Conveying line system for automatic sorting and counting of state grid hardware fittings and sorting method

Abstract

The invention discloses a conveying line system for automatic sorting and counting of state grid hardware fittings. The conveying line system comprises an acceleration belt device, a conveying device, a manual sorting device and a manual warehousing device. Wherein the conveying device is a conveying line, the acceleration belt device and the manual warehousing device are arranged at the starting point and the ending point of the conveying line respectively, the manual sorting device is arranged at any position in the conveying line, and the manual sorting device is arranged between the acceleration belt device and the manual warehousing device; the bottoms of the acceleration belt device, the conveying line, the manual sorting device and the manual warehousing device are fixedly connected with the horizontal ground, and the acceleration belt device is fixedly connected with the conveying line; wherein the acceleration belt device is used for preliminarily sorting and counting hardware fittings; the conveying device is used for conveying the hardware fittings; the manual sorting device is used for carrying out supplementary sorting on the hardware fittings which cannot be sorted by the acceleration belt device; and the manual warehousing device is used for conveying the sorted hardware fittings into a warehouse. According to the invention, the state grid hardware fittings can be automatically sorted, counted and warehoused.

Description

Technical Field

[0001] The present invention belongs to the technical field of automatic sorting and counting of hardware of the State Grid, and in particular relates to a conveyor line system and a sorting method for automatic sorting and counting of hardware of the State Grid. Background Art

[0002] In the historical operation process, whenever the quantity and type of power materials are required at the demand site, the staff needs to manually check and take out the corresponding quantity and type of materials from the warehouse. This process requires careful inspection of the inventory list to ensure that the materials taken out are exactly the same as the demand. Subsequently, these checked materials will be sent to the demand location to meet specific power engineering or maintenance tasks. In this process, the remaining materials will be reorganized and stored in the warehouse for subsequent use. At present, the in-and-out verification of materials mainly relies on manual operation, which is not only time-consuming and labor-intensive, but also prone to human errors, resulting in the efficiency and accuracy of material sorting being affected. Summary of the invention

[0003] The object of the present invention is to provide a conveyor line system and a sorting method for automatic sorting and counting of hardware of the State Grid, which can realize the automatic sorting of hardware.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: a conveyor line system for automatic sorting and counting of State Grid hardware, comprising: an accelerating belt device, a conveying device, a manual sorting device and a manual warehousing device; wherein the conveying device is a conveyor line, the accelerating belt device and the manual warehousing device are respectively arranged at the starting point and the end point of the conveyor line, the manual sorting device is arranged at any position in the conveyor line and the manual sorting device is arranged between the accelerating belt device and the manual warehousing device; the bottoms of the accelerating belt device, the conveyor line, the manual sorting device and the manual warehousing device are all fixedly connected to the horizontal ground, and the accelerating belt device is fixedly connected to the conveyor line; wherein,

[0005] Accelerating belt device, used for preliminary sorting and counting of hardware;

[0006] A conveying device, used for conveying the hardware;

[0007] Manual sorting device, used to supplement the sorting of hardware that cannot be sorted by the acceleration belt device;

[0008] Manual warehousing device is used to deliver the sorted hardware into the warehouse.

[0009] The acceleration belt device includes a robot base, a robot, a guide mechanism, a counting vision device, a belt frame, a disordered sorting vision device and several belt conveyors; wherein, the robot is installed on the robot base, the bottom of the belt frame is connected to the top of the conveying device, the guide mechanism, the counting vision device and the belt conveyor are all arranged on the belt frame, a belt is arranged on the belt frame and the belt conveyor moves with the belt on the belt frame; the counting vision device is used to photograph and count the hardware, and the disordered sorting vision device is used to photograph the hardware and provide the hardware coordinates to the robot, and the robot performs disordered sorting; the robot base and the disordered sorting vision device are both connected to the horizontal ground.

[0010] The conveying device, manual sorting device, manual warehousing device, robot base, and disorderly sorting visual device are all connected to the horizontal ground through bolts.

[0011] The belt frame and the conveying device are fixedly connected by bolts.

[0012] A sorting method for a conveyor line system for automatic sorting and counting of hardware of the State Grid Corporation is also provided, comprising the following steps:

[0013] Place the hardware at the starting point of the conveyor and use the accelerating belt device to perform preliminary sorting and counting of the hardware;

[0014] After the hardware is initially sorted, the hardware is moved to the manual sorting device along with the conveying device, and the hardware is supplementarily sorted by the manual sorting device;

[0015] After the supplementary sorting is completed, the hardware is moved with the conveying device to the manual warehousing device, and the sorted hardware is sent to the warehouse.

[0016] The acceleration belt device includes a robot base, a robot, a guide mechanism, a counting vision device, a belt frame, a disordered sorting vision device and several belt conveyors; wherein, the robot is installed on the robot base, the bottom of the belt frame is connected to the top of the conveying device, the guide mechanism, the counting vision device and the belt conveyor are all arranged on the belt frame, a belt is arranged on the belt frame and the belt conveyor moves with the belt on the belt frame; the counting vision device is used to photograph and count the hardware, and the disordered sorting vision device is used to photograph the hardware and provide the hardware coordinates to the robot, and the robot performs disordered sorting; the robot base and the disordered sorting vision device are both connected to the horizontal ground.

[0017] The conveying device, manual sorting device, manual warehousing device, robot base, and disorderly sorting visual device are all connected to the horizontal ground through bolts.

[0018] The belt frame and the conveying device are fixedly connected by bolts.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The present invention can realize the automatic sorting, counting and warehousing of the State Grid hardware by means of an automatic sorting and counting conveying line system formed by an accelerating belt device, a conveying device, a manual sorting device and a manual warehousing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of an embodiment of the present invention;

[0022] Figure 2 It is a structural schematic diagram of an accelerating belt device in an embodiment of the present invention;

[0023] In the figure, 1. acceleration belt device, 1-1. robot base, 1-2. robot, 1-3. first belt conveyor, 1-4. guide mechanism, 1-5. second belt conveyor, 1-6. third belt conveyor, 1-7. fourth belt conveyor, 1-8. counting visual device, 1-9. belt frame, 1-10. disorderly sorting visual device, 2. conveying device, 3. manual sorting device, 4. manual warehousing device. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0025] The technical solution of the present invention is: a conveyor line system for automatic sorting and counting of hardware of the State Grid, which is composed of the following parts: an accelerating belt device 1, a conveying device 2, a manual sorting device 3 and a manual storage device 4. The uniqueness thereof lies in that the accelerating belt device 1 is connected to the conveying device 2 by bolts; while the manual sorting device 3 and the manual storage device 4 are independent of the conveying device 2 and are directly fixed to the ground by anchor bolts, and these devices are arranged in sequence and connected end to end.

[0026] The accelerating belt device 1 comprises a robot base 1-1, a robot 1-2, a first belt conveyor 1-3, a guide mechanism 1-4, a second belt conveyor 1-5, a third belt conveyor 1-6, a fourth belt conveyor 1-7, a counting visual device 1-8, a belt frame 1-9, and a disordered sorting visual device 1-10. The robot base 1-1 is firmly fixed to the ground by anchor bolts, and the robot 1-2 is installed on the robot base 1-1 by bolts, the belt frame 1-9 is installed on the conveying device 2 by threaded connection, the first belt conveyor 1-3, the second belt conveyor 1-5, the third belt conveyor 1-6, the fourth belt conveyor 1-7 and the counting visual device 1-8 are all fixed to the belt frame 1-9 by bolts, and the disordered sorting visual device 1-10 is fixed to the ground by anchor bolts.

[0027] 1. Figure 1 The middle acceleration belt device 1 is fixedly installed on the conveying device 2 by screws. The function of the acceleration belt 1 device is to sort the incoming hardware in disorder and separate the distance of the hardware for individual counting;

[0028] 2. Figure 1 The middle conveying device 2 is fixed on the ground by anchor bolts and is used to transport hardware and weigh and count;

[0029] 3. Figure 1 The manual sorting device 3 is fixed on the ground by anchor bolts, and its function is to manually sort and count the hardware that the robot cannot sort;

[0030] 4. Figure 1 The manual storage device 4 is fixed on the ground by anchor bolts, and its function is to manually sort the hardware of incoming materials and transfer them to the conveying device 2 to be sent to the warehouse;

[0031] 5. If Figure 2 As shown, the disordered sorting visual device 1-10 is firmly installed on the ground through anchor bolts, and its function is to photograph the hardware of the feed and provide the coordinates of the hardware to assist the robot 1-2 in grasping;

[0032] 6. If Figure 2 As shown, the robot base 1-1 is firmly fixed to the ground by anchor bolts, and the robot 1-2 is installed on the robot base 1-1 by bolts. The function of the robot 1-2 is to absorb the incoming hardware and place it on the first belt conveyor 1-3;

[0033] 7. If Figure 2As shown, the belt frame 1-9 is fastened to the conveying device 2 by bolts. The first belt conveyor 1-3, the second belt conveyor 1-5, the third belt conveyor 1-6, and the fourth belt conveyor 1-7 are firmly mounted on the belt frame 1-9 by bolts. The speed and height differences between these belt conveyors are used to separate the hardware sucked by the robot so that the counting vision device 1-8 can perform accurate counting.

[0034] 8. As shown in Appendix 2, the counting visual device 1-8 is fastened to the belt frame 1-9 by bolts. Its function is to shoot the number of hardware fed on the fourth belt conveyor 1-7, and cooperate with the belt frame 1-9 to send the specified number of hardware into the material box.

[0035] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A conveyor line system for automatic sorting and counting of hardware for the State Grid, characterized in that: include: An accelerating belt device, a conveying device, a manual sorting device and a manual warehousing device; wherein the conveying device is a conveying line, the accelerating belt device and the manual warehousing device are respectively arranged at the starting point and the end point of the conveying line, the manual sorting device is arranged at any position in the conveying line and the manual sorting device is arranged between the accelerating belt device and the manual warehousing device; the bottoms of the accelerating belt device, the conveying line, the manual sorting device and the manual warehousing device are fixedly connected to the horizontal ground, and the accelerating belt device is fixedly connected to the conveying line; wherein, Accelerating belt device, used for preliminary sorting and counting of hardware; A conveying device, used for conveying the hardware; Manual sorting device, used to supplement the sorting of hardware that cannot be sorted by the acceleration belt device; Manual warehousing device is used to deliver the sorted hardware into the warehouse.

2. A conveyor line system for automatic sorting and counting of State Grid hardware according to claim 1, characterized in that: The acceleration belt device includes a robot base, a robot, a guide mechanism, a counting vision device, a belt frame, a disordered sorting vision device and several belt conveyors; wherein, the robot is installed on the robot base, the bottom of the belt frame is connected to the top of the conveying device, the guide mechanism, the counting vision device and the belt conveyor are all arranged on the belt frame, a belt is arranged on the belt frame and the belt conveyor moves with the belt on the belt frame; the counting vision device is used to photograph and count the hardware, and the disordered sorting vision device is used to photograph the hardware and provide the hardware coordinates to the robot, and the robot performs disordered sorting; the robot base and the disordered sorting vision device are both connected to the horizontal ground.

3. A conveyor line system for automatic sorting and counting of hardware for the State Grid according to claim 2, characterized in that: The conveying device, manual sorting device, manual warehousing device, robot base, and disorderly sorting visual device are all connected to the horizontal ground through bolts.

4. A conveyor line system for automatic sorting and counting of hardware for the State Grid according to claim 2, characterized in that: The belt frame and the conveying device are fixedly connected by bolts.

5. A sorting method using the conveyor line system for automatic sorting and counting of hardware for the State Grid as claimed in claim 1, characterized in that: The following steps are involved: Place the hardware at the starting point of the conveyor and use the accelerating belt device to perform preliminary sorting and counting of the hardware; After the hardware is initially sorted, the hardware is moved to the manual sorting device along with the conveying device, and the hardware is supplementarily sorted by the manual sorting device; After the supplementary sorting is completed, the hardware is moved with the conveying device to the manual warehousing device, and the sorted hardware is sent to the warehouse.

6. The sorting method according to claim 5, characterized in that: The acceleration belt device includes a robot base, a robot, a guide mechanism, a counting vision device, a belt frame, a disordered sorting vision device and several belt conveyors; wherein, the robot is installed on the robot base, the bottom of the belt frame is connected to the top of the conveying device, the guide mechanism, the counting vision device and the belt conveyor are all arranged on the belt frame, a belt is arranged on the belt frame and the belt conveyor moves with the belt on the belt frame; the counting vision device is used to photograph and count the hardware, and the disordered sorting vision device is used to photograph the hardware and provide the hardware coordinates to the robot, and the robot performs disordered sorting; the robot base and the disordered sorting vision device are both connected to the horizontal ground.

7. The sorting method according to claim 6, characterized in that: The conveying device, manual sorting device, manual warehousing device, robot base, and disorderly sorting visual device are all connected to the horizontal ground through bolts.

8. The sorting method according to claim 6, characterized in that: The belt frame and the conveying device are fixedly connected by bolts.

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