ASA synthetic material extrusion buffering forming device
By combining the feeding auger, cutting components, and material receiving and cooling components, the problem of ASA synthetic material sticking together during the cutting process was solved, enabling particle-by-particle cooling and rapid cooling, thus ensuring the quality of the finished product.
Patent Information
- Application Number
- CN202411746568.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2044-12-02
AI Technical Summary
In existing ASA synthetic material extrusion buffer molding equipment, granular materials tend to stick together during the cutting process, and the cooling time is short, which affects the quality of the finished product.
It adopts a combined design of feeding auger, cutting component, gear transmission component and receiving and cooling component. It cools the particles by cutting them one by one and by combining air cooling and water cooling to avoid particle sticking and achieve rapid cooling.
It effectively avoids the adhesion of granular materials during the cutting process, ensuring the excellent quality of the finished product, and achieves rapid cooling by cooling each particle individually.
Smart Images

Figure CN119458670B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of ASA synthetic material processing, and particularly relates to an ASA synthetic material extrusion buffering forming device. BACKGROUND
[0002] In ASA synthetic material processing, ASA grafted polymers and SAN resins need to be mixed, and then the required shape profile is extruded through an extruder. In order to facilitate the storage and transportation of ASA synthetic materials, the materials are generally prepared into granular materials, and the device used for preparation is an extrusion buffering forming device.
[0003] The currently used extrusion buffering forming device drives a cutter to rotate through a cutting motor, cuts the extruded synthetic material, and uses a fan to cooperate with a collecting assembly to cool and collect the granular material. However, the granules at the cutting position are prone to stick together during flying, the cooling time is short, the granular material cannot be effectively cooled, and the quality of the final product is affected. SUMMARY
[0004] The purpose of the embodiment of the application is to provide an ASA synthetic material extrusion buffering forming device, which aims to solve the problems in the background art.
[0005] The embodiment of the application is implemented as follows: an ASA synthetic material extrusion buffering forming device includes a feeding auger and a feed hopper arranged on the side of the feeding auger, and further includes:
[0006] A fixed disc is installed at the end of the feeding auger, and a plurality of guide outlets are arranged at equal angles on the outer side of the fixed disc.
[0007] A cutting assembly is arranged at the bottom end of the feeding auger, and the cutting assembly cuts off the extruded synthetic material during movement.
[0008] A gear transmission assembly is installed on the outer side of the feeding auger, the bottom end of the gear transmission assembly abuts against a sleeve in the cutting assembly, and the sleeve is reciprocally moved axially along the feeding auger under the action of the gear transmission assembly.
[0009] A material receiving and cooling assembly is arranged at the bottom end of the feeding auger, and the material receiving and cooling assembly cools and collects the cut granules.
[0010] Preferably, the cutting assembly includes a sleeve, a sharp portion, a fixed ring one, a fixed ring two, and an elastic support.
[0011] The sleeve is arranged on the outer side of the feeding auger, and the bottom end of the sleeve is provided with the sharp portion.
[0012] The inner side of the sleeve is fixedly provided with a fixed ring one, the outer side of the feeding auger is fixedly provided with a fixed ring two, and an elastic supporting piece is arranged between the fixed ring one and the fixed ring two.
[0013] Preferably, the gear transmission assembly comprises a gear shaft one, a gear shaft two, a gear shaft three, a cam and a bracket.
[0014] The gear shaft one, the gear shaft two and the gear shaft three are all rotationally arranged on the outer side of the feeding auger, and adjacent gear shafts are in meshing state.
[0015] The gear shaft one is rotationally connected with the bracket arranged on the outer side of the feeding auger, the end of the gear shaft three is fixedly provided with a cam, and the cam abuts against the sleeve.
[0016] Preferably, the gear shaft one is driven by a driving motor arranged on the bracket, and the driving motor is further electrically connected with an external controller.
[0017] Preferably, the material receiving and cooling assembly comprises a material receiving hopper, a longitudinal rod and a conical disc.
[0018] The material receiving hopper is arranged at the bottom end of the feeding auger, and the conical disc is suspendedly arranged in the interior of the material receiving hopper.
[0019] The top end of the conical disc is fixedly provided with the longitudinal rod, and the longitudinal rod is fixedly connected with the bottom end of the fixed disc.
[0020] Preferably, the material receiving and cooling assembly further comprises a cold air machine and a filter screen.
[0021] The cold air machine is fixedly arranged at the bottom of the material receiving hopper, and the filter screen is slidingly arranged on the material receiving hopper corresponding to the cold air machine.
[0022] The conical disc is provided with a plurality of flow channels, and the falling synthetic material particles are cooled one by one.
[0023] Preferably, the material receiving and cooling assembly further comprises a slide, a liquid conveying pipe and a spiral flow channel.
[0024] The slide is arranged on the conical disc corresponding to the guide outlet, so as to facilitate the rolling of the synthetic material.
[0025] The spiral flow channel is arranged in the conical disc, and the spiral flow channel is communicated with an external water tank through the liquid conveying pipe.
[0026] The ASA synthetic material extrusion buffering forming device provided by the embodiment can cut the particles one by one in the extrusion forming, the particles before and after the cutting process do not contact, the re-sticking together due to the excessively high temperature when just extruded can be effectively avoided, the particles are wind-cooled and water-cooled one by one, the cooling work of the formed particles can be realized in the shortest time, and finally the excellent product quality is ensured. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of an ASA synthetic material extrusion buffer molding device provided in an embodiment of the present invention;
[0028] Figure 2 This is a three-dimensional structural diagram of the sleeve in an ASA synthetic material extrusion buffer molding device provided in an embodiment of the present invention;
[0029] Figure 3 for Figure 1 Enlarged view of a portion of point A in the middle;
[0030] Figure 4 for Figure 1 Enlarged view of a section at point B in the middle;
[0031] Figure 5 This is a pelletizing state diagram of an ASA synthetic material extrusion buffer molding device provided in an embodiment of the present invention;
[0032] In the attached diagram: 1-Feeding auger; 2-Feed hopper; 3-Fixed disc; 4-Outlet; 5-Sleeve; 6-Sharp part; 7-Fixed ring one; 8-Fixed ring two; 9-Elastic support; 10-Gear shaft one; 11-Gear shaft two; 12-Gear shaft three; 13-Cam; 14-Bracket; 15-Drive motor; 16-Receiving hopper; 17-Longitudinal rod; 18-Conical disc; 19-Slide rail; 20-Cooler; 21-Filter screen; 22-Infusion pipe; 23-Spiral flow channel. Detailed Implementation
[0033] It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this invention can be combined with each other. In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0034] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0035] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.
[0036] like Figures 1-5 The diagram shows a structural representation of an ASA synthetic material extrusion buffer molding device according to an embodiment of the present invention. The device includes a feeding auger 1, a fixed disc 3, a cutting assembly, a gear transmission assembly, and a receiving and cooling assembly. A feed hopper 2 is arranged on the side of the feeding auger 1. The fixed disc 3 is installed at the end of the feeding auger 1, and multiple outlets 4 are arranged at equal angles on its outer surface. The cutting assembly is located at the bottom of the feeding auger 1 and cuts the extruded synthetic material during operation. The gear transmission assembly is installed on the outside of the feeding auger 1, and its bottom end abuts against a sleeve 5 in the cutting assembly, pushing the sleeve 5 to reciprocate axially along the feeding auger 1 during operation. The receiving and cooling assembly is located at the bottom of the feeding auger 1 to cool and collect the cut particles.
[0037] In one embodiment of the present invention, the gear shaft 10 is driven by a drive motor 15 mounted on a bracket 14, and the drive motor 15 is also electrically connected to an external controller.
[0038] like Figure 1 , Figure 2 and Figure 3 As shown, in a preferred embodiment of the present invention, the cutting assembly includes a sleeve 5, a sharp part 6, a first fixing ring 7, a second fixing ring 8, and an elastic support member 9;
[0039] The sleeve 5 is arranged on the outside of the feeding auger 1, and the bottom end of the sleeve 5 is provided with a sharp part 6.
[0040] A fixing ring 7 is fixedly installed on the inner side of the sleeve 5, and a fixing ring 8 is fixedly installed on the outer side of the feeding auger 1. An elastic support 9 is installed between the fixing ring 7 and the fixing ring 8.
[0041] In one example of the present application, the sleeve 5 is forced to move axially along the feeding auger 1, the fixed ring 7 is forced to move synchronously, and the material extruded by the sharp part 6 at the bottom is cut off during the movement, and the elastic support 9 is forced to be elastically deformed.
[0042] As shown in Figure 1 and Figure 4 As another preferred embodiment of the present application, the gear transmission assembly comprises a gear shaft 10, a gear shaft 11, a gear shaft 12, a cam 13 and a bracket 14.
[0043] The gear shaft 10, the gear shaft 11 and the gear shaft 12 are all rotatably installed outside the feeding auger 1, and adjacent gear shafts 10, 11 and 12 are in meshing state.
[0044] The gear shaft 10 is rotatably connected with the bracket 14 installed outside the feeding auger 1, and the end of the gear shaft 12 is fixedly installed with the cam 13, which abuts against the sleeve 5.
[0045] In one example of the present application, the driving motor 15 drives the gear shaft 10 to rotate along the feeding auger 1, the gear shaft 10 drives the gear shaft 11 to rotate, the gear shaft 11 drives the gear shaft 12 to rotate, the gear shaft 12 drives the cam 13 to rotate, and the cam 13 can push the sleeve 5 to move axially along the feeding auger 1 during the rotation.
[0046] As shown in Figure 1 As another preferred embodiment of the present application, the material receiving and cooling assembly comprises a material receiving hopper 16, a longitudinal rod 17 and a conical disc 18.
[0047] The material receiving hopper 16 is arranged at the bottom end of the feeding auger 1, and the conical disc 18 is suspended inside the material receiving hopper 16.
[0048] The top end of the conical disc 18 is fixedly installed with the longitudinal rod 17, and the longitudinal rod 17 is fixedly connected with the bottom end of the fixed disc 3.
[0049] In one example of the present application, the cut particles fall on the conical disc 18, roll along the conical disc 18, and finally stay at the bottom of the material receiving hopper 16.
[0050] As shown in Figure 1 As another preferred embodiment of the present application, the material receiving and cooling assembly further comprises a cold air fan 20 and a filter screen 21.
[0051] The cold air fan 20 is fixedly installed at the bottom of the material receiving hopper 16, and the filter screen 21 is slidably arranged on the material receiving hopper 16 corresponding to the cold air fan 20.
[0052] The cone disk 18 has multiple flow channels inside, which cool the falling synthetic material particles one by one.
[0053] In one embodiment of the present invention, the air cooler 20 is in operation, and external air enters the interior through the filter screen 21 and eventually moves along multiple flow channels provided in the cone disk 18, so as to cool the surface of the particles after they are cut.
[0054] like Figure 1 As shown, in another preferred embodiment of the present invention, the material receiving and cooling assembly further includes a slide 19, a liquid delivery pipe 22, and a spiral flow channel 23;
[0055] The slide 19 is provided on the cone disk 18 with the outlet 4 corresponding to the outlet 4, so as to facilitate the rolling of the synthetic material;
[0056] The spiral flow channel 23 is disposed in the cone plate 18, and the spiral flow channel 23 is connected to the external water tank through the infusion pipe 22.
[0057] In one embodiment of the present invention, the length of the slide 19 may be appropriately extended or the movement trajectory may be changed as needed to extend the cooling time.
[0058] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
[0059] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An ASA synthetic material extrusion cushion molding device comprising a feeding auger and a feed hopper disposed at the side of the feeding auger, characterized in that, Also include: A fixed disc is mounted on the end of the feeding auger, and a plurality of guide outlets are arranged at the outer side of the fixed disc; A cutting assembly is arranged at the bottom end of the feeding auger, which cuts off the extruded synthetic material during movement; A gear transmission assembly is installed on the outer side of the feeding auger, the bottom end of the gear transmission assembly abuts the sleeve in the cutting assembly, and the sleeve reciprocates axially along the feeding auger under the action of the gear transmission assembly; A material receiving and cooling assembly is arranged at the bottom end of the feeding auger to cool and collect the cut particles; The cutting assembly includes a sleeve, a sharp part, a fixed ring one, a fixed ring two and an elastic support; The sleeve is arranged on the outer side of the feeding auger, and the bottom end of the sleeve is provided with a sharp part; The inner side of the sleeve is fixedly installed with a fixed ring one, and the outer side of the feeding auger is fixedly installed with a fixed ring two, and the elastic support is installed between the fixed ring one and the fixed ring two; The material receiving and cooling assembly includes a material receiving hopper, a longitudinal rod and a cone disc; The material receiving hopper is arranged at the bottom end of the feeding auger, and the cone disc is suspended inside the material receiving hopper; The top end of the cone disc is fixedly installed with a longitudinal rod, and the longitudinal rod is fixedly connected with the bottom end of the fixed disc; The material receiving and cooling assembly further includes a chute, a liquid delivery pipe and a spiral flow channel; The chute is provided on the cone disc corresponding to the guide outlet to facilitate the rolling of the synthetic material; The spiral flow channel is provided in the cone disc, and the spiral flow channel is communicated with the external water tank through the liquid delivery pipe.
2. The ASA synthetic material extrusion buffering forming device according to claim 1, characterized in that, The gear transmission assembly includes a gear shaft one, a gear shaft two, a gear shaft three, a cam and a bracket; The gear shaft one, the gear shaft two and the gear shaft three are all rotatably installed on the outer side of the feeding auger, and adjacent gear shafts one, gear shafts two and gear shafts three are in meshing state; The gear shaft one is rotatably connected with the bracket installed on the outer side of the feeding auger, the end of the gear shaft three is fixedly installed with a cam, and the cam abuts the sleeve.
3. The ASA synthetic material extrusion buffering forming device according to claim 2, characterized in that, The gear shaft one is driven by a driving motor installed on the bracket, and the driving motor is also electrically connected with an external controller.
4. The ASA synthetic material extrusion buffering forming device according to claim 1, characterized in that, The material receiving and cooling assembly further includes a cold air machine and a filter screen; The cold air machine is fixedly installed at the bottom of the material receiving hopper, and the filter screen is slidably arranged on the material receiving hopper corresponding to the cold air machine; The inside of the cone disc is provided with a plurality of flow channels to cool the falling synthetic material particles one by one.
Citation Information
Patent Citations
Double-screw extruder capable of preventing feeding blockage
CN112318847A
ASA (Acrylonitrile Styrene Acrylate) synthetic material extrusion buffer forming device
CN221953657U