An EVA film laying device

By designing an EVA film laying device containing strip and block film laying modules, the problem that existing equipment cannot lay small strips and small materials at the same time is solved, and efficient and low-cost laying effect is achieved.

CN119460871BActive Publication Date: 2025-05-30SUZHOU KURICH AUTOMATION CO LTD
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Patent Information

Application Number
CN202510051585.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-05-30
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

The existing EVA film laying equipment can only lay small strips, and cannot lay small strips and small materials at the same time, resulting in high costs and easy leakage through manual labor.

Method used

An EVA film laying device is designed, including a strip film laying module and a block film laying module, which can simultaneously realize the cutting and laying of small strips and small materials, integrate them together and improve production efficiency.

Benefits of technology

Different types of EVA film laying are realized, which reduces costs, improves production efficiency, and avoids the problem of easy leakage in manual laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of equipment for photovoltaic module production lines, and particularly relates to an EVA film laying device. The EVA film laying device includes a conveying mechanism and a frame. Inside the frame, there are a block-shaped film track, a strip-shaped film track, a wide film feeding mechanism, a strip-shaped film cutting mechanism, a strip-shaped film laying mechanism, as well as a strip-shaped film feeding and cutting mechanism and a block-shaped film laying mechanism. The strip-shaped film cutting mechanism is used to cut the EVA film into small strips. The block-shaped film laying mechanism is slidably assembled on the block-shaped film track and is used to suck and lay the cut small pieces on the conveying mechanism. When the EVA film laying device of the present invention is in use, the feeding, cutting, and laying of small strips and the feeding, cutting, and laying of small pieces are integrated together, improving production efficiency, reducing floor space, and reducing manual labor, thereby reducing the cost of laying EVA film. At the same time, mechanical automatic laying avoids accidents of easy omission in manual laying.
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Description

Technical Field

[0001] The present invention relates to the technical field of equipment for photovoltaic module production lines, and particularly to an EVA film laying device. Background Art

[0002] With the increasingly widespread application of solar power generation, the demand for photovoltaic modules is increasing. In order to improve the production capacity and equipment cost of solar photovoltaic modules, various new technologies have emerged continuously. EVA laying is an important process in the automatic production line of photovoltaic modules, and it has a very obvious impact on the production capacity of the production line.

[0003] The patent application document with the publication number CN113247624A discloses an automatic EVA laying device for photovoltaic modules. The automatic EVA laying device for photovoltaic modules discloses a laying table, an EVA feeding device arranged on both sides of the laying table, an EVA spreading device arranged above the laying table, and an EVA translation device. The EVA feeding device is used to convey the EVA material to the EVA spreading device. The EVA spreading device includes an automatic cutting mechanism for cutting the EVA material and an EVA spreading mechanism. The EVA translation device is used to adsorb and transport the cut EVA material on the laying table to the accompanying tooling plate.

[0004] When the above patent application document is used, it can automatically cut the EVA into small strip structures and transport them to the accompanying tooling plate. However, EVA films not only have small strips but also have small blocks. And with the increasingly widespread application of photovoltaic modules, there are more and more styles on the accompanying tooling plate. Usually, small strips and small materials need to be laid at the same time. However, the above patent application document can only lay small strips. When small materials and small strips need to be laid at the same time, another laying device needs to be set up or the small materials need to be laid manually, which increases the cost and it is easy for manual workers to miss placing. Summary of the Invention

[0005] The present invention provides an EVA film laying device to solve the technical problems of high cost and easy missing placement by manual workers in the existing EVA film laying.

[0006] To solve the above problems, an EVA film laying device provided by the present invention adopts the following technical solutions:

[0007] An EVA film laying device includes a frame, a conveying mechanism arranged on the frame and used for conveying photovoltaic panels in the front-back direction, and also includes a strip-shaped film laying module and a block-shaped film laying module arranged on the frame. The strip-shaped film laying module and the block-shaped film laying module are respectively arranged on the left and right sides of the conveying mechanism and are arranged facing each other in the left-right direction. The strip-shaped film laying module includes a wide film feeding mechanism, a strip-shaped film cutting mechanism, and a strip-shaped film laying mechanism slidably assembled on the frame in the left-right direction. The wide film feeding mechanism is used for supplying wide films, the strip-shaped film cutting mechanism is used for cutting the wide films into strip-shaped films, and the strip-shaped film laying mechanism includes strip-shaped film suction cups for adsorbing strip-shaped films and placing the strip-shaped films on the photovoltaic panels when the strip-shaped film laying mechanism moves left and right. The block-shaped film laying module includes a strip-shaped film feeding and cutting mechanism and a block-shaped film laying mechanism slidably assembled on the frame in the left-right direction. The strip-shaped film feeding and cutting mechanism is used for conveying the rolled strip-shaped films to the right and cutting them into block-shaped films. The block-shaped film laying mechanism includes block-shaped film suction cups for adsorbing block-shaped films and placing the strip-shaped films on the photovoltaic panels when the block-shaped film laying mechanism moves left and right.

[0008] The beneficial effects are as follows: When the EVA film laying device of the present invention is in use, first start the conveying mechanism to convey the raw materials of the EVA to be laid into the frame, and then start the strip-shaped film laying mechanism according to requirements to suck and lay the cut small strips at the set positions on the conveying mechanism; at the same time, start the block-shaped film laying mechanism to suck and lay the cut small materials at the set positions on the conveying mechanism. When the EVA film laying device of the present invention is in use, according to different requirements, it can simultaneously realize the laying of EVA films in different styles such as "small strip, small strip, small strip", "small strip, small material, small strip", and "small material, small strip, small material". At the same time, it integrates the feeding, cutting, and laying of small strips and the feeding, cutting, and laying of small materials, improves production efficiency, reduces floor space, and reduces manual labor, thereby reducing the cost of EVA film laying. At the same time, mechanical automatic laying avoids the occurrence of accidents such as easy omission during manual laying.

[0009] Furthermore, a strip-shaped film distributing mechanism is also arranged between the strip-shaped film cutting mechanism and the strip-shaped film laying mechanism. The strip-shaped film distributing mechanism includes a strip-shaped film placing plate, a distributing support rod extending in the front-back direction, a distributing air cylinder slidably assembled on the distributing support rod, a distributing plate connected to the telescopic end of the distributing air cylinder, and a distributing suction cup arranged on the lower end surface of the distributing plate. There are three placing stations on the strip-shaped film placing plate, and the distributing suction cup is used for sucking and placing small strips on the corresponding placing stations.

[0010] Beneficial effects: Improve the efficiency of the strip-shaped film laying mechanism and avoid accidents such as the strip-shaped film laying mechanism sucking small strips before they are cut or have not been conveyed to the position to be sucked.

[0011] Furthermore, the strip-shaped film laying mechanism includes a strip-shaped film laying track extending in the front-back direction, a strip-shaped film lifting cylinder slidably assembled on the strip-shaped film laying track, a strip-shaped film laying plate provided at the telescopic end of the strip-shaped film lifting cylinder, and three groups of strip-shaped film suction cups provided on the lower end surface of the strip-shaped film laying plate. The three groups of strip-shaped film suction cups are arranged in one-to-one correspondence with the three placement stations, and the three groups of strip-shaped film suction cups can simultaneously suck each small strip on any placement station.

[0012] Beneficial effects: Improve the efficiency of the strip-shaped film laying mechanism in sucking small strips. At the same time, the three groups of strip-shaped film suction cups are controlled separately to work, so that small strips on different placement stations can be sucked according to the style requirements.

[0013] Furthermore, a strip-shaped film feeding mechanism is also provided on the right side of the strip-shaped film cutting mechanism. The strip-shaped film feeding mechanism includes a lifting roller, a rotating roller, and a feeding motor. The lifting roller can move up and down in the vertical direction. The rotating roller is coaxially fixed to the output shaft of the feeding motor. The rotating roller and the lifting roller can clamp the EVA film and convey the EVA film to the left side.

[0014] Beneficial effects: The structure is simple and convenient for small strip conveying.

[0015] Furthermore, striped deep grooves are provided on both the lifting roller and the rotating roller. The deep grooves extend from the middle to the front and back sides and are symmetrically arranged.

[0016] Beneficial effects: Increase the friction between the lifting roller and the rotating roller and the small strips. At the same time, the deep grooves can also flatten the small strips to avoid bending of the small strips.

[0017] Furthermore, a strip-shaped film punching mechanism is also provided on the right side of the strip-shaped film feeding mechanism. The strip-shaped film punching mechanism is used for punching operations on the EVA film.

[0018] Furthermore, the block-shaped film laying mechanism includes a block-shaped film laying track extending in the front-back direction, three block-shaped film lifting tracks slidably assembled on the block-shaped film laying track, three block-shaped film suction cylinders respectively slidably assembled on the three block-shaped film lifting tracks, and three block-shaped film suction cups respectively installed at the telescopic ends of the block-shaped film suction cylinders.

[0019] Beneficial effects: It can suck three small pieces of materials at one time with high efficiency.

[0020] Further, the strip-shaped film feeding and cutting mechanism includes a block-shaped film reel, a small material cutting plate for receiving the EVA film on the block-shaped film reel, a small material cutting knife for cutting the EVA film on the small material cutting plate into block-shaped small materials, a block-shaped film handling track extending in the front-rear direction, a small material placement plate, and a block-shaped film transfer member slidably assembled on the block-shaped film handling track and used to suck the small materials on the small material cutting plate onto the small material placement plate. The block-shaped film laying mechanism is used to suck and lay the small materials on the small material placement plate onto the conveying mechanism.

[0021] Beneficial effects: The structure is simple, the degree of automation is high, and the manual labor is reduced.

[0022] Further, there are two small material placement plates, and the two small material placement plates can reciprocate and alternate in the left-right direction.

[0023] Beneficial effects: The efficiency is improved, and it is ensured that the block-shaped film laying mechanism can suck small materials at any time.

[0024] Further, the strip-shaped film feeding and cutting mechanism further includes a first placement track, a second placement track, a carrier plate slidably assembled on the second placement track, and a carrier cylinder connected to the carrier plate. The second placement track is located below the first placement track; the two small material placement plates are respectively a first placement plate and a second placement plate. The first placement plate is slidably assembled on the first placement track. The second placement plate is arranged at intervals in the up-down direction above the carrier plate, and the second placement plate is connected to the telescopic end of the carrier cylinder; and when the carrier cylinder is shortened to the shortest position, the second placement plate is located below the first placement plate.

[0025] Beneficial effects: The structure is simple, and it is convenient for the first placement plate and the second placement plate to alternately transport small materials. Description of the Drawings

[0026] By referring to the accompanying drawings and reading the following detailed description, the above and other objects, features, and advantages of the exemplary embodiments of the present invention will become easily understood. In the drawings, several embodiments of the present invention are shown in an exemplary rather than restrictive manner, and the same or corresponding reference numerals represent the same or corresponding parts, wherein:

[0027] Figure 1 is a schematic structural diagram of an EVA film laying device of the present invention;

[0028] Figure 2 is a cross-sectional view of an EVA film laying device of the present invention;

[0029] Figure 3 is Figure 2 the enlarged schematic view at A in

[0030] Figure 4Schematic structural diagram of the strip-shaped film feeding mechanism of the present invention;

[0031] Figure 5 Schematic structural diagram of the strip-shaped film punching mechanism of the present invention;

[0032] Figure 6 Schematic structural diagram of the strip-shaped film cutting mechanism of the present invention;

[0033] Figure 7 Schematic structural diagram of the strip-shaped film material distribution mechanism of the present invention;

[0034] Figure 8 Schematic structural diagram of the strip-shaped film placement plate of the present invention;

[0035] Figure 9 Schematic structural diagram of the strip-shaped film laying mechanism of the present invention;

[0036] Figure 10 Schematic structural diagram of the strip-shaped film feeding and cutting mechanism of the present invention;

[0037] Figure 11 Schematic structural diagram of the block-shaped film laying mechanism of the present invention.

[0038] Explanation of reference numerals:

[0039] 1, frame; 2, conveying mechanism; 3, block-shaped film track; 4, strip-shaped film track; 5, strip-shaped film feeding mechanism; 6, heavy hammer induction type tensioning mechanism; 7, strip-shaped film punching mechanism; 8, strip-shaped film feeding mechanism; 9, strip-shaped film cutting mechanism; 10, strip-shaped film material distribution mechanism; 11, strip-shaped film laying mechanism; 12, strip-shaped film feeding and cutting mechanism; 13, block-shaped film laying mechanism; 14, block-shaped film raw material placement table; 15, welding part; 16, block-shaped film transmission power motor; 17, waste recycling pipe; 18, lifting roller; 19, rotating roller; 20, mounting plate; 21, cutting cylinder; 22, strip-shaped film waiting-to-be-taken plate; 23, strip-shaped film placement plate; 24, material distribution support rod; 25, material distribution cylinder; 26, material distribution plate; 27, material distribution suction cup; 29, strip-shaped film laying track; 30, strip-shaped film lifting cylinder; 31, strip-shaped film laying plate; 32, strip-shaped film suction cup; 33, block-shaped film coil; 34, block-shaped film handling track; 35, block-shaped film transfer part; 36, first placement plate; 37, second placement plate; 38, first placement track; 39, second placement track; 40, bearing plate; 41, bearing cylinder; 42, block-shaped film waiting-to-be-taken plate; 43, block-shaped film laying track; 44, block-shaped film lifting track; 45, block-shaped film suction cylinder; 46, block-shaped film suction cup. Detailed implementation manners

[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Those skilled in the art should know that the embodiments described below are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present invention.

[0041] The number of any element in the drawings is for illustration rather than limitation, and any naming is only for distinction and does not have any limiting meaning.

[0042] Next, with reference to several representative embodiments of the present invention, the principles and spirits of the present invention will be elaborated in detail.

[0043] Embodiment 1 of an EVA film laying device provided by the present invention:

[0044] As Figures 1 to 11 shown, an EVA film laying device of the present invention includes a frame 1 and a conveying mechanism 2 provided on the frame 1 for conveying photovoltaic panels in the front-rear direction. The conveying mechanism 2 is provided in the middle of the frame 1 and conveys photovoltaic panels in the front-rear direction.

[0045] As Figure 1 and Figure 2 shown, a strip film laying module, a block film laying module, a block film track 3 extending in the left-right direction, and a strip film track 4 extending in the left-right direction are provided in the frame 1. The strip film laying module and the block film laying module are respectively arranged on the left and right sides of the conveying mechanism 2 and are arranged opposite to each other in the left-right direction. As Figure 1 shown, there are two block film tracks 3 and two strip film tracks 4, and they are respectively provided on the inner sides of the front and rear side walls of the frame 1. The block film track 3 is provided above the strip film track 4.

[0046] The strip film laying module is provided on the right side of the conveying mechanism 2 and includes a wide film feeding mechanism 5, a heavy hammer induction type tensioning mechanism 6, a strip film punching mechanism 7, a strip film feeding mechanism 8, a strip film cutting mechanism 9, a strip film distributing mechanism 10, and a strip film laying mechanism 11.

[0047] As Figure 1 and Figure 4As shown in the figure, the strip-shaped film feeding mechanism 5 is arranged at the right end of the frame 1. The strip-shaped film feeding mechanism 5 includes a block-shaped film raw material placing table 14, a welding part 15, a block-shaped film conveying power motor 16, and two transmission shafts arranged at intervals in the front-rear direction. During use, first place the EVA raw material on the block-shaped film raw material placing table 14 and push it to the position corresponding to the small strip conveying power transmission shaft. Then, clamp the EVA raw material between the two transmission shafts. Finally, start the block-shaped film conveying power motor 16 to drive the transmission shafts to rotate, so as to make the EVA raw material rotate and convey the EVA raw material to the left.

[0048] The welding part 15 is arranged above the transmission shaft, and the EVA raw material is conveyed to the left and passes through the welding part 15. The welding part 15 is a prior art, and its specific structure will not be described in detail here. The welding part 15 is used to weld the end of the used EVA raw material to the initial end of the newly loaded EVA raw material to improve the continuity of EVA raw material feeding.

[0049] As Figure 4 shown in the figure, the heavy hammer induction type tensioning mechanism 6 is arranged on the left side of the strip-shaped film feeding mechanism 5, and the EVA raw material passes through the heavy hammer induction type tensioning mechanism 6 and is conveyed to the left. The heavy hammer induction type tensioning mechanism 6 is a prior art, and its specific structure will not be described in detail here. The heavy hammer induction type tensioning mechanism 6 is used to tension the EVA raw material to improve the stability when the EVA raw material is conveyed to the left.

[0050] As Figure 5 shown in the figure, the strip-shaped film punching mechanism 7 is arranged on the left side of the heavy hammer induction type tensioning mechanism 6 to perform punching operations on the EVA film conveyed by the heavy hammer induction type tensioning mechanism 6. The strip-shaped film punching mechanism 7 is a prior art, and its specific structure will not be described in detail here. A waste material recovery pipe 17 is also connected below each punching station of the strip-shaped film punching mechanism 7.

[0051] As Figure 3 shown in the figure, the strip-shaped film feeding mechanism 8 is arranged on the left side of the strip-shaped film punching mechanism 7. The strip-shaped film feeding mechanism 8 includes a roller lifting cylinder, a lifting roller 18, a rotating roller 19, and a feeding motor. One end of the lifting roller 18 is connected to the telescopic end of the roller lifting cylinder. The rotating roller 19 is arranged at intervals in the up-down direction below the lifting roller 18. The output shaft of the feeding motor is coaxially fixed to the rotating roller 19. Striped deep grooves are provided on both the lifting roller 18 and the rotating roller 19. The deep grooves extend from the middle to the front and rear sides and are symmetrically arranged. During use, the lifting roller 18 descends under the drive of the roller lifting cylinder, so that the rotating roller 19 and the lifting roller 18 can clamp the EVA film. The feeding motor drives the rotating roller 19 to rotate to convey the EVA film to the left. At the same time, the striped deep grooves are provided so that when the EVA film is conveyed, the striped deep grooves can form opposite tensions on the EVA film in the front and rear directions, thereby ensuring the stability of the EVA film during conveyance and preventing the EVA film from bending.

[0052] As shown Figure 6 in FIG. 3, the strip film cutting mechanism 9 is disposed on the left side of the strip film feeding mechanism 8. The strip film cutting mechanism 9 includes a mounting plate 20, a plurality of cutting cylinders 21 disposed on the mounting plate 20, a cutting knife, and a strip film waiting-to-be-taken plate 22. The mounting plate 20 is fixedly mounted in the frame 1. There are two cutting cylinders 21, and both cutting cylinders 21 are fixed on the mounting plate 20 and the telescopic ends of the cutting cylinders 21 extend vertically downward. The cutting knife is connected to the telescopic ends of the respective cutting cylinders 21 and the cutting edge faces downward. The cutting knife is correspondingly arranged with the strip film waiting-to-be-taken plate 22 so that the cut small strips are all placed on the strip film waiting-to-be-taken plate 22.

[0053] As shown Figure 7 in FIGS. 4 Figure 8 and 5, the strip film distributing mechanism 10 is disposed on the left side of the strip film cutting mechanism 9. The strip film distributing mechanism 10 includes a strip film placing plate 23, a distributing support rod 24 extending in the front-rear direction, a distributing cylinder 25 slidably assembled on the distributing support rod 24, a distributing plate 26 connected to the telescopic end of the distributing cylinder 25, and a distributing suction cup 27 disposed on the lower end surface of the distributing plate 26. There are three placing stations on the strip film placing plate 23. The distributing suction cup 27 is used to suck and place the small strips on the strip film waiting-to-be-taken plate 22 on the corresponding placing stations.

[0054] As shown Figure 9 in FIG. 6, the strip film laying mechanism 11 is disposed on the left side of the strip film distributing mechanism 10. The strip film laying mechanism 11 includes a strip film laying track 29 extending in the front-rear direction, a strip film lifting cylinder 30 slidably assembled on the strip film laying track 29, a strip film laying plate 31 disposed at the telescopic end of the strip film lifting cylinder 30, and three groups of strip film suction cups 32 disposed on the lower end surface of the strip film laying plate 31. The strip film laying track 29 is slidably assembled on the strip film track 4 in the left-right direction.

[0055] The three groups of strip film suction cups 32 are correspondingly arranged with the three placing stations one by one, and the three groups of strip film suction cups 32 are controlled to operate independently, so that the strip film laying mechanism 11 can suck different numbers of small strips at different stations and place them at the conveying mechanism 2.

[0056] The block film laying module is disposed on the left side of the conveying mechanism 2, and the block film laying module includes a strip film feeding and cutting mechanism 12 and a block film laying mechanism 13

[0057] As shown Figure 2 in FIGS. 7 Figure 10As shown in the figure, the strip-shaped film feeding and cutting mechanism 12 is arranged at the left end of the frame 1. The strip-shaped film feeding and cutting mechanism 12 includes a block-shaped film reel 33, a small material cutting plate for receiving the EVA film on the block-shaped film reel 33, a small material cutting knife for cutting the EVA film on the small material cutting plate into block-shaped small materials, a block-shaped film handling track 34 extending in the front-rear direction, a small material placement plate, and a block-shaped film transfer member 35 slidably assembled on the block-shaped film handling track 34 and used for sucking the small materials on the small material cutting plate onto the small material placement plate.

[0058] There are two small material placement plates, which are the first placement plate 36 and the second placement plate 37 respectively. The first placement plate 36 and the second placement plate 37 can reciprocate and alternate in the left-right direction. Specifically, as Figure 10 shown, the strip-shaped film feeding and cutting mechanism 12 further includes a first placement track 38, a second placement track 39, a carrier plate 40 slidably assembled on the second placement track 39, and a carrier cylinder 41 connected to the carrier plate 40. The second placement track 39 is located below the first placement track 38; the first placement plate 36 is slidably assembled on the first placement track 38, the second placement plate 37 is arranged at intervals in the up-down direction above the carrier plate 40, and the second placement plate 37 is connected to the telescopic end of the carrier cylinder 41; and when the carrier cylinder 41 is shortened to the shortest position, the second placement plate 37 is located below the first placement plate 36. There are three block-shaped film waiting-to-be-taken plates 42 on both the first placement plate 36 and the second placement plate 37.

[0059] As Figure 11 shown, the block-shaped film laying mechanism 13 is arranged on the right side of the strip-shaped film feeding and cutting mechanism 12. The block-shaped film laying mechanism 13 includes a block-shaped film laying track 43 extending in the front-rear direction, three block-shaped film lifting tracks 44 slidably assembled on the block-shaped film laying track 43, three block-shaped film suction cylinders 45 respectively slidably assembled on the three block-shaped film lifting tracks 44, and three block-shaped film suction cups 46 respectively installed at the telescopic ends of the three block-shaped film suction cylinders 45. The three block-shaped film suction cups 46 are arranged in one-to-one correspondence with the three block-shaped film waiting-to-be-taken plates 42.

[0060] As Figure 1 and Figure 2 shown, the block-shaped film laying track 43 is slidably assembled on the block-shaped film track 3 in the left-right direction.

[0061] When the EVA film laying device of the present invention is in use, first start the conveying mechanism 2 to convey the raw material to be laid with EVA into the frame 1, and then start the strip-shaped film laying mechanism 11 according to the demand to suck and lay the cut small strips at the set positions on the conveying mechanism 2; at the same time, start the block-shaped film laying mechanism 13 to suck and lay the cut small materials at the set positions on the conveying mechanism 2.

[0062] When the EVA film laying device of the present invention is in use, according to different requirements, it can simultaneously achieve the laying of EVA films in different styles such as "strip, strip, strip", "strip, small piece, strip", and "small piece, strip, small piece". At the same time, it integrates the feeding, cutting, and laying of strips and the feeding, cutting, and laying of small pieces, improving production efficiency, reducing the occupied space, and reducing the manual labor, thereby reducing the cost of EVA film laying. At the same time, the mechanical automatic laying avoids the occurrence of accidents such as easy omission during manual laying.

[0063] Embodiment 2 of an EVA film laying device provided by the present invention:

[0064] The main difference from Embodiment 1 is:

[0065] In Embodiment 1, a strip film dividing mechanism is further provided between the strip film cutting mechanism and the strip film laying mechanism.

[0066] In this embodiment, the strip film dividing mechanism is not provided. At this time, the strip film laying mechanism directly sucks the strips from the strip film to-be-taken plate.

[0067] Embodiment 3 of an EVA film laying device provided by the present invention:

[0068] The main difference from Embodiment 1 is:

[0069] In Embodiment 1, there are two small piece placement plates, and the two small piece placement plates can reciprocate alternately in the left-right direction.

[0070] In this embodiment, there is one small piece placement plate, and the small piece placement plate can reciprocate in the left-right direction.

[0071] According to the above description of this specification, those skilled in the art can also understand the following terms used, such as the terms indicating the orientation or position relationship, such as "up", "down", "front", "rear", "left", "right", "width", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or position relationship shown in the drawings of this specification. It is only for the purpose of facilitating the description of the solution of the present invention and simplifying the description, rather than explicitly or implicitly indicating that the device or element involved must have the specific orientation, be constructed and operated in the specific orientation. Therefore, the above orientation or position relationship terms cannot be understood or interpreted as a limitation to the solution of the present invention.

[0072] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications within the scope of the technical solution of the present invention to obtain equivalent embodiments with equivalent changes. However, as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

[0073] In addition, in the description of this specification, the meaning of "a plurality of" is at least two, such as two, three or more, etc., unless otherwise specifically defined.

Claims

1. An EVA film laying device, comprising a frame, and a conveying mechanism arranged on the frame and conveying photovoltaic panels in a front-to-back direction, characterized in that: It also includes a strip film laying module and a block film laying module arranged on the frame, the strip film laying module and the block film laying module are respectively arranged on the left and right sides of the conveying mechanism and are arranged opposite to each other in the left and right directions; The strip film laying module includes a web film feeding mechanism, a strip film cutting mechanism, and a strip film laying mechanism slidably mounted on a frame in the left and right directions, the web film feeding mechanism is used to supply web films, the strip film cutting mechanism is used to cut the web films into strip films, and the strip film laying mechanism includes a strip film suction cup to absorb the strip film, and the strip film is placed on the photovoltaic panel when the strip film laying mechanism moves left and right; The block film laying module includes a strip film feeding and cutting mechanism and a block film laying mechanism slidably mounted on a frame in the left and right directions. The strip film feeding and cutting mechanism is used to convey the rolled strip film to the right and cut it into block films. The block film laying mechanism includes a block film suction cup to absorb the block film, and places the strip film on the photovoltaic panel when the block film laying mechanism moves left and right. The strip film feeding and cutting mechanism comprises a block film coiling tray, a small material cutting plate for receiving the EVA film on the block film coiling tray, a small material cutting knife for cutting the EVA film on the small material cutting plate into block small materials, a block film conveying track extending in the front-back direction, a small material placing plate, a block film transporting member slidably mounted on the block film conveying track and used for sucking the small materials on the small material cutting plate to the small material placing plate, and the block film laying mechanism is used for sucking the small materials on the small material placing plate and laying them on the conveying mechanism; There are two small material placement plates, and the two small material placement plates can reciprocate and alternately move in the left and right directions; The strip film feeding and cutting mechanism also includes a first placement rail, a second placement rail, a supporting plate slidably assembled on the second placement rail, and a supporting cylinder connected to the supporting plate, the second placement rail is located below the first placement rail; the two small material placement plates are the first placement plate and the second placement plate, the first placement plate is slidably assembled on the first placement rail, the second placement plate is arranged above the supporting plate at intervals in the up and down directions, and the second placement plate is connected to the telescopic end of the supporting cylinder; and when the supporting cylinder is shortened to the shortest position, the second placement plate is located below the first placement plate.

2. The EVA film laying device according to claim 1, characterized in that: A strip film dividing mechanism is also provided between the strip film cutting mechanism and the strip film laying mechanism. The strip film dividing mechanism includes a strip film placing plate, a dividing support rod extending in the front-to-back direction, a dividing cylinder slidably assembled on the dividing support rod, a dividing plate connected to the telescopic end of the dividing cylinder, and a dividing suction cup provided on the lower end surface of the dividing plate. Three placing stations are provided on the strip film placing plate, and the dividing suction cup is used to suck up small strips and place them on the corresponding placing stations.

3. An EVA film laying device according to claim 2, characterized in that: The strip film laying mechanism includes a strip film laying track extending in the front-to-back direction, a strip film lifting cylinder slidably mounted on the strip film laying track, a strip film laying plate arranged at the telescopic end of the strip film lifting cylinder, and three groups of strip film suction cups arranged on the lower end surface of the strip film laying plate. The three groups of strip film suction cups are arranged in one-to-one correspondence with the three placement stations, and the three groups of strip film suction cups can simultaneously absorb each small strip on any placement station.

4. The EVA film laying device according to claim 3, characterized in that: A strip film feeding mechanism is also provided on the right side of the strip film cutting mechanism. The strip film feeding mechanism includes a lifting roller, a rotating roller, and a feeding motor. The lifting roller can be lifted and lowered in the up and down directions. The rotating roller is coaxially fixed to the output shaft of the feeding motor. The rotating roller and the lifting roller can clamp the EVA film and transport the EVA film to the left.

5. The EVA film laying device according to claim 4, characterized in that: The lifting roller and the rotating roller are both provided with stripe-shaped deep grooves, which extend from the middle to the front and rear sides and are symmetrically arranged.

6. The EVA film laying device according to claim 5, characterized in that: A strip film punching mechanism is also provided on the right side of the strip film feeding mechanism, and the strip film punching mechanism is used for performing punching operation on the EVA film.

7. An EVA film laying device according to any one of claims 1 to 6, characterized in that: The block film laying mechanism includes a block film laying track extending in the front-to-back direction, three block film lifting tracks slidably mounted on the block film laying track, three block film suction cylinders respectively slidably mounted on the three block film lifting tracks, and three block film suction cups respectively mounted on the telescopic ends of the block film suction cylinders.

Citation Information

Patent Citations

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