Autoclaved aerated concrete block manufacturing mold

By designing an angle adjustment and movement mechanism in the autoclaved aerated concrete (AAC) block mold, the problem of fixing the position and angle of the vibrator head was solved, achieving uniform dispersion and efficient transfer of materials, and improving the quality of AAC blocks.

CN120886341APending Publication Date: 2025-11-04CHINA MCC22 GROUP CORP LTD
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Patent Information

Application Number
CN202511046676.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-11-04

AI Technical Summary

Technical Problem

The fixed position and angle of the vibrator head in the existing autoclaved aerated concrete block molds result in poor material dispersion, which easily leads to problems such as accumulation and uneven distribution.

Method used

The design incorporates angle adjustment and movement mechanisms, enabling the angle and position of the vibrating head to be changed. This ensures that vibration energy is transmitted in different directions and fully covers all areas within the mold, thereby improving material dispersion efficiency through angle adjustment and longitudinal movement.

Benefits of technology

It achieves uniform dispersion of materials within the mold, avoiding local accumulation or sparseness, and improving the efficiency and uniformity of material dispersion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of concrete block processing, in particular to an autoclaved aerated concrete block manufacturing mold which comprises a steam pressurizing chamber, a sealing door is rotatably connected to one side of the steam pressurizing chamber, a handle is fixed to one side of one end of the sealing door, and electric push rods are fixed to the two ends of the inner side of the steam pressurizing chamber; according to the scheme, through the design of the angle adjusting mechanism, the angle of the vibration head can be changed, vibration energy can be transmitted in different directions due to the change of the angle of the vibration head, and material accumulation and uneven distribution possibly caused by single-direction vibration are avoided; by means of the design of the moving mechanism, all areas of the mold body can be covered in a more vibrating and comprehensive mode, it is guaranteed that materials are evenly dispersed in the whole mold body, and the phenomenon of local accumulation or sparseness is avoided; and through longitudinal movement, vibration energy is more effectively transmitted and utilized in the mold body, so that the material dispersing efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concrete block processing, and particularly relates to a steam pressure aerated concrete block manufacturing mold. BACKGROUND

[0002] The steam pressure aerated concrete block is a kind of porous concrete product which is made of fly ash, lime, cement, gypsum, slag and other materials as main raw materials, and adding appropriate amount of gas forming agent, adjusting agent and bubble stabilizer. When the concrete block is processed, the raw materials are poured into the mold, and the concrete block is made after natural cooling and solidification. Since the raw materials are poured into the mold, the raw materials are prone to uneven dispersion, resulting in poor quality of the solidified concrete block.

[0003] For example, Chinese invention patent (CN209504421U) discloses a pouring mold for steam pressure aerated concrete block processing, which comprises a base plate and a supporting plate, and electric telescopic rods and first telescopic columns are fixedly installed on the both sides of the top of the base plate, the movable end of the electric telescopic rod is fixedly connected with a placing plate, the top of the first telescopic column is fixedly connected with a placing frame, and a return spring is sleeved on the outer surface of the first telescopic column.

[0004] When the above-mentioned technology is used, it is found that the following technical problems exist in the prior art: the position and angle of the vibration rod head of the above-mentioned mold are relatively fixed, and the dispersion effect of the vibration rod head on the materials in the mold is poor. Therefore, we design a steam pressure aerated concrete block manufacturing mold to provide another technical solution for the above-mentioned technical problems. SUMMARY

[0005] Therefore, it is necessary to provide a steam pressure aerated concrete block manufacturing mold to solve the above-mentioned technical problems. The angle of the vibration head can be changed through the design of the angle adjusting mechanism. The change of the angle of the vibration head makes the vibration energy transmitted in different directions, avoiding the accumulation and uneven distribution of materials caused by single direction vibration. Through the design of the moving mechanism, the vibration can comprehensively cover each area of the mold body, ensuring that the materials are uniformly dispersed in the entire mold body, avoiding the phenomenon of local accumulation or sparseness. The longitudinal movement makes the vibration energy more effectively transmitted and utilized in the mold body, thereby improving the efficiency of material dispersion.

[0006] In order to solve the above-mentioned technical problems, the present application adopts the following technical solutions: The utility model provides an autoclaved aerated concrete block production mould, including steam pressure chamber, one side of steam pressure chamber is rotatably connected with sealed door, one side of sealed door one end is fixed with handle, both ends of steam pressure chamber inboard are all fixed with electric push rod, the bottom of steam pressure chamber inboard is fixed with two mould bodies, the telescopic end of two electric push rods is fixed with a connecting frame, the connecting frame is slidably connected with steam pressure chamber, two angle adjusting mechanisms are arranged on the connecting frame, a moving mechanism is further arranged on the connecting frame, the moving mechanism is used for moving angle adjusting mechanism, the inboard of both ends of connecting frame is all fixed with two guide stick.

[0007] Preferably, the angle adjusting mechanism comprises a first sliding plate, a first connecting plate, a vibrating stick, a vibrating motor and a vibrating head, one end of the connecting frame is slidably connected with a first sliding plate outside the two guide sticks, the inner side of one side of the first sliding plate is rotatably connected with a first connecting plate, the inner side of the first connecting plate is fixed with a vibrating stick, the top of the first connecting plate is fixed with a vibrating motor, the output end of the vibrating motor is fixed with the top of the vibrating stick, and the bottom of the vibrating stick is fixed with a vibrating head.

[0008] Preferably, the angle adjusting mechanism further comprises a fixing rod, a first rotating motor, a threaded rod and a second sliding plate, the top end of the outer side of the first connecting plate is fixed with a fixing rod, one side of one end of the first sliding plate is fixed with a first rotating motor, the output end of the first rotating motor is fixed with a threaded rod, the threaded rod is rotatably connected with the first sliding plate, the outer side of the threaded rod is threadedly connected with a second sliding plate, the second sliding plate is slidably connected with the first sliding plate, and the second sliding plate is slidably connected with the fixing rod.

[0009] Preferably, the moving mechanism comprises a second connecting plate, a second rotating motor, a chain wheel and a chain, one end of the first sliding plate is fixed with a second connecting plate, one side of the top of the connecting frame is fixed with a second rotating motor, both sides of the inner side of one side of the connecting frame are rotatably connected with chain wheels, the output end of the second rotating motor is fixedly connected with the chain wheel close to the side of the second rotating motor, the outer sides of the two chain wheels are meshingly connected with a chain, and the chain is fixedly connected with the second connecting plate.

[0010] Preferably, the bottom of one end of the steam pressure chamber is provided with a valve.

[0011] Preferably, one side of one end of the steam pressure chamber is provided with a control panel, and the control panel is electrically connected with the electric push rod, the vibrating motor, the first rotating motor and the second rotating motor.

[0012] It can be seen without doubt that the above technical solutions of the present application can certainly solve the technical problems to be solved by the present application.

[0013] Meanwhile, by the above technical scheme, the present application has at least the following beneficial effects: The steam pressure aerated concrete block manufacturing mold provided by the present application can change the angle of the vibration head through the design of the angle adjusting mechanism, and the change of the vibration head angle can make the vibration energy transmitted in different directions, avoiding the material accumulation and uneven distribution caused by single direction vibration; the design of the moving mechanism can comprehensively cover each area of the mold body through vibration, ensuring that the material is uniformly dispersed in the entire mold body, avoiding the local accumulation or sparse phenomenon; the longitudinal movement can make the vibration energy more effectively transmitted and utilized in the mold body, thereby improving the material dispersion efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present application; Figure 2 It is a schematic diagram of the connecting structure of the electric push rod and the connecting frame of the present application; Figure 3 It is a schematic diagram of the connecting structure of the guide rod and the first sliding plate of the present application; Figure 4 It is a schematic diagram of the connecting structure of the threaded rod and the second sliding plate of the present application; Figure 5 It is a schematic diagram of the connecting structure of the second connecting plate and the chain of the present application.

[0016] In the figure: 1, steam pressure chamber; 2, sealing door; 3, handle; 4, electric push rod; 5, mold body; 6, connecting frame; 7, guide rod; 8, first sliding plate; 9, first connecting plate; 10, vibration rod; 11, vibration motor; 12, vibration head; 13, fixed rod; 14, first rotating motor; 15, threaded rod; 16, second sliding plate; 17, second connecting plate; 18, second rotating motor; 19, chain wheel; 20, chain; 21, valve; 22, control panel. DETAILED DESCRIPTION

[0017] The present application will be further described below in conjunction with the embodiments, and the purpose is only to better understand the content of the present application, therefore, the examples do not limit the protection scope of the present application.

[0018] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.

[0019] As described in the background, the position and angle of the above-mentioned mold vibration rod head are relatively fixed, and the dispersion effect of the vibration rod head on the material in the mold is poor.

[0020] In order to solve the technical problem, the present application provides a autoclaved aerated concrete block manufacturing mold.

[0021] Specifically, please refer to Figures 1-5 The autoclaved aerated concrete block manufacturing mold specifically comprises: a steam pressurizing chamber 1, a sealing door 2 rotatably connected to one side of the steam pressurizing chamber 1, a handle 3 fixed to one side of one end of the sealing door 2, an electric push rod 4 fixed to both ends of the inner side of the steam pressurizing chamber 1, two mold bodies 5 fixed to the bottom of the inner side of the steam pressurizing chamber 1, a connecting frame 6 fixed to the extension end of the two electric push rods 4, the connecting frame 6 being slidably connected with the steam pressurizing chamber 1, two angle adjusting mechanisms arranged on the connecting frame 6, a moving mechanism arranged on the connecting frame 6 and used to drive the angle adjusting mechanisms to move, and two guide rods 7 fixed to the inner side of both ends of the connecting frame 6.

[0022] The autoclaved aerated concrete block manufacturing mold provided by the present application can change the angle of the vibration head 12 through the design of the angle adjusting mechanism, the change of the angle of the vibration head 12 can make the vibration energy be transmitted in different directions, and avoid the material accumulation and uneven distribution caused by single direction vibration; the design of the moving mechanism can make the vibration cover all areas of the mold body 5, ensure that the material is uniformly dispersed in the entire mold body 5, and avoid the local accumulation or sparse phenomenon; the longitudinal movement can make the vibration energy be more effectively transmitted and utilized in the mold body 5, thereby improving the material dispersion efficiency.

[0023] It should be noted that the embodiments in the present application and the features and technical solutions in the embodiments can be combined with each other without conflict.

[0024] It should be noted that: similar labels and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0025] Embodiment one of the present application Refer to Figures 1-4The utility model provides a kind of autoclaved aerated concrete block production mould, including steam pressure chamber 1, steam pressure chamber 1 side rotatably connected with sealing door 2, sealing door 2 one end one side is fixed with handle 3, steam pressure chamber 1 inside both ends are fixed with electric push rod 4, steam pressure chamber 1 inside bottom is fixed with two mould bodies 5, the telescopic end of two electric push rods 4 is fixed with a connecting frame 6, connecting frame 6 is slidably connected with steam pressure chamber 1, connecting frame 6 is provided with two angle adjusting mechanisms, connecting frame 6 is further provided with moving mechanism, moving mechanism is used to drive angle adjusting mechanism to move, connecting frame 6 both ends inside are fixed with two guide rods 7.

[0026] Angle adjusting mechanism includes first sliding plate 8, first connecting plate 9, vibrating stick 10, vibration motor 11 and vibration head 12, the outside of two guide rods 7 in connecting frame 6 one end inside is slidably connected with a first sliding plate 8, the inside of first sliding plate 8 one side is rotatably connected with first connecting plate 9, the inside of first connecting plate 9 is fixed with vibrating stick 10, the top of first connecting plate 9 is fixed with vibration motor 11, the output of vibration motor 11 is fixed with the top of vibrating stick 10, the bottom of vibrating stick 10 is fixed with vibration head 12; Angle adjusting mechanism further includes fixed rod 13, first rotating motor 14, threaded rod 15 and second sliding plate 16, the top of first connecting plate 9 outside is fixed with fixed rod 13, the side of first sliding plate 8 one end is fixed with first rotating motor 14, the output of first rotating motor 14 is fixed with threaded rod 15, threaded rod 15 is rotatably connected with first sliding plate 8, the outside of threaded rod 15 is threadedly connected with second sliding plate 16, second sliding plate 16 is slidably connected with first sliding plate 8, second sliding plate 16 is slidably connected with fixed rod 13; The angle of vibration head 12 can be changed by the design of angle adjusting mechanism, the change of the angle of vibration head 12 makes that vibration energy can be transmitted in different directions, avoids that material accumulation and uneven distribution possibly caused by single direction vibration, the change of angle promotes the flow of material in mould body 5, so that material can be more evenly distributed in every corner of mould body 5, improves the uniformity of dispersion.

[0027] Embodiment two of the utility model Refer to Figure 1 And Figure 5The moving mechanism comprises a second connecting plate 17, a second rotating motor 18, a chain wheel 19 and a chain 20, one end of the first sliding plate 8 is fixed with the second connecting plate 17, one side of the top of the connecting frame 6 is fixed with the second rotating motor 18, both sides of the inner side of one side of the connecting frame 6 are rotatably connected with the chain wheels 19, the output end of the second rotating motor 18 is fixedly connected with the chain wheel 19 close to one side of the second rotating motor 18, the outer sides of the two chain wheels 19 are meshingly connected with the chain 20, and the chain 20 is fixedly connected with the second connecting plate 17. Through the design of the moving mechanism, vibration can comprehensively cover each area of the mold body 5, so that the material is uniformly dispersed in the whole mold body 5, and local accumulation or sparse phenomenon is avoided; longitudinal movement makes the vibration energy more effectively transmitted and utilized in the mold body 5, thereby improving the efficiency of material dispersion.

[0028] The bottom of one end of the steam pressurizing chamber 1 is provided with a valve 21 for discharging steam and water droplets in the steam pressurizing chamber 1; one side of one end of the steam pressurizing chamber 1 is provided with a control panel 22, the control panel 22 is electrically connected with the electric push rod 4, the vibration motor 11, the first rotating motor 14 and the second rotating motor 18, and the valve 21 is used for overall control of the electric push rod 4, the vibration motor 11, the first rotating motor 14 and the second rotating motor 18, so that the use process is more convenient.

[0029] The use process of the autoclaved aerated concrete block manufacturing mold provided by the application is as follows: in use, the telescopic ends of the two electric push rods 4 are moved by controlling the control panel 22, so that the connecting frame 6 fixed with the electric push rod 4 moves, and the vibration head 12 contacts the material in the mold body 5, at this time, the vibration motor 11 is started by controlling the control panel 22, the vibration motor 11 drives the vibration head 12 to vibrate through the vibration stick 10, so that the material in the mold body 5 is uniformly dispersed, when it is necessary to make the vibration head 12 affect a larger range, the first rotating motor 14 is controlled by the control panel 22, the output end of the first rotating motor 14 drives the threaded rod 15 to rotate, so that the second sliding plate 16 connected with the threaded rod 15 moves, and the second sliding plate 16 drives the fixed rod 13 to move, so that the first connecting plate 9 fixed with the fixed rod 13 rotates, the first connecting plate 9 is fixedly connected with the vibration stick 10, so that the rotation of the first connecting plate 9 drives the vibration stick 10 to rotate, and the vibration head 12 fixed with the first connecting plate 9 also rotates; The change of the angle of the vibration head 12 enables the vibration energy to be transmitted in different directions, avoids the material accumulation and uneven distribution caused by single direction vibration, and the change of the angle promotes the flow of the material in the mold body 5, so that the material can be more evenly distributed in each corner of the mold body 5, and the uniformity of the dispersion is improved. When it is necessary to change the position of the vibration head 12, the starting of the second rotating motor 18 is controlled by the valve 21, the output end of the second rotating motor 18 drives the sprocket 19 to rotate, so that the chain 20 meshing connected with the sprocket 19 rotates, and since the chain 20 is fixedly connected with the second connecting plate 17, and the second connecting plate 17 is fixedly connected with the first sliding plate 8, the rotation of the chain 20 drives the second connecting plate 17 to rotate, so that the first sliding plate 8 fixedly connected with the second connecting plate 17 also moves, and since the first connecting plate 9 is rotationally connected with the first sliding plate 8, the first connecting plate 9 is fixed with the vibration stick 10, and the vibration stick 10 is fixedly connected with the vibration head 12, so that the movement of the first sliding plate 8 drives the vibration head 12 to move. The longitudinal movement of the vibration head 12 in the mold body 5 can more comprehensively cover each area of the mold body 5, ensure that the material is uniformly dispersed in the entire mold body 5, and avoid the phenomenon of local accumulation or sparseness; the longitudinal movement enables the vibration energy to be more effectively transmitted and utilized in the mold body 5, thereby improving the efficiency of the material dispersion.

[0030] The preferred embodiments of the application disclosed above are only used to help explain the application. The preferred embodiments do not describe all the details, nor limit the application to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the application, so that those skilled in the art can well understand and utilize the application. The application is limited only by the claims and their entire scope and equivalents.

Claims

1. A mold for making autoclaved aerated concrete (AAC) blocks, characterized in that, The steam pressurization chamber (1) is rotatably connected to one side of the steam pressurization chamber (1). A handle (3) is fixed to one side of one end of the sealing door (2). Electric push rods (4) are fixed to both ends of the inner side of the steam pressurization chamber (1). Two mold bodies (5) are fixed to the bottom of the inner side of the steam pressurization chamber (1). A connecting frame (6) is fixed to the telescopic end of the two electric push rods (4). The connecting frame (6) is slidably connected to the steam pressurization chamber (1). Two angle adjustment mechanisms are provided on the connecting frame (6). A moving mechanism is also provided on the connecting frame (6). The moving mechanism is used to drive the angle adjustment mechanism to move. Two guide rods (7) are fixed to the inner sides of both ends of the connecting frame (6).

2. The mold for making autoclaved aerated concrete blocks according to claim 1, characterized in that, The angle adjustment mechanism includes a first sliding plate (8), a first connecting plate (9), a vibrating rod (10), a vibrating motor (11), and a vibrating head (12). A first sliding plate (8) is slidably connected to the outer side of two guide rods (7) on the inner side of one end of the connecting frame (6). A first connecting plate (9) is rotatably connected to the inner side of one side of the first sliding plate (8). A vibrating rod (10) is fixed to the inner side of the first connecting plate (9). A vibrating motor (11) is fixed to the top of the first connecting plate (9). The output end of the vibrating motor (11) is fixed to the top of the vibrating rod (10). A vibrating head (12) is fixed to the bottom of the vibrating rod (10).

3. The mold for making autoclaved aerated concrete blocks according to claim 2, characterized in that, The angle adjustment mechanism further includes a fixed rod (13), a first rotating motor (14), a threaded rod (15), and a second sliding plate (16). The fixed rod (13) is fixed at the top of the outer side of the first connecting plate (9). The first rotating motor (14) is fixed on one side of one end of the first sliding plate (8). The threaded rod (15) is fixed at the output end of the first rotating motor (14). The threaded rod (15) is rotatably connected to the first sliding plate (8). The second sliding plate (16) is threadedly connected to the outer side of the threaded rod (15). The second sliding plate (16) is slidably connected to the first sliding plate (8). The second sliding plate (16) is slidably connected to the fixed rod (13).

4. The mold for making autoclaved aerated concrete blocks according to claim 2, characterized in that, The moving mechanism includes a second connecting plate (17), a second rotating motor (18), a sprocket (19), and a chain (20). One end of the first sliding plate (8) is fixed with the second connecting plate (17). The second rotating motor (18) is fixed on one side of the top of the connecting frame (6). Both sides of the inner side of one side of the connecting frame (6) are rotatably connected with sprockets (19). The output end of the second rotating motor (18) is fixedly connected to the sprocket (19) on the side close to the second rotating motor (18). The outer sides of the two sprockets (19) are meshed with a chain (20). The chain (20) is fixedly connected to the second connecting plate (17).

5. A mold for making autoclaved aerated concrete blocks according to claim 1, characterized in that, A valve (21) is provided at the bottom of one end of the steam pressurization chamber (1).

6. The mold for making autoclaved aerated concrete blocks according to claim 1, characterized in that, A control panel (22) is provided on one side of one end of the steam pressurization chamber (1). The control panel (22) is electrically connected to the electric push rod (4), the vibration motor (11), the first rotating motor (14), and the second rotating motor (18).

Citation Information

Patent Citations

  • Pouring mold for processing autoclaved aerated concrete blocks

    CN209504421U