Fully automatic toy battery electrode installation system and its use method

Abstract

The present invention discloses a fully automatic toy battery electrode installation system, comprising a frame, a battery electrode nailing mechanism movably installed on the frame, a workbench, a workpiece fixing tool, a vibrating feeder and a pushing mechanism fixedly installed inside the frame, a workpiece conveying rack located in front of the frame, and a central control box installed outside the frame, wherein the central control box is electrically connected to the battery electrode nailing mechanism, the workbench, the workpiece fixing tool, the workpiece conveying rack, the vibrating feeder and the pushing mechanism respectively; the system improves production efficiency and reduces manual intervention; the precise positioning of the battery electrode nailing mechanism ensures installation accuracy and reduces errors; in addition, the battery electrode nailing mechanism can adapt to the rapid replacement of different types of battery electrodes; furthermore, the centralized management of the central control box simplifies the monitoring and maintenance processes; therefore, through an efficient and precise automated process, the installation efficiency and product quality of the battery electrodes are significantly improved.

Description

Technical Field

[0001] The present invention relates to the technical field of toy processing, and in particular to a fully automatic toy battery pole piece installation system and a use method thereof. Background Art

[0002] Most toys are powered by batteries. A battery slot is provided on the toy shell, and the battery is installed in the slot. The battery slot is indispensable for connecting the controller and battery inside the toy.

[0003] In the prior art, battery electrodes are still installed by manual assembly, which involves inserting and bending the electrodes in sequence. However, the slots are relatively narrow and difficult to press, which makes manual assembly inefficient and unsuitable for high-volume toy production. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a fully automatic toy battery pole piece installation system and a method for using the same.

[0005] The technical solution adopted by the present invention to solve its technical problem is:

[0006] A fully automatic toy battery electrode installation system comprises a frame, a battery electrode nailing mechanism movably mounted on the frame, a workbench fixedly mounted inside the frame and located below the battery electrode nailing mechanism, workpiece fixing fixtures fixedly mounted inside the frame and located on both sides of the workbench, a workpiece conveying rack located in front of the frame and docked with the workbench, a vibrating loader fixedly mounted inside the frame and located on one side in front of the workbench, a pushing mechanism fixedly mounted inside the frame and located on the other side in front of the workbench, and a central control box mounted outside the frame, the central control box being electrically connected to the battery electrode nailing mechanism, the workbench, the workpiece fixing fixture, the workpiece conveying rack, the vibrating loader and the pushing mechanism respectively.

[0007] Preferably, the battery electrode nailing mechanism includes two longitudinal guide rails fixedly mounted on the top of the frame by screws, a longitudinal rack fixedly mounted on the top of the frame by screws and located on the outside of one of the longitudinal guide rails, a longitudinal slide mounted on the longitudinal guide rails by a slider, two transverse guide rails fixedly mounted on the longitudinal slide by screws, a longitudinal drive motor fixedly mounted on the longitudinal slide by screws and engaged with the longitudinal rack, a transverse slide mounted on the two transverse guide rails by a slider, a transverse rack fixedly mounted on the longitudinal slide at both ends by screws and located on the outside of the rear transverse guide rail, a battery electrode implantation device vertically mounted on the transverse slide, and a transverse drive motor fixedly mounted on the transverse slide by screws and engaged with the transverse rack.

[0008] Furthermore, the battery pole piece implanting device includes a nailing cylinder vertically mounted on a transverse drag plate with an output end passing through the transverse drag plate, and a battery pole piece nailing block mounted on the output end of the nailing cylinder.

[0009] Furthermore, the battery pole piece nailing block includes a nailing block body, a double-headed screw assembled inside the nailing block body, a rotating head integrally formed at one end of the double-headed screw, a T-shaped nut sleeve installed at both ends of the double-headed screw and slidingly matched with the nailing block body, and a magnet block fixed to the bottom of the T-shaped nut sleeve by screws for adsorbing the battery pole piece.

[0010] Furthermore, a T-shaped slot for assembling a T-shaped nut sleeve is provided at the bottom of the nailing block body, and blocking pieces are fixed on both sides of the nailing block body by screws.

[0011] Preferably, the workbench includes a workbench body, guard bars integrally formed on both sides of the workbench body for preventing the workpiece from falling, a gate cylinder fixedly installed on the back of the workbench body by screws with the output end facing upward, a gate plate fixedly installed on the output end of the gate cylinder and close to the workbench body, and an L-shaped plate fixed to the workbench body by screws and located on both sides of the gate cylinder.

[0012] Furthermore, the upper end of the gate is bent outward.

[0013] Preferably, the workpiece fixing fixture includes a fixing fixture support leg, a workpiece fixing cylinder fixedly installed on the upper end of the fixing fixture support leg, and a soft bag arranged on the output end of the workpiece fixing cylinder to buffer the pressure.

[0014] Preferably, the pushing mechanism includes a pushing mechanism support leg, a forward extension cylinder fixedly installed on the upper end of the pushing mechanism support leg, a bracket fixedly installed on the output end of the forward extension cylinder and having a U-shaped groove on the upper end, a pushing cylinder embedded in the U-shaped groove of the bracket and fixedly installed by screws, and a pushing plate fixedly installed on the output end of the pushing cylinder by screws.

[0015] This technical solution also provides a method for using a fully automatic toy battery electrode installation system, comprising the following steps:

[0016] S1. The workpiece is transported to the workbench by the workpiece conveyor. The workpiece conveyor moves the workpiece to the designated position on the workbench through mechanical transmission. At the same time, the gate cylinder is activated, pushing the gate upward to block the workpiece.

[0017] S2. The cylinders of the workpiece fixing fixtures operate simultaneously to clamp the workpiece. The soft packing cushions the pressure to ensure the stability of the workpiece during the stapling process and prevent the workpiece from moving due to vibration or other factors.

[0018] S3. The vibrating feeder delivers the battery electrodes to the retrieving position of the battery electrode stapling mechanism through the action of vibration and gravity. The battery electrodes are automatically discharged during the conveying process and are ready for stapling;

[0019] S4. The two T-nut sleeves in the battery tab stapling mechanism are precisely adjusted to the width of the workpiece by rotating the rotating head. The T-nut sleeves are moved toward or away from the workpiece to achieve the proper stapling position for the battery tab. The sleeves are then moved to the position where the vibrating feeder picks up the battery tabs. The stapling cylinder extends, allowing the T-nut sleeves to contact and secure the tabs, then retracts.

[0020] S5. The longitudinal and transverse drive motors control the longitudinal and transverse movement. When the nailing block is accurately aligned with the workpiece, the nailing cylinder is activated again, nailing the battery electrode into the workpiece with a set force. At this time, the nailing block is driven by the cylinder to extend, pressing the battery electrode into the workpiece to complete the nailing.

[0021] S6. After stapling is complete, the gate cylinder activates, pulling the gate plate downward. The forward extension cylinder of the pusher mechanism then activates, causing the carriage to move forward. The pusher cylinder extends the pusher plate, pushing the completed workpiece out through the inclined portion of the gate plate, ready for transfer to the next process or collection area.

[0022] S7. After completing a round of stapling, the gate cylinder and workpiece fixing cylinder reset, ready to receive the next workpiece, forming a continuous production process.

[0023] The beneficial effects of the present invention are as follows: the system improves production efficiency and reduces manual intervention. The precise positioning of the battery pole piece nailing mechanism ensures the accuracy of installation and reduces errors. In addition, the battery pole piece nailing mechanism can adapt to the rapid replacement of different types of battery pole pieces. Furthermore, the centralized management of the central control box simplifies the monitoring and maintenance process. Therefore, through the efficient and precise automated process, the installation efficiency and product quality of the battery pole pieces are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural schematic diagram of a fully automatic toy battery electrode installation system of the present invention;

[0025] Figure 2 for Figure 1 Exploded view of

[0026] Figure 3 for Figure 2 Structural diagram of the battery electrode stapling mechanism;

[0027] Figure 4 for Figure 3 Structural diagram of the battery electrode implantation device;

[0028] Figure 5 for Figure 4 Exploded view of

[0029] Figure 6 for Figure 5 Bottom structure diagram of the middle battery electrode nailing block;

[0030] Figure 7 for Figure 2 Structural diagram of the middle workbench;

[0031] Figure 8 for Figure 2 Structural diagram of the workpiece fixing fixture;

[0032] Figure 9 for Figure 2 Structural diagram of the middle push mechanism. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0034] Example

[0035] A fully automatic toy battery electrode installation system, such as Figure 1-9 As shown, it includes a frame 1, a battery electrode nailing mechanism 2 movably mounted on the frame 1, a workbench 3 fixedly mounted inside the frame 1 and located below the battery electrode nailing mechanism 2, a workpiece fixing fixture 4 fixedly mounted inside the frame 1 and located on both sides of the workbench 3, a workpiece conveying rack 5 located in front of the frame 1 and docked with the workbench 3, a vibrating loader 6 fixedly mounted inside the frame 1 and located on one side in front of the workbench 3, a pushing mechanism 7 fixedly mounted inside the frame 1 and located on the other side in front of the workbench 3, and a central control box 8 installed outside the frame 1, which is electrically connected to the battery electrode nailing mechanism 2, the workbench 3, the workpiece fixing fixture 4, the workpiece conveying rack 5, the vibrating loader 6 and the pushing mechanism 7, respectively.

[0036] The battery electrode stapling mechanism 2 includes two longitudinal guide rails 21 fixedly mounted on the top of the frame 1 by screws, a longitudinal rack 22 fixedly mounted on the top of the frame 1 by screws and located on the outside of one of the longitudinal guide rails 21, a longitudinal slide 23 mounted on the longitudinal guide rail 21 by a slider, two transverse guide rails 24 fixedly mounted on the longitudinal slide 23 by screws, a longitudinal drive motor 25 fixedly mounted on the longitudinal slide 23 by screws and engaged with the longitudinal rack 22, a transverse slide 26 mounted on the two transverse guide rails 24 by a slider, a transverse rack 27 fixedly mounted on the longitudinal slide 23 by screws at both ends and located on the outside of the rear transverse guide rail 24, a battery electrode implantation device 28 vertically mounted on the transverse slide 26, and a transverse drive motor 29 fixedly mounted on the transverse slide 26 by screws and engaged with the transverse rack 27.

[0037] The battery electrode implanting device 28 includes a nailing cylinder 281 vertically mounted on the transverse carriage 26 with its output end passing through the transverse carriage 26 , and a battery electrode nailing block 282 mounted on the output end of the nailing cylinder 281 .

[0038] The battery pole piece nailing block 282 includes a nailing block body 2821, a double-headed screw rod 2822 assembled inside the nailing block body 2821, a rotating head 2823 integrally formed at one end of the double-headed screw rod 2822, T-shaped nut sleeves 2824 installed at both ends of the double-headed screw rod 2822 and slidingly matched with the nailing block body 2821, and a magnet block 2825 fixed to the bottom of the T-shaped nut sleeve 2824 by screws for adsorbing the battery pole piece.

[0039] The bottom of the nailing block body 2821 is provided with a T-shaped slot 28211 for assembling the T-shaped nut sleeve 2824, and blocking pieces 28212 are fixed on both sides of the nailing block body 2821 by screws. Specifically, when the double-headed screw rod 2822 with the T-shaped nut sleeve 2824 is placed in the T-shaped slot 28211, the blocking piece 28212 can be used to prevent the T-shaped nut sleeve 2824 from detaching, and at the same time, it can support the double-headed screw rod 2822. The rotating head 2823 can be manually rotated according to the width requirements of the workpiece, so that the T-shaped nut sleeve 2824 can be accurately adjusted, and the battery electrode nailing position that matches the workpiece can be obtained by moving in opposite directions or opposite directions.

[0040] It's worth noting that this battery electrode stapling mechanism significantly improves production efficiency and assembly accuracy through high-precision positioning and flexible adjustment, combined with an automated drive system. Its stable structural design and high safety standards reduce failure rates, facilitate maintenance, and adapt to battery electrode sizes, demonstrating strong practicality and competitiveness.

[0041] The workbench 3 includes a workbench body 31, baffles 32 integrally formed on both sides of the workbench body 31 for preventing workpieces from falling, a gate cylinder 33 fixedly mounted on the back of the workbench body 31 by screws with the output end facing upward, a gate plate 34 fixedly mounted on the output end of the gate cylinder 33 and close to the workbench body 31, and L-shaped plates 35 fixed to the workbench body 31 by screws and located on both sides of the gate cylinder 33. Specifically, the two L-shaped plates 35 are arranged relative to each other, which is conducive to guiding and limiting the gate plate 34 and can improve the stability of the displacement of the gate plate 34.

[0042] The upper end of the gate plate 34 is bent outward, which is conducive to the workpiece sliding out and falling into the collection container.

[0043] It's worth noting that this workbench solution utilizes integrated retaining bars to prevent workpieces from falling, while the efficient L-shaped guide and limiter design enhances the gate's stability and displacement accuracy. The gate's curved design facilitates automatic workpiece removal, optimizing the collection process. The overall structure facilitates maintenance and reduces downtime. Furthermore, the cylinder design reduces operational risks and ensures safety, making this workbench highly adaptable and efficient for handling a wide range of workpieces.

[0044] The workpiece fixing fixture 4 includes a fixing fixture support leg 41, a workpiece fixing cylinder 42 fixedly installed on the upper end of the fixing fixture support leg 41, and a soft bag 43 arranged on the output end of the workpiece fixing cylinder 42 to buffer the pressure. Specifically, the two workpiece fixing fixtures 4 are placed symmetrically on both sides of the workbench 3. After the workpiece is transported to the workbench 3, the gate plate 34 is used to block it, and then the relatively arranged workpiece fixing cylinders 42 are driven at the same time to clamp the workpiece, making it convenient for the battery electrode nailing mechanism 2 to take the battery electrode out of the vibration loader 6 and drive it into the workpiece.

[0045] The workpiece fixture 4, through the combination of legs 41 and cylinders 42, ensures secure workpiece clamping. The cushioning design of the soft packing 43 effectively reduces impact forces and protects the workpiece. On the workbench 3, the gate 34 securely blocks the workpiece, while the synchronous actuation of the cylinders improves clamping efficiency and facilitates precise operation of the battery electrode stapling mechanism 2, thereby enhancing overall operational efficiency and accuracy.

[0046] The pushing mechanism 7 includes a pushing mechanism support leg 71, a forward extension cylinder 72 fixedly mounted on the upper end of the pushing mechanism support leg 71, a bracket 73 fixedly mounted on the output end of the forward extension cylinder 72 and having a U-shaped groove on the upper end, a pushing cylinder 74 embedded in the U-shaped groove of the bracket 73 and fixedly mounted by screws, and a pushing plate 75 fixedly mounted on the output end of the pushing cylinder 74 by screws. Specifically, the forward extension cylinder 72 can control the forward extension of the bracket 73, and send the pushing cylinder 74 to the front of the workbench 3, and then extend the pushing plate 75 through the pushing cylinder 74 to push out the workpiece on which the battery electrode is nailed, and then the forward extension cylinder 72 retracts again without hindering the workpiece conveying rack 5 from conveying the workpiece to the workbench 3 for a new round of battery electrode nailing.

[0047] This pusher mechanism 7, through the coordination of the extension cylinder 72 and the pusher cylinder 74, achieves precise workpiece ejection, ensuring an efficient workflow. Its flexible design enables the bracket 73 to quickly extend and position, and the pusher plate 75 to promptly eject the workpiece after stapling, while avoiding interference with the workpiece conveyor 5. This structure effectively improves battery electrode stapling efficiency and optimizes production flow.

[0048] A method for using a fully automatic toy battery electrode installation system includes the following steps:

[0049] S1. The workpiece is delivered to the workbench 3 by the workpiece conveyor rack 5. The workpiece conveyor rack 5 moves the workpiece to the designated position of the workbench 3 through mechanical transmission. At the same time, the gate cylinder 33 is started, pushing the gate 34 upward to block the workpiece;

[0050] S2. The cylinder 42 of the workpiece fixing tool 4 works simultaneously to clamp the workpiece, and the pressure is buffered by the soft bag 43 to ensure the stability of the workpiece during the nailing process to avoid movement of the workpiece position due to vibration or other factors;

[0051] S3. The vibrating feeder 6 delivers the battery electrode to the battery electrode stapling mechanism 2 by vibration and gravity, and the battery electrode is automatically discharged during the conveying process and is ready for stapling use;

[0052] S4. The two T-nut sleeves 2824 in the battery electrode stapling mechanism 2 are precisely adjusted by rotating the rotating head 2823 according to the required width of the workpiece. The T-nut sleeves 2824 are moved toward or away from the workpiece to obtain the battery electrode stapling position that matches the workpiece. The stapling cylinder 281 then extends, allowing the T-nut sleeves 2824 to contact and secure the battery electrode, and then retracts.

[0053] S5. The longitudinal and lateral movement are controlled by the longitudinal drive motor 25 and the transverse drive motor 29. When the nailing block 282 is accurately aligned with the workpiece, the nailing cylinder 281 is activated again, nailing the battery electrode into the workpiece with a set force. At this time, the nailing block 282 is extended by the cylinder, pressing the battery electrode into the workpiece to complete the nailing;

[0054] S6. After stapling is completed, the gate cylinder 33 is activated, pulling the gate plate 34 downward. Then, the forward extension cylinder 72 of the pusher mechanism 7 is activated, the bracket 73 moves forward, and the pusher cylinder 74 extends the pusher plate 75, pushing the completed stapling workpiece out through the inclined portion of the gate plate 34, ready for transfer to the next process or collection area.

[0055] S7. After completing one round of stapling, the gate cylinder 33 and the workpiece fixing cylinder 42 are reset, ready to receive the next workpiece, forming a continuous production process.

[0056] The above embodiments of the present invention are not intended to limit the scope of protection of the present invention, and the implementation methods of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structures of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in this field, without departing from the above basic technical ideas of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A fully automatic toy battery pole piece installation system, characterized in that: The cam is provided with a plurality of workpiece fixing means, the plurality of workpiece fixing means are provided with a plurality of workpiece fixing means, the plurality of workpiece fixing means are provided with a plurality of workpiece fixing means, the plurality of workpiece fixing means are provided with a plurality of workpiece fixing means, the plurality of workpiece fixing means are provided with a plurality of workpiece fixing means, and the plurality of workpiece fixing means are provided with a plurality of workpiece fixing means. slider A transverse slide installed on two transverse guide rails, a transverse rack located on the outside of the rear transverse guide rail and fixed at both ends to the longitudinal slide by screws, a battery pole piece implantation device vertically installed on the transverse slide, a transverse drive motor fixed on the transverse slide by screws and engaged with the transverse rack, the battery pole piece implantation device includes a nailing cylinder vertically installed on the transverse slide and with the output end passing through the transverse slide, and a battery pole piece nailing block installed on the output end of the nailing cylinder, the battery pole piece nailing block includes a nailing block body, a double-headed screw rod assembled inside the nailing block body, a rotating head integrally formed at one end of the double-headed screw rod, T-shaped nut sleeves installed at both ends of the double-headed screw rod and slidingly matched with the nailing block body, and a magnet block fixed to the bottom of the T-shaped nut sleeve by screws for adsorbing the battery pole piece.

2. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The bottom of the nailing block body is provided with a T-shaped slot for assembling a T-shaped nut sleeve, and blocking pieces are fixed on both sides of the nailing block body by screws.

3. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The workbench includes a workbench body, baffles integrally formed on both sides of the workbench body for preventing workpieces from falling, a gate cylinder fixedly installed on the back of the workbench body by screws with the output end facing upward, a gate plate fixedly installed at the output end of the gate cylinder and close to the workbench body, and L-shaped plates fixed to the workbench body by screws and located on both sides of the gate cylinder.

4. The fully automatic toy battery pole piece installation system according to claim 3, characterized in that: The upper end of the gate is bent outward.

5. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The workpiece fixing fixture comprises a fixing fixture support leg, a workpiece fixing cylinder fixedly installed on the upper end of the fixing fixture support leg, and a soft bag arranged on the output end of the workpiece fixing cylinder to buffer pressure.

6. The fully automatic toy battery pole piece installation system according to claim 1, characterized in that: The pushing mechanism includes a pushing mechanism support foot, a forward extension cylinder fixedly installed on the upper end of the pushing mechanism support foot, a bracket fixedly installed on the output end of the forward extension cylinder and having a U-shaped groove on the upper end, a pushing cylinder embedded in the U-shaped groove of the bracket and fixed by screws, and a pushing plate fixed by screws on the output end of the pushing cylinder.

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