A high pressure grouting molding machine for ceramic basins

Abstract

The invention discloses a high-pressure grouting molding machine for ceramic basins, comprising: an equipment support frame, an end of which is provided with a hydraulic cylinder for extruding a mold; a mold group, which is placed below the equipment support frame, and the mold group comprises a No. 1 mold and a No. 2 mold. During grouting, the No. 1 mold and the No. 2 mold are staggered and arranged in a straight line to form a single row, and during demolding, the No. 1 mold and the No. 2 mold are horizontally separated into two rows and staggered with each other: through cylinder six and cylinder five and a material taking mechanism, the molds can be automatically closed and separated, and the ceramic basin can be automatically taken and unloaded, which greatly reduces manual intervention and improves production efficiency; the coordinated work of the linear module group and the cylinder enables the No. 1 mold and the No. 2 mold to be staggered and separated quickly and accurately, realizes multiple groups of rapid unloading, avoids the existing situation that the molds need to be separated one by one and then manually unloaded one by one, and shortens the corresponding processing time.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic basins, in particular to a high-pressure grouting molding machine for ceramic basins. Background Art

[0002] Bathroom ceramic basins are one of the commonly used sanitary ware in places such as bathrooms. They are beautiful, practical, and easy to clean. Bathroom ceramic basins are ceramic products used for washing and washing in places such as bathrooms. Bathroom ceramic basins can be classified in many ways according to their installation method, shape, size, and decoration style. For example, according to the installation method, they can be divided into above-the-counter basins, under-the-counter basins, wall-mounted basins, etc.; according to the shape, they can be divided into round, square, oval, etc.; according to the size, they can be divided into large, medium, small, etc.; according to the decoration style, they can be divided into simple, retro, artistic, etc.

[0003] In the process of processing ceramic basins, in order to ensure the density and related quality of the ceramic basins, high-pressure grouting is mostly used for processing. In the existing high-pressure grouting molding equipment, multiple molds are mostly arranged in a row, and then squeezed against each other by hydraulic equipment to achieve sealing, and then high-pressure grouting is performed. After grouting, the molds need to be manually pushed apart layer by layer, and the materials are taken after separation. Generally, grouting molding is achieved in about 40 minutes, and the time for separation and material taking is often longer than this time. It is impossible to achieve staggered separation, the mold cannot be modularized, and multiple molds cannot be separated and unloaded at the same time, which greatly prolongs the corresponding processing time. Summary of the invention

[0004] The object of the present invention is to provide a high pressure grouting machine for ceramic basins to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a high-pressure grouting molding machine for a ceramic basin, comprising:

[0006] An equipment support frame, at the end of which a hydraulic cylinder for extruding the die is provided;

[0007] A mold group, the mold group is placed below the equipment support frame, the mold group includes mold No. 1 and mold No. 2, during grouting, mold No. 1 and mold No. 2 are staggered and arranged in a straight line to form a single row, during demoulding, mold No. 1 and mold No. 2 are horizontally separated into two rows and staggered with each other, the mold No. 1 includes a plurality of concave molds 1 and convex molds 1, the top of the concave mold 1 is provided with a limit cylinder 1 for brake positioning and a cylinder 5 for driving the convex mold 1 to move, the mold No. 2 includes concave mold 2 and convex mold 2, the top of the concave mold 2 is provided with a limit cylinder 2 for position and a cylinder 6 for driving the convex mold 2;

[0008] The material taking mechanism is placed on both sides of the equipment support frame. The material taking mechanism includes a flippable rectangular frame and a driving part for driving the rectangular frame to move. The internal lifting of the rectangular frame is provided with a vacuum suction cup for sucking and fixing the ceramic basin.

[0009] Preferably, a recovery box is fixedly connected to the bottom of the equipment support frame, a metal mesh is provided on the top of the recovery box, one end of the equipment support frame is fixedly connected to an equipment control box, and the hydraulic cylinder is fixedly connected to the inside of the plunger equipment control box.

[0010] Preferably, two guide rods 2 are fixedly connected to the inside of the equipment support frame, and multiple groups of sliding hangers 3 and sliding hangers 4 are slidably connected to the outside of the guide rods 2. The sliding hangers 3 are fixedly connected to the concave mold 2, and the sliding hangers 4 are fixedly connected to the punch 2. The sliding hanger 3 is a hollow structure, and the inside of the sliding hanger 3 is fixedly connected to the limiting cylinder 2, and the top of the limiting cylinder 2 is fixedly connected to a lifting splint for squeezing the guide rods 2 to fix the sliding hanger 3.

[0011] Preferably, a cylinder six is ​​fixedly connected to the middle of the sliding hanger block three, one end of the piston rod of the cylinder six extends to the middle of the sliding hanger block four and is slidably connected to the sliding hanger block four, and two interval limit plates two are fixedly connected to the output end of the cylinder six, one of the interval limit plates two is located in the middle of the sliding hanger block four, and the other interval limit plate two is located between the sliding hanger block three and the sliding hanger block four.

[0012] Preferably, linear modules are fixedly connected to the top two ends of the inner wall of the equipment support frame, sliders are fixedly connected to the movable slides of the two linear modules, a guide rod 1 is fixedly connected between the two sliders, a sliding hanger block 1 and a sliding hanger block 2 are slidably connected to the outer side of the guide rod 1, the sliding hanger block 1 is fixedly connected to a die 1, the sliding hanger block 2 is fixedly connected to a punch 1, a limiting cylinder 1 is fixedly connected to one side of the sliding hanger block 1 for squeezing the guide rod 1 to fix the position of the die 1, a cylinder 5 is fixedly connected to the middle of the sliding hanger block 1, and the output end of the cylinder 5 passes through the middle of the sliding hanger block 2 and is slidably connected to the sliding hanger block 2.

[0013] Preferably, the output end of the cylinder five is fixedly connected with two interval limit plates one, and the two interval limit plates one are located on both sides of the sliding hanger block two, and one side of the sliding hanger block one and one side of the sliding hanger block two are both provided with a matching groove that cooperates with the guide rod two.

[0014] Preferably, the driving part includes a limit slide fixedly connected to the two ends of the top of the equipment support frame, the top of the limit slide is slidably connected to a support frame with a U-shaped structure, the top of the limit slide is fixedly connected to a cylinder four for driving the support frame to slide, both ends of the support frame are vertically fixed with limit rods, the outer side of the limit rod is slidably connected to a lifting frame, the top of the support frame is fixedly connected to a cylinder one for driving the lifting frame to rise and fall, one end of the lifting frame is fixedly connected to a cylinder two, the output end of the cylinder two is fixedly connected to a connecting plate through a slide plate, one side of the connecting plate is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a motor seat.

[0015] Preferably, the rectangular frame is rotatably connected to one side of the motor seat, and the other end of the motor seat is fixedly connected to a servo motor for driving the rectangular frame to rotate. The side of the rectangular frame is fixedly connected to cylinder three, and the output end of cylinder three is fixedly connected to an inclined slide plate that is tilted and set. The inclined slide plate is slidably connected to the rectangular frame, and the vacuum suction cup is tilted and slidably set in the middle of the inclined slide plate.

[0016] Preferably, a cleaning group is provided on both sides of the inclined slide, and the cleaning group includes a spray member rotatably installed at both ends of the rectangular frame, the spray member includes two spray pipes fixedly connected to a toggle rod, and high-pressure nozzles with different inclination angles are installed on the outside of the spray pipes, and both ends of the rectangular frame are fixedly connected to a limit frame, and the middle part of the limit frame is slidably connected to a lifting sleeve, one end of the toggle rod is placed in the lifting sleeve, and a spring is provided on the outside of the limit frame and below the lifting sleeve, and an electromagnet is fixedly connected to the top of the lifting sleeve and the bottom of the limit frame accordingly, and the two electromagnets have the same magnetic poles when energized, and the electromagnet is connected to a cycle time relay.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows: the mold can be automatically closed and separated, and the ceramic basin can be automatically taken and unloaded through the cylinder six and the cylinder five and the material taking mechanism, which greatly reduces manual intervention and improves production efficiency; the coordinated work of the linear module and the cylinder enables the No. 1 mold and the No. 2 mold to be quickly and accurately staggered and separated, realizing multiple groups of rapid unloading, avoiding the existing situation that the molds need to be separated one by one and then manually unloaded one by one, shortening the corresponding processing time; the setting of the limit cylinder one and the limit cylinder two enables the mold to be firmly fixed at a specific position, avoiding the displacement of the mold during grouting or demolding; the material taking mechanism realizes three-axis motion through the driving part, and cooperates with the vacuum suction cup and the tilting slide plate to flexibly and accurately absorb and carry the ceramic basin. The use of the servo motor enables the rectangular frame to be tilted and adjusted to better adapt to the inclination of the ceramic basin, thereby improving the material taking efficiency and stability; the design of the cleaning group utilizes the interaction between the electromagnet and the spring to drive the spray pipe to reciprocate up and down, thereby realizing effective cleaning of the mold; the high-pressure nozzle installed on the spray pipe can clean the mold at multiple angles and in all directions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the position structure of the linear module of the present invention;

[0020] Figure 3 It is a schematic diagram of the position structure of the rectangular frame of the present invention;

[0021] Figure 4 This is a schematic structural diagram of mold No. 1 of the present invention;

[0022] Figure 5 It is a structural schematic diagram of the present invention when the No. 1 mold and the No. 2 mold are combined;

[0023] Figure 6 It is a structural schematic diagram of the driving part of the present invention;

[0024] Figure 7 It is a schematic diagram of the structure of the vacuum suction cup of the present invention;

[0025] Figure 8 It is a schematic diagram of the structure of the cleaning group of the present invention;

[0026] Fig. 9 It is a structural schematic diagram of the No. 2 mold of the present invention.

[0027] In the figure: 1. Equipment support frame; 2. Recycling box; 3. Equipment control box; 4. Limit slide; 5. Support frame; 6. Cylinder 1; 7. Limit rod; 8. Lifting frame; 9. Cylinder 2; 10. Connecting plate; 11. Connecting rod; 12. Servo motor; 13. Rectangular frame; 14. Tilt slide; 15. Vacuum suction cup; 16. Cylinder 3; 17. Spray pipe; 18. Toggle rod; 19. Lifting sleeve; 20. Electromagnet; 21. Spring; 22. Limiting frame; 23. Cylinder 4; 24. Hydraulic cylinder; 25. Slider; 26. Guide rod one; 27. Sliding block one; 28. Cylinder five; 29. ​​Sliding block two; 30. Die one; 31. Punch one; 32. Limit cylinder one; 33. Interval limit plate one; 34. Matching slot; 35. Linear module; 36. Guide rod two; 37. Sliding block three; 38. Sliding block four; 39. Die two; 40. Punch two; 41. Cylinder six; 42. Lifting splint; 43. Limit cylinder two; 44. Interval limit plate two. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] See also Figure 1-Figure 9 The present invention provides a technical solution: a high-pressure grouting molding machine for ceramic basins, comprising: an equipment support frame 1, a hydraulic cylinder 24 for extruding a mold is arranged at the end of the equipment support frame 1, and a metal disc is fixedly connected to the output end of the hydraulic cylinder 24 for extruding the mold from one end; a mold group is placed below the equipment support frame 1, and the mold group includes a No. 1 mold and a No. 2 mold. When grouting, the No. 1 mold and the No. 2 mold are staggered and arranged in a straight line to form a single row. When demolding, the No. 1 mold and the No. 2 mold are horizontally separated into two rows and staggered with each other. The No. 1 mold includes a plurality of concave molds. No. 1 mold includes a die 39 and a punch 40, and a limit cylinder 43 for position and a cylinder 41 for driving the punch 40 are provided above the die 39; the material taking mechanism is placed on both sides of the equipment support frame 1, and the material taking mechanism includes a flippable rectangular frame 13 and a driving part for driving the rectangular frame 13 to move, and the internal lifting of the rectangular frame 13 is provided with a vacuum suction cup 15 for sucking and fixing the ceramic basin.

[0030] It should be noted that the grouting ports on one side of the concave mold 1 30 and the concave mold 2 39 of the present invention are connected to the high-pressure grouting equipment through the grouting pipeline. When grouting is required, the cylinder 5 28 drives the concave mold 1 30 and the convex mold 1 31 to close, and the concave mold 2 39 and the convex mold 2 40 to close, and then the linear mold group 35 drives the No. 1 mold to move in the direction of the No. 2 mold through the slider 25 and the guide rod 1 26, so that the No. 2 mold and the No. 1 mold are staggered to form a straight line, and then the hydraulic cylinder 24 squeezes the concave mold 2 39 from one end, and the mold at the other end is connected to the corresponding support baffle, and the contact and extrusion of the ends are realized. The seal between the molds, when demoulding, the linear module 35 drives the separation of mold No. 1 and mold No. 2, so that they are divided into two rows. At this time, the mold is a modular single setting, and the cylinder five 28 drives the separation of the die 30 and the punch 31, and the cylinder six 41 drives the separation of the die 39 and the punch 40. Then, the driving part drives the rectangular frame 13 to move along the X, Y or Z directions, and the vacuum suction cup 15 in the middle of the rectangular frame 13 adsorbs and unloads the ceramic basin, realizing multiple groups of rapid unloading, avoiding the existing situation that the molds need to be separated one by one and then unloaded manually one by one, thereby shortening the corresponding processing time.

[0031] like Figure 1 , 2 As shown in FIG. 3 , a recovery box 2 is fixedly connected to the bottom of the equipment support frame 1 , a metal mesh is provided on the top of the recovery box 2 , an equipment control box 3 is fixedly connected to one end of the equipment support frame 1 , and a hydraulic cylinder 24 is fixedly connected to the inside of the plunger equipment control box 3 .

[0032] It should be noted that a drain pipe is provided on one side of the recycling box 2 of the present invention, a support rod is provided inside the recycling box 2, and a metal mesh is installed on the support rod to ensure the stability of the metal mesh. The metal mesh is composed of a metal plate with multiple rectangular holes. A controller is provided inside the equipment control box 3 and a control panel is provided outside the equipment control box 3 to control the operation of various electrical appliances and cylinders.

[0033] like Figure 4 , 5 As shown, the top two ends of the inner wall of the equipment support frame 1 are fixedly connected with linear modules 35, the moving slides of the two linear modules 35 are fixedly connected with sliders 25, a guide rod 26 is fixedly connected between the two sliders 25, the outer side of the guide rod 26 is slidably connected with a sliding hanger block 27 and a sliding hanger block 29, the sliding hanger block 27 is fixedly connected with a concave die 30, the sliding hanger block 29 is fixedly connected with a convex die 31, and one side of the sliding hanger block 27 is fixedly connected with a limit cylinder 32 for squeezing the guide rod A 26 fixes the position of the die 30, a cylinder 5 28 is fixedly connected to the middle of the sliding hanger block 27, the output end of the cylinder 5 28 passes through the middle of the sliding hanger block 29 and is slidably connected to the sliding hanger block 29, the output end of the cylinder 5 28 is fixedly connected to two interval limit plates 1 33, the two interval limit plates 1 33 are located on both sides of the sliding hanger block 29, one side of the sliding hanger block 1 27 and one side of the sliding hanger block 29 are both provided with a matching groove 34 that matches the guide rod 2 36.

[0034] It should be noted that, in the present invention, when it is necessary to separate the No. 1 mold from the No. 2 mold, the limiting cylinder 32 is extended to press against the outer side of the guide rod 26, so as to fix the position of the die 30 on the outer side of the guide rod 26, and then the linear module 35 drives the No. 1 mold to one side through the slider 25 and the guide rod 26, so as to divide the No. 1 mold and the No. 2 mold into two rows, and the cylinder 5 28 is extended to push the sliding hanger 29 to move to one side through the interval limiting plate 33, and the sliding hanger 29 drives the convex mold 31 to separate from the concave mold 30, and cooperates with the rectangular frame 13 and the vacuum suction cup 15 to adsorb and fix the ceramic basin, and then the air cylinder 5 28 is extended to push the sliding hanger 29 to move to one side through the interval limiting plate 33, and the sliding hanger 29 drives the convex mold 31 to separate from the concave mold 30, and cooperates with the rectangular frame 13 and the vacuum suction cup 15 to adsorb and fix the ceramic basin. Under the action of the valve, the suction between the ceramic basin and the punch 31 is removed, and the ceramic basin is moved to the specified position by the driving unit. When mold No. 1 needs to be merged with mold No. 2, cylinder No. 5 28 resets the sliding block 29 through the interval limit plate 33, and the sliding block 29 drives the punch 31 to the side of the die 30. Then the linear module 35 drives the mold No. 1 to move between the two molds No. 2 through the slider 25, so that the matching slot 34 is stuck on the outside of the guide rod 2 36. When the hydraulic cylinder 24 is squeezed, the solenoid valves of the control limit cylinder 32 and the cylinder No. 5 28 are closed to prevent them from interfering with the movement of the hydraulic cylinder 24.

[0035] like Figure 5 , 9 As shown, two guide rods 2 36 are fixedly connected inside the equipment support frame 1, and multiple groups of sliding blocks 3 37 and sliding blocks 4 38 are slidably connected to the outer sides of the guide rods 2 36. The sliding blocks 3 37 are fixedly connected to the concave mold 2 39, and the sliding blocks 4 38 are fixedly connected to the convex mold 2 40. The sliding blocks 3 37 are hollow structures, and the interior of the sliding blocks 3 37 is fixedly connected to the limiting cylinder 2 43, and the top of the limiting cylinder 2 43 is fixedly connected to the lifting clamping plate 42, which is used to squeeze the guide rods 2 36 to fix the sliding blocks 3 37. The middle part of the sliding blocks 3 37 is fixedly connected to the cylinder 6 41, and one end of the piston rod of the cylinder 6 41 extends to the middle part of the sliding blocks 4 38 and is slidably connected to the sliding blocks 4 38. The output end of the cylinder 6 41 is fixedly connected to two interval limiting plates 2 44, one of which is located in the middle part of the sliding blocks 4 38, and the other interval limiting plates 2 44 is located between the sliding blocks 3 37 and the sliding blocks 4 38.

[0036] It should be noted that, in the present invention, after mold No. 1 is separated from mold No. 2, the limiting cylinder No. 2 43 drives the lifting clamp plate 42 to move downward, and the cavity mold No. 2 39 is fixed at the specified position outside the guide rod No. 2 36 through the extrusion of the lifting clamp plate 42 and the guide rod No. 2 36, to prevent mold No. 2 from being unable to be in the preset position after the punch No. 2 40 is opened and closed, thereby avoiding the collision between mold No. 1 and mold No. 2. When opening the mold, the lifting clamp plate 42 fixes the position of the cavity mold No. 2 39, and the cylinder No. 6 41 drives the sliding hanger block No. 4 38 to slide outside the guide rod No. 2 36, and the sliding hanger block No. 4 38 drives the punch No. 2 40 to separate from the cavity mold No. 2 39, thereby pushing the punch No. 2 40 to the preset position, so that the rectangular frame 13 corresponds to the ceramic disk outside the punch No. 2 40.

[0037] like Figure 1 , 2 As shown in Figures 3 and 6, the driving part includes a limit slide 4 fixedly connected to the two ends of the top of the equipment support frame 1, the top of the limit slide 4 is slidably connected to a support frame 5 of a U-shaped structure, the top of the limit slide 4 is fixedly connected to a cylinder 23 for driving the support frame 5 to slide, both ends of the support frame 5 are vertically fixedly connected to a limit rod 7, the outer side of the limit rod 7 is slidably connected to a lifting frame 8, the top of the support frame 5 is fixedly connected to a cylinder 6 for driving the lifting frame 8 to rise and fall, one end of the lifting frame 8 is fixedly connected to a cylinder 2 9, the output end of the cylinder 2 9 is fixedly connected to a connecting plate 10 through a slide plate, one side of the connecting plate 10 is fixedly connected to a connecting rod 11, and the bottom of the connecting rod 11 is fixedly connected to a motor seat.

[0038] It should be noted that, in the present invention, when the molds are separated, cylinder 2 9 drives the connecting rod 11 to enter between the punch and the die, cylinder 4 23 drives the support frame 5 to slide on the outside of the limit slide 4, the support frame 5 drives the connecting rod 11 to move along the Y-axis, cylinder 1 6 drives the lifting frame 8 to slide up and down on the outside of the limit rod 7, the lifting frame 8 drives the connecting rod 11 to move along the Z-axis through the connecting plate 10, cylinder 2 9 drives the connecting plate 10 and the connecting rod 11 to move along the X-axis, thereby driving the rectangular frame 13 to move in three directions of X, Y or Z through the connecting rod 11.

[0039] like Figure 3 , 7 As shown, the rectangular frame 13 is rotatably connected to one side of the motor base, and the other end of the motor base is fixedly connected to a servo motor 12 for driving the rectangular frame 13 to rotate, and the side of the rectangular frame 13 is fixedly connected to a cylinder three 16, and the output end of the cylinder three 16 is fixedly connected to an inclined sliding plate 14, and the inclined sliding plate 14 is slidably connected to the rectangular frame 13, and a vacuum suction cup 15 is obliquely slidably set in the middle of the inclined sliding plate 14.

[0040] It should be noted that, in the present invention, when the rectangular frame 13 reaches the position of the ceramic disk after moving in the X, Y or Z directions, the servo motor 12 drives the rectangular frame 13 to tilt so that the vacuum suction cup 15 has a similar inclination to the surface of the ceramic disk, and then the cylinder three 16 extends to drive the inclined slide 14 to move, so that the vacuum suction cup 15 fits the ceramic disk, and under the action of the vacuum pump, the vacuum suction cup 15 adsorbs and fixes the ceramic disk and then removes it, and cooperates with the three-axis movement of the driving part to place the ceramic basin above the placement rack, and then the vacuum suction cup 15 drives the rectangular frame 13 to rotate to a horizontal level, and the cylinder one 6 drives the rectangular frame 13 to move downward through the lifting frame 8 and the connecting rod 11, so that the ceramic basin is connected to the bottom placement seat, and then the cylinder three 16 drives the inclined slide 14 to reset, so that the vacuum suction cup 15 is separated from the ceramic basin, and then the cylinder one 6 drives the rectangular frame 13 to rise, so that the rectangular frame 13 is separated from the ceramic disk.

[0041] like Figure 7 , 8 As shown, cleaning groups are provided on both sides of the inclined slide 14, and the cleaning groups include spray parts rotatably installed at both ends of the rectangular frame 13, and the spray parts include two spray pipes 17 fixedly connected with toggle rods 18, and high-pressure nozzles with different inclination angles are installed on the outside of the spray pipes 17, and both ends of the rectangular frame 13 are fixedly connected with limit frames 22, and the middle part of the limit frame 22 is slidably connected with a lifting sleeve 19, and one end of the toggle rod 18 is placed in the lifting sleeve 19, and a spring 21 is provided on the outside of the limit frame 22 and below the lifting sleeve 19, and an electromagnet 20 is fixedly connected to the top of the lifting sleeve 19 and the bottom of the limit frame 22 correspondingly, and the two electromagnets 20 have the same magnetic poles when energized, and the electromagnet 20 is connected to a cycle time relay.

[0042] It should be noted that, after the blanking is completed, the driving unit drives the rectangular frame 13 to be placed between the punch and the die, and the controller controls the cycle time relay to start working. The output signal of the cycle time relay directly controls the power-on state of the electromagnet. When the relay outputs a power-on signal, the electromagnet is powered on and generates magnetism; when the relay outputs a power-off signal, the electromagnet is powered off and loses magnetism. When powered on, under the repulsive force of the electromagnet 20, the lifting sleeve 19 moves downward along the limit frame 22 and compresses the spring 21. When the lifting sleeve 19 moves downward, the lifting sleeve 19 is pressed against the limit frame 22 and the spring 21 is compressed. During movement, the lifting sleeve 19 drives one end of the toggle rod 18 to move downward. The two toggle rods 18 are located at the two ends of the lifting sleeve 19. Because the spray pipe 17 is rotatably connected to the rectangular frame 13, under the action of the lever principle, the spray pipe 17 drives the nozzle on one side to move upward. When the electromagnet 20 is powered off, the spring 21 drives the lifting sleeve 19 to reset, and drives the nozzle to move downward through the toggle rod 18. In this way, the nozzle can be circulated up and down to realize the reciprocating motion of the nozzle, so that the concave mold and the punch can be cleaned at the same time, and the clean water enters the recovery box 2 for recovery.

[0043] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0044] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0045] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high pressure grouting machine for ceramic basins, characterized in that: include: An equipment support frame (1), wherein a hydraulic cylinder (24) for extruding a die is disposed at an end of the equipment support frame (1); A mold group, the mold group is placed below the equipment support frame (1), the mold group includes a No. 1 mold and a No. 2 mold. During grouting, the No. 1 mold and the No. 2 mold are staggered and arranged in a straight line to form a single row. During demoulding, the No. 1 mold and the No. 2 mold are horizontally separated into two rows and staggered with each other. The No. 1 mold includes a plurality of concave molds (30) and convex molds (31). The top of the concave mold (30) is provided with a limit cylinder (32) for braking positioning and a cylinder (28) for driving the convex mold (31) to move. The No. 2 mold includes a concave mold (39) and a convex mold (40). The top of the concave mold (39) is provided with a limit cylinder (43) for positioning and a cylinder (41) for driving the convex mold (40). A material taking mechanism, the material taking mechanism being arranged on both sides of the equipment support frame (1), the material taking mechanism comprising a flippable rectangular frame (13) and a driving unit for driving the rectangular frame (13) to move, the interior of the rectangular frame (13) being provided with a vacuum suction cup (15) for sucking and fixing the ceramic basin; The top two ends of the inner wall of the equipment support frame (1) are fixedly connected with linear modules (35), the movable slides of the two linear modules (35) are fixedly connected with sliders (25), a guide rod (26) is fixedly connected between the two sliders (25), the outer side of the guide rod (26) is slidably connected with a sliding block (27) and a sliding block (29), the sliding block (27) is fixedly connected with a die (30), the sliding block (29) is fixedly connected with a punch (31), one side of the sliding block (27) is fixedly connected with a limiting cylinder (32) for squeezing the guide rod (26) to fix the position of the die (30), the middle part of the sliding block (27) is fixedly connected with a cylinder (28), the output end of the cylinder (28) passes through the middle part of the sliding block (29) and is slidably connected with the sliding block (29); The output end of the cylinder five (28) is fixedly connected to two interval limit plates one (33), and the two interval limit plates one (33) are located on both sides of the sliding hanger block two (29). One side of the sliding hanger block one (27) and one side of the sliding hanger block two (29) are both provided with a matching groove (34) that matches with the guide rod two (36).

2. A high pressure grouting machine for ceramic basins according to claim 1, characterized in that: A recovery box (2) is fixedly connected to the bottom of the equipment support frame (1), a metal mesh is provided on the top of the recovery box (2), an equipment control box (3) is fixedly connected to one end of the equipment support frame (1), and the hydraulic cylinder (24) is fixedly connected to the inside of the plunger equipment control box (3).

3. A high pressure grouting machine for ceramic basins according to claim 1, characterized in that: The equipment support frame (1) is internally fixed with two guide rods 2 (36), and the outer sides of the guide rods 2 (36) are slidably connected with multiple sets of sliding blocks 3 (37) and sliding blocks 4 (38). The sliding blocks 3 (37) are fixedly connected with the concave mold 2 (39), and the sliding blocks 4 (38) are fixedly connected with the punch 2 (40). The sliding blocks 3 (37) are hollow structures, and the interior of the sliding blocks 3 (37) is fixedly connected with the limiting cylinder 2 (43). The top of the limiting cylinder 2 (43) is fixedly connected with a lifting clamp (42) for squeezing the guide rods 2 (36) to fix the sliding blocks 3 (37).

4. A high pressure grouting machine for ceramic basins according to claim 3, characterized in that: The middle part of the sliding hanger block three (37) is fixedly connected with a cylinder six (41), one end of the piston rod of the cylinder six (41) extends to the middle part of the sliding hanger block four (38) and is slidably connected to the sliding hanger block four (38), and the output end of the cylinder six (41) is fixedly connected with two interval limit plates two (44), one of which is located in the middle part of the sliding hanger block four (38), and the other interval limit plate two (44) is located between the sliding hanger block three (37) and the sliding hanger block four (38).

5. A high pressure grouting machine for ceramic basins according to claim 1, characterized in that: The driving part comprises a limit slide (4) fixedly connected to both ends of the top of the equipment support frame (1); the top of the limit slide (4) is slidably connected to a support frame (5) of a U-shaped structure; the top of the limit slide (4) is fixedly connected to a cylinder four (23) for driving the support frame (5) to slide; both ends of the support frame (5) are vertically fixedly connected to a limit rod (7); the outer side of the limit rod (7) is slidably connected to a lifting frame (8); the top of the support frame (5) is fixedly connected to a cylinder one (6) for driving the lifting frame (8) to move up and down; one end of the lifting frame (8) is fixedly connected to a cylinder two (9); the output end of the cylinder two (9) is fixedly connected to a connecting plate (10) through a slide; one side of the connecting plate (10) is fixedly connected to a connecting rod (11); the bottom of the connecting rod (11) is fixedly connected to a motor seat.

6. A high pressure grouting machine for ceramic basins according to claim 5, characterized in that: The rectangular frame (13) is rotatably connected to one side of the motor seat, and the other end of the motor seat is fixedly connected to a servo motor (12) for driving the rectangular frame (13) to rotate. The side of the rectangular frame (13) is fixedly connected to a cylinder three (16), and the output end of the cylinder three (16) is fixedly connected to an inclined sliding plate (14) arranged in an inclined manner. The inclined sliding plate (14) is slidably connected to the rectangular frame (13), and the vacuum suction cup (15) is obliquely slidably arranged in the middle of the inclined sliding plate (14).

7. A high pressure grouting machine for ceramic basins according to claim 6, characterized in that: A cleaning group is provided on both sides of the inclined slide plate (14), the cleaning group comprising a spraying member rotatably mounted on both ends of the rectangular frame (13), the spraying member comprising two spraying pipes (17) fixedly connected to a toggle rod (18), high-pressure spray heads with different inclination angles being mounted on the outside of the spraying pipes (17), both ends of the rectangular frame (13) being fixedly connected to a limit frame (22), a lifting sleeve (19) being slidably connected to the middle of the limit frame (22), one end of the toggle rod (18) being placed in the lifting sleeve (19), a spring (21) being sleeved on the outside of the limit frame (22) and located below the lifting sleeve (19), an electromagnet (20) being fixedly connected to the top of the lifting sleeve (19) and the bottom of the limit frame (22) correspondingly, the two electromagnets (20) having the same magnetic poles when energized, and the electromagnets (20) being connected to a cycle time relay.

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