A high-efficiency automatic laminating mechanism for a double-sided laminating machine
By designing counterweight, film width adjustment, tensioning, preheating and cooling mechanisms in the double-sided lamination machine, the problems of dynamic balance of coating rollers, film width adjustment, film tension adjustment, preheating and cooling in the prior art are solved, and a more efficient and stable lamination process is achieved, and the coating quality and production efficiency are improved.
Patent Information
- Application Number
- CN202510054972.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The existing high-efficiency automatic coating mechanism is difficult to maintain the dynamic balance of the coating roller, resulting in uneven film force, damage and incomplete film coating; it is difficult to adjust according to the requirements of different film widths, resulting in incorrect position and tension of the film during the winding process, resulting in uneven coating and wrinkles; it is difficult to adjust the tension of the film, resulting in the film being easily damaged or deformed, increasing waste; it is difficult to preheat the plastic surface before use, resulting in the film not being closely bonded to the plastic surface; it is difficult to cool after coating, reducing the film curing process and production efficiency.
A high-efficiency automatic coating mechanism of a double-sided coating machine is designed, including a counterweight mechanism, a membrane width adjustment mechanism, a tensioning mechanism, a preheating mechanism and a cooling mechanism. The counterweight mechanism increases the counterweight through the counterweight block to maintain dynamic balance of the coating roller; the film width adjustment mechanism adapts to different film widths through the movement of the second electromagnetic block; the tensioning mechanism adjusts the film tension through the left and right movement of the coating roller; the preheating mechanism transports hot gas to the plastic parts through the nozzle for preheating; the cooling mechanism transports the cooling gas to the plastic parts after coating through the nozzle for cooling.
Through these improvements, a stable dynamic balance of the coating roller is achieved, which reduces the possibility of film breakage and improves the integrity and quality of the coating; adapts to different film width requirements, which improves the versatility and flexibility of the equipment; adjusts the film tension and reduces waste and damage; preheating and cooling improves the bonding quality and production efficiency of the film and plastic surface.
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Figure CN119458879B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of laminating machines, in particular to a high-efficiency automatic laminating mechanism of a double-sided laminating machine. Background Art
[0002] The double-sided laminating machine is a highly efficient automatic laminating device used in the plastic molding process. Its main function is to cover both surfaces of the molded plastic products with a layer of film, so that the plastic products are protected and beautiful.
[0003] When the existing high-efficiency automatic laminating mechanism is in use, it is difficult to keep the laminating roller in a stable dynamic balance at all times, which increases the possibility of uneven force and damage to the film, reduces the integrity of the laminating film, and easily causes wrinkles in the laminating film or local loose lamination, making it difficult for the film to fit the plastic surface, and at the same time increases the load of the laminating roller motor; when the existing high-efficiency automatic laminating mechanism is in use, it is difficult to adjust according to different film width requirements, and usually it is necessary to replace laminating rollers of different sizes, which reduces the versatility and flexibility of the equipment, resulting in the film not maintaining the correct position and tension during the winding process, resulting in uneven laminating, wrinkles and other problems, and reducing the quality and stability of the laminating film; when the existing high-efficiency automatic laminating mechanism is in use, it is difficult to adjust the tension of the film, resulting in the film being easily damaged or deformed due to improper tension, increasing the waste of the film, and at the same time it is difficult to flexibly adapt to the laminating requirements of different materials;
[0004] In addition: it is difficult for the existing efficient automatic laminating mechanism to preheat the plastic surface before use, which may make it difficult for the film to completely fit the plastic surface, reducing the subsequent laminating effect and increasing the possibility of film rupture or loosening;
[0005] Finally: the existing efficient automatic laminating mechanism is difficult to cool after laminating, which reduces the film curing process and production efficiency. Summary of the invention
[0006] Therefore, in order to solve the above-mentioned shortcomings, the present invention provides a high-efficiency automatic laminating mechanism for a double-sided laminating machine.
[0007] The present invention is implemented in this way: a high-efficiency automatic laminating mechanism of a double-sided laminating machine is constructed, the device comprises a conveying member, the left end and the top left end of the conveying member are both slidably connected to a first mounting plate, a rotating shaft is rotatably connected inside the first mounting plate, a counterweight mechanism is rotatably connected to the outer wall of the rotating shaft, the rotating shaft is provided with two groups, and laminating rollers are fixedly connected inside the two groups of rotating shafts, two groups of tensioning mechanisms are fixedly connected to the left side of the front end of the conveying member, a third mounting plate is fixedly connected to the right end of the back of the conveying member, a preheating mechanism is fixedly connected to the center of the top rear end of the third mounting plate, a cooling mechanism is fixedly connected to the right rear end of the top of the third mounting plate, and a cutting member is fixedly connected to the center of the top of the conveying member;
[0008] The counterweight mechanism includes a mounting ring, which is rotatably connected to the outer wall of the rotating shaft, a mounting rod is fixedly connected to the bottom right end of the mounting ring, the bottom of the mounting rod is magnetically adsorbed to the outer wall of the first electromagnetic block, a placement shell is fixedly connected to the bottom of the first electromagnetic block, a counterweight block is arranged in the placement shell, two sets of film width adjustment mechanisms are slidably connected to the outer wall of the coating roller, an electric spring is fixedly connected to the bottom left end of the mounting ring, and resistance strain gauges are glued and connected to the spring wire axis in the ±45° direction of the electric spring.
[0009] Preferably, the film width adjustment mechanism includes a second electromagnetic block, two groups of second electromagnetic blocks are slidably connected to the outer wall of the coating roller, and the second electromagnetic block is arranged in a circular ring shape, the top of the second electromagnetic block is fixedly connected to the first L-shaped rod, the first L-shaped rod is provided with two groups, and the two groups of first L-shaped rods respectively pass through the front and rear sides of the left end of the mounting frame and are slidably connected to the inside thereof, the right end of the mounting frame is fixedly connected to a transmission member, the left end of the transmission member is fixedly connected to a moving rod, the front and rear sides of the outer wall of the moving rod are both slidably connected to sliding blocks, the top of the sliding block is rotatably connected to the first rotating rod, the bottom of the sliding block is rotatably connected to the second rotating rod, the front and rear ends of the bottom of the mounting frame are fixedly connected to a support frame, and the bottom of the support frame is fixedly connected to the top of the first mounting plate, wherein the second electromagnetic block is electrically connected to an external current output device.
[0010] Preferably, the tensioning mechanism includes a base plate, two groups of base plates are fixedly connected to the left side of the front end of the transmission member, a second mounting plate is fixedly connected to the rear end of the top of the base plate, both left and right sides above the front end of the second mounting plate are fixedly connected to limiting frames, the front end of the limiting frame on the left side of the front end of the second mounting plate is fixedly connected to the first connecting plate, the top of the first connecting plate is fixedly connected to the first motor, the bottom output shaft of the first motor is eccentrically provided with a first rotating block, and the top of the first rotating block is rotatably connected to the bottom of the first connecting plate, the bottom left end of the first rotating block is rotatably connected to the top left end of the inner gear plate of the gear tooth plate member, and the inner gear of the gear tooth plate member The bottom is rotatably connected with a U-shaped rotating block, and the U-shaped rotating block is slidably connected to the inner gear plate of the gear tooth plate part, the top of the inner gear of the gear tooth plate part is fixedly connected to a turntable through a gear rod, a convex rod is eccentrically provided on the top of the turntable, and a slide plate is slidably connected to the outer wall of the convex rod, the left and right ends of the slide plate are fixedly connected with fixed rods, and the fixed rod passes through the limit frame and is slidably connected to the inside thereof, the right end of the fixed rod at the right end of the slide plate is fixedly connected with a second L-shaped rod, and the back of the second L-shaped rod is fixedly connected to the first mounting plate, a connecting block is fixedly connected at the center above the front end of the second mounting plate, and the top front end of the connecting block is rotatably connected to the bottom of the turntable.
[0011] Preferably, the preheating mechanism includes a second connecting plate, a second connecting plate is fixedly connected to the center of the top rear end of the third mounting plate, a second motor is fixedly connected to the back of the second connecting plate, a first bevel gear set is fixedly connected to the front end output shaft of the second motor, a second rotating block is fixedly connected to the front end of the bevel gear at the back of the first bevel gear set through a gear rod, a left end of the second rotating block contacts with a contact block, a moving frame is fixedly connected to the left end of the contact block, an inner front end and an inner center of the moving frame are both slidably connected to the outer wall of the L-shaped limit rod, and the left and right sides of the top front end of the moving frame are fixedly connected to the limit rod, the limit rod passes through the moving plate and is slidably connected to the inside thereof, a V-shaped connecting rod is fixedly connected to the center of the top front end of the moving plate, a first nozzle is fixedly connected to the left end of the bottom of the V-shaped connecting rod, and the first nozzle is connected to an external hot air box, the bottom of the moving plate contacts the top of the third rotating block, the back of the third rotating block is fixedly connected to the second bevel gear set, and the right end of the bevel gear at the right end of the second bevel gear set is fixedly connected to a telescopic rod.
[0012] Preferably, the cooling mechanism includes a support plate, the top right rear end of the third mounting plate is fixedly connected to the support plate, the top of the support plate is fixedly connected to the third connecting plate, the top rear end of the third connecting plate is fixedly connected to the third motor, the top output shaft of the third motor is fixedly connected to the fourth rotating block, and the bottom left end of the fourth rotating block is rotatably connected to the top rear end of the third connecting plate, the top right end of the fourth rotating block is rotatably connected to the third rotating rod, the top front end of the third rotating rod is rotatably connected to the swing rod, and the bottom center of the swing rod is rotatably connected to the top of the third connecting plate, the top left end of the swing rod is rotatably connected to the fourth rotating rod, the bottom front end of the third rotating rod is rotatably connected to the fifth rotating rod, the fourth rotating rod and the fifth rotating rod are both rotatably connected to the bottom of the sliding rod, the sliding rod passes through the limit block and is slidably connected to its interior, and the bottom of the limit block is fixedly connected to the top front end of the third connecting plate, the bottom of the sliding rod is fixedly connected to the second nozzle, and the second nozzle is connected to the external cooling gas box.
[0013] Preferably, the bottom of the electric spring is fixedly connected to the left end of the top of the placement shell, the first electromagnetic block is electrically connected to the external current output device, and the first electromagnetic block passes through the bottom of the mounting rod and is slidably connected to the inside thereof.
[0014] Preferably, the transmission member is composed of a motor fixedly connected to the right end of the mounting frame, a screw fixedly connected to the left end of the motor, a limit rod fixedly connected to the inner side of the right end of the mounting frame, a moving block slidably connected to the limit rod and threadedly connected to the screw, and an installed sliding rod fixedly connected to the left end of the moving block. The sliding rod installed in the transmission member passes through the mounting frame and is slidably connected to the inside of the mounting frame, and the left end of the sliding rod installed in the transmission member is fixedly connected to the moving rod.
[0015] Preferably, the first rotating rods are provided with two groups, and the bottoms of the two groups of first rotating rods are respectively rotatably connected to the front and rear sides of the top of the mounting frame, and the second rotating rods are provided with two groups, and the two groups of second rotating rods are respectively rotatably connected to the bottoms of the two groups of first L-shaped rods.
[0016] Preferably, the bottom of the L-shaped limit rod is fixedly connected to the left end of the bottom of the third mounting plate, the back of the back bevel gear of the first bevel gear group is rotatably connected to the front end of the second connecting plate, and the front bevel gear of the second bevel gear group is rotatably connected to the back of the movable frame.
[0017] Preferably, the back of the third rotating block is rotatably connected to the front center of the moving frame, the right end of the telescopic rod is fixedly connected to the left bevel gear of the first bevel gear set, and the left end of the telescopic rod passes through the right end of the moving frame and is fixedly connected to its interior.
[0018] The present invention has the following advantages: The present invention provides a high-efficiency automatic laminating mechanism of a double-sided laminating machine through improvement, which has the following improvements compared with the same type of equipment:
[0019] The invention discloses a high-efficiency automatic laminating mechanism for a double-sided laminating machine, and a counterweight mechanism is provided. The counterweight is increased and the weight of the counterweight is detected by placing a counterweight block, so that the laminating roller always maintains a stable dynamic balance, reduces the uneven force on the film, reduces the possibility of film damage, improves the integrity of the laminating film, prevents wrinkles or local loose fitting of the laminating film, and makes the film fit perfectly with the plastic surface. At the same time, the additional load brought by the unbalanced laminating roller to the driving motor is reduced. A film width adjustment mechanism is provided, and the laminating roller is adapted to films of various specifications through the movement of two groups of second electromagnetic blocks. There is no need to replace laminating rollers of different sizes, thereby improving the versatility and flexibility of the laminating roller, ensuring that the film always maintains the correct position and tension during the winding process, avoiding problems such as uneven laminating and wrinkles caused by film width mismatch, and improving the quality and stability of the laminating film. A tensioning mechanism is provided. The tension of the film is adjusted by moving the laminating roller left and right to prevent the film from being over-stretched or contracted during the laminating process, reduce film damage or deformation caused by improper tension, reduce material waste, and flexibly adapt to the laminating needs of different materials to improve the versatility and adaptability of the equipment; a preheating mechanism is set to transport external hot air to the plastic parts through the up, down, left and right movement of the first nozzle to preheat the plastic parts and make the surface of the plastic parts smoother, so as to facilitate the complete bonding of the film and the surface of the plastic parts in the later stage, improve the laminating effect, increase the temperature of the plastic parts, improve the tension control of the film, reduce the possibility of film rupture or relaxation, increase the laminating speed, and improve production efficiency; a cooling mechanism is set to transport external cooling gas to the plastic parts after lamination through the second nozzle to cool the plastic parts after lamination, accelerate the curing process of the film, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the transmission member of the present invention;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the counterweight mechanism of the present invention;
[0022] Figure 3 The present invention Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the film width adjustment mechanism of the present invention;
[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the tensioning mechanism of the present invention;
[0025] Figure 6 It is a schematic diagram of the three-dimensional decomposition structure of the preheating mechanism of the present invention;
[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the cooling mechanism of the present invention.
[0027] Among them: transmission member-1, first mounting plate-2, rotating shaft-3, counterweight mechanism-4, mounting ring-41, mounting rod-42, first electromagnetic block-43, placement shell-44, counterweight block-45, film width adjustment mechanism-46, second electromagnetic block-461, first L-shaped rod-462, mounting frame-463, transmission member-464, moving rod-465, sliding block-466, first rotating rod-467, second rotating rod-468, supporting frame-469, electric spring-47, resistance strain gauge-48, laminating roller-5, tensioning mechanism-6, bottom plate-61, second mounting plate-62, limiting frame-63, first connecting plate-64, first motor-65, first rotating block-66, gear tooth plate member-67, U-shaped rotating block-68, turntable-69, protruding rod-610, slide plate-61 1. Fixed rod 612, second L-shaped rod 613, connecting block 614, third mounting plate 7, preheating mechanism 8, second connecting plate 81, second motor 82, first bevel gear set 83, second rotating block 84, contact block 85, movable frame 86, L-shaped limit rod 87, limit rod 88, movable plate 89, V-shaped connecting rod 810, first nozzle 811, third rotating block 812, second bevel gear set 813, telescopic rod 814, cooling mechanism 9, support plate 91, third connecting plate 92, third motor 93, fourth rotating block 94, third rotating rod 95, swing rod 96, fourth rotating rod 97, fifth rotating rod 98, sliding rod 99, limit block 910, second nozzle 911, cutting piece 10. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1 to Figure 7The principles and features of the present invention are described, and the examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention is described in more detail by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to facilitate and clearly assist in explaining the purpose of the embodiments of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of the embodiments of the present invention based on its overall structure.
[0031] Embodiment 1:
[0032] See also Figure 1~Figure 3 , an efficient automatic laminating mechanism of a double-sided laminating machine of the present invention comprises a conveying member 1, the left end and the top left end of the conveying member 1 are both slidably connected with a first mounting plate 2, a rotating shaft 3 is rotatably connected inside the first mounting plate 2, a counterweight mechanism 4 is rotatably connected to the outer wall of the rotating shaft 3, two groups of rotating shafts 3 are provided, and laminating rollers 5 are fixedly connected inside the two groups of rotating shafts 3, two groups of tensioning mechanisms 6 are fixedly connected to the left side of the front end of the conveying member 1, a third mounting plate 7 is fixedly connected to the right end of the back of the conveying member 1, a preheating mechanism 8 is fixedly connected to the center of the top rear end of the third mounting plate 7, a cooling mechanism 9 is fixedly connected to the top right rear end of the third mounting plate 7, and a cutting member 10 is fixedly connected to the center of the top of the conveying member 1;
[0033] The counterweight mechanism 4 includes a mounting ring 41 , the outer wall of the rotating shaft 3 is rotatably connected with the mounting ring 41 , and the right end at the bottom of the mounting ring 41 is fixedly connected with a mounting rod 42 , so that the mounting ring 41 is convenient for mounting and fixing the mounting rod 42 .
[0034] The bottom of the mounting rod 42 is magnetically attracted to the outer wall of the first electromagnetic block 43 , and a placement shell 44 is fixedly connected to the bottom of the first electromagnetic block 43 . The placement shell 44 is convenient for placing the counterweight 45 .
[0035] A counterweight block 45 is provided in the placement shell 44, and two sets of film width adjustment mechanisms 46 are slidably connected to the outer wall of the coating roller 5. An electric spring 47 is fixedly connected to the left end of the bottom of the mounting ring 41, and resistance strain gauges 48 are glued and connected to the spring wire axis of the electric spring 47 in the ±45° direction. The resistance strain gauges 48 facilitate the calculation of the length change of the electric spring 47.
[0036] The bottom of the electric spring 47 is fixedly connected to the left end of the top of the placement shell 44, the first electromagnetic block 43 is electrically connected to the external current output device, and the first electromagnetic block 43 passes through the bottom of the installation rod 42 and is slidably connected to the inside thereof.
[0037] The working principle of a high-efficiency automatic laminating mechanism of a double-sided laminating machine based on the first embodiment is:
[0038] First, when using this device, first place the device in the working area, and then connect the device to an external power source to provide the device with the power required for operation;
[0039] Second, the staff places the plastic part on the third mounting plate 7, and preheats the plastic part through the preheating mechanism 8, and then controls the two sets of laminating rollers 5 to work, and then conveys the two sets of films through the laminating rollers 5, and then places the preheated plastic part between the two sets of films on the conveying part 1 through an external manipulator, and realizes double-sided lamination through the movement of the plastic part and the conveyance of the two sets of films, and cuts the excess film after lamination through the cutting part 10;
[0040] Third, when the coating roller 5 needs to be dynamically balanced, the first electromagnetic block 43 is driven to stop working through the external current output device, and then the staff places the counterweight block 45 in the placement shell 44, and powers the electric spring 47 through the external power supply. At this time, the electric spring 47 is affected by the gravity of the counterweight block 45 to stretch and generate a stress field around it. This stress field will affect the resistance value of the resistance strain gauge 48, and then the resistance strain element inside the resistance strain gauge 48 will be deformed by the stress, so that the staff can calculate the length change of the electric spring 47 through the resistance value of the resistance strain gauge 48, and then indirectly calculate the length change of the electric spring 47. The weight of the counterweight 45 is calculated. When the weight reaches the required value, the first electromagnetic block 43 is driven to work through the external current output device, so that the first electromagnetic block 43 and the mounting rod 42 are magnetically adsorbed to prevent the counterweight 45 in the placement shell 44 from falling due to external factors. By increasing the counterweight and detecting the counterweight weight, the coating roller 5 always maintains a stable dynamic balance, reduces the uneven force on the film, reduces the possibility of film damage, improves the integrity of the coating, prevents the coating from wrinkles or local loose fitting, makes the film fit perfectly with the plastic surface, and at the same time reduces the additional load brought to the drive motor by the unbalanced coating roller 5.
[0041] Embodiment 2:
[0042] See also Figure 4 Compared with the first embodiment, the present invention further includes a film width adjustment mechanism 46, which includes a second electromagnetic block 461. Two groups of second electromagnetic blocks 461 are slidably connected to the outer wall of the laminating roller 5, and the second electromagnetic blocks 461 are arranged in a circular ring shape. A first L-shaped rod 462 is fixedly connected to the top of the second electromagnetic block 461, and the first L-shaped rod 462 is convenient for driving the second electromagnetic block 461 to move.
[0043] There are two groups of first L-shaped rods 462, and the two groups of first L-shaped rods 462 respectively penetrate the front and rear sides of the left end of the mounting frame 463 and are slidably connected to the inside thereof. A transmission member 464 is fixedly connected to the right end of the mounting frame 463, and a moving rod 465 is fixedly connected to the left end of the transmission member 464. The moving rod 465 is convenient for driving the two groups of sliding blocks 466 to move.
[0044] The outer wall of the moving rod 465 is slidably connected with a sliding block 466 on both the front and rear sides, the top of the sliding block 466 is rotatably connected with a first rotating rod 467, and the bottom of the sliding block 466 is rotatably connected with a second rotating rod 468. The front and rear ends of the bottom of the mounting frame 463 are fixedly connected with a support frame 469, and the bottom of the support frame 469 is fixedly connected to the top of the first mounting plate 2, so that the support frame 469 facilitates the installation and fixation of the mounting frame 463.
[0045] The second electromagnetic block 461 is electrically connected to the external current output device, and the transmission member 464 is composed of a motor fixedly connected to the right end of the mounting frame 463, a screw fixedly connected to the left end of the motor, a limit rod fixedly connected to the inner side of the right end of the mounting frame 463, a moving block slidably connected to the limit rod and threadedly connected to the screw, and an installation sliding rod fixedly connected to the left end of the moving block. The transmission member 464 is convenient for driving the moving rod 465 to move.
[0046] A sliding rod installed in the transmission member 464 passes through the mounting frame 463 and is slidably connected to the inside thereof. A moving rod 465 is fixedly connected to the left end of the sliding rod installed in the transmission member 464. Two groups of first rotating rods 467 are provided, and the bottoms of the two groups of first rotating rods 467 are rotatably connected to the front and rear sides of the top of the mounting frame 463 respectively. Two groups of second rotating rods 468 are provided, and the two groups of second rotating rods 468 are rotatably connected to the bottoms of the two groups of first L-shaped rods 462 respectively.
[0047] In this embodiment:
[0048] When the width of the coating roller 5 needs to be adjusted according to the film width, the second electromagnetic block 461 is stopped through the external current output device, and then the motor in the transmission member 464 is started, and the motor in the transmission member 464 drives the screw in the transmission member 464 to rotate. The moving block in the transmission member 464 moves left and right under the influence of the cooperation between the screw in the transmission member 464 and the limit rod, and the moving block in the transmission member 464 drives the sliding rod installed in the transmission member 464 to move left and right. The sliding rod installed in the transmission member 464 drives the moving rod 465 to move left and right, and the moving rod 465 drives the two groups of sliding blocks 466 to move toward or relative to each other, so that the distance between the two groups of sliding blocks 466 gradually shortens or increases, and then the two groups of sliding blocks 466 drive the two groups of first L-shaped rods 462 to move toward or relative to each other through the rotation connection with the first rotating rod 467 and the second rotating rod 468, so that the two groups of first L-shaped The distance between the rods 462 is gradually shortened or enlarged, and the two groups of first L-shaped rods 462 drive the two groups of second electromagnetic blocks 461 to move toward or relative to each other on the outer wall of the coating roller 5, so that the distance between the two groups of second electromagnetic blocks 461 is gradually shortened or enlarged. When the two groups of second electromagnetic blocks 461 move to appropriate positions, the two groups of second electromagnetic blocks 461 are driven to work through external current output devices, so that the two groups of second electromagnetic blocks 461 and the coating roller 5 are magnetically adsorbed, and the second electromagnetic blocks 461 and the coating roller 5 are fixed. Therefore, the coating roller 5 can adapt to various specifications of films through the movement of the two groups of second electromagnetic blocks 461, without replacing coating rollers 5 of different sizes, thereby improving the versatility and flexibility of the coating roller 5, ensuring that the film always maintains the correct position and tension during the winding process, avoiding problems such as uneven coating and wrinkles caused by film width mismatch, and improving the quality and stability of the coating.
[0049] Embodiment three:
[0050] See also Figure 5Compared with the first embodiment, the present invention further includes a tensioning mechanism 6, which includes a bottom plate 61. Two groups of bottom plates 61 are fixedly connected to the left side of the front end of the conveying member 1. A second mounting plate 62 is fixedly connected to the rear end of the top of the bottom plate 61. The left and right sides above the front end of the second mounting plate 62 are fixedly connected to a limiting frame 63. The limiting frame 63 facilitates the installation and fixation of the first connecting plate 64.
[0051] The front end of the left limit frame 63 at the front end of the second mounting plate 62 is fixedly connected with a first connecting plate 64, the top of the first connecting plate 64 is fixedly connected with a first motor 65, a first rotating block 66 is eccentrically provided on the output shaft at the bottom of the first motor 65, and the top of the first rotating block 66 is rotatably connected to the bottom of the first connecting plate 64, so that the first motor 65 can drive the first rotating block 66 to rotate.
[0052] The left end of the bottom of the first rotating block 66 is rotatably connected to the left end of the top of the inner gear plate of the gear tooth plate part 67. The bottom of the inner gear of the gear tooth plate part 67 is rotatably connected to a U-shaped rotating block 68, and the U-shaped rotating block 68 is slidably connected to the inner gear plate of the gear tooth plate part 67. The inner gear of the gear tooth plate part 67 is convenient for driving the turntable 69 to rotate.
[0053] The top of the inner gear of the gear tooth plate part 67 is fixedly connected to the turntable 69 through a gear rod, and a protruding rod 610 is eccentrically arranged on the top of the turntable 69. The outer wall of the protruding rod 610 is slidably connected to a slide plate 611. The left and right ends of the slide plate 611 are fixedly connected to fixed rods 612, and the fixed rods 612 pass through the limit frame 63 and are slidably connected to the inside thereof. The limit frame 63 facilitates the limited movement of the fixed rod 612.
[0054] The right end of the fixed rod 612 at the right end of the slide plate 611 is fixedly connected to the second L-shaped rod 613, and the back of the second L-shaped rod 613 is fixedly connected to the first mounting plate 2. A connecting block 614 is fixedly connected to the center above the front end of the second mounting plate 62, and the top front end of the connecting block 614 is rotatably connected to the bottom of the turntable 69.
[0055] In this embodiment:
[0056] When the tension of the film needs to be adjusted, the first motor 65 is started, the first motor 65 drives the first rotating block 66 to rotate, the first rotating block 66 drives the inner tooth plate of the gear tooth plate part 67 to swing through the cooperation with the U-shaped rotating block 68, the inner tooth plate of the gear tooth plate part 67 drives the inner gear of the gear tooth plate part 67 to rotate, the inner gear of the gear tooth plate part 67 drives the turntable 69 to rotate through the gear rod, the turntable 69 drives the convex rod 610 to make a circular motion, the convex rod 610 drives the slide plate 611 to move left and right, the slide plate 611 drives the fixed rod 612 It moves left and right in the limit frame 63, the fixed rod 612 drives the second L-shaped rod 613 to move left and right, the second L-shaped rod 613 drives the first mounting plate 2 to move left and right, the first mounting plate 2 drives the rotating shaft 3, the counterweight mechanism 4, and the coating roller 5 to move left and right, and the tensioning force of the film is adjusted by the left and right movement of the coating roller 5 to prevent the film from being over-stretched or contracted during the coating process, reduce film damage or deformation caused by improper tension, reduce material waste, and flexibly adapt to the coating requirements of different materials, thereby improving the versatility and adaptability of the equipment.
[0057] Embodiment 4:
[0058] See also Figure 6 Compared with the first embodiment, the present invention further includes a preheating mechanism 8, which includes a second connecting plate 81, a second connecting plate 81 is fixedly connected to the center of the top rear end of the third mounting plate 7, a second motor 82 is fixedly connected to the back of the second connecting plate 81, and a first bevel gear set 83 is fixedly connected to the front output shaft of the second motor 82, which facilitates driving the second rotating block 84 to rotate.
[0059] The front end of the bevel gear on the back of the first bevel gear set 83 is fixedly connected to the second rotating block 84 through a gear rod. The left end of the second rotating block 84 is in contact with the contact block 85. The left end of the contact block 85 is fixedly connected to a moving frame 86. The front end and the inner center of the moving frame 86 are slidably connected to the outer wall of the L-shaped limit rod 87. The L-shaped limit rod 87 facilitates the limited movement of the moving frame 86.
[0060] The left and right sides of the top front end of the movable frame 86 are fixedly connected with limit rods 88, which penetrate the movable plate 89 and are slidably connected to the inside thereof. A V-shaped connecting rod 810 is fixedly connected to the center of the top front end of the movable plate 89, and a first nozzle 811 is fixedly connected to the left end of the bottom of the V-shaped connecting rod 810. The first nozzle 811 is connected to the external hot air box, and the first nozzle 811 facilitates the delivery of external hot air to the plastic parts.
[0061] The bottom of the movable plate 89 contacts the top of the third rotating block 812, the back of the third rotating block 812 is fixedly connected to the second bevel gear set 813, the right end of the bevel gear at the right end of the second bevel gear set 813 is fixedly connected with a telescopic rod 814, and the bottom of the L-shaped limit rod 87 is fixedly connected to the left end of the bottom of the third mounting plate 7, so that the second bevel gear set 813 can easily drive the third rotating block 812 to rotate.
[0062] The back of the bevel gear at the back of the first bevel gear set 83 is rotatably connected to the front end of the second connecting plate 81, the front end bevel gear of the second bevel gear set 813 is rotatably connected to the back of the moving frame 86, the back of the third rotating block 812 is rotatably connected to the front end center of the moving frame 86, the right end of the telescopic rod 814 is fixedly connected to the left end bevel gear of the first bevel gear set 83, and the left end of the telescopic rod 814 passes through the right end of the moving frame 86 and is fixedly connected to its interior.
[0063] In this embodiment:
[0064] When the plastic part needs to be preheated, the second motor 82 is started, the second motor 82 drives the first bevel gear set 83 to rotate, the first bevel gear set 83 drives the second rotating block 84 to rotate, the second rotating block 84 drives the moving frame 86 to move left and right on the outer wall of the L-shaped limit rod 87 through contact with the contact block 85, the moving frame 86 drives the limit rod 88, the moving plate 89, the V-shaped connecting rod 810 and the first nozzle 811 to move left and right, at this time the moving frame 86 drives the telescopic rod 814 to extend or retract, the first bevel gear set 83 drives the telescopic rod 814 to rotate at the same time during the rotation process, the telescopic rod 814 drives the second bevel gear set 813 to rotate The second bevel gear set 813 drives the third rotating block 812 to rotate, the third rotating block 812 drives the movable plate 89 to move up and down in the limit rod 88, the movable plate 89 drives the V-shaped connecting rod 810 to move up and down, the V-shaped connecting rod 810 drives the first nozzle 811 to move up and down, and the external hot air is transported to the plastic parts through the up and down and left and right movements of the first nozzle 811 to preheat the plastic parts and make the surface of the plastic parts smoother, so as to facilitate the complete fitting of the film and the surface of the plastic parts in the later stage, improve the coating effect, increase the temperature of the plastic parts, improve the tension control of the film, reduce the possibility of film rupture or relaxation, increase the coating speed, and improve production efficiency.
[0065] Embodiment five:
[0066] See also Figure 7 Compared with the first embodiment, the present invention provides a high-efficiency automatic laminating mechanism for a double-sided laminating machine, and the present embodiment further includes: a cooling mechanism 9, the cooling mechanism 9 includes a support plate 91, the top right rear end of the third mounting plate 7 is fixedly connected with the support plate 91, the top of the support plate 91 is fixedly connected with a third connecting plate 92, the top rear end of the third connecting plate 92 is fixedly connected with a third motor 93, and the third connecting plate 92 facilitates the installation and fixation of the third motor 93.
[0067] The top output shaft of the third motor 93 is fixedly connected to the fourth rotating block 94, and the bottom left end of the fourth rotating block 94 is rotatably connected to the top rear end of the third connecting plate 92, and the top right end of the fourth rotating block 94 is rotatably connected to the third rotating rod 95, which is convenient for driving the swing rod 96 and the fifth rotating rod 98 to swing.
[0068] The front end of the top of the third rotating rod 95 is rotatably connected to a swing rod 96, and the bottom center of the swing rod 96 is rotatably connected to the top of the third connecting plate 92, the left end of the top of the swing rod 96 is rotatably connected to a fourth rotating rod 97, and the front end of the bottom of the third rotating rod 95 is rotatably connected to a fifth rotating rod 98. The fourth rotating rod 97 and the fifth rotating rod 98 are convenient for driving the two sets of sliding rods 99 to move back and forth in an alternating manner in the limit block 910.
[0069] The bottom of the fourth rotating rod 97 and the fifth rotating rod 98 are both rotatably connected to the sliding rod 99, the sliding rod 99 passes through the limit block 910 and is slidably connected to the inside thereof, and the bottom of the limit block 910 is fixedly connected to the top front end of the third connecting plate 92, and the bottom of the sliding rod 99 is fixedly connected to the second nozzle 911, and the second nozzle 911 is connected to the external cooling gas box.
[0070] In this embodiment:
[0071] When the coated plastic part needs to be cooled, the third motor 93 is started, the third motor 93 drives the fourth rotating block 94 to rotate, the fourth rotating block 94 drives the third rotating rod 95 to swing, the third rotating rod 95 drives the swing rod 96 and the fifth rotating rod 98 to swing, the swing rod 96 drives the fourth rotating rod 97 to swing, the fourth rotating rod 97 and the fifth rotating rod 98 are connected with the sliding rod 99 through a rotational connection to drive the two groups of sliding rods 99 to move back and forth in the limit block 910 in an alternating manner, the two groups of sliding rods 99 drive the two groups of second nozzles 911 to move back and forth in an alternating manner, and the external cooling gas is delivered to the coated plastic part through the second nozzle 911 to cool the coated plastic part, accelerate the curing process of the film, and improve production efficiency.
[0072] The present invention provides a high-efficiency automatic laminating mechanism of a double-sided laminating machine through improvement, and sets a counterweight mechanism 4. The counterweight is increased and the counterweight weight is detected by placing a counterweight block 45, so that the laminating roller 5 always maintains a stable dynamic balance, reduces the uneven force on the film, reduces the possibility of film damage, improves the integrity of the laminating film, prevents the laminating film from wrinkling or local loose fitting, and makes the film fit perfectly with the plastic surface. At the same time, the unbalanced laminating roller 5 reduces the additional load brought to the driving motor by the unbalanced laminating roller 5. A film width adjustment mechanism 46 is set, and the laminating roller 5 can adapt to films of various specifications through the movement of two groups of second electromagnetic blocks 461. There is no need to replace laminating rollers 5 of different sizes, thereby improving the versatility and flexibility of the laminating roller 5, ensuring that the film always maintains the correct position and tension during the winding process, avoiding problems such as uneven laminating and wrinkles caused by film width mismatch, and improving the quality and stability of the laminating film. A tightening mechanism 6 adjusts the tension of the film by moving the laminating roller 5 left and right, so as to prevent the film from being over-stretched or contracted during the laminating process, reduce film damage or deformation caused by improper tension, reduce material waste, and flexibly adapt to the laminating requirements of different materials, thereby improving the versatility and adaptability of the equipment; a preheating mechanism 8 is provided, which transports external hot air to the plastic parts through the up, down, left and right movement of the first nozzle 811, preheats the plastic parts, makes the surface of the plastic parts smoother, and facilitates the complete fitting of the film and the surface of the plastic parts in the later stage, improves the laminating effect, increases the temperature of the plastic parts, improves the tension control of the film, reduces the possibility of film rupture or relaxation, increases the laminating speed, and improves the production efficiency; a cooling mechanism 9 is provided, which transports external cooling gas to the plastic parts after lamination through the second nozzle 911, cools the plastic parts after lamination, accelerates the curing process of the film, and improves the production efficiency.
[0073] The above shows and describes the basic principle, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0074] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-efficiency automatic laminating mechanism of a double-sided laminating machine, comprising a conveying member (1), wherein the left end and the top left end of the conveying member (1) are both slidably connected to a first mounting plate (2), a rotating shaft (3) is rotatably connected inside the first mounting plate (2), a counterweight mechanism (4) is rotatably connected to the outer wall of the rotating shaft (3), two groups of rotating shafts (3) are provided, and laminating rollers (5) are fixedly connected inside the two groups of rotating shafts (3), two groups of tensioning mechanisms (6) are fixedly connected to the left side of the front end of the conveying member (1), a third mounting plate (7) is fixedly connected to the right end of the back of the conveying member (1), a preheating mechanism (8) is fixedly connected to the center of the top rear end of the third mounting plate (7), a cooling mechanism (9) is fixedly connected to the right rear end of the top of the third mounting plate (7), and a cutting member (10) is fixedly connected to the center of the top of the conveying member (1); Features: The counterweight mechanism (4) comprises a mounting ring (41), the outer wall of the rotating shaft (3) is rotatably connected to the mounting ring (41), the bottom right end of the mounting ring (41) is fixedly connected to a mounting rod (42), the bottom of the mounting rod (42) is magnetically adsorbed to the outer wall of the first electromagnetic block (43), the bottom of the first electromagnetic block (43) is fixedly connected to a placement shell (44), a counterweight block (45) is arranged in the placement shell (44), the outer wall of the coating roller (5) is slidably connected to two groups of film width adjustment mechanisms (46), the bottom left end of the mounting ring (41) is fixedly connected to an electric spring (47), and the electric spring (47) is bonded to a resistance strain gauge (48) in the ±45° direction of the spring wire axis. The film width adjustment mechanism (46) comprises a second electromagnetic block (461), two groups of second electromagnetic blocks (461) are slidably connected to the outer wall of the coating roller (5), and the second electromagnetic blocks (461) are arranged in a circular ring shape. The top of the second electromagnetic block (461) is fixedly connected to a first L-shaped rod (462), and the first L-shaped rod (462) is provided with two groups, and the two groups of first L-shaped rods (462) respectively penetrate the front and rear sides of the left end of the mounting frame (463) and are slidably connected to the inside thereof. The right end of the mounting frame (463) is fixedly connected to a transmission member (464), and the transmission member ( 464) is fixedly connected to a moving rod (465) at the left end, and sliding blocks (466) are slidably connected to the front and rear sides of the outer wall of the moving rod (465), the top of the sliding block (466) is rotatably connected to a first rotating rod (467), and the bottom of the sliding block (466) is rotatably connected to a second rotating rod (468), and the front and rear ends of the bottom of the mounting frame (463) are fixedly connected to a support frame (469), and the bottom of the support frame (469) is fixedly connected to the top of the first mounting plate (2), wherein the second electromagnetic block (461) is electrically connected to an external current output device.
2. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 1, characterized in that: The tensioning mechanism (6) comprises a bottom plate (61), two groups of bottom plates (61) are fixedly connected to the left side of the front end of the transmission member (1), a second mounting plate (62) is fixedly connected to the rear end of the top of the bottom plate (61), both left and right sides of the upper front end of the second mounting plate (62) are fixedly connected to a limiting frame (63), a first connecting plate (64) is fixedly connected to the front end of the limiting frame (63) on the left side of the front end of the second mounting plate (62), a first motor (65) is fixedly connected to the top of the first connecting plate (64), a first rotating block (66) is eccentrically arranged on the output shaft at the bottom of the first motor (65), and the top of the first rotating block (66) is rotatably connected to the bottom of the first connecting plate (64), the bottom left end of the first rotating block (66) is rotatably connected to the top left end of the inner gear plate of the gear tooth plate member (67), and the bottom of the inner gear of the gear tooth plate member (67) is rotatably connected to a U-shaped rotating block ( 68), and the U-shaped rotating block (68) is slidably connected to the inner tooth plate of the gear tooth plate member (67), the top of the inner gear of the gear tooth plate member (67) is fixedly connected to a rotating disk (69) through a gear rod, a protruding rod (610) is eccentrically arranged on the top of the rotating disk (69), and the outer wall of the protruding rod (610) is slidably connected to a sliding groove plate (611), the left and right ends of the sliding groove plate (611) are fixedly connected to fixed rods (612), and the fixed rod (612) penetrates the limiting frame (63) and is slidably connected to the inside thereof, the right end of the fixed rod (612) at the right end of the sliding groove plate (611) is fixedly connected to a second L-shaped rod (613), and the back of the second L-shaped rod (613) is fixedly connected to the first mounting plate (2), and a connecting block (614) is fixedly connected to the center above the front end of the second mounting plate (62), and the top front end of the connecting block (614) is rotatably connected to the bottom of the rotating disk (69).
3. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 2, characterized in that: The preheating mechanism (8) comprises a second connecting plate (81), the second connecting plate (81) is fixedly connected to the center of the rear end of the top of the third mounting plate (7), the second connecting plate (81) is fixedly connected to the back of the second connecting plate (81), the front end output shaft of the second motor (82) is fixedly connected to the first bevel gear set (83), the front end of the bevel gear on the back of the first bevel gear set (83) is fixedly connected to the second rotating block (84) via a gear rod, the left end of the second rotating block (84) is in contact with the contact block (85), the left end of the contact block (85) is fixedly connected to the moving frame (86), the inner front end and the inner center of the moving frame (86) are both slidably connected to the outer wall of the L-shaped limit rod (87), The left and right sides of the front end of the top of the moving frame (86) are fixedly connected to limit rods (88), the limit rods (88) penetrate the moving plate (89) and are slidably connected to the inside thereof, a V-shaped connecting rod (810) is fixedly connected to the center of the front end of the top of the moving plate (89), a first nozzle (811) is fixedly connected to the left end of the bottom of the V-shaped connecting rod (810), and the first nozzle (811) is connected to an external hot air box, the bottom of the moving plate (89) contacts the top of the third rotating block (812), the back of the third rotating block (812) is fixedly connected to the second bevel gear set (813), and the right end of the right end bevel gear of the second bevel gear set (813) is fixedly connected to a telescopic rod (814).
4. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 3, characterized in that: The cooling mechanism (9) comprises a support plate (91), the top right rear end of the third mounting plate (7) is fixedly connected to the support plate (91), the top of the support plate (91) is fixedly connected to a third connecting plate (92), the top rear end of the third connecting plate (92) is fixedly connected to a third motor (93), the top output shaft of the third motor (93) is fixedly connected to a fourth rotating block (94), and the bottom left end of the fourth rotating block (94) is rotatably connected to the top rear end of the third connecting plate (92), the top right end of the fourth rotating block (94) is rotatably connected to a third rotating rod (95), the top front end of the third rotating rod (95) is rotatably connected to a swing rod (96), and the swing rod The center of the bottom of the swing rod (96) is rotatably connected to the top of the third connecting plate (92); the left end of the top of the swing rod (96) is rotatably connected to the fourth rotating rod (97); the front end of the bottom of the third rotating rod (95) is rotatably connected to the fifth rotating rod (98); the bottoms of the fourth rotating rod (97) and the fifth rotating rod (98) are rotatably connected to the sliding rod (99); the sliding rod (99) passes through the limit block (910) and is slidably connected to the inside thereof; the bottom of the limit block (910) is fixedly connected to the front end of the top of the third connecting plate (92); the bottom of the sliding rod (99) is fixedly connected to the second nozzle (911), and the second nozzle (911) is connected to the external cooling gas box.
5. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 4, characterized in that: The bottom of the electric spring (47) is fixedly connected to the left end of the top of the placement shell (44), the first electromagnetic block (43) is electrically connected to an external current output device, and the first electromagnetic block (43) passes through the bottom of the installation rod (42) and is slidably connected to the inside thereof.
6. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 5, characterized in that: The transmission member (464) is composed of a motor fixedly connected to the right end of the mounting frame (463), a screw fixedly connected to the left end of the motor, a limit rod fixedly connected to the inner side of the right end of the mounting frame (463), a moving block slidably connected to the limit rod and threadedly connected to the screw, and a mounting sliding rod fixedly connected to the left end of the moving block. The sliding rod installed in the transmission member (464) passes through the mounting frame (463) and is slidably connected to the inside of the mounting frame (463). The left end of the sliding rod installed in the transmission member (464) is fixedly connected to a moving rod (465).
7. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 6, characterized in that: The first rotating rods (467) are provided in two groups, and the bottoms of the two groups of first rotating rods (467) are respectively rotatably connected to the front and rear sides of the top of the mounting frame (463); the second rotating rods (468) are provided in two groups, and the two groups of second rotating rods (468) are respectively rotatably connected to the bottoms of the two groups of first L-shaped rods (462).
8. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 7, characterized in that: The bottom of the L-shaped limiting rod (87) is fixedly connected to the left end of the bottom of the third mounting plate (7); the back of the bevel gear at the back of the first bevel gear set (83) is rotatably connected to the front end of the second connecting plate (81); and the front bevel gear at the front end of the second bevel gear set (813) is rotatably connected to the back of the moving frame (86).
9. The high-efficiency automatic laminating mechanism of a double-sided laminating machine according to claim 8, characterized in that: The back of the third rotating block (812) is rotatably connected to the front center of the moving frame (86), the right end of the telescopic rod (814) is fixedly connected to the left bevel gear of the first bevel gear set (83), and the left end of the telescopic rod (814) passes through the right end of the moving frame (86) and is fixedly connected to the inside thereof.
Citation Information
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