A machine tool for processing integral crystallizer copper tube

By designing a machine tool for the processing of copper tubes of integral crystallizers, the use of bidirectional screws to drive the movement of the clamp and the top plate, the problems of complex and unstable operation of the manual clamping device are solved, and efficient, stable and precise clamping of the copper tubes are achieved, which significantly improves the processing quality and production efficiency.

CN119457252BActive Publication Date: 2025-04-15JINAN WEIHAO METALLURGICAL MASCH CO LTD
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Patent Information

Application Number
CN202510051827.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-04-15
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

In the prior art, manual clamping devices are complex in operation, labor intensity is high, and it is difficult to ensure consistency and stability of each clamp, resulting in low processing accuracy and efficiency of copper pipes.

Method used

A machine tool including a support device, a clamping device and a cutting device is designed. The clamping device consists of a placement plate, a clamping plate, a top plate and a driving member. The clamping plate and the top plate are driven by a bidirectional screw to achieve efficient, stable and precise clamping of the copper tube.

Benefits of technology

This machine tool can significantly improve the processing quality of copper pipes, reduce production costs, reduce manual intervention and safety hazards, and is suitable for large-scale industrial production.

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Abstract

The present application relates to the technical field of copper tube processing, and in particular to a machine tool for processing integral crystallizer copper tubes, comprising a supporting device, two clamping devices and a cutting device, the supporting device comprising a workbench, the two clamping devices are distributed along the length direction of one of the side edges of the workbench, the two clamping devices are located at the same height, the clamping device comprises a clamping assembly, the clamping assembly comprises a placement plate, two clamping plates and a top plate, the placement plate is connected to the top of the workbench, the placement plate is arranged parallel to the workbench, the two clamping plates are both slidably connected to the side of the placement plate away from the workbench, the two clamping plates are respectively close to the two sides directly opposite the placement plate, the clamping plate is perpendicular to the placement plate, the top plate is slidably connected to the side of the placement plate away from the workbench, the top plate is parallel to the workbench, the top plate, the two clamping plates and the placement plate can clamp the copper tube; the cutting device is located between the two clamping devices, and the cutting device is used to cut the copper tube; the present application has the effect of facilitating the clamping of the copper tube.
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Description

Technical Field

[0001] The present application relates to the technical field of copper tube processing, and in particular to a machine tool for processing integral crystallizer copper tubes. Background Art

[0002] In continuous casting production, the copper tube of the crystallizer, as a key component, bears the important responsibility of cooling and supporting the molten steel, and plays a vital role in improving the quality of the ingot and production efficiency. With the continuous advancement of industrial technology, the requirements for the copper tube of the crystallizer are getting higher and higher, especially in terms of thermal conductivity, corrosion resistance and mechanical strength. In order to meet these requirements, the existing manufacturing processes and technical means are also constantly developing and improving.

[0003] In order to achieve precise processing of the integral crystallizer copper tube, the commonly used solutions mainly include a manual clamping device, and then the copper tube is cut by a cutting system. Specifically, the manual clamping device usually fixes the copper tube on the workbench through manual operation, and then the copper tube is cut by the cutting system. Although the operation is simple, fatigue errors are prone to occur during repeated use.

[0004] Regarding the above-mentioned related technologies, the operation of the manual clamping device is relatively complex and labor-intensive, and it is difficult to ensure the consistency and stability of each clamping. Therefore, how to effectively solve this problem has become a technical bottleneck that needs to be broken through in this field. Summary of the invention

[0005] In order to facilitate clamping of the copper tube, the present application provides a machine tool for processing an integral crystallizer copper tube.

[0006] The present application provides a machine tool for processing an integral crystallizer copper tube, which adopts the following technical solution:

[0007] A machine tool for processing an integral crystallizer copper tube, comprising a supporting device, two clamping devices and a cutting device, the supporting device comprising a workbench, the two clamping devices are both located at the top of the workbench, the two clamping devices are distributed along the length direction of one of the side edges of the workbench, the two clamping devices are located at the same height, the clamping device comprises a clamping assembly, the clamping assembly comprises a placement plate, two clamping plates and a top plate, the placement plate is connected to the top of the workbench, the placement plate is arranged parallel to the workbench, the two clamping plates are both slidably connected to the side of the placement plate away from the workbench, the two clamping plates are respectively close to the two sides directly opposite to the placement plate, the clamping plate is perpendicular to the placement plate, the two clamping plates move towards or away from each other, the top plate is slidably connected to the side of the placement plate away from the workbench, the top plate is parallel to the workbench, the top plate moves towards or away from the side of the placement plate, the top plate, the two clamping plates and the placement plate form a fixed area for placing the copper tube, and the top plate, the two clamping plates and the placement plate can clamp the copper tube;

[0008] The cutting device is located between the two clamping devices, the cutting device is connected to the workbench, and the cutting device is used for cutting the copper tube.

[0009] By adopting the above technical solution, when the machine tool needs to be used, first, the crystallizer copper tube that needs to be cut is moved to the side of the workbench, and the two clamps and the top plate are driven to move according to the cutting area of ​​the copper tube, and the copper tube is fixed by the two clamps, the top plate and the placement plate, and then the other end of the copper tube is clamped and fixed by another clamping device, and then the copper tube is cut by the cutting device, which can achieve efficient, stable and precise clamping and cutting of the integral crystallizer copper tube. The specific effects are as follows: the coordinated design of the two clamps and the top plate enables the copper tube to be firmly fixed on the placement plate, avoiding the operational complexity and labor intensity problems brought by the traditional manual clamping device, while ensuring The consistency and stability of each clamping are ensured; the design of the clamping assembly allows the copper tube to maintain a stable position during the processing, reducing errors caused by human factors and improving processing accuracy; the clamping plate can be slidably adjusted and can be quickly adapted to copper tubes of different sizes, enhancing the versatility of the equipment; the entire clamping process is simple and fast, which reduces the operating difficulty of workers and improves work efficiency; it reduces manual intervention and safety hazards, and also extends the service life of the equipment; in summary, the technical solution facilitates the clamping of copper tubes, significantly improves the processing quality of the integral crystallizer copper tube, reduces production costs, and is suitable for large-scale industrial production.

[0010] In a specific feasible implementation scheme, the clamping assembly also includes a driving member, which includes a bidirectional screw, a first bevel gear, a first screw, a guide rod, a second bevel gear, a sliding seat and a connecting rod, a sliding groove is opened at the top of the placement plate, and the sliding groove is arranged along the sliding direction of the clamp plate, the bidirectional screw is located in the sliding groove, both ends of the bidirectional screw are rotatably connected to the placement plate, the two clamp plates are each threadedly connected to one end of the bidirectional screw, the first bevel gear is coaxially fixed to the bidirectional screw, the first screw is arranged vertically with the placement plate, one end of the first screw is close to the first bevel gear, the first screw is rotatably connected to a rotating seat, the rotating seat is connected to the placement plate, the guide rod is connected to the rotating seat, the guide rod is parallel to the first screw, the second bevel gear is coaxially fixed to the first screw, the second bevel gear is meshed with the first bevel gear, the sliding seat is threadedly connected to the first screw, the sliding seat is slidably connected to the guide rod, one end of the connecting rod is fixed to the sliding seat, and the other end is fixed to the top plate.

[0011] By adopting the above technical solution, the clamping plate and the top plate in the clamping assembly are precisely controlled, and the stability and consistency of the copper tube clamping are improved. The design of the bidirectional screw allows the two clamping plates to move in opposite directions at the same time, ensuring the uniform distribution of the clamping force and avoiding the deformation problem caused by single-point force. The meshing transmission mechanism between the first bevel gear and the second bevel gear effectively converts the rotational motion into linear motion, further enhancing the reliability and precision of the system. The matching design of the sliding seat and the connecting rod not only simplifies the structure, but also improves the response speed and improves the work efficiency. In summary, only the bidirectional screw needs to be turned to drive the two clamping plates and the top plate to move, thereby clamping the copper tube. The drive component significantly improves the clamping effect during the copper tube processing, reduces the difficulty of operation, and improves production efficiency and product quality.

[0012] In a specific feasible implementation scheme, the clamping device also includes a supporting assembly, which includes a supporting rod, two articulated seats, four cylinders and two telescopic plates. The supporting rod is arranged along the distribution direction of the two placement plates, one end of the supporting rod passes through the fixed area and is connected to the workbench, the two articulated seats are rotatably connected, the two articulated seats form a hinge, the hinge is fixed to the other end of the supporting rod, the planes formed by the rotation of the two articulated seats are parallel to each other, one articulated seat corresponds to two cylinders, the two cylinders are respectively fixed to one end of the articulated seat, the piston rods of the two cylinders of the same articulated seat are located on the same straight line, the four cylinders form a telescopic plane, the two telescopic plates are respectively located on both sides opposite to the telescopic plane, the two telescopic plates are arranged in parallel, the cylinder is hinged to the telescopic plate, and the telescopic plate is in contact with the inner wall of the copper tube.

[0013] By adopting the above technical scheme, the support assembly can effectively improve the stability and clamping accuracy of the copper tube; specifically: the design of the support rod enables the copper tube to remain in a straight state during the processing, avoiding processing errors caused by bending at the cut end of the copper tube during the cutting of the copper tube by the cutting device; the combined design of the articulated seat and the cylinder can flexibly adjust the position of the support point to adapt to copper tubes of different diameters, thereby improving the applicability of the equipment; the telescopic plate fits tightly against the inner wall of the copper tube, ensuring the stability of the copper tube during the clamping process, reducing the risk of vibration and displacement, and improving the cutting quality and processing accuracy.

[0014] In a specific possible implementation scheme, the support assembly also includes two adjusting members, each of which is located on the other two sides opposite to the telescopic plane, one end of the adjusting member is hinged to the cylinder body of one of the cylinders, and the other end is hinged to the cylinder body of the other cylinder, and the adjusting member is used to adjust the position of the cylinder.

[0015] By adopting the above technical solution, the position of the cylinder can be flexibly adjusted, so that the support assembly can adapt to copper tubes of different sizes, ensuring the stability and reliability of the clamping and supporting process. At the same time, the design of the adjustment part improves the versatility and applicability of the entire machine tool, and reduces the debugging time and cost caused by replacing copper tubes of different specifications.

[0016] In a specific possible implementation scheme, it also includes a rotating device, which is close to one of the placement plates. The rotating device includes a fixed plate, a rotating plate and a rotating assembly. The fixed plate is arranged in parallel with the workbench, and the fixed plate is slidably connected to the workbench. The fixed plate moves toward or away from the cutting device. The rotating plate is rotatably connected to the top of the fixed plate, and the rotating plate is arranged parallel to the fixed plate. The rotation axis of the rotating plate is perpendicular to the middle of the fixed plate. The placement plate is fixed to the top of the rotating plate, and the support rod is fixed to the top of the rotating plate at one end away from the cylinder. The rotating assembly is connected to the fixed plate, and the rotating assembly is used to drive the rotating plate to rotate.

[0017] By adopting the above technical scheme, the rotating device enables the clamping device to be flexibly moved and rotated on the workbench; specifically: the fixed plate is arranged parallel to the workbench and horizontal movement is achieved through a sliding connection, so the position of the clamping device relative to the cutting device can be easily adjusted to ensure that the copper tube is in the best position during the cutting process; the rotating plate is installed on the top of the fixed plate and can rotate freely around an axis perpendicular to the middle of the fixed plate, the rotating device is started, the rotating device drives the clamping device to rotate, and then the copper tube is sleeved on the supporting assembly, the copper tube is clamped by the clamping assembly, and the support assembly supports the copper tube, the rotating device is started again, and the rotating device restores the clamping assembly and the support assembly to their original positions, so that the copper tube is installed on the clamping device; one end of the support rod is fixed on the top of the rotating plate, so that the support assembly can also move and rotate with the rotating plate to ensure the stability and consistency of the entire clamping system; in summary, the rotating device not only improves the overall maneuverability and positioning accuracy of the machine tool, but also simplifies the operation process and reduces human intervention, thereby significantly improving the processing quality and production efficiency of the integral crystallizer copper tube.

[0018] In a specific feasible implementation scheme, the clamping device also includes a sliding assembly, the sliding assembly includes a second screw, two sliding grooves are opened on the workbench, the sliding grooves correspond to the placement plates one by one, the sliding grooves are arranged along the sliding direction of the placement plate, the second screw is located in the sliding grooves, both ends of the second screw are rotatably connected to the workbench, and the fixed plate is threadedly connected to the second screw.

[0019] By adopting the above technical solution, the setting of the sliding assembly enables the clamping device to move accurately along the length direction of the workbench, thereby ensuring the accurate positioning of the copper tube during the processing. At the same time, this design improves the working flexibility of the machine tool, and the position of the clamping device can be adjusted according to actual needs, which is suitable for the processing of copper tubes of different lengths. In addition, the stability and reliability of the sliding assembly are also improved, reducing the error caused by manual adjustment, and improving the processing accuracy and production efficiency.

[0020] In a specific feasible implementation scheme, the adjusting member includes an adjusting rod, a threaded rod and a threaded seat, the adjusting rod is perpendicular to the telescopic plate, one end of the adjusting rod is hinged to the cylinder body of one of the cylinders, and the other end is inserted into one end of the threaded rod, the threaded rod and the adjusting rod are coaxially arranged, the threaded rod and the adjusting rod form a telescopic rod, the threaded rod is threadedly connected to the adjusting rod, the other end of the threaded rod is rotatably connected to the threaded seat, and the threaded seat is hinged to the cylinder body of the other cylinder.

[0021] By adopting the above technical solution, the length of the telescopic rod can be adjusted, thereby adjusting the inclination of the cylinder to adapt to copper tubes of different sizes. Specifically, screwing the threaded rod can change the total length of the telescopic rod, thereby affecting the position and angle of the cylinder, so that the telescopic plate pushed by the cylinder better fits the inner wall of the copper tube, ensuring that the copper tube is stable and reliable during processing.

[0022] In a specific possible implementation scheme, it also includes a cooling device, which includes a U-shaped box and a cooling piece. The U-shaped box is close to the clamping device that is not connected to the rotating device, the opening of the U-shaped box faces the workbench, and the U-shaped box is connected to the workbench. One of the side walls of the U-shaped box is provided with a feed port for the copper tube to pass through, and the U-shaped box is provided with a discharge port for the copper tube to pass through on the side wall opposite to the feed port. The feed port and the discharge port are correspondingly arranged, the feed port is close to the cutting device, and the cooling piece is connected to the U-shaped box, and the cooling piece is used to cool the copper tube.

[0023] By adopting the above technical solution, the cooling device can effectively cool the cut copper tube. Specifically, the design of the U-shaped box allows the copper tube to directly enter the U-shaped box after cutting. The coolant circulation system provided by the cooling part cools the surface of the copper tube evenly to prevent material deformation and performance degradation caused by high temperature, thereby ensuring the processing accuracy and quality of the copper tube. At the same time, the setting of the feed port and the discharge port facilitates the entry and exit of the copper tube and improves work efficiency.

[0024] In a specific feasible implementation scheme, the cooling element includes a cooling pipe, a cooling box and a water pump. A cooling cavity is opened on the side wall of the U-shaped box, and the longitudinal section of the cooling cavity is an inverted U-shape. One end of the cooling pipe is connected to the cooling box, and the other end is passed through the U-shaped box and then extends out of the U-shaped box to communicate with the cooling box. The cooling pipe and the cooling box can form a closed loop. The cooling pipe is located in the cooling cavity and is wrapped around the U-shaped box. The cooling box is connected to the workbench. The cooling box is used to hold coolant, and the water pump is connected to one end of the cooling pipe.

[0025] By adopting the above technical solution, the cooling device can effectively and quickly cool down the cut copper tube to prevent high temperature from affecting the material properties and subsequent processing of the copper tube. Specifically, the design of the cooling chamber enables the coolant to be evenly distributed inside the U-shaped box to ensure that the copper tube is fully cooled; at the same time, the closed loop formed by the cooling tube and the cooling box realizes the recycling of the coolant, improves the cooling efficiency and reduces energy consumption.

[0026] In a specific possible implementation manner, the workbench is provided with a discharge port near the cutting device for discharging waste generated by cutting the copper tube.

[0027] By adopting the above technical solution, the waste generated during the cutting process can be effectively collected and processed to prevent the waste from scattering and affecting the working environment and safety of the machine tool. It also helps to keep the workbench clean and improve production efficiency.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. The machine tool designed for processing the integral crystallizer copper tube can realize efficient, stable and precise clamping and cutting of the integral crystallizer copper tube, and the specific effects are as follows: the coordinated design of the two clamps and the top plate enables the copper tube to be firmly fixed on the placement plate, avoiding the operational complexity and labor intensity problems brought by the traditional manual clamping device, while ensuring the consistency and stability of each clamping; the design of the clamping assembly allows the copper tube to maintain a stable position during the processing, reducing errors caused by human factors and improving processing accuracy; the clamp can be slidably adjusted and can be quickly adapted to copper tubes of different sizes, enhancing the versatility of the equipment; in summary, the technical solution facilitates the clamping of the copper tube, significantly improves the processing quality of the integral crystallizer copper tube, reduces production costs, and is suitable for large-scale industrial production.

[0030] 2. The machine tool designed for processing integral crystallizer copper tubes realizes precise control of the clamping plates and top plates in the clamping assembly, improves the stability and consistency of copper tube clamping, and only needs to rotate the bidirectional screw to drive the two clamping plates and top plate to move, thereby clamping the copper tube. The drive component significantly improves the clamping effect during copper tube processing, reduces the difficulty of operation, and improves production efficiency and product quality.

[0031] 3. The machine tool designed for processing integral crystallizer copper tubes has a cooling device that can effectively cool the cut copper tubes. Specifically, the design of the U-shaped box allows the copper tubes to directly enter the U-shaped box after cutting. The coolant circulation system provided by the cooling part cools the surface of the copper tubes evenly to prevent material deformation and performance degradation caused by high temperature, thereby ensuring the processing accuracy and quality of the copper tubes. At the same time, the setting of the feed port and the discharge port facilitates the entry and exit of the copper tubes and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the first viewing angle in this embodiment.

[0033] Figure 2 It is a cross-sectional view of the workbench in this embodiment.

[0034] Figure 3 yes Figure 2 A is an enlarged view of the middle image.

[0035] Figure 4 yes Figure 2 Enlarged view of B.

[0036] Figure 5 2 is a schematic diagram of the structure of the second viewing angle in this embodiment.

[0037] Figure 6 2 is a schematic diagram of the structure of the third viewing angle in this embodiment.

[0038] Figure 7 It is a cross-sectional view of the U-shaped box in this embodiment.

[0039] Description of the accompanying drawings: 1. Support device; 11. Workbench; 111. Slide groove; 112. Feeding port; 12. Support frame; 2. Clamping device; 21. Clamping assembly; 211. Placement plate; 2111. Slide groove; 212. Clamping plate; 213. Top plate; 214. Driving member; 2141. Bidirectional screw; 2142. Handle; 2143. First bevel gear; 2144. First screw; 2145. Guide rod; 2146. Second bevel gear; 2147. Sliding seat; 2148. Connecting rod; 22. Support assembly; 221. Support rod; 222. Articulated seat; 223. Cylinder; 224. Telescopic plate; 2241. Insert plate; 2242. Spring; 225. Adjusting member; 225 1. Adjusting rod; 2252. Threaded rod; 2253. Threaded seat; 23. Sliding assembly; 231. Second screw rod; 232. Sliding motor; 3. Rotating device; 31. Fixed plate; 32. Rotating plate; 33. Rotating assembly; 331. External gear ring; 332. Gear; 333. Rotating motor; 3331. Fixed seat; 4. Cutting device; 41. Fixed frame; 42. Electric telescopic rod; 43. Cutting piece; 431. Connecting seat; 432. Driving motor; 433. Cutting knife; 5. Cooling device; 51. U-shaped box; 511. Feed inlet; 512. Discharge outlet; 513. Cooling chamber; 52. Cooling piece; 521. Cooling pipe; 522. Cooling box; 523. Water pump; 6. Copper tube. DETAILED DESCRIPTION

[0040] The following is combined with Figure 1-7 This application is described in further detail.

[0041] The embodiment of the present application discloses a machine tool for processing an integral crystallizer copper tube.

[0042] Reference Figure 1 A machine tool for processing an integral crystallizer copper tube includes a supporting device 1, two clamping devices 2, a rotating device 3, a cutting device 4 and a cooling device 5. The clamping device 2, the cutting device 4 and the cooling device 5 are all arranged on the supporting device 1, and the rotating device 3 is arranged on one of the clamping devices 2.

[0043] Reference Figure 1The supporting device 1 includes a workbench 11 and a supporting frame 12. The supporting frame 12 is located at the bottom of the workbench 11, and the supporting frame 12 is fixedly connected to the workbench 11 by screws. The supporting frame 12 can support the workbench 11.

[0044] Reference Figure 1 and Figure 2 , the two clamping devices 2 are both located on the top of the workbench 11, and the two clamping devices 2 are distributed along the length direction of one of the side edges of the workbench 11, and the two clamping devices 2 are located at the same height, which is convenient for clamping the copper tube 6, the clamping device 2 includes a clamping assembly 21, a supporting assembly 22 and a sliding assembly 23, the clamping assembly 21 includes a placement plate 211, two clamping plates 212, a top plate 213 and a driving member 214, the placement plate 211 is located on the top of the workbench 11, and the placement plate 211 is arranged parallel to the workbench 11, the placement plate 211 is slidably connected to the workbench 11, the two placement plates 211 move toward or away from each other, and the two clamping plates 212 are both located on the side of the placement plate 211 away from the workbench 11, and The two clamps 212 are respectively close to the two sides directly opposite the placement plate 211, the clamps 212 are vertically arranged with the placement plate 211, the clamps 212 are slidably connected to the placement plate 211, the two clamps 212 can move toward or away from each other, the top plate 213 is located on the side of the placement plate 211 away from the workbench 11, the top plate 213 is parallel to the workbench 11, and the two sides directly opposite the top plate 213 are respectively close to a clamp 212, the top plate 213 is slidably connected to the placement plate 211, the top plate 213 can move toward or away from the placement side, the top plate 213, the two clamps 212 and the placement plate 211 form a fixed area for placing the copper tube 6, the top plate 213, the two clamps 212 and the placement plate 211 can clamp the copper tube 6.

[0045] Reference Figure 2 and Figure 3The driving member 214 includes a bidirectional screw 2141, a handle 2142, a first bevel gear 2143, a first screw 2144, a guide rod 2145, a second bevel gear 2146, a sliding seat 2147 and a connecting rod 2148. A slide groove 2111 is provided on the top of the placement plate 211, and the slide groove 2111 is arranged along the sliding direction of the clamping plate 212. The bidirectional screw 2141 is located in the slide groove 2111. The length direction of the bidirectional screw 2141 is consistent with the setting direction of the slide groove 2111. The bidirectional screw 2141 Both ends of the two-way screw 2141 are rotatably connected to the placement plate 211, and the two clamping plates 212 are respectively threadedly connected to one end of the two-way screw 2141. The clamping plates 212 can slide along the length direction of the two-way screw 2141. The handle 2142 is close to one end of the two-way screw 2141. The handle 2142 is coaxially welded with one end of the two-way screw 2141. The handle 2142 is rotatably connected to the placement plate 211, and the handle 2142 drives one end of the two-way screw 2141. The first bevel gear 2143 is coaxially welded to one end of the two-way screw 2141. The first screw 2144 is vertically arranged with the placement plate 211, one end of the first screw 2144 is close to the first bevel gear 2143, the first screw 2144 is rotatably connected with a rotating seat, the rotating seat is welded to the placement plate 211, the guide rod 2145 is parallel to the first screw 2144, one end of the guide rod 2145 is welded to the rotating seat, the second bevel gear 2146 is coaxially welded to the end of the first screw 2144 close to the first bevel gear 2143, the second bevel gear 2146 is meshed with the first bevel gear 2143, and the sliding The seat 2147 is threadedly connected to the first screw rod 2144 and the guide rod 2145, and the sliding seat 2147 can slide on the first screw rod 2144 along the length direction of the first screw rod 2144. The connecting rod 2148 is arranged parallel to the first screw rod 2144. One end of the connecting rod 2148 is welded to the sliding seat 2147, and the connecting rod 2148 moves synchronously with the sliding seat 2147. The end of the connecting rod 2148 away from the sliding seat 2147 is welded to the top plate 213, and the top plate 213 moves synchronously with the connecting rod 2148.

[0046] Reference Figure 1 , Figure 2 and Figure 4The support assembly 22 includes a support rod 221, two articulated seats 222, four cylinders 223, two telescopic plates 224 and two adjusting members 225. The support rod 221 is arranged parallel to the workbench 11, and the support rod 221 is arranged along the sliding direction of the placement plate 211. One end of the support rod 221 passes through the fixed area and is slidably connected to the workbench 11, and the support rod 221 and the placement plate 211 move synchronously. The two articulated seats 222 are both located at the other end of the support rod 221. The two articulated seats 222 are rotatably connected, and the two articulated seats 222 form a hinge. The hinge is fixedly connected to the support rod 221 by screws, and the planes formed by the rotation of the two hinge seats 222 are parallel to each other. One hinge seat 222 corresponds to two cylinders 223, and the two cylinders 223 are respectively located at one end of the hinge seat 222. The cylinder 223 is arranged by the hinge seat 222 toward the side away from the hinge seat 222. The cylinder body of the cylinder 223 is fixedly connected to the hinge seat 222 by screws. The piston rods of the two cylinders 223 of the same hinge seat 222 are located on the same straight line. The four cylinders 223 form a telescopic plane, and the two telescopic plates 224 are respectively located at On both sides of the telescopic plane, two telescopic plates 224 are arranged in parallel. The telescopic plates 224 include two plug plates 2241 and a plurality of springs 2242. The two plug plates 2241 are located in the same plane, and the two plug plates 2241 are slidably connected to each other. The two plug plates 2241 move toward or away from each other. One of the plug plates 2241 is close to the other plug plate 2241 and is integrally connected with a plurality of plug strips. The plug strips are spaced apart along the length direction of the side of the plug plate 2241 where they are located. A slot for inserting the plug strips is provided on the other plug plate 2241. The strip fits with the slot, the spring 2242 corresponds to the slot one by one, the setting direction of the spring 2242 is consistent with the sliding direction of the plug plate 2241, one end of the spring 2242 is welded to the plug plate 2241, and the other end is welded to the strip, the cylinder 223 corresponds to the plug plate 2241 one by one, and the piston rod of the cylinder 223 is hinged to the side of the spring 2242 of the plug plate 2241 away from the plug plate 2241. In this embodiment, the spring 2242 is a compression spring, and the plug plate 2241 can fit with the inner wall of the copper tube 6 to support the copper tube 6, and can adapt to copper tubes 6 of different sizes.

[0047] Reference Figure 1 , Figure 2 and Figure 4, the two adjusting members 225 are respectively located on the other two sides of the telescopic plane, the adjusting members 225 include an adjusting rod 2251, a threaded rod 2252 and a threaded seat 2253, the adjusting rod 2251 is vertically arranged with the plug plate 2241, one end of the adjusting rod 2251 is hinged to the cylinder body of one of the cylinders 223, and the other end is plugged into one end of the threaded rod 2252, the threaded rod 2252 is coaxially arranged with the adjusting rod 2251, the threaded rod 2252 and the adjusting rod 2251 form a telescopic rod, the threaded rod 2252 is threadedly connected to the adjusting rod 2251, the other end of the threaded rod 2252 is rotatably connected to the threaded seat 2253, the threaded seat 2253 is hinged to the cylinder body of the other cylinder 223, and the personnel can adjust the length of the telescopic rod by screwing the threaded rod 2252, thereby adjusting the inclination degree of the cylinder 223, so as to adapt to copper tubes 6 of different sizes.

[0048] Reference Figure 1 and Figure 2 The sliding assembly 23 includes a second screw rod 231 and a sliding motor 232. Two sliding grooves 111 are provided on the workbench 11. The sliding grooves 111 correspond to the placement plates 211 one by one. The sliding grooves 111 are arranged along the sliding direction of the placement plates 211. The second screw rod 231 is located in the sliding groove 111. The setting direction of the second screw rod 231 is consistent with the setting direction of the sliding groove 111. Both ends of the second screw rod 231 are rotatably connected to the workbench 11. The housing of the sliding motor 232 is fixedly connected to the side wall of the workbench 11 by screws, and the sliding motor 232 is close to one end of the second screw rod 231. The output shaft of the sliding motor 232 is coaxially fixedly connected to one end of the second screw rod 231 through a coupling. The sliding motor 232 drives The second screw 231 rotates, and when the copper tube needs to be cut, the personnel starts the sliding motor 232, and the sliding motor 232 drives the second screw 231 to rotate. At this time, the placement plate 211 moves away from the other placement plate 211, and the support rod 221 moves away from the other support rod 221. When the placement plate 211 moves to a suitable position, the sliding motor 232 is turned off, and the copper tube 6 is sleeved on the support assembly 22. According to the area of ​​the copper tube 6 that needs to be cut, the copper tube 6 is clamped by the clamping assembly 21. Then, the sliding motor 232 is started again, and the sliding motor 232 drives the second screw 231 to rotate, so that the other end of the copper tube 6 can be sleeved on the other support assembly 22. Then, the copper tube 6 can be cut.

[0049] Reference Figure 1 and Figure 2The rotating device 3 is close to one of the placement plates 211, and the rotating device 3 includes a fixed plate 31, a rotating plate 32 and a rotating assembly 33. The fixed plate 31 is arranged parallel to the workbench 11, and the fixed plate 31 is slidably connected to the workbench 11. The fixed plate 31 is threadedly connected to the second screw 231, and the fixed plate 31 can slide on the second screw 231 along the length direction of the second screw 231. The rotating plate 32 is rotatably connected to the top of the fixed plate 31. The rotating plate 32 is arranged parallel to the fixed plate 31. The rotating plate 32 is a circular plate. The area of ​​the rotating plate 32 is smaller than that of the fixed plate 31. The rotation axis of the rotating plate 32 is located at the fixed plate 31 In the middle, the placement plate 211 is welded to the top of the rotating plate 32, and the end of the support rod 221 away from the cylinder 223 is welded to the top of the rotating plate 32. The rotating assembly 33 includes an outer gear ring 331, a gear 332 and a rotating motor 333. The outer gear ring 331 is sleeved on the outside of the rotating plate 32, and the outer gear ring 331 is welded to the rotating plate 32. The casing of the rotating motor 333 is fixedly connected to the fixing seat 3331 by screws, and the fixing seat 3331 is fixedly connected to the fixing plate 31 by screws. The output shaft of the rotating motor 333 is coaxially fixedly connected to the gear 332 by a key connection, and the gear 332 is meshed with the outer gear ring 331.

[0050] Reference Figure 5 The cutting device 4 is located on the top of the workbench 11, and the cutting device 4 is located between the two clamping devices 2. The cutting device 4 includes a fixed frame 41, an electric telescopic rod 42 and a cutting piece 43. The fixed frame 41 is vertically arranged, and the fixed frame 41 is opened on the side close to the workbench 11. The fixed frame 41 is welded to the workbench 11. The workbench 11 is provided with a discharge port 112 near the fixed frame 41 for discharging waste generated by cutting the copper tube 6. The electric telescopic rod 42 is vertically arranged with the workbench 11, and the electric telescopic rod 42 is penetrated on the side of the fixed frame 41 away from the workbench 11. The electric telescopic rod 42 is welded On the fixed frame 41, the telescopic end of the electric telescopic rod 42 is close to the workbench 11. In this embodiment, the cutting piece 43 includes a connecting seat 431, a driving motor 432 and a cutting knife 433. The connecting seat 431 is horizontally arranged, and the telescopic end of the electric telescopic rod 42 is welded to the connecting seat 431. The driving motor 432 is located on the side of the connecting seat 431 away from the electric telescopic rod 42. The casing of the driving motor 432 is fixedly connected to the connecting seat 431 by screws, and the output shaft of the driving motor 432 is coaxially fixedly connected to the cutting knife 433 by a key connection. The cutting knife 433 cuts the copper tube 6.

[0051] Reference Figure 5 , Figure 6 and Figure 7The cooling device 5 includes a U-shaped box 51 and a cooling member 52. The U-shaped box 51 is close to the clamping device 2 which is not connected to the rotating device 3. The opening of the U-shaped box 51 faces the workbench 11. The U-shaped box 51 is fixedly connected to the workbench 11 by screws. A feed port 511 for the copper tube 6 to pass through is opened on one side wall of the U-shaped box 51. A discharge port 512 for the copper tube 6 to pass through is opened on the side wall of the U-shaped box 51 opposite to the feed port 511. The feed port 511 and The discharge port 512 is arranged correspondingly, the feed port 511 is close to the cutting knife 433, the cooling member 52 includes a cooling pipe 521, a cooling box 522 and a water pump 523, the side wall of the U-shaped box 51 is provided with a cooling cavity 513, and the longitudinal section of the cooling cavity 513 is inverted U-shaped, one end of the cooling pipe 521 is connected with the cooling box 522, and the other end is arranged through the U-shaped box 51 and then extends out of the U-shaped box 51 to be connected with the cooling box 522, and the cooling pipe 521 and the cooling box 522 can A closed loop is formed, in which a cooling pipe 521 is located in the cooling chamber 513 and is wound around the U-shaped box 51. The cooling box 522 is fixedly connected to the support frame 12 by screws. The cooling box 522 is used to contain coolant. In this embodiment, the coolant is water. The water pump 523 is fixedly connected to one end of the cooling pipe 521 by a flange. The water pump 523 can pump the coolant to the cooling pipe 521 to cool the inside of the U-shaped box 51. The cut end of the copper tube 6 will generate heat after cutting. When the copper tube 6 is transported to the U-shaped box 51 through the sliding assembly 23, the copper tube 6 can be cooled. When the other half of the copper tube 6 needs to be cooled, the personnel drives the sliding assembly 23 which is not located in the U-shaped box 51. The sliding assembly 23 drives the copper tube 6 to move toward the U-shaped box 51. The personnel moves the copper tube 6 so that the copper tube 6 is sleeved on the support assembly 22 located in the U-shaped box 51, and then follows the above operation to cool the other half of the copper tube 6.

[0052] The implementation principle of a machine tool for processing an integral crystallizer copper tube in an embodiment of the present application is as follows: when the machine tool for processing the integral crystallizer copper tube 6 needs to be used, first, the crystallizer copper tube 6 that needs to be cut is moved to the side of the workbench 11, and according to the length of the copper tube 6, the sliding component 23 away from the cooling device 5 is started, and the sliding component 23 drives the clamping component 21 and the supporting component 22 to move toward the side away from the cutting device 4, and the clamping component 21 moves to a suitable position, and then the rotating device 3 is started, and the rotating device 3 drives the clamping component 21 and the supporting component 22 to rotate, and then the copper tube 6 is sleeved on the supporting device 4. Component 22, clamps the copper tube 6 through the clamping component 21, and supports the copper tube 6 through the supporting component 22, and starts the rotating device 3 again, and the rotating device 3 restores the clamping component 21 and the supporting component 22 to their original positions, and drives the copper tube 6 to move through the sliding component 23, so that the other end of the copper tube 6 is sleeved on the supporting component 22 in the U-shaped box 51, and the supporting component 22 in the U-shaped box 51 supports the copper tube 6, and the clamping component 21 clamps the copper tube 6. After that, the copper tube 6 is cut by the cutting device 4, and then the copper tube 6 is transported by the sliding component 23 located in the U-shaped box 51, so as to cool the copper tube 6.

[0053] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A machine tool for processing an integral crystallizer copper tube, characterized in that: The invention comprises a supporting device (1), two clamping devices (2) and a cutting device (4), wherein the supporting device (1) comprises a workbench (11), the two clamping devices (2) are both located on the top of the workbench (11), the two clamping devices (2) are distributed along the length direction of one of the side edges of the workbench (11), the two clamping devices (2) are located at the same height, the clamping device (2) comprises a clamping assembly (21), the clamping assembly (21) comprises a placement plate (211), two clamping plates (212) and a top plate (213), the placement plate (211) is connected to the top of the workbench (11), the placement plate (211) is arranged parallel to the workbench (11), and the two clamping plates (212) are both slidably connected to the placement plate (211) away from the placement plate (211). On one side of the workbench (11), the two clamping plates (212) are respectively close to the two sides directly opposite to the placement plate (211), the clamping plates (212) are perpendicular to the placement plate (211), and the two clamping plates (212) move towards or away from each other, the top plate (213) is slidably connected to the side of the placement plate (211) away from the workbench (11), the top plate (213) is parallel to the workbench (11), and the top plate (213) moves towards or away from the placement plate (211), the top plate (213), the two clamping plates (212) and the placement plate (211) form a fixed area for placing the copper tube (6), and the top plate (213), the two clamping plates (212) and the placement plate (211) can clamp the copper tube (6); The cutting device (4) is located between the two clamping devices (2), the cutting device (4) is connected to the workbench (11), and the cutting device (4) is used to cut the copper tube (6); The clamping device (2) also includes a support assembly (22), the support assembly (22) includes a support rod (221), two hinged seats (222), four cylinders (223) and two telescopic plates (224), the support rod (221) is arranged along the distribution direction of the two placement plates (211), one end of the support rod (221) passes through the fixed area and is connected to the workbench (11), the two hinged seats (222) are rotatably connected, the two hinged seats (222) form a hinge, the hinge is fixed to the other end of the support rod (221), and the two hinged seats (222) are rotatable. The formed planes are parallel to each other, one hinge seat (222) corresponds to two cylinders (223), the two cylinders (223) are respectively fixed to one end of the hinge seat (222), the piston rods of the two cylinders (223) of the same hinge seat (222) are located on the same straight line, the four cylinders (223) form a telescopic plane, the two telescopic plates (224) are respectively located on two sides directly opposite to the telescopic plane, the two telescopic plates (224) are arranged in parallel, the cylinder (223) is hinged to the telescopic plate (224), and the telescopic plate (224) is in contact with the inner wall of the copper tube (6); The machine also comprises a rotating device (3), the rotating device (3) being close to one of the placement plates (211), the rotating device (3) comprising a fixed plate (31), a rotating plate (32) and a rotating assembly (33), the fixed plate (31) being arranged parallel to the workbench (11), the fixed plate (31) being slidably connected to the workbench (11), the fixed plate (31) moving toward or away from the cutting device (4), and the rotating plate (32) being rotatably connected to the fixed plate (33). 1) top, the rotating plate (32) is arranged in parallel with the fixed plate (31), the rotating axis of the rotating plate (32) is perpendicular to the middle of the fixed plate (31), the placement plate (211) is fixed to the top of the rotating plate (32), one end of the support rod (221) away from the cylinder (223) is fixed to the top of the rotating plate (32), the rotating assembly (33) is connected to the fixed plate (31), and the rotating assembly (33) is used to drive the rotating plate (32) to rotate; The clamping device (2) further comprises a sliding assembly (23), wherein the sliding assembly (23) comprises a second screw rod (231), two sliding grooves (111) are provided on the workbench (11), the sliding grooves (111) correspond to the placement plate (211) one by one, the sliding grooves (111) are arranged along the sliding direction of the placement plate (211), the second screw rod (231) is located in the sliding grooves (111), both ends of the second screw rod (231) are rotatably connected to the workbench (11), and the fixing plate (31) is threadedly connected to the second screw rod (231); The invention also comprises a cooling device (5), wherein the cooling device (5) comprises a U-shaped box (51) and a cooling member (52), wherein the U-shaped box (51) is close to the clamping device (2) not connected to the rotating device (3), the opening of the U-shaped box (51) faces the workbench (11), the U-shaped box (51) is connected to the workbench (11), one of the side walls of the U-shaped box (51) is provided with a feed port (511) for the copper tube (6) to pass through, and the side wall of the U-shaped box (51) is provided with a discharge port (512) for the copper tube (6) to pass through, the feed port (511) and the discharge port (512) are arranged correspondingly, the feed port (511) is close to the cutting device (4), the cooling member (52) is connected to the U-shaped box (51), and the cooling member (52) is used to cool the copper tube (6).

2. A machine tool for processing an integral crystallizer copper tube according to claim 1, characterized in that: The clamping assembly (21) also includes a driving member (214), and the driving member (214) includes a bidirectional screw (2141), a first bevel gear (2143), a first screw (2144), a guide rod (2145), a second bevel gear (2146), a sliding seat (2147) and a connecting rod (2148). A sliding groove (2111) is provided on the top of the placement plate (211), and the sliding groove (2111) is arranged along the sliding direction of the clamping plate (212). The bidirectional screw (2141) is located in the sliding groove (2111), and both ends of the bidirectional screw (2141) are rotatably connected to the placement plate (211), and the two clamping plates (212) are each threadedly connected to one end of the bidirectional screw (2141), and the first bevel gear (2143) is coaxially fixed to the bidirectional screw (2141). The first screw (21 44) is vertically arranged with respect to the placement plate (211), one end of the first screw rod (2144) is close to the first bevel gear (2143), the first screw rod (2144) is rotatably connected with a rotating seat, the rotating seat is connected to the placement plate (211), the guide rod (2145) is connected to the rotating seat, the guide rod (2145) is parallel to the first screw rod (2144), the second bevel gear (2146) is coaxially fixed to the first screw rod (2144), the second bevel gear (2146) is meshed with the first bevel gear (2143), the sliding seat (2147) is threadedly connected to the first screw rod (2144), the sliding seat (2147) is slidably connected to the guide rod (2145), one end of the connecting rod (2148) is fixed to the sliding seat (2147), and the other end is fixed to the top plate (213).

3. A machine tool for processing an integral crystallizer copper tube according to claim 1, characterized in that: The support assembly (22) further comprises two adjusting members (225), each of the two adjusting members (225) being located on two opposite sides of the telescopic plane, one end of the adjusting member (225) being hinged to the cylinder body of one of the cylinders (223), and the other end being hinged to the cylinder body of the other cylinder (223), and the adjusting member (225) being used to adjust the position of the cylinder (223).

4. A machine tool for processing an integral crystallizer copper tube according to claim 3, characterized in that: The adjusting member (225) comprises an adjusting rod (2251), a threaded rod (2252) and a threaded seat (2253); the adjusting rod (2251) is perpendicular to the telescopic plate (224); one end of the adjusting rod (2251) is hinged to the cylinder body of one of the cylinders (223); the other end is plugged into one end of the threaded rod (2252); the threaded rod (2252) and the adjusting rod (2251) are coaxially arranged; the threaded rod (2252) and the adjusting rod (2251) form a telescopic rod; the threaded rod (2252) is threadedly connected to the adjusting rod (2251); the other end of the threaded rod (2252) is rotatably connected to the threaded seat (2253); and the threaded seat (2253) is hinged to the cylinder body of another cylinder (223).

5. The machine tool for processing an integral crystallizer copper tube according to claim 1, characterized in that: The cooling element (52) comprises a cooling pipe (521), a cooling box (522) and a water pump (523). A cooling cavity (513) is provided on a side wall of the U-shaped box (51). The longitudinal section of the cooling cavity (513) is in an inverted U shape. One end of the cooling pipe (521) is connected to the cooling box (522), and the other end is passed through the U-shaped box (51) and then extends out of the U-shaped box (51) to be connected to the cooling box (522). The cooling pipe (521) and the cooling box (522) can form a closed loop. A section of the cooling pipe (521) is located in the cooling cavity (513) and is wound around the U-shaped box (51). The cooling box (522) is connected to the workbench (11). The cooling box (522) is used to contain coolant. The water pump (523) is connected to one end of the cooling pipe (521).

6. A machine tool for machining an integral crystallizer copper tube according to claim 1, characterized in that: The workbench (11) is provided with a discharge port (112) near the cutting device (4) for discharging waste generated by cutting the copper tube (6).

Citation Information

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