connecting rod assemblies; the air supply assembly is arranged between the inner walls of the rotating drum (7), and the air supply assembly is connected to the two hollow rotating shafts; The rotating assembly comprises a spacer ring (6), a motor (8), a driving gear (9), a driven gear (10) and an outer bearing (11); the spacer ring (6) is fixedly connected between the circumferential inner walls of the atomizer tank (1); the outer bearing (11) is mounted on the circumferential surface of the rotating drum (7), and the outer bearing (11) is connected to the spacer ring (6); the driving gear (9) is fixedly connected to the circumferential surface of the rotating drum (7); the driving gear (9) is located on the upper side of the spacer ring (6); the motor (8) is fixedly connected to the top of the atomizer tank (1); the output end of the motor (8) extends between the inner walls of the atomizer tank (1); the driven gear (10) is fixedly connected to the output end of the motor (8); the driven gear (10) is located between the inner walls of the atomizer tank (1); the driven gear (10) is located on the upper side of the spacer ring (6), and the driven gear (10) is meshed with the driving gear (9); The limiting assembly comprises a ratchet (12), a pawl (13) and an electric push rod (14); the ratchet (12) is fixedly connected to the circumferential surface of the rotating drum (7); the pawl (13) is rotatably connected to the bottom of the spacer ring (6); the pawl (13) is engaged with the ratchet (12); the electric push rod (14) is fixedly connected to the bottom of the spacer ring (6); and the output end of the electric push rod (14) is rotatably connected to the pawl (13); The lifting assembly comprises a lower limit sleeve (19), an upper limit sleeve (21) and a cylinder (31); the lower limit sleeve (19) is fixedly connected to the bottom of the lifting sleeve (15); the upper limit sleeve (21) is fixedly connected to the top of the lifting sleeve (15); a plurality of cylinders (31) are provided; the plurality of cylinders (31) are fixedly mounted on the inner wall of the rotating drum (7); the plurality of cylinders (31) are circumferentially distributed between the inner walls of the lifting sleeve (15); and the output ends of the plurality of cylinders (31) are all connected to the lifting sleeve (15); The pushing assembly comprises a slide rail (23), a micro motor (24), a screw rod (25), a slider (26), a limit groove (27) and a limit block (28); the slide rail (23) is fixedly connected to the inner wall of the lifting sleeve (15); two limit grooves (27) are provided, and the two limit grooves (27) are opened at two side ends of the slide rail (23); the two limit grooves (27) are both connected to the inner wall of the slide rail (23); the screw rod (25) is rotatably connected between the inner walls of the slide rail (23), and one of the screw rods (25) is The end of the micro motor (24) extends to the top of the slide rail (23), the micro motor (24) is fixedly connected to the top of the slide rail (23), the output end of the micro motor (24) is connected to the extended end of the screw rod (25), the slider (26) is sleeved on the circumferential surface of the screw rod (25), and the slider (26) is located between the inner walls of the slide rail (23), two limit blocks (28) are provided, the two limit blocks (28) slide between the inner walls of the two limit grooves (27), and the two limit blocks (28) are connected to the slider (26); The connecting rod assembly comprises a connecting rod (29) and an eccentric block (30), wherein the eccentric block (30) is fixedly connected to one end of the hollow rotating shaft, and the connecting rod (29) is rotatably connected between the eccentric block (30) and the sliding block (26); The air supply assembly comprises an air filling ring (4), a sealing water vapor ring (33), an inner bearing (34), a guide tube (22) and an air inlet valve (32); the sealing water vapor ring (33) is arranged between the circumferential inner walls of the rotating drum (7); the inner bearing (34) is mounted on the inner wall of the atomizing tank (1), and the inner bearing (34) is connected to the sealing water vapor ring (33); the air filling ring (4) is sleeved on the circumferential surface of the electric heater (3); the air filling ring (4) is located at the top of the atomizing tank (1); and the bottom of the air filling ring (4) extends The pipe (22) extends between the inner walls of the atomizer tank (1), and the top of the gas filling ring (4) extends into the sealed water vapor ring (33). Two pipes (22) are provided, and the two pipes (22) are fixedly connected to the bottom of the sealed water vapor ring (33). The two pipes (22) extend between the inner walls of the lifting sleeve (15), and the other ends of the two pipes (22) are connected to the other ends of the two hollow rotating shafts. Two air inlet valves (32) are provided, and the two air inlet valves (32) are fixedly connected to the top of the gas filling ring (4); A mounting groove (16) is provided at the bottom of the lifting sleeve (15), and a camera (17) is fixedly connected between the inner walls of the mounting groove (16).

2. A continuous metal powder manufacturing method, characterized in that: A continuous metal powder manufacturing device as claimed in claim 1, comprising the following steps: S1. Feeding: The heated molten metal liquid is poured into the heating kettle (2), and the electric heater (3) is powered on to heat and insulate the heating kettle (2) and the molten metal liquid in the heating kettle (2), thereby keeping the metal in a molten state, so that the molten metal liquid can fall from the bottom of the heating kettle (2) into the atomizing tank (1), thereby realizing feeding into the atomizing tank (1); S2. Powder preparation: When the molten metal liquid falls, high-pressure water vapor enters the gas filling ring (4) through two gas inlet valves (32), is introduced into the sealed water vapor ring (33) from two extension pipes of the gas filling ring (4), and is introduced into the high-pressure nozzle (5) along two guide tubes (22). The two high-pressure nozzles (5) simultaneously spray high-pressure water vapor onto the dripping molten metal liquid, breaking the molten metal liquid into tiny droplets to form atomized metal liquid, which is then rapidly cooled into metal powder, thereby realizing powder preparation of the metal powder; S3, height fine-tuning: During the atomization preparation process, when different types of metals are frequently changed, the multiple cylinders (31) are powered on to start, and the output ends of the multiple cylinders (31) are telescopically moved. The output ends of the multiple cylinders (31) push and pull the lifting sleeve (15) in the rotating drum (7) to lift and lower, and then the lifting sleeve (15) drives the two high-pressure nozzles (5) to lift and lower, so that the high-pressure water vapor sprayed by the two high-pressure nozzles (5) can be finely adjusted in height according to the type of metal, and the distance between the intersection of the two high-pressure nozzles (5) and the bottom of the heating kettle (2) is controlled to meet the needs of the asynchronous metal atomization falling height. By lifting and lowering the lifting sleeve (15), the height of the two high-pressure nozzles (5) can be finely adjusted; S4, Angle adjustment: During the atomization preparation process, when the height fine adjustment cannot meet the metal atomization requirements, the two micro motors (24) are powered on and started, and the output ends of the two micro motors (24) drive the two screw rods (25) to rotate. The two screw rods (25) push the two sliders (26) to move up and down in the two slide rails (23) through sliding cooperation with the two sliders (26). The two sliders (26) push and pull the two connecting rods (29). The two connecting rods (29) push and pull the two eccentric blocks (30) to deflect. The two eccentric blocks (30) drive the two high-pressure nozzles (5) through the hollow rotating shaft. Deflection is performed so that the two high-pressure nozzles (5) can be deflected by 45 degrees to minus 45 degrees. The two high-pressure nozzles (5) are deflected to the atomization drop height required by the molten metal liquid. When the two high-pressure nozzles (5) are deflected to the angle required by the molten metal liquid, the high-pressure water vapor sprayed by the two high-pressure nozzles (5) is the atomization drop height required by the molten metal liquid. The two micro motors (24) are powered off and stopped. The deflection angles of the two high-pressure nozzles (5) are locked by the self-locking of the two heating kettles (2) and the two sliders (26), thereby achieving angle adjustment of the two high-pressure nozzles (5); S5. Real-time monitoring: During the atomization preparation process, the camera (17) takes real-time photos of the intersection of the high-pressure water vapor sprayed by the two high-pressure nozzles (5) and the falling line of the molten metal liquid, providing images and data references for powder preparation and achieving real-time monitoring; S6, Rotation Cleaning: When the preparation of the powder of a single metal is completed, the two high-pressure nozzles (5) are deflected to negative 45 degrees, and the electric push rod (14) is first powered on to start the electric push rod (14). The output end of the electric push rod (14) contracts to pull the pawl (13) away from the ratchet (12), thereby releasing the engagement between the ratchet (12) and the pawl (13). Then, the motor (8) is powered on to start the motor (8). The output end of the motor (8) drives the driven gear (10) to rotate. The driven gear (10) drives the rotating drum (7) to rotate by meshing with the driving gear (9). The rotating drum (7) drives the lifting sleeve (15) to rotate. The lifting sleeve (15) ) drives the two high-pressure nozzles (5) to rotate. The two high-pressure nozzles (5) utilize the rotation to spray high-pressure water vapor onto the inner wall of the atomizing tank (1), thereby fully cleaning out the metal powder attached to the inner wall of the atomizing tank (1). The metal powder is flushed out with the water flow. After the cleaning of the metal powder in the atomizing tank (1) is completed, the motor (8) is powered off and stopped. The output end of the electric push rod (14) is extended to push the pawl (13) and the ratchet (12) to engage and lock the rotation of the rotating drum (7). By rotating the two high-pressure nozzles (5), the rotation cleaning of the metal powder in the atomizing tank (1) is achieved.

Citation Information

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