Welding device for photovoltaic panel processing

By designing a welding device for photovoltaic panel processing with adjusting clamping assembly and improving vacuum cleaner assembly, the problems of unstable clamping and low vacuum cleaner effect in the prior art are solved, and more efficient welding and vacuum cleaner effect are achieved. .

CN119457627APending Publication Date: 2025-02-18JIANGSU CHENGQING NEW ENERGY CO LTD +1
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Patent Information

Application Number
CN202411985986.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The clamping mechanism of the existing welding device for photovoltaic panel processing cannot be adjusted according to the size of the photovoltaic panel, resulting in unstable welding; the vacuum cleaner component is fixed, reducing the vacuum cleaner effect.

Method used

Designed is a base, mounting plate, rotary shaft, drive motor, turntable, connecting rod, placement plate, clamping assembly, adjustment assembly, mounting frame, connecting base, slider, moving assembly, cylinder, welding machine and vacuum cleaner Welding device for components. By rotating the knob and the bidirectional screw, the distance between the connecting rod and the placing plate is adjusted, and the vacuum cleaner assembly drives the movement of the slider and the air hood through the servo motor, improving the vacuum cleaner effect.

Benefits of technology

It improves the stability and practicality of photovoltaic panel welding, enhances the vacuum absorption effect, and is suitable for photovoltaic panels of different specifications.

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Abstract

The invention discloses a welding device for photovoltaic panel machining, and belongs to the field of photovoltaic panel machining. Comprising a base; the mounting plate is fixedly connected to the base; the rotating shaft is rotationally mounted on the mounting plate; the driving motor is fixedly connected to the mounting plate, and an output shaft of the driving motor is fixedly connected with the rotating shaft; the turntable is fixedly connected to the rotating shaft; the number of the connecting rods is two, and the connecting rods are symmetrically arranged on the turntable; the placing plate is fixedly connected to the connecting rod; the clamping assembly is arranged on the placing plate; the adjusting assembly is arranged on the rotating disc and used for adjusting the distance between the two connecting rods; the mounting frame is fixedly connected to the base; the connecting seat is fixedly connected to the mounting frame; the sliding block is arranged on the connecting seat; the moving assembly is arranged on the connecting base and used for moving the sliding block back and forth; the air cylinder is fixedly connected to the bottom of the sliding block; the welding machine is arranged on an output shaft of the air cylinder; and the dust collection assembly is arranged on the base. The welding device for photovoltaic panel machining has the beneficial effect that the welding device for photovoltaic panel machining is provided.
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Description

Technical Field

[0001] The present application relates to the field of photovoltaic panel processing, and in particular, to a welding device for photovoltaic panel processing. Background Art

[0002] Solar photovoltaic system, also known as photovoltaic, refers to the facility that uses the photovoltaic effect of photovoltaic semiconductor materials to convert solar energy into direct current electricity. The core of photovoltaic facilities is solar panels. At present, the semiconductor materials used for power generation are mainly: monocrystalline silicon, polycrystalline silicon, amorphous silicon and cadmium telluride. As countries have been actively promoting the application of renewable energy in recent years, the photovoltaic industry has developed rapidly.

[0003] The structure of the product can refer to a welding device for processing solar photovoltaic panels disclosed in Chinese patent document No. 202021095982.4, including a workbench with a C-shaped cross-section and a push rod, a motor and a rotating shaft are provided on one side of the workbench, the motor output shaft is connected to the rotating shaft, and the rotating shaft is connected to one end of the connecting belt; a moving rod that moves along the workbench is mounted on one side of the workbench, and one end of the moving rod located inside the workbench is connected to the other end of the connecting belt; symmetrical push rods are installed on both sides of the workbench, and the inner ends of the push rods on the same side are provided with movably connected clamps, and the outer ends of the push rods on the same side are movably connected to the workbench and the moving rods, respectively. The utility model is reasonably designed, and the moving rod is moved by using a motor, a rotating shaft and a connecting belt, and the movement of the moving rod causes the inner end of the push rod to move relatively, so that the clamp fixes the solar photovoltaic panel on the work 1, which is convenient for welding operations; this fixing method is suitable for solar photovoltaic panels of different specifications, and improves practicality.

[0004] However, in this patent, on the one hand, the mechanism for clamping the photovoltaic panel is fixed, and the clamping component cannot be adjusted according to the size of the photovoltaic panel. On the other hand, the dust collection component is fixed, which reduces the dust collection effect.

[0005] A welding device for processing photovoltaic panels is now provided. Summary of the invention

[0006] The content of this application is used to introduce concepts in a brief form, which will be described in detail in the detailed implementation section below. The content of this application is not intended to identify the key features or essential features of the technical solution claimed for protection, nor is it intended to limit the scope of the technical solution claimed for protection.

[0007] In order to solve the technical problems mentioned in the above background technology part, some embodiments of the present application provide a welding device for photovoltaic panel processing, including: a base; a mounting plate, fixedly connected to the base; a rotating shaft, rotatably mounted on the mounting plate; a driving motor, fixedly connected to the mounting plate, and the output shaft of the driving motor is fixedly connected to the rotating shaft; a turntable, fixedly connected to the rotating shaft; two connecting rods, which are symmetrically arranged on the turntable; a placing plate, fixedly connected to the connecting rod; a clamping assembly, arranged on the placing plate; an adjusting assembly, arranged on the turntable, for adjusting the distance between the two connecting rods; a mounting frame, fixedly connected to the base; a connecting seat, fixedly connected to the mounting frame; a slider, arranged on the connecting seat; a moving assembly, arranged on the connecting seat, for moving the slider back and forth; a cylinder, fixedly connected to the bottom of the slider; a welding machine, arranged on the output shaft of the cylinder; a dust suction assembly, arranged on the base.

[0008] When the photovoltaic panels need to be welded, the two photovoltaic panels can be placed on the placement plates respectively, and then the knob can be turned to rotate the first screw rod, so that the clamping plate moves and clamps the two photovoltaic panels, thereby improving the stability during subsequent welding, and the first bidirectional screw rod can be rotated. Under the action of two threaded grooves with opposite rotation directions on the first bidirectional screw rod, the distance between the two connecting rods can be adjusted, thereby adjusting the distance between the two placement plates, so that the position of the placement plates can be adjusted according to the size of the photovoltaic panels, thereby improving practicality, and then the cylinder is started, so that the cylinder drives the welding machine to descend, the welding machine is started and welding is performed, and the servo motor can be started at the same time, so that the output shaft of the servo motor drives the third screw rod to rotate back and forth, The slider slides back and forth, so that the welding machine slides back and forth and performs welding, and the dust suction fan can be started to allow the debris to enter the wind hood, and then enter the air outlet pipe through the air inlet pipe of the dust suction fan, and then enter the filter box. Under the action of the filter box, the wind passes through and the debris is collected. At the same time, under the action of the active bevel gear and the driven bevel gear, the rotating rod rotates, and under the action of the two discs and the belt, the third screw rod rotates back and forth, so that the wind hood moves back and forth, which improves the dust suction effect. After one place is welded, the drive motor can be started so that the output shaft of the drive motor drives the rotating shaft to rotate. And under the action of the connecting rod, the two photovoltaic panels are driven to rotate, so as to weld the other side.

[0009] Furthermore, the clamping assembly includes a clamping plate, a vertical plate is fixedly connected to the placement plate, a sliding cavity is opened on the vertical plate, the clamping plate is slidably installed on the sliding cavity, and a first screw rod is rotatably installed between two inner walls of the sliding cavity, and the first screw rod is threadedly connected to the clamping plate.

[0010] Furthermore, a knob is fixedly connected to the top of the first screw rod.

[0011] Further, the adjustment assembly includes a first bidirectional screw rod, which is rotatably mounted on the turntable, the connecting rod is slidably mounted on the turntable, and two thread grooves with opposite rotation directions on the bidirectional screw rod are respectively threadedly connected to the connecting rod, and an installation groove is opened on the turntable, and a fixing plate is fixed on the inner wall of the installation groove, and the first bidirectional screw rod is rotatably mounted on the fixing plate, and a handle is fixed on the first bidirectional screw rod.

[0012] Furthermore, the moving component includes a second screw rod, a sliding groove is opened on the connecting seat, and the second screw rod is rotatably installed between the two inner walls of the sliding groove, and the second screw rod is threadedly connected to the slider, a servo motor is fixedly connected to the connecting seat, and the output shaft of the servo motor is fixedly connected to the second screw rod.

[0013] Furthermore, the dust suction component includes a dust suction fan, which is fixed to the base, and the air outlet pipe of the dust suction fan is connected to a hose, and the hose is provided with a wind hood, a sliding component is provided on the base, and a connecting groove is opened on the base, and a collecting component is provided on the connecting groove, and the air outlet pipe of the dust suction fan is connected to the collecting component.

[0014] Furthermore, the sliding assembly includes a third screw rod, two connecting frames are symmetrically fixed on the base, and the third screw rod is rotatably installed between the two connecting frames, two connecting plates are symmetrically fixed on the wind cover, and the third screw rod is threadedly connected to the two connecting plates, and a driving assembly is arranged between the third screw rod and the second screw rod.

[0015] Furthermore, the driving assembly includes an active bevel gear and a driven bevel gear, a rotating rod is rotatably mounted on the connecting seat, the active bevel gear is fixedly connected to the second screw rod, the driven bevel gear is fixedly connected to the rotating rod, and the active bevel gear is meshed with the driven bevel gear, and a linkage assembly is arranged between the second screw rod and the third screw rod.

[0016] Furthermore, the linkage assembly includes two discs and a belt, the two discs are respectively fixed to the second screw rod and the third screw rod, and the belt transmission is installed between the two discs.

[0017] Furthermore, the collecting assembly includes a filter box, which is movably arranged on the connecting groove, and the air outlet pipe of the dust suction fan extends into the connecting groove, and a handle is fixedly connected to the filter box.

[0018] The beneficial effect of the present application is that a welding device for photovoltaic panel processing is provided. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of this application are used to provide a further understanding of this application, so that other features, purposes and advantages of this application become more obvious. The illustrative embodiment drawings and their descriptions of this application are used to explain this application and do not constitute an improper limitation on this application.

[0020] In addition, throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the components and elements are not necessarily drawn to scale.

[0021] In the attached picture:

[0022] Figure 1 is an overall schematic diagram according to an embodiment of the present application;

[0023] Figure 2 It is a cross-sectional view;

[0024] Figure 3 is a cross-sectional view of the placement plate;

[0025] Figure 4 is a cross-sectional view of the connecting seat;

[0026] Figure 5 yes Figure 1 A magnified view of part A;

[0027] Figure 6 yes Figure 2 A magnified view of part B;

[0028] Figure 7 yes Figure 2 Enlarged view of part C;

[0029] Figure 8 yes Figure 3 A magnified view of the D portion;

[0030] Fig. 9 yes Figure 4 Enlarged view of part E.

[0031] Reference numerals:

[0032] 1. Base; 2. Mounting plate; 3. Drive motor; 4. Mounting frame; 5. Hose; 6. Connecting seat; 7. Sliding block; 8. Second screw rod; 9. Servo motor; 10. Cylinder; 11. Welding machine; 12. Turntable; 13. Rotating shaft; 14. Third screw rod; 15. Connecting frame; 16. Wind hood; 17. Disc; 18. Slideway; 19. Connecting rod; 20. Rotating rod; 21. Belt; 22. Placement plate; 23. Active bevel gear; 24. Driven bevel gear; 25. Handle; 26. Filter box; 27. Connecting groove; 28. Knob; 29. ​​First screw rod; 30. Vertical plate; 31. Clamping plate; 32. Sliding cavity; 33. Fixed plate; 34. First bidirectional screw rod; 35. Handle; 36. Mounting groove; 37. Connecting plate; 38. Dust suction fan. DETAILED DESCRIPTION

[0033] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments set forth herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0034] It should also be noted that, for ease of description, only the parts related to the invention are shown in the drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.

[0035] It should be noted that the concepts such as "first" and "second" mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0036] It should be noted that the modifications of "one" and "plurality" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more".

[0037] The present disclosure will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0038] Reference Figure 1-8A welding device for photovoltaic panel processing includes: a base 1, a mounting plate 2, a rotating shaft 13, a driving motor 3, a turntable 12, a connecting rod 19, a placing plate 22, a clamping assembly, an adjusting assembly, a mounting frame 4, a connecting seat 6, a slider 7, a moving assembly, a cylinder 10, a welding machine 11, and a dust collection assembly. The mounting plate 2 is fixedly connected to the base 1. The rotating shaft 13 is rotatably mounted on the mounting plate 2. The driving motor 3 is fixedly connected to the mounting plate 2, and the output shaft of the driving motor 3 is fixedly connected to the rotating shaft 13. The turntable 12 is fixedly connected to the rotating shaft 13. Two connecting rods 19 are provided and symmetrically arranged on the turntable 12. The placing plate 22 is fixedly connected to the connecting rod 19. The clamping assembly is arranged on the placing plate 22. The adjusting assembly is arranged on the turntable 12 for adjusting the distance between the two connecting rods 19. The mounting frame 4 is fixedly connected to the base 1. The connecting seat 6 is fixedly connected to the mounting frame 4. The slider 7 is arranged on the connecting seat 6. The moving assembly is arranged on the connecting seat 6, and is used for moving the slider 7 back and forth. The cylinder 10 is fixedly connected to the bottom of the slider 7. The welding machine 11 is arranged on the output shaft of the cylinder 10. The dust collecting assembly is arranged on the base 1.

[0039] The clamping assembly includes a clamping plate 31, a vertical plate 30 is fixedly connected to the placement plate 22, a sliding cavity 32 is opened on the vertical plate 30, the clamping plate 31 is slidably mounted on the sliding cavity 32, and a first screw rod 29 is rotatably mounted between two inner walls of the sliding cavity 32, and the first screw rod 29 is threadedly connected to the clamping plate 31. A knob 28 is fixedly connected to the top of the first screw rod 29.

[0040] The adjustment assembly includes a first bidirectional screw rod 34, which is rotatably mounted on the turntable 12, and the connecting rod 19 is slidably mounted on the turntable 12, and the two threaded grooves with opposite rotation directions on the bidirectional screw rod are respectively threadedly connected to the connecting rod 19, and the turntable 12 is provided with a mounting groove 36, and a fixing plate 33 is fixedly connected to the inner wall of the mounting groove 36, and the first bidirectional screw rod 34 is rotatably mounted on the fixing plate 33, and a handle 35 is fixedly connected to the first bidirectional screw rod 34.

[0041] The moving component includes a second screw rod 8, a slide groove 18 is opened on the connecting seat 6, and the second screw rod 8 is rotatably installed between the two inner walls of the slide groove 18, and the second screw rod 8 is threadedly connected to the slider 7, a servo motor 9 is fixedly connected to the connecting seat 6, and the output shaft of the servo motor 9 is fixedly connected to the second screw rod 8.

[0042] The dust suction component includes a dust suction fan 38, which is fixed to the base 1, and the air outlet pipe of the dust suction fan 38 is connected to a hose 5, and the hose 5 is provided with a wind cover 16, a sliding component is provided on the base 1, and a connecting groove 27 is opened on the base 1, and a collecting component is provided on the connecting groove 27, and the air outlet pipe of the dust suction fan 38 is connected to the collecting component.

[0043] The sliding assembly includes a third screw rod 14, two connecting frames 15 are symmetrically fixed to the base 1, and the third screw rod 14 is rotatably installed between the two connecting frames 15, two connecting plates 37 are symmetrically fixed to the wind cover 16, and the third screw rod 14 is threadedly connected to the two connecting plates 37, and a driving assembly is arranged between the third screw rod 14 and the second screw rod 8.

[0044] The driving assembly includes an active bevel gear 23 and a driven bevel gear 24. A rotating rod 20 is rotatably mounted on the connecting seat 6. The active bevel gear 23 is fixedly connected to the second screw rod 8. The driven bevel gear 24 is fixedly connected to the rotating rod 20. The active bevel gear 23 is meshed with the driven bevel gear 24, and a linkage assembly is arranged between the second screw rod 8 and the third screw rod 14.

[0045] The linkage assembly includes two discs 17 and a belt 21. The two discs 17 are respectively fixed to the second screw rod 8 and the third screw rod 14, and the belt 21 is installed between the two discs 17. The collection assembly includes a filter box 26. The filter box 26 is movably arranged on the connection slot 27, and the air outlet pipe of the dust suction fan 38 extends into the connection slot 27. The filter box 26 is fixed with a handle 25.

[0046] Working process: when it is necessary to weld the photovoltaic panels, the two photovoltaic panels can be placed on the placement plate 22 respectively, and then the knob 28 can be rotated to rotate the first screw rod 29, so that the clamping plate 31 moves and clamps the two photovoltaic panels, thereby improving the stability during subsequent welding, and the first bidirectional screw rod 34 can be rotated. Under the action of the two oppositely rotating thread grooves on the first bidirectional screw rod 34, the distance between the two connecting rods 19 can be adjusted, so that the distance between the two placement plates 22 can be adjusted, so that the position of the placement plate 22 can be adjusted according to the size of the photovoltaic panels, which improves practicality, and then the cylinder 10 is started, so that the cylinder 10 drives the welding machine 11 to descend, and the welding machine 11 is started and welding is performed. At the same time, the servo motor 9 can be started, so that the output shaft of the servo motor 9 drives the third screw rod 14 to rotate back and forth. Thereby, the slider 7 slides back and forth, so that the welding machine 11 slides back and forth and performs welding, and the dust suction fan 38 can be started, so that the debris enters the wind cover 16, and then enters the air outlet pipe through the air inlet pipe of the dust suction fan 38, and then enters the filter box 26. Under the action of the filter box 26, the wind passes through and the debris is collected. At the same time, under the action of the active bevel gear 23 and the driven bevel gear 24, the rotating rod 20 rotates, and under the action of the two discs 17 and the belt 21, the third screw rod 14 rotates back and forth, so that the wind cover 16 moves back and forth, which improves the dust suction effect. After one place is welded, the drive motor 3 can be started, so that the output shaft of the drive motor 3 drives the rotating shaft 13 to rotate. And under the action of the connecting rod 19, the two photovoltaic panels are driven to rotate, so as to weld the other side.

[0047] The above descriptions are only some preferred embodiments of the present disclosure and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the invention involved in the embodiments of the present disclosure is not limited to the technical solutions formed by a specific combination of the above-mentioned technical features, but should also cover other technical solutions formed by any combination of the above-mentioned technical features or their equivalent features without departing from the above-mentioned inventive concept. For example, the above-mentioned features are replaced with the technical features with similar functions disclosed in the embodiments of the present disclosure (but not limited to) and the technical solutions formed.

Claims

1. A welding device for photovoltaic panel processing, comprising: Pedestal; A mounting plate, fixedly connected to the base; A rotating shaft, rotatably mounted on a mounting plate; Features: The photovoltaic panel processing welding device also includes: The driving motor is fixedly connected to the mounting plate, and the output shaft of the driving motor is fixedly connected to the rotating shaft; A turntable, fixedly connected to the rotating shaft; Two connecting rods are provided and symmetrically arranged on the turntable; Place the plate and fix it on the connecting rod; A clamping assembly, arranged on a placement plate; An adjustment component, disposed on the turntable, for adjusting the distance between the two connecting rods; A mounting frame, fixedly connected to the base; A connecting seat, fixedly connected to the mounting frame; A slider, arranged on the connecting seat; A moving assembly, arranged on the connecting seat, for moving the slider back and forth; A cylinder, fixedly connected to the bottom of the slider; A welding machine, arranged on the output shaft of the cylinder; The dust collection component is arranged on the base.

2. The photovoltaic panel processing welding device according to claim 1, characterized in that: The clamping assembly includes a clamping plate, a vertical plate is fixedly connected to the placement plate, a sliding cavity is opened on the vertical plate, the clamping plate is slidably installed on the sliding cavity, and a first screw rod is rotatably installed between two inner walls of the sliding cavity, and the first screw rod is threadedly connected to the clamping plate.

3. The photovoltaic panel processing welding device according to claim 2, characterized in that: A knob is fixedly connected to the top of the first screw rod.

4. The photovoltaic panel processing welding device according to claim 1, characterized in that: The adjustment assembly includes a first bidirectional screw rod, which is rotatably mounted on the turntable, the connecting rod is slidably mounted on the turntable, and two thread grooves with opposite rotation directions on the bidirectional screw rod are respectively threadedly connected to the connecting rod, and an installation groove is opened on the turntable, and a fixing plate is fixed on the inner wall of the installation groove, and the first bidirectional screw rod is rotatably mounted on the fixing plate, and a handle is fixed on the first bidirectional screw rod.

5. The photovoltaic panel processing welding device according to claim 1, characterized in that: The moving assembly includes a second screw rod, a sliding groove is opened on the connecting seat, and the second screw rod is rotatably installed between the two inner walls of the sliding groove, and the second screw rod is threadedly connected to the slider, a servo motor is fixedly connected to the connecting seat, and the output shaft of the servo motor is fixedly connected to the second screw rod.

6. The photovoltaic panel processing welding device according to claim 1, characterized in that: The dust suction component includes a dust suction fan, which is fixed to the base, and the air outlet pipe of the dust suction fan is connected to a hose, and the hose is provided with a wind hood, a sliding component is provided on the base, and a connecting groove is opened on the base, and a collecting component is provided on the connecting groove, and the air outlet pipe of the dust suction fan is connected to the collecting component.

7. The photovoltaic panel processing welding device according to claim 1, characterized in that: The sliding assembly includes a third screw rod, two connecting frames are symmetrically fixed on the base, and the third screw rod is rotatably installed between the two connecting frames, two connecting plates are symmetrically fixed on the wind cover, and the third screw rod is threadedly connected to the two connecting plates, and a driving assembly is arranged between the third screw rod and the second screw rod.

8. The photovoltaic panel processing welding device according to claim 7, characterized in that: The driving assembly includes an active bevel gear and a driven bevel gear, a rotating rod is rotatably mounted on the connecting seat, the active bevel gear is fixedly connected to the second screw rod, the driven bevel gear is fixedly connected to the rotating rod, and the active bevel gear is meshed with the driven bevel gear, and a linkage assembly is arranged between the second screw rod and the third screw rod.

9. The photovoltaic panel processing welding device according to claim 8, characterized in that: The linkage assembly comprises two discs and a belt. The two discs are respectively fixed on the second screw rod and the third screw rod, and the belt transmission is installed between the two discs.

10. The photovoltaic panel processing welding device according to claim 6, characterized in that: The collecting assembly comprises a filter box, which is movably arranged on the connecting groove, and the air outlet pipe of the dust suction fan extends into the connecting groove, and a handle is fixedly connected to the filter box.

Citation Information

Patent Citations

  • Welding device for solar photovoltaic panel machining

    CN212398419U