A glazing device for processing wear-resistant tiles

Abstract

The present invention discloses a glazing device for processing wear-resistant ceramic tiles, comprising a work frame, a glaze slurry tank is fixedly connected to the top of the work frame, a discharge pipe is fixedly connected to the work frame, and the discharge pipe is located directly below the glaze slurry tank, a protective mechanism is provided on the work frame, and a self-adjusting mechanism is provided on the work frame, and the self-adjusting mechanism is located below the protective mechanism, and a defoaming mechanism is provided on the protective mechanism. The splashed glaze slurry is introduced into the gap between the inclined plate and the inclined plate through a hollow water-absorbing pad, thereby improving the overall aesthetics and quality of the ceramic tile, reducing the waste of glaze, and reducing production costs, thereby making the device more energy-saving and environmentally friendly, and at the same time increasing the uniformity of the ceramic tile glaze coating, avoiding the problem that the glaze coating on the ceramic tile is uneven due to the splashed glaze slurry dripping on the next ceramic tile.

Description

Technical Field

[0001] The invention relates to the technical field of tile processing, in particular to a glazing device for processing wear-resistant tiles. Background Art

[0002] Common glazing methods for wear-resistant tiles include: glaze pouring, glaze spraying and glaze throwing. Among them, the glaze pouring method is to place the body on a moving conveyor belt, so that the glaze slurry is evenly distributed to the body through the glaze pouring device, so that a thin layer of glaze adheres to the surface of the body. The glaze pouring method is divided into linear glaze pouring and bell glaze pouring. The linear glaze pouring is usually a glaze curtain formed by the glaze slurry flowing out from the flat gap of the glaze pouring device, and the body is poured with a layer of glaze when it passes by.

[0003] At present, in the process of glazing wear-resistant ceramic tiles using a linear glazing method, since the existing glazing device is usually arranged above the conveyor belt, there is a certain height difference between the glazing device and the wear-resistant ceramic tiles to be glazed. Therefore, when the glaze slurry flows downward from the glazing device as a glaze curtain, the glaze slurry gradually increases its vertical falling speed under the action of gravity, and the impact force when the glaze slurry hits the surface of the ceramic tile also increases accordingly, thereby increasing the probability of glaze slurry splashing, and then the splashed glaze slurry will drip on the next ceramic tile, causing the glaze coating on the ceramic tile to be uneven, thereby affecting the uniformity of the ceramic tile glaze coating. In addition, the amount of glaze slurry flowing out of the existing glazing device is usually greater than the amount of glaze slurry required for the ceramic tile to be glazed. Therefore, the excess glaze slurry poured on the ceramic tile glaze coating will flow downward from the side of the ceramic tile to the conveyor belt, thereby causing a waste of glaze slurry, increasing production costs, and being unfavorable for energy conservation and environmental protection. At the same time, the excess glaze slurry accumulates on the conveyor belt for a long time, forming a hard glaze layer thereon, causing wear and damage to the conveyor belt, thereby affecting the normal operation of the ceramic tile glazing work. Summary of the invention

[0004] In view of this, and in view of the deficiencies in the prior art, the present invention provides a glazing device for processing wear-resistant ceramic tiles.

[0005] To achieve the above object, the present invention provides the following technical solution: a glazing device for wear-resistant ceramic tiles, comprising a work frame, a glaze slurry tank is fixedly connected to the top of the work frame, a discharge pipe is fixedly connected to the work frame, and the discharge pipe is located directly below the glaze slurry tank;

[0006] The working frame is provided with a protective mechanism, and the working frame is provided with a self-adjusting mechanism, the self-adjusting mechanism is located below the protective mechanism, and the protective mechanism is provided with a defoaming mechanism;

[0007] The protection mechanism includes a mounting frame, which is arranged on a working frame, and opposite surfaces of the mounting frame are fixedly connected with inclined plates, and at least two inclined plates are arranged, and a plurality of guide grooves are equidistantly provided on the inclined plate, and a storage tank is fixedly connected to the bottom of the inclined plate, and the storage tank is communicated with the plurality of guide grooves, and a hollow water absorbent pad is slidably connected to the inclined plate, and the hollow water absorbent pad is located above the plurality of guide grooves, and a push-pull handle is fixedly connected to one side of the hollow water absorbent pad, and the push-pull handle is located outside the inclined plate, and a mounting port is provided on a side of the inclined plate close to the push-pull handle, and the hollow water absorbent pad is adapted to the mounting port.

[0008] Preferably, the top of the storage tank is open, and the cross-section of the opening is V-shaped.

[0009] Preferably, the self-adjusting mechanism includes a limit groove, which is symmetrically arranged on the top of the working frame, and a limit rod is fixedly connected inside the limit groove. The mounting frame is slidably connected to the outer surface of the limit rod, and a return spring is fixedly connected between the limit groove and one side of the mounting frame, and the return spring is sleeved on the outer surface of the limit rod.

[0010] Preferably, support frames are symmetrically fixedly connected to both sides of the work frame, a slide rail is commonly fixedly connected to the top of every two support frames, a slider is symmetrically fixedly connected to the top of the inclined plate, and the slider is in sliding fit with the slide rail.

[0011] Preferably, the defoaming mechanism includes an installation box, which is fixedly connected to one side of the inclined plate close to the hollow absorbent pad, a connecting rod is rotatably connected between the upper and lower inner walls of the installation box, a friction wheel is fixedly connected to the middle part of the outer surface of the connecting rod, and the outer surface of the friction wheel is flush with the outer wall of one side of the storage tank.

[0012] Preferably, the outer surface of the connecting rod is symmetrically fixedly connected with a mounting tube, each mounting box is provided with no less than two mounting tubes, and no less than four mounting tubes are provided, and the interiors of the four mounting tubes are all slidably connected with a limiting slide rod, and a telescopic spring is fixedly connected between the limiting slide rod and the interior of the mounting tube.

[0013] Preferably, one end of the limiting sliding rod is fixedly connected with a knocking block, and the knocking block is located outside the mounting tube.

[0014] Preferably, the knocking block is made of rubber material, and the knocking block is flush with the friction wheel.

[0015] Compared with the prior art, the present invention provides a glazing device for wear-resistant ceramic tiles, which has the following beneficial effects:

[0016] The splashed glaze slurry is guided into the gap between the inclined plate and the inclined plate through the hollow absorbent pad, and the splashed glaze slurry is guided into the storage tank through the guide groove, and at the same time, part of the glaze slurry splashed on the surface of the hollow absorbent pad slides downward along its surface, and flows into the interior of the storage tank from the V-shaped opening of the storage tank, thereby avoiding the splashed glaze slurry from splashing onto the tile surface or other positions again, which not only makes the tile glaze coating more uniform and smooth, improves the overall appearance and quality of the tile, but also reduces the waste of glaze and reduces production costs, thereby making the device more energy-saving and environmentally friendly, and at the same time increases the uniformity of the tile glaze coating, avoiding the problem of uneven glaze coating on the tile due to splashed glaze slurry dripping onto the next tile.

[0017] The conveyor belt drives the tiles to squeeze the inclined ends of the two storage tanks, causing the two mounting frames to slide along the inside of the limiting grooves, and the elastic action of the reset springs causes the two storage tanks to fit onto the two side walls of the tiles, thereby achieving limiting processing of the tiles. This can be automatically adjusted according to the width of the tiles, thereby effectively shortening the production preparation time and improving the overall production efficiency. It can also be suitable for tiles of different specifications, so that the device can meet different production needs, enhance the practicality or flexibility of the device, and is conducive to adapting to the sizes of different tiles, so that the glaze coating on the tiles can be processed evenly and stably.

[0018] The conveyor belt drives the ceramic tile to contact the friction wheel, which drives the friction wheel to drive the multiple installation cylinders on the connecting rod to rotate. As the installation cylinder continues to rotate, the limit slide rod slides to the outside of the installation cylinder, causing the knocking block on it to quickly and continuously hit the surface of the ceramic tile, causing the ceramic tile itself to vibrate, thereby reducing the problem of uneven glaze coating, which helps to evenly distribute the glaze on the surface of the ceramic tile, and also removes bubbles in the glaze slurry after glazing, avoiding cracks and peeling of the glaze coating, thereby improving the yield and quality stability of the ceramic tile. At the same time, the knocking of the ceramic tile can make the uncured glaze coating on the ceramic tile more uniform, and also avoids the problem of bubbles mixed in the glaze coating on the ceramic tile, which makes it impossible to perform post-processing after the glaze coating is cured. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the cross-section structure of installing the baffle in the present invention;

[0021] Figure 3 It is an enlarged structural diagram of the protection mechanism in the present invention;

[0022] Figure 4 It is a schematic diagram of the cross-section structure of the hollow water-absorbing pad in the present invention;

[0023] Figure 5 It is a structural explosion diagram of the hollow water-absorbing pad in the present invention;

[0024] Figure 6 It is a side structural cutaway view of the protection mechanism in the present invention;

[0025] Figure 7 It is an enlarged structural diagram of the self-adjusting mechanism in the present invention;

[0026] Figure 8 It is a structural explosion diagram of the self-adjusting mechanism in the present invention;

[0027] Fig. 9 It is a schematic diagram of the cross-section structure of the installation box in the present invention;

[0028] Fig.10 It is a schematic diagram of the cross-section structure of the installation cylinder in the present invention;

[0029] Fig.11 It is a structural explosion diagram of the defoaming mechanism in the present invention.

[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0031] 1. Work stand; 101. Glaze slurry tank; 102. Discharging pipe;

[0032] Protection mechanism: 2, mounting frame; 201, inclined plate; 202, guide groove; 203, storage tank; 204, hollow water absorption pad; 205, push-pull handle; 206, mounting port;

[0033] Self-adjusting mechanism: 3, limit groove; 301, limit rod; 302, return spring; 303, support frame; 304, slide rail; 305, slide block;

[0034] Defoaming mechanism: 4, installation box; 401, connecting rod; 402, friction wheel; 403, installation cylinder; 404, limiting slide rod; 405, telescopic spring; 406, knocking block. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] The present invention is further described in detail below based on the accompanying drawings and embodiments.

[0037] Embodiment 1

[0038] Please refer to Figures 1 to 6 As shown, in order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a glazing device for wear-resistant ceramic tile processing, including a work frame 1, a glaze slurry tank 101 is fixedly connected to the top of the work frame 1, a discharge pipe 102 is fixedly connected to the work frame 1, the discharge pipe 102 is located in the middle of the work frame 1, and the discharge pipe 102 is trapezoidal in shape as a whole, which facilitates the glaze slurry to form a glaze curtain and facilitates the glazing of the ceramic tile as a whole. The discharge pipe 102 is located directly below the glaze slurry tank 101, which is used to ensure that the glaze slurry in the glaze slurry tank 101 can flow into the discharge pipe 102. The working frame 1 is provided with a protection mechanism, which includes a mounting frame 2, which is provided on the working frame 1 and is located at the bottom of the glaze slurry tank 101. The opposite surfaces of the mounting frame 2 are fixedly connected with inclined plates 201, and at least two inclined plates 201 are provided, and the inclined plates 201 are located in the working frame 1. A plurality of guide grooves 202 are equidistantly provided on the inclined plates 201, and a storage tank 203 is fixedly connected to the bottom of the inclined plates 201, and the storage tank 203 is connected with the plurality of guide grooves 202. The top of the storage tank 203 is open, which is used to ensure that the splashed glaze slurry can flow into the storage tank 203, and the cross section of the opening of the storage tank 203 is V-shaped, which is used to prevent the glaze slurry in the storage tank 203 from overflowing from the opening, and the vertical height of the side of the storage tank 203 away from the inclined plate 201 is slightly lower than the height of the top of the tile, which is used to ensure that the excess glaze slurry on the glazed surface of the top of the tile can flow into the storage tank 203 from its side. A hollow absorbent pad 204 is slidably connected to the inclined plate 201, and the hollow absorbent pad 204 is located above the multiple guide grooves 202, so that there is a gap between the hollow absorbent pad 204 and the inclined plate 201, so that the splashed glaze slurry flows into the gap between the two from the holes of the hollow absorbent pad 204. After the glaze slurry splashes onto the inclined plate 201, it rebounds, and then bounces back and forth between the two to consume the impact force of the splashed glaze slurry, thereby effectively preventing the glaze slurry splashed onto the inclined plate 201 from rebounding onto the tiles or other locations. A push-pull handle 205 is fixedly connected to one side of the hollow absorbent pad 204, and the push-pull handle 205 is located outside the inclined plate 201. A mounting opening 206 is opened on one side of the inclined plate 201 close to the push-pull handle 205, and the hollow absorbent pad 204 is adapted to the mounting opening 206. The hollow absorbent pad 204 can be pulled out by manually pulling the push-pull handle 205, thereby quickly disassembling and assembling the hollow absorbent pad 204 to facilitate workers to clean it.

[0039] Working process: when in use, the worker first fixes the work frame 1 on the conveyor belt used for tile glazing by bolts, and then places the tile to be glazed on the running conveyor belt. The tile continues to move forward with the conveyor belt. The front end of the tile first contacts with the two storage tanks 203 and slides between the two. When the tile passes under the discharge pipe 102, the trapezoidal glaze curtain flowing out of the discharge pipe 102 evenly pours the glaze slurry onto the surface of the tile. The glaze slurry on the tile continuously flows around it, so that the surface of the tile can be gradually covered. During the pouring process, the glaze slurry dripping from the discharge pipe 102 is accelerated by gravity to hit the surface of the tile, so that part of the glaze slurry is splashed to the outside of the tile, and then the splashed glaze slurry splashes onto the hollow absorbent pads 204 on both sides of the tile, and splashes from the holes on it onto the inclined plate 201, and then rebounds toward the tile again under the impact force of the glaze slurry, and is blocked by the hollow absorbent pad 204. The glaze slurry then drips onto the surface of the inclined plate 201 and flows downward from the inside of the guide groove 202 into the storage tank 203. At the same time, part of the glaze slurry splashed on the surface of the hollow absorbent pad 204 slides downward along its surface and flows into the storage tank 203 from the V-shaped opening of the storage tank 203, thereby preventing the splashed glaze slurry from splashing onto the tile surface or the next tile again. In addition, the excess glaze slurry on the tile moves relative to the tile as the conveyor belt moves forward at a uniform speed, causing the excess glaze slurry in fluid form on the tile to gradually flow toward the oblique rear side of the tile and gradually flow to the storage tank 203, and then form a uniform glaze slurry coating on the tile surface, which not only makes the tile glaze coating more uniform and smooth, improves the overall appearance and quality of the tile, but also reduces the waste of glaze and reduces production costs, thereby making the device more energy-saving and environmentally friendly, while also keeping the production environment clean, reducing the burden of cleaning work and improving production efficiency.

[0040] Embodiment 2

[0041] Please refer to Figure 1 , Figure 2 , Figure 7 as well as Figure 8 As shown, a self-adjusting mechanism is provided on the working frame 1, and the self-adjusting mechanism is located below the protective mechanism. The self-adjusting mechanism includes a limit slot 3, which is symmetrically arranged on the top of the working frame 1. The limit slot 3 is fixedly connected to the inside of the limit slot 3. The mounting frame 2 is slidably connected to the outer surface of the limit rod 301. A return spring 302 is fixedly connected between the limit slot 3 and the side of the mounting frame 2 away from the inclined plate 201, and the return spring 302 is sleeved on the outer surface of the limit rod 301. Support frames 303 are symmetrically fixedly connected on both sides of the working frame 1, and a slide rail 304 is fixedly connected to the top of each two support frames 303. A slider 305 is symmetrically fixedly connected to the top of the inclined plate 201, and the slider 305 is in sliding cooperation with the slide rail 304.

[0042] Working process: when the front end of the tile contacts the outer wall of the storage tank 203, the width of the tile itself continuously squeezes the side walls of the two storage tanks 203, so that the tile can move quickly between the two storage tanks 203, and push the two mounting frames 2 to slide along the inside of the limiting groove 3 toward the outside of the working frame 1, so that the two mounting frames 2 can move away at the same speed, and the two mounting frames 2 continuously squeeze the reset spring 302 to make it shrink continuously. At the same time, the slider 305 on the inclined plate 201 slides synchronously on the slide rail 304 until the distance between the two storage tanks 203 is consistent with the width of the tile. The two mounting frames 2 stop sliding and, under the elastic action of the reset spring 302, push the two storage tanks 203 to fit on the two side walls of the tile, thereby realizing the limiting processing of the tile, which can be automatically adjusted according to the width of the tile, thereby effectively shortening the production preparation time and improving the overall production efficiency. At the same time, it can also be suitable for tiles of different specifications, so that the device can meet different production needs and enhance the practicality or flexibility of the device.

[0043] Embodiment 3

[0044] Please refer to Figures 9 to 11 As shown, the protective mechanism is provided with a defoaming mechanism, which includes an installation box 4, which is fixedly connected to one side of the inclined plate 201 near the hollow water-absorbing pad 204, and a connecting rod 401 is rotatably connected between the upper and lower inner walls of the installation box 4, and a friction wheel 402 is fixedly connected to the middle of the outer surface of the connecting rod 401, and the outer surface of the friction wheel 402 is flush with the outer wall of one side of the storage tank 203. The outer surface of the connecting rod 401 is symmetrically fixedly connected with a mounting cylinder 403, and each installation box 4 is provided with no less than two mounting cylinders 403, and no less than four mounting cylinders 403 are provided, and the multiple mounting cylinders 403 are symmetrically distributed with the friction wheel 402 as the center. The four mounting cylinders 403 are all slidably connected with a limited sliding rod 404 inside, and a telescopic spring 405 is fixedly connected between the limited sliding rod 404 and the inside of the mounting cylinder 403. One end of the limiting slide bar 404 is fixedly connected with a knocking block 406, which is located outside the mounting tube 403 and is adapted to the side wall of the tile. The knocking block 406 is made of rubber material, which is used to avoid damage to the side wall of the tile when knocking, and the knocking block 406 is flush with the friction wheel 402, which is used to ensure that the knocking block 406 can contact the side wall of the tile.

[0045] Working process: When the ceramic tile is glazed and continues to move forward with the conveyor belt, the two side walls of the ceramic tile contact with the friction wheel 402 in the installation box 4, and the friction between the two is used to drive the friction wheel 402 to rotate during the movement of the ceramic tile. At this time, the transmission connecting rod 401 rotates synchronously, and then the friction wheel 402 drives the installation cylinder 403 on the connecting rod 401 to rotate synchronously. As the ceramic tile continues to drive the friction wheel 402 to rotate, the limit slide rod 404 inside the installation cylinder 403 slides outward. At this time, the telescopic The spring 405 is gradually extended by the pulling force of the limiting slide rod 404. During this process, as the limiting slide rod 404 rotates with the installation tube 403, it quickly hits the side wall of the tile, over and over again. The knocking blocks 406 on the multiple limiting slide rods 404 quickly and continuously hit the surface of the tile, causing the tile itself to vibrate, thereby reducing the problem of uneven glaze coating, which helps to evenly distribute the glaze on the surface of the tile. At the same time, it also removes bubbles in the glaze slurry after glazing, avoids cracks, peeling and other problems in the glaze coating, and improves the yield and quality stability of the tile.

[0046] When the tile is separated from the friction wheel 402, the friction wheel 402 and the connecting rod 401 stop rotating, so that the installation tube 403 on the connecting rod 401 also stops rotating. At this time, the installation tube 403 gradually returns to its original state due to the pulling effect of the telescopic spring 405 inside the installation tube 403. The telescopic spring 405 pulls the limiting slide bar 404 to slide into the installation tube 403, and then the knocking block 406 on the limiting slide bar 404 is also reset and aligned with the friction wheel 402 again.

[0047] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A glazing device for processing wear-resistant tiles, comprising a working frame (1), characterized in that: A glaze slurry tank (101) is fixedly connected to the top of the working frame (1), a discharge pipe (102) is fixedly connected to the working frame (1), and the discharge pipe (102) is located directly below the glaze slurry tank (101); The working frame (1) is provided with a protective mechanism, and the working frame (1) is provided with a self-adjusting mechanism, the self-adjusting mechanism is located below the protective mechanism, and the protective mechanism is provided with a defoaming mechanism; The protection mechanism comprises a mounting frame (2), the mounting frame (2) being arranged on a working frame (1), the opposite surfaces of the mounting frame (2) being fixedly connected with inclined plates (201), at least two inclined plates (201) being arranged, a plurality of guide grooves (202) being equidistantly provided on the inclined plate (201), a storage tank (203) being fixedly connected to the bottom of the inclined plate (201), the storage tank (203) being connected with the plurality of guide grooves (202), and the inclined plate (2 01) is slidably connected with a hollow water-absorbing pad (204), the hollow water-absorbing pad (204) is located above the plurality of guide grooves (202), one side of the hollow water-absorbing pad (204) is fixedly connected with a push-pull handle (205), the push-pull handle (205) is located outside the inclined plate (201), and a mounting opening (206) is provided on a side of the inclined plate (201) close to the push-pull handle (205), and the hollow water-absorbing pad (204) is adapted to the mounting opening (206); The self-adjusting mechanism comprises a limit groove (3), the limit groove (3) is symmetrically arranged on the top of the working frame (1), the limit groove (3) is fixedly connected to the inside of the limit groove (3), the mounting frame (2) is slidably connected to the outer surface of the limit rod (301), a return spring (302) is fixedly connected between the limit groove (3) and one side of the mounting frame (2), and the return spring (302) is sleeved on the outer surface of the limit rod (301); The defoaming mechanism comprises a mounting box (4), the mounting box (4) being fixedly connected to a side of the inclined plate (201) close to the hollow water-absorbing pad (204), a connecting rod (401) being rotatably connected between the upper and lower inner walls of the mounting box (4), a friction wheel (402) being fixedly connected to the middle of the outer surface of the connecting rod (401), and the outer surface of the friction wheel (402) being flush with the outer wall of one side of the storage tank (203).

2. A glazing device for wear-resistant ceramic tiles according to claim 1, characterized in that: The top of the storage tank (203) is open, and the cross section of the opening is V-shaped.

3. The glazing device for wear-resistant ceramic tiles according to claim 1, characterized in that: The two sides of the working frame (1) are symmetrically fixedly connected with support frames (303), the tops of every two support frames (303) are commonly fixedly connected with a slide rail (304), the top of the inclined plate (201) is symmetrically fixedly connected with a slider (305), and the slider (305) is in sliding cooperation with the slide rail (304).

4. A glazing device for processing wear-resistant tiles according to claim 3, characterized in that: The outer surface of the connecting rod (401) is symmetrically fixedly connected with a mounting tube (403), each mounting box (4) is provided with no less than two mounting tubes (403), and no less than four mounting tubes (403) are provided, and the inside of the four mounting tubes (403) are all slidably connected with a limiting slide rod (404), and a telescopic spring (405) is fixedly connected between the limiting slide rod (404) and the inside of the mounting tube (403).

5. The glazing device for wear-resistant ceramic tiles according to claim 4, characterized in that: One end of the limiting sliding rod (404) is fixedly connected to a knocking block (406), and the knocking block (406) is located outside the installation tube (403).

6. The glazing device for wear-resistant ceramic tiles according to claim 5, characterized in that: The knocking block (406) is made of rubber material, and the knocking block (406) is flush with the friction wheel (402).

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