Disassembly and assembly mechanism and disassembly and assembly method of injection mold
By designing the disassembly and assembly mechanism of the injection mold, and using the combination of flip plates and electromagnets, the problem of laborious and safety hazards of disassembly and assembly of injection molds in the prior art is solved, and an efficient and safe mold disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202510069345.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The disassembly and assembly process of existing injection molds requires workers to operate with bare hands, which is laborious and has safety risks.
A disassembly and assembly mechanism of injection molds is designed, using a combination of flip plates and electromagnets. Through mechanical structures such as lifting rods, upper screw rod components, airbag components and push rods, the molds are easily and conveniently disassembly and assembly, and safety performance is improved.
Through this disassembly and assembly mechanism, the disassembly and assembly process of the mold is safer and more efficient, reducing the risk and consumption of manual operation and improving production efficiency.
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Figure CN119458781B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of injection molds, and more specifically, to a disassembly and assembly mechanism and a disassembly and assembly method of an injection mold. Background Art
[0002] Sealing rings are common sealing components, among which plastic sealing rings are made by injection molds. Due to the simple structure of the sealing rings, the injection mold combination of the sealing rings generally consists of only an upper mold plate and a lower mold plate. The upper mold plate is provided with guide pins, and the lower mold plate is provided with guide holes that match the guide pins.
[0003] As a sealing ring manufacturer, we produce sealing rings according to the number of customer orders. When the processing of the sealing rings ordered is completed, the injection mold of the sealing ring needs to be removed from the injection molding machine, anti-rust grease is applied to the mold cavity, and then the mold is placed in a dry and ventilated environment for storage;
[0004] When applying anti-rust grease to the injection mold, the upper and lower molds need to be separated, and then grease is applied in their respective mold cavities before the separated molds are closed. Existing factories mostly use workers to disassemble and assemble molds by hand, which is not only laborious but also poses a safety hazard. Summary of the invention
[0005] The first purpose of the present invention is to provide a disassembly and assembly mechanism for an injection mold, which adopts a combination of a flap and an electromagnet for handling, and can easily and conveniently complete the disassembly and assembly of the injection mold, and the disassembly and assembly process is safer.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] A disassembly and assembly mechanism for an injection mold comprises a frame; a first plate body, a second plate body and a third plate body which are flatly arranged on the upper surface of the frame for placing a template; a vertical lifting rod arranged on the frame, and an electromagnet for taking and placing the template in a magnetic suction manner is installed at the lower end of the vertical lifting rod; the frame is provided with an upper screw rod assembly for transporting the vertical lifting rod from above the first plate body to above the second plate body to realize the template transportation; an intermediate plate is fixed on the upper surface of the frame, the width of the intermediate plate is greater than or equal to the thickness of the flipped template, and the second plate body and the third plate body are symmetrically hinged on both sides of the intermediate plate On the side, the frame is provided with a push rod for driving the No. 2 plate and the No. 3 plate to rotate vertically so as to realize the flipping of the template between the No. 1 plate and the No. 2 plate, and the rotation angle range of the No. 2 plate and the No. 3 plate is 0-90 degrees; the middle plate is provided with an airbag assembly for receiving the lower edge of the flipped template, the airbag assembly includes two left airbags and right airbags of the same structure, the left airbag is arranged toward the No. 2 plate, and the right airbag is arranged toward the No. 3 plate; the frame is provided with a control switch for inflating and deflating the airbag assembly, and the control switch includes a button component for controlling the independent exhaust of the left airbag and the right airbag.
[0008] Preferably, a buffer assembly is provided between the vertical lifting rod and the electromagnet.
[0009] Preferably, the buffer assembly includes an upper plate fixed to the vertical lifting rod, and a lower plate fixed to the electromagnet; a plurality of vertical guide rods slide between the upper plate and the lower plate, and the guide rod sleeves are provided with springs that abut between the upper plate and the lower plate; the lower plate is suspended on the upper plate through the guide rods.
[0010] Preferably, an upper pull block is fixed to the upper end of the guide rod, and the upper pull block abuts against the upper surface of the upper plate; a lower pull block is fixed to the lower end of the guide rod, and the lower pull block abuts against the lower surface of the lower plate; both the upper pull block and the lower pull block are provided with a through hole for the guide rod to pass through, and the diameter of the through hole is 1-3mm larger than the diameter of the guide rod to enable the electromagnet to adjust the angle of the fitting template.
[0011] Preferably, the frame is provided with a lower screw assembly for driving the No. 1 plate to move back and forth laterally; the frame is provided with a lower push rod for pushing the template above the No. 1 plate to move longitudinally, and the moving trajectory of the lower push rod and the moving trajectory of the upper screw assembly are in the same straight line.
[0012] Preferably, plate body No. 1, plate body No. 2 and plate body No. 3 are arranged in sequence along the moving direction of the upper screw assembly; plate body No. 2 and plate body No. 3 are both hinged to the corresponding push rods, and the push rods and the frame are also hinged.
[0013] Preferably, a plurality of raised slide bars are provided on the upper surface of the first plate body, the slide bars are arranged in parallel, and the cross section of the slide bars is an arc surface.
[0014] Preferably, rotating shafts are fixed on both sides of the middle plate, and the No. 2 plate body and the No. 3 plate body rotate around the corresponding rotating shafts; the sides of the No. 2 plate body and the No. 3 plate body are provided with rotating shafts that can rotate on their own; the rotating shafts and the rotating shafts are arranged vertically, and gear linkage is adopted between the rotating shafts and the rotating shafts, and the rotating shafts are fixed with side baffles that rotate synchronously, and when the No. 2 plate body or the No. 3 plate body rotates around the corresponding rotating shaft, the gear linkage corresponding rotating shaft rotates on its own; when the No. 2 plate body or the No. 3 plate body is horizontal, the side baffles are located below the upper surface of the plate body; when the No. 2 plate body and the No. 3 plate body are vertical at the same time, the side baffles on the two plate bodies are arranged alternately.
[0015] Preferably, the gear comprises a crown tooth and a shaft tooth meshing with each other, the crown tooth is fixed to the end of the rotating shaft, and the shaft tooth is fixed to the end of the rotating shaft.
[0016] The second object of the present invention is to provide a method for implementing an injection mold disassembly and assembly mechanism, which adopts a combination of a flap and an electromagnet for handling, so as to easily and conveniently complete the disassembly and assembly of the injection mold, and the disassembly and assembly process is safer.
[0017] The above technical objectives of the present invention are achieved through the following technical solutions:
[0018] A method for implementing a disassembly and assembly mechanism, comprising the following disassembly steps: step 1.1, lifting the mold to the same height as the No. 1 plate body by a lifting vehicle, and moving the mold horizontally to the position of the No. 1 plate body; step 1.2, using an electromagnet to magnetically attract the template and pull it up to achieve demoulding, and transferring the template to the No. 2 plate body by an upper screw assembly; step 1.3, inflating the airbag assembly, and rotating the No. 3 plate body to vertical; step 1.4, rotating the No. 2 plate body to vertical, rotating the template to a vertical state and positioning it between the No. 2 plate body and the No. 3 plate body; step 1.5, exhausting the right airbag, and tilting the template toward the No. 3 plate body; step 1.6, the No. 3 plate body descends, so that the flipped template is located on the No. 3 plate body with the mold cavity facing upward, and then exhausting the left airbag, and then flipping the No. 2 plate body to the water Flat; including the following installation steps: step 2.1, inflate the airbag assembly after the action in step 1.6 is completed again; step 2.2, rotate the No. 2 plate to vertical first, and then rotate the No. 3 plate to vertical; step 2.3, exhaust the left airbag, first lay the No. 2 plate flat, and then lay the No. 3 plate flat; step 2.4, the electromagnet magnetically attracts the template on the No. 2 plate and transports it to the top of the No. 1 plate; step 2.5, the template on the No. 1 plate is adjusted longitudinally and transversely to achieve the upper and lower alignment of the two templates, and the vertical lifting rod is moved down to complete the mold closing.
[0019] In summary, the present invention has at least one of the following beneficial effects:
[0020] (1) The upper mold plate is lifted by magnetic suction to realize the mold opening and disassembly, and then the upper mold plate is turned over by the rotation of the second plate and the third plate; the opened mold can be closed by reversing the disassembly and assembly mechanism. Obviously, this design makes the mold disassembly and assembly easier and improves the safety performance of disassembly and assembly by using the assistance of mechanical structure;
[0021] The template will tilt and slide down when flipping, causing the lower edge of the template to collide with the frame, which can easily cause damage to the mold and the middle plate. The design uses an airbag assembly to cushion the bottom of the template during upward flipping with an inflated airbag assembly to reduce impact damage, and the deflated airbag assembly assists the template in flipping downward.
[0022] (2) The significance of the airbag assembly being divided into two parts, the left and right parts, is that the template will first rotate to a vertical position and then remain in the vertical position. For example, when the template needs to be flipped over to the No. 2 plate, the left airbag is exhausted, making the center of gravity of the template unstable and the template tends to tilt toward the No. 2 plate. The template and the No. 2 plate are tilted and fitted together. Because of the pre-fitting relationship, the impact between the template and the No. 2 plate is reduced when the No. 2 plate rotates downward, thereby reducing damage to the mold.
[0023] (3) The coordinated design of the guide rod and the spring makes it difficult for the electromagnet to cause impact damage to the upper surface of the template during the downward pressure process; and the diameter of the through hole is larger than the diameter of the guide rod, so that the electromagnet has the function of fine-tuning the tilt angle, which meets the following working conditions: when the surface of the No. 2 plate is damaged, the upper template is slightly tilted on the No. 2 plate. At this time, in order to effectively fit with the back of the upper template, the electromagnet also needs to adjust the tilt angle synchronously, so that the template on the No. 2 plate can be effectively fitted and magnetically attracted.
[0024] (4) When the lower screw assembly and the lower push rod are combined for assembly and lifting, the positions of the upper mold plate and the lower mold plate are aligned, which is conducive to more efficient mold assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a front view of the disassembly and assembly mechanism in the embodiment;
[0026] Figure 2 Schematic diagram of the connection relationship between the first plate body, the lower screw rod assembly and the lower push rod in the embodiment;
[0027] Figure 3 is a schematic diagram of the connection relationship between the electromagnetic block and the buffer assembly in the embodiment;
[0028] Figure 4 yes Figure 3 The cross-sectional view of AA in FIG.
[0029] Figure 5 yes Figure 4 A magnified view of part B in FIG.
[0030] Figure 6 Schematic diagram of the connection relationship between the vertical lifting rod and the upper screw rod assembly in the embodiment;
[0031] Figure 7 2 is a schematic diagram of the state when the second plate body and the third plate body are rotated to be vertical in the embodiment;
[0032] Figure 8 2 is a schematic diagram of a state in which the upper template vertically clamps the second plate body and the third plate body in the embodiment;
[0033] Fig. 9 It is true Figure 8 The enlarged view of the C part in FIG.
[0034] Fig.10 is a schematic diagram of the control relationship between the airbag assembly and the control switch in the embodiment;
[0035] Fig.11 is a schematic diagram of the side baffles located at the second plate body and the third plate body in the embodiment;
[0036] Fig.12Schematic diagram of the second plate body and the third plate body in a vertical state when the crown gear and the shaft gear are linked in an embodiment;
[0037] Fig.13 Schematic diagram of the positions of the lift and the frame when the template is being transported in the embodiment;
[0038] Fig.14 2 is a schematic diagram of the embodiment in which the second plate body and the third plate body are vertical when the bevel gears are linked;
[0039] Fig.15 Schematic diagram of the process of removing the mold in the embodiment.
[0040] In the figure:
[0041] 1. Frame;
[0042] 21. Plate No. 1; 22. Plate No. 2; 23. Plate No. 3;
[0043] 31. Electromagnet; 32. Vertical lifting rod; 33. Upper screw rod assembly;
[0044] 41. upper plate; 42. lower plate; 43. guide rod; 44. spring; 45. upper pull block; 46. lower pull block; 47. through hole;
[0045] 51. middle plate; 52. push rod;
[0046] 6. Control switch; 61. Button; 62. Inflation button;
[0047] 7. Airbag assembly; 71. Left airbag; 72. Right airbag;
[0048] 81. lower screw rod assembly; 82. lower push rod; 83. slide bar;
[0049] 910, crown teeth; 911, shaft teeth;
[0050] 920, bevel gear;
[0051] 93. rotating shaft; 94. rotating shaft; 95. side baffle; 96. lifting frame;
[0052] 101. upper template; 102. lower template. DETAILED DESCRIPTION
[0053] The present invention is further described in detail below in conjunction with the accompanying drawings.
[0054] Embodiment 1, a disassembly and assembly mechanism of an injection mold, referring to Figure 1 , including a frame 1, the frame 1 is a metal frame;
[0055] The upper surface of the frame 1 is provided with a plate 21, a plate 22 and a plate 23 for placing the template; the plate 21, the plate 22 and the plate 23 are all rectangular steel plates, and the three plates are arranged flat in sequence along a straight line.
[0056] For the first plate 21, it is located on the left side of the frame 1. For the specific structure, refer to Figure 1 and Figure 2 ;
[0057] The frame 1 is provided with a lower screw assembly 81 for driving the first plate body 21 to move back and forth laterally.
[0058] The specific structure of the lower screw assembly 81 is as follows: a linear track for sliding is provided between the frame 1 and the first plate body 21, and a manual screw is installed between the frame 1 and the first plate body 21, the manual screw is rotatably connected to the frame 1, and a threaded sleeve for threaded connection with the screw is fixed below the first plate body 21, and a handle is installed at the end of the manual screw, and the employee rotates the handle to drive the first plate body 21 to move back and forth linearly on the frame 1;
[0059] The frame 1 is equipped with a lower push rod 82, which includes an oil cylinder and a piston rod. The cylinder body of the lower push rod 82 is fixed to the left side of the frame 1, and the rod body of the lower push rod 82 points to the central symmetry line of the first plate body 21, and the rod body of the lower push rod 82 is located above the first plate body 21;
[0060] The telescopic trajectory of the lower push rod 82 and the moving trajectory of the lower screw assembly 81 are arranged perpendicular to each other. The pushing direction of the lower push rod 82 is longitudinal, and the moving direction of the lower screw assembly 81 is transverse. The purpose is that when the mold is placed on the No. 1 plate 21, the specific position of the mold in the horizontal plane can be fine-tuned by operating the lower push rod 82 and the lower screw assembly 81, so that the two templates can be quickly aligned up and down when assembling the mold.
[0061] In order to facilitate smooth movement of the mold on the No. 1 plate 21, a plurality of raised slide bars 83 are provided on the upper surface of the No. 1 plate 21. The slide bars 83 are arranged in parallel, and the cross section of the slide bars 83 is an arc surface.
[0062] The function of the No. 1 plate 21 is to place the mold, and the lifting, separation and mold closing combined actions of the mold are completed on the No. 1 plate 21.
[0063] The mold of the first plate body 21 is transferred to the second plate body 22 by magnetic attraction. The specific structure is shown in FIG. Figure 1 and Figure 3-Figure 6 , an upper frame body is fixed to the upper end of the frame 1, and an upper screw rod assembly 33 is installed on the upper frame body;
[0064] The upper screw rod assembly 33 includes a slide plate that slides on the upper frame. The slide plate and the upper frame are connected by a slide rail, and the slide plate is installed with a threaded sleeve. The threaded sleeve is threadedly connected to the upper screw rod. The upper screw rod is rotatably connected to the upper frame. The upper screw rod is driven by a motor. Therefore, the upper screw rod assembly 33 realizes the back and forth movement of the slide plate on the upper frame through the forward and reverse rotation of the motor. The upper frame is provided with a remote control, which is used to control the forward and reverse rotation of the motor and stop the action.
[0065] The moving direction of the upper screw assembly 33 is longitudinal, which is in the same direction as the telescopic direction of the lower push rod 82;
[0066] Reference Figure 1 Since the No. 1 plate body 21, the No. 2 plate body 22 and the No. 3 plate body 23 are arranged in sequence along the moving direction of the upper screw assembly 33, it can complete the action of lifting the template of the No. 1 plate body 21 back and forth between the No. 2 plate body 22 or the No. 3 plate body 23.
[0067] The slide plate of the upper screw assembly 33 is installed with a vertical lifting rod 32, which includes a cylinder and a vertical piston rod; an electromagnet 31 is fixed to the lower end of the vertical lifting rod 32, and a vertical guide rod is provided between the two, so that the vertical lifting rod 32 can drive the electromagnet 31 to move up and down; the electromagnet 31 controls the magnetic suction action through a remote control.
[0068] Obviously, the template is magnetically attracted by the electromagnet 31, and then adjusted in height by the vertical lifting rod 32, and then adjusted in longitudinal position by the upper screw assembly 33, so as to complete the lifting and loading and unloading of the magnetically attracted template.
[0069] A buffer assembly is provided between the vertical lifting rod 32 and the electromagnet 31, and the specific connection structure is as follows:
[0070] Reference Figure 1 and Figure 3 The buffer assembly includes an upper plate 41 fixed to the vertical lifting rod 32, and a lower plate 42 fixed to the electromagnet 31; there is a gap between the upper plate 41 and the lower plate 42, and both are steel plates.
[0071] There are four vertical guide rods 43 sliding between the upper plate 41 and the lower plate 42. The guide rods 43 are provided with springs 44 that abut against the upper plate 41 and the lower plate 42. An upper pull block 45 is fixed to the upper end of the guide rod 43, and the upper pull block 45 abuts against the upper surface of the upper plate 41. A lower pull block 46 is fixed to the lower end of the guide rod 43, and the lower pull block 46 abuts against the lower surface of the lower plate 42. The upper pull block 45 and the lower pull block 46 are nuts threadedly connected to the guide rod 43.
[0072] Therefore, the elastic suspension connection between the upper plate 41 and the lower plate 42 enables the electromagnet 31 to be suspended below the vertical lifting rod 32 .
[0073] The main body of the electromagnet 31 is cylindrical, with the flat magnetic surface facing downward;
[0074] When the mold is magnetically attracted, when the electromagnet 31 moves downward, when the magnetic attraction surface of the electromagnet 31 is pressed against the mold surface, the lower plate 42 moves upward along the guide rod 43 to prevent the electromagnet 31 from excessively hitting the mold surface;
[0075] When the magnet iron rises, the lower plate 42 moves downward rapidly under the driving force of gravity and the compression spring 44 until the lower plate 42 abuts against the pull-down block 46 .
[0076] The spring 44 has a pressing effect on the upper plate 41, so that the magnetic surface and the surface of the mold can fit more closely.
[0077] When the second plate body 22 has potholes on its surface after long-term use, the placed template is prone to slightly tilt;
[0078] However, the electromagnet 31 only moves vertically, and it may be difficult for the magnetic surface of the electromagnet 31 to effectively fit with the surface of the template. Therefore, the following improved design is carried out, and the specific reference is made to the accompanying drawings. Figure 4 and Figure 5 :
[0079] The upper pull block 45 and the lower pull block 46 are both provided with a through hole 47 for the guide rod 43 to pass through. The diameter of the through hole 47 is 2 mm larger than the diameter of the guide rod 43. This design leaves a tilting space for the guide rod 43, so that the guide rod 43 can be slightly tilted in the through hole 47.
[0080] Obviously, under the downward drive of the spring 44, the electromagnet 31 can be slightly tilted within the tilted space to achieve the electromagnet 31 fitting the template; when the template is lifted, the template will automatically resume the vertical lifting action due to gravity.
[0081] After the mold template is hoisted to the second plate body 22, it is turned over.
[0082] The flip structure is as follows:
[0083] Reference Figure 1 , an intermediate plate 51 is provided on the upper surface of the frame 1, the intermediate plate 51 is a long rectangular metal plate, and the intermediate plate 51 is fixed to the frame 1;
[0084] Reference Figure 7 The second plate body 22 and the third plate body 23 are symmetrically hinged on both sides of the middle plate 51;
[0085] The frame 1 is provided with a push rod 52 for driving the second plate body 22 and the third plate body 23 to rotate vertically so as to realize the flipping of the template between the first plate body 21 and the second plate body 22.
[0086] The push rod 52 includes a cylinder and a rod body. The cylinder bodies of the two push rods 52 are hinged to the frame 1, the rod body of one push rod 52 is hinged to the lower surface of the second plate body 22, and the rod body of the other push rod 52 is hinged to the lower surface of the third plate body 23. The two push rods 52 are also symmetrically arranged relative to the middle plate 51.
[0087] The second plate body 22 and the third plate body 23 are both rotatably connected via a rotating shaft and the middle plate 51 .
[0088] Driven by the push rod 52, the second plate body 22 and the third plate body 23 switch positions between vertical and horizontal, and the rotation angle range is 0-90 degrees. The maximum rotation angle can be controlled by the stroke of the push rod 52;
[0089] The width of the middle plate 51 is 1 mm greater than the thickness of the flip template; the middle plate 51 is provided with an airbag assembly 7 that receives the lower edge of the flip template.
[0090] Reference Figure 7 and Fig.10 The frame 1 is provided with a control switch 6 for inflating and deflation of the airbag assembly 7, and the control switch 6 controls the inflation and deflation of the airbag.
[0091] The airbag assembly 7 includes a long strip of airbags, which are located on the upper surface of the middle plate 51. The airbags are inflated so that the lower edge of the flipped template can contact the airbags to act as a buffer. The airbags are used instead of raised rubber pads because the edge of the template will be pressed on the airbags when the template is flipped. At this time, the mold plate area can be flattened by deflating, which facilitates the magnetic lifting of the magnetic mold plate.
[0092] The upper surface of the middle plate 51 is provided with a groove for accommodating the airbag. After the airbag is deflated, the wall thickness of the airbag and the depth of the groove are the same, so that the template pressed on the airbag is more flat.
[0093] The specific structure of the airbag assembly 7 is shown in FIG. Figure 8-Figure 10 The airbag assembly 7 includes two left airbags 71 and right airbags 72 of the same structure, and the left airbag 71 and the right airbag 72 are arranged along the length direction of the middle plate 51.
[0094] The left airbag 71 is arranged toward the second plate body 22, and the right airbag 72 is arranged toward the third plate body 23; the control switch 6 includes a button member 61 for controlling the independent exhaust of the left airbag 71 and the right airbag 72, the button member 61 controls the valve body switch of the exhaust pipe, and the control switch 6 also includes an inflation button 62;
[0095] The employee turns on the inflation button 62, and the air pump on the rack 1 inflates the two left airbags 71 and the right airbag 72 at the same time, and a one-way valve is used to allow the inflation tube to only take in air;
[0096] When the template flips downward, the button 61 is first used to vent the airbag near the flipping position, so that the template is tilted to fit the flipped plate. As the flipped plate rotates downward, the template slowly rotates downward. When the flipped plate is horizontal, the button 61 is controlled to vent the other airbag.
[0097] Embodiment 2, a disassembly and assembly mechanism of an injection mold, which is different from Embodiment 1, referring to Fig.11 , a plurality of protrusions are fixedly extended on both sides of the middle plate 51, and a rotating shaft 93 is fixed to the protrusions, and the rotating shaft 93 and the middle plate 51 are kept fixed;
[0098] There are multiple sleeves on the rotating shaft 93, and a retaining spring is installed at the sleeve and the rotating shaft 93 to prevent the sleeve and the rotating shaft 93 from moving linearly relative to each other, and the sleeve at this location is fixed to the corresponding second plate body 22 and the third plate body 23, so the second plate body 22 and the third plate body 23 can rotate vertically around the rotating shaft 93 close to each other;
[0099] The sides of the second plate body 22 and the third plate body 23 are provided with a rotating shaft 94 that can rotate.
[0100] The specific structure is that a shaft sleeve is also fixed on the side of the second plate body 22, and the rotating shaft 94 is passed through the shaft sleeve to realize rotation, and a retaining spring is also used to limit the linear movement of the rotating shaft 94;
[0101] For the second plate body 22, the corresponding rotating shaft 93 and the rotating shaft 94 are vertically arranged, and a coaxial crown tooth 910 is fixed at the end of the rotating shaft 93, and a coaxial shaft tooth 911 is fixed at the end of the rotating shaft 94, and the shaft tooth 911 is meshed with the crown tooth 910 to realize gear linkage;
[0102] Therefore, when the second plate body 22 rotates vertically around the corresponding rotating shaft 93, the rotating shaft 94 also rotates vertically around the rotating shaft 93, and because of the meshing relationship between the shaft teeth 911 and the crown teeth 910, since the crown teeth 910 are relatively stationary, and the crown teeth 910 and the rotating shaft 93 are coaxially arranged, the shaft teeth 911 mesh and rotate around the crown teeth 910, so the shaft teeth 911 rotate along the tooth openings of the crown teeth 910, and the rotation of the shaft teeth 911 realizes the self-rotation of the rotating shaft 94 around its own axis.
[0103] A side baffle 95 is fixed to the rotating shaft 94 on the second plate, and the side baffle 95 rotates synchronously with the rotating shaft 94 .
[0104] When the second plate body 22 is horizontal, the side baffle 95 is located below the upper surface of the second plate body 22, and the side baffle 95 is in a horizontal arrangement;
[0105] Reference Fig.12 When the second plate body 22 is vertical, the side baffle 95 vertically protrudes from the second plate body 22 to form a lateral baffle;
[0106] Reference Fig.11 The connection relationship between the rotating shaft 93 , the rotating shaft 94 , the crown teeth 910 and the shaft teeth 911 corresponding to the third plate body 23 and the middle plate 51 is the same as the connection structure between the second plate body 22 and the middle plate 51 .
[0107] Reference Fig.12 The side baffles 95 provided on the rotating shaft 94 on the third plate body 23 and the side baffles 95 on the second plate body 22 are staggered in position. When the second plate body 22 and the third plate body 23 are vertical at the same time, the side baffles 95 on the two plate bodies are interlaced.
[0108] The working effect is:
[0109] The gear linkage realizes the rotation of the side baffle 95, and the oil cylinder is used as the power source for rotation in this solution. Therefore, the blocking force of the side baffle 95 is relatively large, and the blocking stability is relatively excellent. The template is not easy to slide out from the second plate body 22 and the third plate body 23 during the flipping process. In addition, the blocking effect of the side baffle 95 also avoids the situation where employees mistakenly insert their hands into the two plates and are clamped, thereby improving safety performance.
[0110] The side baffle 95 needs to be rotated, and its purpose is to refer to Fig.11 and Fig.13 After some molds are split, they need to be cleaned. In this case, the lifting frame 96 is needed to move the upper template 101 at the position of the third plate 23 to the lifting frame 96 platform of the same height. At this time, the third plate 23 is in a horizontal position, and the side baffle 95 needs to be located below the upper surface of the third plate 23, so as not to block the upper template 101 from being pushed onto the lifting frame 96.
[0111] Embodiment 3, a disassembly and assembly mechanism of an injection mold, which is different from Embodiment 2, refer to Fig.14 Two meshing bevel gears 920 are used between the rotating shaft 94 and the rotating shaft 93 to achieve linkage.
[0112] Example 4, the method for operating the disassembly and assembly mechanism of the injection mold in Example 1 is as follows: Fig.15 , including the following removal steps:
[0113] Step 1.1, lift the mold to the same height as the first plate 21 by a lifting vehicle, and translate the mold to the upper surface of the first plate 21;
[0114] Step 1.2, by lowering the electromagnet 31, the electromagnet 31 magnetically attracts the upper template 101, and pulls upward to realize mold demoulding, and transfers the template to the second plate body 22 through the upper screw assembly 33;
[0115] Step 1.3, the airbag assembly 7 is inflated, and the third plate 23 is rotated 90 degrees to a vertical state;
[0116] Step 1.4, the second plate body 22 is rotated 90 degrees to a vertical state, so that the upper template 101 is rotated to a vertical state and remains stationary between the second plate body 22 and the third plate body 23;
[0117] Step 1.5, the right airbag 72 is exhausted, and the upper template 101 is tilted toward the third plate 23;
[0118] Step 1.6, the No. 3 plate 23 rotates downward, and the upper template 101 is in contact with the No. 3 plate 23 and rotates downward synchronously until the upper template 101 is placed flat on the No. 3 plate 23 and the mold cavity faces upward, then the left air bag 71 is exhausted, and then the No. 2 plate 22 is flipped to a horizontal state. At this time, the mold cavities of the two templates are facing upward, and anti-rust grease can be applied.
[0119] The installation steps are as follows, which are the opposite of the removal steps:
[0120] Step 2.1, after applying grease in step 1.6, inflate the airbag assembly 7 again;
[0121] Step 2.2, first rotate the second plate 22 to be vertical, and then rotate the third plate 23 to be vertical;
[0122] Step 2.3, exhaust the air in the left airbag 71, first lay down the second plate 22, then exhaust the air in the right airbag 72, and then lay down the third plate 23;
[0123] Step 2.4, the electromagnet 31 magnetically attracts the upper template 101 on the second plate body 22 and transports it to the top of the first plate body 21;
[0124] Step 2.5, through longitudinal and lateral fine adjustments, the upper template 101 and the lower template 102 are aligned with each other, and the upper template 101 moves downward to complete the mold closing.
[0125] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A disassembly and assembly mechanism for an injection mold, characterized in that: include: Rack (1); A first plate body (21), a second plate body (22) and a third plate body (23) are flatly arranged on the upper surface of the frame (1) for placing the template; A vertical lifting rod (32) is arranged on the frame (1), and an electromagnet (31) for picking up and placing the template in a magnetic attraction manner is installed at the lower end of the vertical lifting rod (32); The frame (1) is provided with an upper screw rod assembly (33) for transporting a vertical lifting rod (32) from above the first plate body (21) to above the second plate body (22) to realize template transportation; An intermediate plate (51) is fixed on the upper surface of the frame (1), the width of the intermediate plate (51) is greater than or equal to the thickness of the template to be turned over, the second plate body (22) and the third plate body (23) are symmetrically hinged on both sides of the intermediate plate (51), and the frame (1) is provided with a push rod (52) for driving the second plate body (22) and the third plate body (23) to rotate vertically to realize the template turning over between the first plate body (21) and the second plate body (22), and the rotation angle range of the second plate body (22) and the third plate body (23) is 0-90 degrees; The middle plate (51) is provided with an airbag assembly (7) receiving the lower edge of the flipped template, the airbag assembly (7) comprising a left airbag (71) and a right airbag (72) of the same structure, the left airbag (71) being arranged toward the second plate body (22), and the right airbag (72) being arranged toward the third plate body (23); The frame (1) is provided with a control switch (6) for inflating and deflation of the airbag assembly (7), and the control switch (6) includes a button member (61) for controlling the independent exhaust of the left airbag (71) and the right airbag (72); When the template is flipped downward, the airbag near the flipping position is first exhausted through the button member (61), so that the template is tilted to fit the flipped plate body. As the flipped plate body rotates downward, the template slowly rotates downward. When the flipped plate body is horizontal, the button member (61) is controlled to exhaust the other airbag.
2. The disassembly and assembly mechanism of the injection mold according to claim 1, characterized in that: A buffer assembly is provided between the vertical lifting rod (32) and the electromagnet (31).
3. The disassembly and assembly mechanism of the injection mold according to claim 2, characterized in that: The buffer assembly comprises an upper plate (41) fixed to the vertical lifting rod (32), and a lower plate (42) fixed to the electromagnet (31); A plurality of vertical guide rods (43) are slidably disposed between the upper plate (41) and the lower plate (42), and the guide rods (43) are sleeved with springs (44) that abut against the upper plate (41) and the lower plate (42); The lower plate (42) is suspended on the upper plate (41) through a guide rod (43).
4. The disassembly and assembly mechanism of the injection mold according to claim 3, characterized in that: An upper pull block (45) is fixed to the upper end of the guide rod (43), and the upper pull block (45) abuts against the upper surface of the upper plate (41); A pull-down block (46) is fixed to the lower end of the guide rod (43), and the pull-down block (46) abuts against the lower surface of the lower plate (42); The upper pull block (45) and the lower pull block (46) are both provided with a through hole (47) for the guide rod (43) to pass through, and the diameter of the through hole (47) is 1-3 mm larger than the diameter of the guide rod (43) so as to enable the electromagnet (31) to adjust the angle of the fitting template.
5. The disassembly and assembly mechanism of the injection mold according to claim 1, characterized in that: The frame (1) is provided with a lower screw assembly (81) for driving the first plate body (21) to move back and forth laterally; The frame (1) is provided with a lower push rod (82) for pushing the template above the first plate body (21) to move longitudinally, and the moving track of the lower push rod (82) and the moving track of the upper screw rod assembly (33) are on the same straight line.
6. The disassembly and assembly mechanism of the injection mold according to claim 1, characterized in that: The first plate body (21), the second plate body (22) and the third plate body (23) are arranged in sequence along the moving direction of the upper screw rod assembly (33); The second plate body (22) and the third plate body (23) are both hingedly arranged with the corresponding push rod (52), and the push rod (52) and the frame (1) are also hingedly arranged.
7. The disassembly and assembly mechanism of the injection mold according to claim 1, characterized in that: The upper surface of the first plate body (21) is provided with a plurality of protruding slide bars (83), the slide bars (83) are arranged in parallel, and the cross section of the slide bars (83) is an arc surface.
8. The disassembly and assembly mechanism of the injection mold according to claim 1, characterized in that: Rotating shafts (93) are fixed on both sides of the middle plate (51), and the second plate body (22) and the third plate body (23) rotate around the corresponding rotating shafts (93); The side surfaces of the second plate body (22) and the third plate body (23) are both provided with a rotating shaft (94) capable of rotating. The rotating shaft (94) and the rotating shaft (93) are arranged vertically, and a gear is used to link the rotating shaft (94) and the rotating shaft (93). A synchronously rotating side baffle (95) is fixed to the rotating shaft (94). When the second plate body (22) or the third plate body (23) rotates around the corresponding rotating shaft (93), the gear links the corresponding rotating shaft (94) to rotate. When the second plate body (22) or the third plate body (23) is horizontal, the side baffle (95) is located below the upper surface of the plate body; When the second plate body (22) and the third plate body (23) are vertically erected at the same time, the side baffles (95) on the two plate bodies are arranged in an interlaced manner.
9. The disassembly and assembly mechanism of the injection mold according to claim 8, characterized in that: The gear comprises a crown tooth (910) and a shaft tooth (911) meshing with each other, the crown tooth (910) is fixed at the end of the rotating shaft (93), and the shaft tooth (911) is fixed at the end of the rotating shaft (94).
10. A method for implementing the disassembly and assembly mechanism of claim 1, characterized in that: The removal steps include: Step 1.1, lift the mold to the same height as the first plate (21) by a lifting vehicle, and move the mold horizontally to the position of the first plate (21); Step 1.2, the template is magnetically attracted by the electromagnet (31) and pulled upward to achieve demoulding, and then the template is transferred to the second plate body (22) through the upper screw assembly (33); Step 1.3, the airbag assembly (7) is inflated, and the third plate (23) is rotated to be vertical; Step 1.4, the second plate (22) is rotated to a vertical position, so that the template is rotated to a vertical position and positioned between the second plate (22) and the third plate (23); Step 1.5, the right airbag (72) is exhausted, and the template is tilted toward the third plate (23); Step 1.6, the third plate (23) is lowered so that the flipped template is located on the third plate (23) with the mold cavity facing upwards, and then the left air bag (71) is exhausted, and then the second plate (22) is flipped to a horizontal position; The installation steps include: Step 2.1, re-inflate the airbag assembly (7) after the action in step 1.6 is completed; Step 2.2, first rotate the second plate (22) to be vertical, and then rotate the third plate (23) to be vertical; Step 2.3, exhaust the left airbag (71), first lay down the second plate (22), and then lay down the third plate (23); Step 2.4, the electromagnet (31) magnetically attracts the template on the second plate (22) and transports it to the top of the first plate (21); Step 2.5, the template on the first plate (21) is adjusted in the longitudinal and transverse positions to achieve vertical alignment of the two templates, and the vertical lifting rod (32) is moved downward to complete the mold closing.
Citation Information
Patent Citations
Injection mould automatic detaching device
CN203031218U
Steel plate-inverting device
JP2013123714A