A hydraulic sliding formwork device
By designing a hydraulic sliding mold device, the hydraulic cylinder drives up and down movement of the arc formwork and the insertion rod tightens the base structure, the complex problem of disassembly and assembly of existing construction tools is solved, and convenient disassembly and efficient transfer and reuse are achieved.
Patent Information
- Application Number
- CN202510059529.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-15
AI Technical Summary
The disassembly and assembly operations of existing concrete construction tools are complicated, resulting in many construction processes, long time, and low efficiency in transport and reuse.
A hydraulic sliding mold device is designed, including an arc formwork, a hydraulic cylinder, a Y-shaped base plate and a functional box. The arc formwork is driven up and down through the hydraulic cylinder, and the base structure is tightened by the insert rod to achieve convenient disassembly and assembly and transfer.
The disassembly and assembly process of construction tools is simplified, the construction process and time is reduced, the transfer and reuse efficiency of the equipment is improved, and the stability and efficiency of construction is ensured.
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Figure CN119466290B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a hydraulic slipform device, belonging to the field of concrete construction tools. Background Art
[0002] Concrete construction refers to the processes of steel bar production and binding, formwork installation, pouring, etc. in accordance with the requirements of the design drawings. In the vertical circular concrete construction, generally, a steel bar frame of the designed height is first bound, and a bracket is set up outside the steel bar frame. Then, multiple templates are installed on the outer periphery of the bound steel bar frame through the erected bracket and spliced. Then, the position of each template is corrected, and the spliced templates are reinforced with bolts, steel wires and other objects to form a cavity structure formed by multiple templates. Then, concrete is poured into the cavity structure formed by multiple templates, and then a new cavity structure is spliced and installed on the upper end of the existing cavity structure, thereby completing the overall circular concrete construction;
[0003] When the construction is completed, the erected scaffolding and the installed multiple templates are dismantled, and the resulting parts are transported to the next construction location, and then the parts are reassembled. The disassembly and assembly operations of the construction tools formed by the scaffolding and other parts are relatively complicated, resulting in more construction processes and longer construction time, and the transportation and reuse time of the construction tools are both poor. Summary of the invention
[0004] In view of the problems in the prior art, the present invention provides a hydraulic slipform device.
[0005] The technical solution adopted by the present invention to solve its technical problems is: a hydraulic slipform device, comprising two arc-shaped templates, the two arc-shaped templates are fitted to each other, and the two arc-shaped templates are arranged oppositely, the outer ends of the two arc-shaped templates are both provided with arc-shaped table plates, the two arc-shaped table plates are fitted to each other, and the two arc-shaped table plates are arranged oppositely, the outer ends of the two arc-shaped templates are both fitted to a Y-shaped bottom plate, and the Y-shaped bottom plate is located at the lower side of the arc-shaped table plate, the two Y-shaped bottom plates are fitted to each other, and the two Y-shaped bottom plates are arranged oppositely, the upper ends of the transverse parts of the two Y-shaped bottom plates are both installed with function boxes, the upper ends of the two function boxes are both movably provided with first hydraulic cylinders, and the two first hydraulic cylinders are arranged in a V-shape with a lower width and an upper narrowness, the movable parts of the two first hydraulic cylinders are respectively movably installed on the outer ends of the two arc-shaped templates, and the first hydraulic cylinders are located at the lower side of the arc-shaped table plate;
[0006] Auxiliary parts are installed on the upper ends of the two Y-shaped base plates, and the auxiliary parts pass through the Y-shaped base plates. The two auxiliary parts are arranged relatively to each other. The two auxiliary parts are respectively located directly below the two first hydraulic cylinders, and the auxiliary parts are located on the inner side of the function box. A rotating part is set on the upper end of the arc-shaped table plate on the left, and a functional part is installed on the upper end of the rotating part.
[0007] Further, the rotating member includes a movable plate, the movable plate is attached to the upper end of the arc-shaped table plate located on the left side, the outer end surfaces of the two arc-shaped templates are both recessed inward to form an arc-shaped slide groove, and the two arc-shaped slide grooves are arranged in communication with each other, the inner end of the movable plate extends into the arc-shaped slide groove, and the arc-shaped slide groove is slidably connected with the movable plate, the upper end surfaces of the two arc-shaped table plates are both recessed downward to form a first arc-shaped groove, and the two first arc-shaped grooves are arranged in communication with each other, the upper end surfaces of the two arc-shaped table plates are both recessed downward to form a second arc-shaped groove, and the two second arc-shaped grooves are arranged in communication with each other, and the second arc-shaped groove is located on the inner side of the first arc-shaped groove;
[0008] Arc-shaped racks are installed on the inner walls of the two first arc-shaped grooves, the two arc-shaped racks are in contact with each other, and the two arc-shaped racks are arranged opposite to each other. The left end of the arc-shaped rack on the left side is engaged with the transmission gear, and the transmission gear is located in the first arc-shaped groove. A driving device is arranged on the upper end of the movable plate, and the output shaft of the driving device is connected to the transmission gear. An arc-shaped slide is installed on the lower end of the movable plate, and the arc-shaped slide is slidably connected in the second arc-shaped groove. A plurality of first rolling components are equidistantly arranged on the lower end of the arc-shaped slide, and the plurality of first rolling components are all rollingly connected to the bottom end inside the second arc-shaped groove.
[0009] Further, the functional part includes a lifting block, the lifting block is installed on the upper end of the movable plate, and the lifting block is located inside the driving device, the upper end of the lifting block is provided with a mounting plate, and the mounting plate is located outside the arc-shaped template, the upper end of the mounting plate is provided with a concrete pouring device, and the outlet of the concrete pouring device is located inside the arc-shaped template, and the lower end of the mounting plate is provided with a lifting rod, and the lifting rod is located outside the movable plate;
[0010] A slider is installed at the lower end of the lifting rod, and the lifting rod is arranged vertically. The slider is slidably connected in the second arc groove. A second rolling member is arranged at the lower end of the slider, and the second rolling member is rollingly connected to the bottom end inside the second arc groove. A binding table is arranged at the inner end of the mounting plate, and the binding table is located directly above the arc formwork. A guardrail is installed at the upper end of the binding table, and the binding table is located outside the concrete pouring equipment.
[0011] Furthermore, a plurality of rectangular rods are equidistantly arranged at the upper end of the first component formed by the two Y-shaped bottom plates, and the plurality of rectangular rods are in a circular structure, and the plurality of rectangular rods all penetrate the second component formed by the two arc-shaped platens, and the rectangular rods are slidably connected to the second component, and the rectangular rods are located outside the movable plate;
[0012] Two arc-shaped top plates are installed directly above the second component, the two arc-shaped top plates are in contact with each other, and the two arc-shaped top plates are arranged opposite to each other. The upper ends of the plurality of rectangular rods are connected to the lower end of the third component formed by the two arc-shaped top plates, and the rectangular rods are located outside the auxiliary component.
[0013] Further, the auxiliary component includes a Y-shaped movable plate, the Y-shaped movable plate is arranged on the upper side of the Y-shaped bottom plate, and the Y-shaped movable plate is located at the lower side of the first hydraulic cylinder, the Y-shaped movable plate is located on the inner side of the function box, a plurality of guide cylinders are evenly arranged at the lower end of the upper side of the Y-shaped bottom plate, and the guide cylinders extend to the upper end of the Y-shaped bottom plate, a plurality of plug rods are evenly arranged at the lower end of the Y-shaped movable plate, and the plug rods are arranged vertically, a plurality of moving components are evenly arranged at the lower end of the Y-shaped bottom plate, and the moving components are located outside the guide cylinders;
[0014] The outermost insertion rod is located directly above the outermost guide cylinder on another Y-shaped bottom plate, and the remaining insertion rods are respectively located directly above multiple guide cylinders on a Y-shaped bottom plate. A lifting device is arranged in the middle of the lower end of the Y-shaped movable plate, and the fixed part of the lifting device is installed in the middle of the upper end of the Y-shaped bottom plate, and the lifting device is located outside the guide cylinder. Three telescopic rods are evenly arranged on the upper end of the Y-shaped bottom plate, and the other ends of the three telescopic rods are all arranged on the lower end of the Y-shaped movable plate. The telescopic rods are located outside the lifting device, and the telescopic rods are outside the guide cylinder.
[0015] Furthermore, the inner end surface of one side of the arc-shaped table plate is recessed outward to form a plurality of first holes, and the plurality of first holes are located on one side of the arc-shaped template, and a plurality of first rods are equidistantly installed on the inner end surface of the other side of the arc-shaped table plate, and the plurality of first rods are located on the other side of the arc-shaped template, and the plurality of first rods are respectively located in the plurality of first holes.
[0016] Further, the inner end surface of one side of the Y-shaped bottom plate is outwardly recessed to form a plurality of second holes, and the plurality of second holes are located on one side of the arc-shaped template, and the inner end surface of the other side of the Y-shaped bottom plate is equidistantly installed with a plurality of second rods, and the plurality of second rods are located on the other side of the arc-shaped template, and the plurality of second rods are respectively located in the plurality of second holes;
[0017] The inner end surface of one side of the arc-shaped top plate is recessed outward to form a third hole, and the third hole is located on one side of the arc-shaped template. The inner end surface of the other side of the arc-shaped top plate is installed with a third rod, and the third rod is located on the other side of the arc-shaped template, and the third rod is located in the third hole.
[0018] Beneficial effects of the present invention:
[0019] 1. Make two Y-shaped bottom plates, two arc-shaped table plates fit each other, and two arc-shaped templates fit each other, and then use two second hydraulic cylinders and two Y-shaped movable plates to make multiple insertion rods penetrate the corresponding guide cylinders and insert into the ground, so as to realize the use of multiple insertion rods to fasten and install the base structure formed by the two Y-shaped bottom plates, and make the two Y-shaped bottom plates that fit each other fasten and install, effectively reducing the probability of subsequent defects such as outward sliding of the Y-shaped bottom plates, improving the construction effect, high stability, and effectively ensuring the normal upward sliding movement of the model structure. Through the two first hydraulic cylinders, the two arc-shaped templates are driven up and down for overall casting construction, and the insertion rods can be separated from the ground and the guide cylinders respectively, and then the arc-shaped templates and other components are directly separated from the formed circular building, so as to realize the convenient disassembly and assembly of the construction tools formed by the two arc-shaped templates and other components, effectively reducing the construction process and time, and improving the transportation and reuse time of the construction tools.
[0020] 2. Through the motor, transmission gear, two arc-shaped racks, arc-shaped slide plate, two second arc-shaped grooves and the first bull's eyeball, the concrete pouring equipment is intermittently rotated around the model structure to achieve uniform pouring of concrete into the model structure, effectively reduce the phenomenon of faster flow of poured concrete, effectively reduce the probability of defects such as pores on the poured concrete, and effectively ensure the construction effect;
[0021] 3. Use the binding plate to bind the steel frame. At the same time, the binding plate rotates with the installation plate, so as to facilitate all-round steel binding operations, realize the simultaneous construction of steel frame binding and concrete pouring, and effectively avoid interference between binding operation and pouring operation, effectively shortening the construction period.
[0022] 4. A mold cavity formed by a plurality of templates is placed on the inner wall of the model structure, and concrete is poured into the mold cavity. The model structure and a platform structure formed by two mutually fitted arc-shaped table plates are moved upward by a predetermined distance by using two first hydraulic cylinders to separate the model structure from the existing mold cavity. Multiple new templates are then placed on the inner wall of the model structure. During the upward movement of the platform structure, multiple functional rods on multiple top molds are expanded with the assistance of multiple elastic ropes, and some top blocks are separated from the model structure. Under the elastic force of the corresponding elastic parts, the corresponding auxiliary plates, round rods, and top blocks move inward, and the top blocks contact and squeeze the outer end of the existing mold cavity, so that the poured concrete is shaped by the template, and the auxiliary templates are fastened and installed, effectively reducing the probability of defects such as flow marks on the surface of the concrete after pouring, and effectively ensuring the construction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:
[0024] Figure 1 It is a structural schematic diagram of a hydraulic slipform device of the present invention;
[0025] Figure 2 A cross-sectional view of a hydraulic slipform device of the present invention
[0026] Figure 3 This is an assembly diagram of an arc-shaped table plate and an arc-shaped template in a hydraulic slipform device of the present invention
[0027] Figure 4 A three-dimensional diagram of a Y-shaped bottom plate in a hydraulic sliding mold device of the present invention
[0028] Figure 5 A three-dimensional diagram of a Y-shaped movable plate in a hydraulic sliding form device of the present invention
[0029] Figure 6 The assembly diagram of two Y-shaped bottom plates and two Y-shaped movable plates in a hydraulic sliding form device of the present invention is shown in FIG.
[0030] Figure 7 A three-dimensional diagram of a mounting plate in a hydraulic slipform device of the present invention
[0031] Figure 8 A schematic diagram of another embodiment of a hydraulic sliding form device of the present invention
[0032] Fig. 9 for Figure 8 Sectional view
[0033] Fig.10 The assembly diagram of multiple rectangular frames and multiple elastic ropes in a hydraulic slipform device of the present invention is shown in FIG.
[0034] Fig.11 The present invention is a cross-sectional view of a functional rod in a hydraulic slipform device.
[0035] In the figure: 1, arc-shaped table, 2, arc-shaped rack, 3, concrete pouring equipment, 4, mounting plate, 5, first hydraulic cylinder, 6, Y-shaped movable plate, 7, Y-shaped bottom plate, 8, arc-shaped template, 11, first arc-shaped groove, 12, second arc-shaped groove, 41, motor, 42, moving plate, 43, lifting block, 44, lifting rod, 45, tying table, 46, transmission gear, 51, function box, 61, plug rod, 62, telescopic rod, 63, second hydraulic cylinder, 6 4. Moving wheel, 71. Guide cylinder, 72. Rectangular rod, 73. Arc-shaped top plate, 81. Arc-shaped slide groove, 421. Arc-shaped slide plate, 422. First bull's eyeball, 441. Sliding block, 442. Second bull's eyeball, 721. Function rod, 722. Rectangular frame, 723. Elastic rope, 724. Round rod, 725. Top block, 7211. T-shaped plug, 7212. Elastic part, 7213. Auxiliary plate, 7214. Magnetic plate, 7215. Electromagnet. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0037] Embodiment 1: Figure 1-Figure 6 As shown, a hydraulic slipform device is provided, including two arc-shaped templates 8 that are fitted and arranged opposite to each other, and the two arc-shaped templates 8 are used in combination for casting concrete, and two arc-shaped platform plates 1 that are fitted and arranged opposite to each other are respectively arranged on the outer ends of the two arc-shaped templates 8, and the two arc-shaped platform plates 1 are used in combination to provide a platform for construction, and two Y-shaped bottom plates 7 that are fitted and arranged opposite to each other and located on the lower side of the arc-shaped platform plates 1 are respectively fitted on the outer ends of the two arc-shaped templates 8, and the Y-shaped bottom plates 7 are used to provide a mounting carrier for components such as a function box 51, and then the two function boxes 51 are respectively installed on the upper ends of the transverse parts of the two Y-shaped bottom plates 7, and the function boxes 51 are used to provide a mounting carrier for the first hydraulic cylinder 5;
[0038] Two first hydraulic cylinders 5 located on the lower side of the arc table 1 and arranged in a V-shape with a width at the bottom and a narrowness at the top and whose movable parts are movably installed on the outer ends of the two arc templates 8 are respectively movably arranged on the upper ends of the two function boxes 51. The two first hydraulic cylinders 5 are used in combination to drive the structure formed by the two arc templates 8 to move up and down. The inner end surface of one side of the arc table 1 is recessed outward to form a plurality of first holes located on one side of the arc template 8. Through the first holes, installation space is provided for the first rod, and a plurality of first rods located on the other side of the arc template 8 and respectively located in the plurality of first holes are equidistantly installed on the inner end surface of the other side of the arc table 1. The plurality of first rods are used in combination with the plurality of first holes to position and fit the two arc table 1.
[0039] The inner end surface of one side of the Y-shaped bottom plate 7 is recessed outward to form a plurality of second holes located on one side of the arc-shaped template 8, and a second rod is provided with installation space through the second holes, and a plurality of second rods located on the other side of the arc-shaped template 8 and respectively located in the plurality of second holes are installed equidistantly on the inner end surface of the other side of the Y-shaped bottom plate 7, and the plurality of second rods are used in conjunction with the plurality of second holes to position and fit the two Y-shaped bottom plates 7, and the inner end surface of one side of the arc-shaped top plate 73 is recessed outward to form a third hole located on one side of the arc-shaped template 8, and a third rod is provided with installation space through the third hole, and the third rod located on the other side of the arc-shaped template 8 and located in the third hole is installed on the inner end surface of the other side of the arc-shaped top plate 73, and the third rod is used in conjunction with the third hole to position and fit the two arc-shaped top plates 73;
[0040] Two Y-shaped movable plates 6 arranged opposite to each other and located directly below the first hydraulic cylinder 5 and on the inner side of the function box 51 are respectively arranged directly above the two Y-shaped bottom plates 7, and a plurality of guide cylinders 71 extending to the upper end of the Y-shaped bottom plate 7 are evenly connected to the upper lower end of the Y-shaped bottom plate 7 which is arranged on the upper side of the Y-shaped bottom plate 7 and located on the lower side of the first hydraulic cylinder 5 and on the inner side of the function box 51. The movement of the insertion rod 61 is guided by the guide cylinder 71, and then a plurality of vertically arranged insertion rods 61 are evenly arranged on the lower end of the Y-shaped movable plate 6. The plurality of insertion rods 61 are used in combination to position and install the Y-shaped bottom plate 7, and a plurality of moving components located outside the guide cylinder 71 are evenly arranged on the lower end of the Y-shaped bottom plate 7. The plurality of moving components are used in combination to move the Y-shaped bottom plate 7 and other components. The moving components can adopt moving wheels 64.
[0041] The outermost plug rod 61 is located directly above the outermost guide cylinder 71 on the other Y-shaped bottom plate 7, so that the two Y-shaped bottom plates 7 are tightly connected, and the remaining plug rods 61 are respectively located directly above the multiple guide cylinders 71 on one Y-shaped bottom plate 7, and the movable part of the lifting device whose fixed part is installed in the middle of the upper end of the Y-shaped bottom plate 7 and located outside the guide cylinder 71 is set on the middle of the lower end of the Y-shaped movable plate 6. The Y-shaped movable plate 6 is driven to move up and down through the lifting device. The lifting device can use a second hydraulic cylinder 63, and three telescopic rods 62 located outside the lifting device and outside the guide cylinder 71 are evenly arranged between the upper end of the Y-shaped bottom plate 7 and the lower end of the Y-shaped movable plate 6. The three telescopic rods 62 are used together to guide the movement of the Y-shaped movable plate 6.
[0042] A plurality of rectangular rods 72 in a circular structure that penetrate the arc table 1, are slidably connected to the arc table 1, are on the outside of the movable plate 42 and are located on the outside of the Y-shaped movable plate 6, and are equidistantly arranged on the upper end of the first component formed by the two Y-shaped bottom plates 7. The plurality of rectangular rods 72 are used in combination to guide the movement of the second component formed by the two arc table plates 1, and the lower end of the third component formed by two arc top plates 73 located above the arc table 1 that are fitted together and arranged relatively to each other is connected to the upper ends of the plurality of rectangular rods 72. The two arc top plates 73 are used in combination to limit the upper ends of the plurality of rectangular rods 72.
[0043] When in use, firstly carry out the construction of the foundation, and then tie the steel bar frame on the foundation, and then use multiple moving wheels 64 to move the two Y-shaped bottom plates 7, and then move the components installed on the Y-shaped bottom plates 7, and make the two Y-shaped bottom plates 7 fit together, so that the two arc-shaped table plates 1 fit together and the two arc-shaped templates 8 fit together, at this time, the tied steel bar frame is located inside the model structure formed by the two arc-shaped templates 8 that fit together, and then start the two second hydraulic cylinders 63, so as to drive the two Y-shaped movable plates 6 to move downward synchronously, and then make the multiple insertion rods 61 move downward synchronously, so that the insertion rods 61 enter the corresponding guide cylinders 71, and then make the insertion rods 61 pass through the corresponding guide cylinders 71 and insert into the ground;
[0044] At this time, the outermost insertion rod 61 penetrates the outermost guide cylinder 71 on the other Y-shaped bottom plate 7, and the remaining insertion rods 61 penetrate the multiple guide cylinders 71 on one Y-shaped bottom plate 7, so that the base structure formed by the two Y-shaped bottom plates 7 is fastened and installed by using multiple insertion rods 61, and the two Y-shaped bottom plates 7 that fit each other are fastened and installed, which effectively reduces the probability of subsequent defects such as the Y-shaped bottom plate 7 sliding outward, improves the construction effect, has high stability, and effectively ensures that the model structure performs normal upward sliding movement;
[0045] Then, concrete is poured into the model structure on the platform structure formed by the two arc-shaped platform plates 1 that are attached to each other, so that a building component of a predetermined height is formed in the model structure, and then the two first hydraulic cylinders 5 are started. Since the two first hydraulic cylinders 5 are arranged in a V-shape with a width at the bottom and a narrowness at the top, the two first hydraulic cylinders 5 work to extend and drive the model structure to move upward by a predetermined distance, and the platform structure moves upward by a predetermined distance along the multiple rectangular rods 72, and then concrete is poured into the model structure, and then the above steps are repeated to complete the overall construction of the circular building;
[0046] After the overall construction is completed, two second hydraulic cylinders 63 are used to move the two Y-shaped movable plates 6 and multiple insertion rods 61 upward, thereby separating the insertion rods 61 from the ground and the guide cylinders 71 respectively, and then multiple moving wheels 64 are used to move the two Y-shaped bottom plates 7 outward, thereby separating the arc-shaped formwork 8 and other components directly from the formed circular building, thereby realizing convenient disassembly and assembly of construction tools formed by the two arc-shaped formworks 8 and other components, effectively reducing construction procedures and time, and improving the transportation and reuse time of construction tools.
[0047] Embodiment 2: A model structure formed by two arc-shaped templates 8 fitted together is used to shape the poured concrete, and two second hydraulic cylinders 63 are used to move the model structure upward, thereby completing the overall construction of the circular building. However, a traditional external device is used for the pouring operation, and the pouring position is not easy to change, which causes the concrete poured into the model structure to easily accumulate and flow faster, resulting in a high probability of defects such as pores appearing on the poured concrete.
[0048] In order to solve the above problems, Figure 1 , Figure 2 , Figure 3 and Figure 7 As shown, the movable plate 42 whose inner end extends into the arc-shaped slide groove 81 and is slidably connected with the arc-shaped slide groove 81 is fitted on the upper end of the arc-shaped table 1 located on the left side, and the movable plate 42 is fitted on the movable plate 42, and a mounting carrier is provided for components such as the lifting block 43 through the movable plate 42, and the outer end surfaces of the two arc-shaped templates 8 are respectively recessed inward to form two arc-shaped slide grooves 81 arranged in communication with each other, and the two arc-shaped slide grooves 81 are used in combination to limit the connection between the movable plate 42 and the two arc-shaped templates 8, and the upper end surfaces of the two arc-shaped table plates 1 are respectively recessed downward to form two first arc-shaped grooves 11 arranged in communication with each other, and the two first arc-shaped grooves 11 are used in combination to provide mounting space for components such as the arc-shaped rack 2, and the upper end surfaces of the two arc-shaped table plates 1 are respectively recessed downward to form two second arc-shaped grooves 12 located on the inner side of the first arc-shaped groove 11 arranged in communication with each other, and the two second arc-shaped grooves 12 are used in combination to provide mounting space for components such as the slider 441;
[0049] The two arc racks 2 that fit each other and are arranged opposite to each other are respectively installed on the inner walls of the two first arc grooves 11, and the transmission gear 46 located in the first arc groove 11 is meshed with the left end of the arc rack 2 located on the left side. The transmission gear 46 is used in conjunction with the two arc racks 2 to rotate the movable plate 42, and then the fixed part of the driving device connected with the output shaft and the transmission gear 46 is set on the upper end of the movable plate 42, and the transmission gear 46 is driven to rotate through the driving device. The driving device can use a motor 41, and the arc slide 421 that is slidably connected in the second arc groove 12 is installed on the lower end of the movable plate 42. Through the arc slide 421, a mounting carrier is provided for the first rolling member. The arc slide 421 is used in conjunction with the second arc groove 12 to guide the movement of the movable plate 42, and a plurality of first rolling members that are rollingly connected to the bottom end of the second arc groove 12 are equidistantly arranged on the lower end of the arc slide 421. A plurality of first rolling members are used in conjunction with each other to assist the movement of the movable plate 42. The first rolling member can use a first bull's eyeball 422.
[0050] The lifting block 43 located on the inner side of the driving device is installed on the upper end of the moving plate 42, and the mounting plate 4 is lifted by the lifting block 43, and the mounting plate 4 located on the outer side of the arc-shaped template 8 is set on the upper end of the lifting block 43, and the mounting plate 4 is provided with a mounting carrier for the lifting rod 44 and other components through the mounting plate 4, and then the concrete pouring device 3 whose outlet is located on the inner side of the arc-shaped template 8 is set on the upper end of the mounting plate 4, and the concrete pouring device 3 is used to pour concrete into the model structure formed by the two arc-shaped templates 8. The structure and working principle of the concrete pouring device 3 are both existing technologies, and will not be repeated here;
[0051] A lifting rod 44 arranged vertically and located on the outside of the movable plate 42 is set on the lower end of the mounting plate 4, and the mounting plate 4 is assisted to be lifted by the lifting rod 44, and a slider 441 slidably connected to the second arc groove 12 is installed on the lower end of the lifting rod 44, and the slider 441 is used in conjunction with the second arc groove 12 to guide the movement of the lifting rod 44, and then a second rolling member rollingly connected to the bottom end of the second arc groove 12 is set on the lower end of the slider 441, and the second rolling member is used to assist the movement of the lifting rod 44. The second rolling member can be a second bull's eye 442, and a tying table 45 located directly above the arc template 8 and on the outside of the concrete pouring equipment 3 is set on the inner end of the mounting plate 4, and the tying table 45 is used to provide a platform for the steel frame tying operation, and then a guardrail is installed on the upper end of the tying table 45, and the guardrail is used to protect the construction personnel who are tying the steel frame.
[0052] When in use, the foundation is first constructed, and a steel bar frame of a predetermined height is tied on the foundation, and then the two Y-shaped bottom plates 7 are moved by using a plurality of moving wheels 64, and the two Y-shaped bottom plates 7 are made to fit together, so that the tied steel bar frame is located inside the model structure formed by the two arc-shaped templates 8 that fit together, and then the two second hydraulic cylinders 63 and the two Y-shaped movable plates 6 are used to make the insertion rod 61 pass through the corresponding guide cylinder 71 and insert into the ground, so that the base structure formed by the two Y-shaped bottom plates 7 is fastened and installed, and concrete is poured into the concrete pouring equipment 3;
[0053] Then, the concrete pouring device 3 is started, and the concrete pouring device 3 can pour concrete into the model structure, and the motor 41 is started to drive the transmission gear 46 to rotate, so that the transmission gear 46 moves along the guide structure formed by the two arc-shaped racks 2 that fit each other, and with the assistance of the arc-shaped slide plate 421, the two second arc-shaped grooves 12 and the first bull's eye 422, the moving plate 42 performs intermittent rotation along the channel structure formed by the two arc-shaped slide grooves 81 that are connected to each other;
[0054] Thus, the lifting block 43 and the mounting plate 4 are made to perform intermittent rotational motion, and then the concrete pouring equipment 3 is made to perform intermittent rotational motion around the model structure, so as to realize uniform pouring of concrete into the model structure, effectively reduce the phenomenon of faster flow of the poured concrete, effectively reduce the probability of defects such as pores appearing on the poured concrete, and effectively ensure the construction effect. In addition, the construction personnel can stand on the binding table 45, so as to bind the steel bar frame of a predetermined height again on the already bound steel bar frame, and at the same time, the binding table 45 rotates with the rotation of the mounting plate 4, so as to facilitate the full-scale steel bar binding operation, realize the simultaneous construction of the binding of the steel bar frame and the pouring of the concrete, and effectively avoid the interference between the binding operation and the pouring operation, and effectively shorten the construction period;
[0055] After the building components of a predetermined height are formed in the model structure, the two first hydraulic cylinders 5 are used to move the model structure and the platform structure formed by the two arc-shaped platform plates 1 that fit each other upward by a predetermined distance, and then the above steps are repeated to complete the overall construction of the circular building.
[0056] Embodiment 3: A model structure formed by two arc-shaped templates 8 fitted together is used to shape the poured concrete, and two second hydraulic cylinders 63 are used to move the model structure upward, thereby completing the overall construction of the circular building. At the same time, a rotatable device is designed to perform the pouring operation. However, the concrete itself is in a fluid state. When the model structure moves upward, the poured concrete is separated from the model structure, and the vibration generated by the rotational movement of the equipment will be transmitted to the separated poured concrete, resulting in the phenomenon of concrete flowing downward on the surface of the separated poured concrete, resulting in a high probability of defects such as flow marks on the surface of the poured concrete.
[0057] In order to solve the above problems, Figure 8-Figure 11 As shown, a plurality of top molds located between the lower end of the arc-shaped platen 1 and the upper end of the Y-shaped movable plate 6 and attached to the outer end of the arc-shaped template 8 are slidably connected to the outer end of the rectangular rod 72 respectively;
[0058] The top mold device includes a plurality of rectangular frames 722 slidably connected to the outer ends of the rectangular rods 72, and the rectangular frames 722 are used to provide mounting carriers for components such as the functional rods 721. The plurality of functional rods 721 are respectively arranged on the inner ends of the plurality of rectangular frames 722, and the functional rods 721 are used to provide mounting carriers for components such as the round rods 724, and the functional rods 721 located at the uppermost side are connected to the lower end of the arc-shaped table 1, and the functional rods 721 located at the lowermost side are connected to the upper end of the Y-shaped movable plate 6, and the outer ends of two adjacent rectangular frames 722 are connected by elastic ropes 723, and the two adjacent rectangular frames are connected by the elastic ropes 723. 722 are elastically connected, and the inner end surface of the functional rod 721 is sunken outward to form a concave hole, through which an installation carrier is provided for components such as the electromagnet 7215, the electromagnet 7215 is installed on the inner outer wall of the concave hole, and the magnetic plate 7214 arranged to be mutually adsorbed with the electromagnet 7215 is attached to the inner end of the electromagnet 7215, the magnetic plate 7214 and the electromagnet 7215 are used in conjunction with each other to make the auxiliary plate 7213 move outward, and then the auxiliary plate 7213 is installed on the inner end of the magnetic plate 7214, and a mounting carrier is provided for components such as the magnetic plate 7214 through the auxiliary plate 7213;
[0059] The round rod 724 extending out of the concave hole toward the inside is set on the middle part of the inner end of the auxiliary plate 7213, and the auxiliary plate 7213 is connected to the top block 725 through the round rod 724, and the top block 725 which is attached to the outer end of the arc template 8 and located on the inner side of the functional rod 721 is set on the inner end of the round rod 724. The template can be supported by the top block 725, and then the vertical part of the T-shaped plug 7211 which is located on the outside of the top block 725 and has the horizontal part attached to the inner end of the functional rod 721 and is slidably connected to the outer end of the round rod 724 is threadedly connected to the concave hole, and the outlet of the concave hole can be blocked by the T-shaped plug 7211, and the elastic member 7212 located on the outside of the round rod 724 is set between the T-shaped plug 7211 and the auxiliary plate 7213, and the auxiliary plate 7213 is pulled inward by the elastic member 7212, and the elastic member 7212 can be a spring.
[0060] When in use, the foundation is first constructed, and a steel bar frame of a predetermined height is tied on the foundation, and then the two Y-shaped bottom plates 7 are moved by using a plurality of moving wheels 64, and the two Y-shaped bottom plates 7 are made to fit together, so that the tied steel bar frame is located inside the model structure formed by the two arc-shaped templates 8 that fit together, and then the two second hydraulic cylinders 63 and the two Y-shaped movable plates 6 are used to make the insertion rod 61 pass through the corresponding guide cylinder 71 and insert into the ground, so that the base structure formed by the two Y-shaped bottom plates 7 is fastened and installed, and at this time, the elastic member 7212 is in a stretched state and has elastic force, and concrete is poured into the concrete pouring equipment 3;
[0061] Then, a plurality of templates are placed on the inner wall of the model structure so that the plurality of templates are in a circular structure and form a mold cavity, and then the concrete pouring device 3 is started. The concrete pouring device 3 can pour concrete into the mold cavity, and the motor 41, the transmission gear 46, the two arc-shaped racks 2, the arc-shaped slide plate 421, the two second arc-shaped grooves 12 and the first bull's eye 422 are used to make the concrete pouring device 3 rotate intermittently around the model structure, thereby evenly pouring concrete into the mold cavity;
[0062] After the concrete is poured in the mold cavity, the two first hydraulic cylinders 5 are used to move the model structure and the platform structure formed by the two arc-shaped platform plates 1 that are attached to each other upward by a predetermined distance, so that the model structure is separated from the existing mold cavity, and then multiple new templates are placed on the inner wall of the model structure to attach to the new mold cavity, and then concrete is poured, and then the above steps are repeated to complete the overall construction of the circular building;
[0063] During the upward movement of the platform structure, the uppermost functional rods 721 on the multiple top molds move upward, while the lowermost functional rods 721 on the multiple top molds are fixed, and with the assistance of the multiple elastic ropes 723, the multiple functional rods 721 on the multiple top molds are expanded, and some top blocks 725 are separated from the model structure, and under the elastic force of the corresponding elastic member 7212, the corresponding auxiliary plate 7213 moves inward along the concave hole, so that the corresponding round rod 724 moves inward, and then the corresponding top block 725 moves inward and contacts with the outer end of the existing mold cavity. At this time, under the action of the elastic member 7212, the top block 725 squeezes the existing mold cavity, so that the poured concrete is shaped by the template, and the auxiliary template is fastened and installed, which effectively reduces the probability of defects such as flow marks on the surface of the poured concrete, and effectively ensures the construction effect;
[0064] When the construction is completed, the circuit of the electromagnet 7215 is first connected to generate an adsorption force between the electromagnet 7215 and the magnetic plate 7214, and under the action of the adsorption force, the magnetic plate 7214, the auxiliary plate 7213, the round rod 724 and the top block 725 move outward, so that the top block 725 moves to the outer end of the arc template 8, and then the first hydraulic cylinder 5 is used to move the arc template 8 down and back to its original position, and then the dismantling operation is carried out, effectively preventing the top block 725 and other components from hindering the return movement of the arc template 8, and effectively ensuring normal construction operations.
[0065] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A hydraulic slipform device, characterized in that: The invention comprises two arc-shaped templates (8), the two arc-shaped templates (8) are fitted together, and the two arc-shaped templates (8) are arranged opposite to each other, the outer ends of the two arc-shaped templates (8) are both provided with arc-shaped platforms (1), the two arc-shaped platforms (1) are fitted together, and the two arc-shaped platforms (1) are arranged opposite to each other, the outer ends of the two arc-shaped templates (8) are both fitted with a Y-shaped bottom plate (7), and the Y-shaped bottom plate (7) is located at the lower side of the arc-shaped bottom plate (1), the two Y-shaped bottom plates (7) are fitted together, and the two Y-shaped bottom plates (7) are arranged opposite to each other, a function box (51) is installed at the upper ends of the transverse parts of the two Y-shaped bottom plates (7), the upper ends of the two function boxes (51) are both movably provided with a first hydraulic cylinder (5), and the two first hydraulic cylinders (5) are arranged in a V-shape with a width at the bottom and a narrowness at the top, and the movable parts of the two first hydraulic cylinders (5) are respectively movably installed on the outer ends of the two arc-shaped templates (8), and the first hydraulic cylinders (5) are located at the lower side of the arc-shaped bottom plate (1); Auxiliary parts are installed on the upper ends of the two Y-shaped bottom plates (7), and the auxiliary parts penetrate the Y-shaped bottom plates (7). The two auxiliary parts are arranged opposite to each other, and the two auxiliary parts are respectively located directly below the two first hydraulic cylinders (5). The auxiliary parts are located on the inner side of the function box (51). A rotating part is arranged on the upper end of the arc-shaped table (1) located on the left side, and a functional part is installed on the upper end of the rotating part; The auxiliary component comprises a Y-shaped movable plate (6), a plurality of guide cylinders (71) are evenly arranged at the lower end of the upper side of the Y-shaped bottom plate (7), a plurality of insertion rods (61) are evenly arranged at the lower end of the Y-shaped movable plate (6), and the plurality of insertion rods (61) pass through corresponding guide cylinders (71) and are inserted into the ground.
2. The hydraulic slipform device according to claim 1, characterized in that: The rotating member comprises a movable plate (42), the movable plate (42) being attached to the upper end of the arc-shaped table plate (1) located on the left side, the outer end surfaces of the two arc-shaped templates (8) are both recessed inward to form an arc-shaped slide groove (81), and the two arc-shaped slide grooves (81) are arranged in communication with each other, the inner end of the movable plate (42) extends into the arc-shaped slide groove (81), and the arc-shaped slide groove (81) is slidably connected to the movable plate (42), the upper end surfaces of the two arc-shaped table plates (1) are both recessed downward to form a first arc-shaped groove (11), and the two first arc-shaped grooves (11) are arranged in communication with each other, the upper end surfaces of the two arc-shaped table plates (1) are both recessed downward to form a second arc-shaped groove (12), and the two second arc-shaped grooves (12) are arranged in communication with each other, and the second arc-shaped groove (12) is located on the inner side of the first arc-shaped groove (11); The inner walls of the two first arc-shaped grooves (11) are both installed with arc-shaped racks (2), the two arc-shaped racks (2) are in contact with each other, and the two arc-shaped racks (2) are arranged opposite to each other. The left end of the arc-shaped rack (2) located on the left side is engaged with a transmission gear (46), and the transmission gear (46) is located in the first arc-shaped groove (11). A driving device is arranged at the upper end of the movable plate (42), and the output shaft of the driving device is connected to the transmission gear (46). An arc-shaped slide plate (421) is installed at the lower end of the movable plate (42), and the arc-shaped slide plate (421) is slidably connected in the second arc-shaped groove (12). A plurality of first rolling components are equidistantly arranged at the lower end of the arc-shaped slide plate (421), and the plurality of first rolling components are all rollingly connected to the bottom end of the second arc-shaped groove (12).
3. The hydraulic slipform device according to claim 2, characterized in that: The functional part comprises a lifting block (43), the lifting block (43) being mounted on the upper end of the movable plate (42), and the lifting block (43) being located inside the driving device, a mounting plate (4) being arranged on the upper end of the lifting block (43), and the mounting plate (4) being located outside the arc-shaped template (8), a concrete pouring device (3) being arranged on the upper end of the mounting plate (4), and an outlet of the concrete pouring device (3) being located inside the arc-shaped template (8), and a lifting rod (44) being arranged on the lower end of the mounting plate (4), and the lifting rod (44) being located outside the movable plate (42); A slider (441) is installed at the lower end of the lifting rod (44), and the lifting rod (44) is arranged vertically. The slider (441) is slidably connected in the second arc groove (12). A second rolling member is provided at the lower end of the slider (441), and the second rolling member is rollingly connected to the bottom end of the second arc groove (12). A binding plate (45) is provided at the inner end of the mounting plate (4), and the binding plate (45) is located directly above the arc template (8). A guardrail is installed at the upper end of the binding plate (45), and the binding plate (45) is located outside the concrete pouring equipment (3).
4. The hydraulic slipform device according to claim 2, characterized in that: A plurality of rectangular rods (72) are equidistantly arranged at the upper end of the first component formed by the two Y-shaped bottom plates (7), and the plurality of rectangular rods (72) are in a circular structure. The plurality of rectangular rods (72) all penetrate the second component formed by the two arc-shaped table plates (1), and the rectangular rods (72) are slidably connected to the second component. The rectangular rods (72) are located outside the movable plate (42); Two arc-shaped top plates (73) are installed directly above the second component, the two arc-shaped top plates (73) are fitted to each other, and the two arc-shaped top plates (73) are arranged opposite to each other, the upper ends of the plurality of rectangular rods (72) are connected to the lower end of a third component formed by the two arc-shaped top plates (73), and the rectangular rods (72) are located outside the auxiliary component.
5. The hydraulic slipform device according to claim 1, characterized in that: The Y-shaped movable plate (6) is arranged on the upper side of the Y-shaped bottom plate (7), and the Y-shaped movable plate (6) is located on the lower side of the first hydraulic cylinder (5), the Y-shaped movable plate (6) is located on the inner side of the function box (51), the guide cylinder (71) extends to the upper end of the Y-shaped bottom plate (7), the insertion rod (61) is arranged vertically, and a plurality of movable components are evenly arranged at the lower end of the Y-shaped bottom plate (7), and the movable components are located on the outer side of the guide cylinder (71); The insertion rod (61) located at the outermost side is located directly above the guide cylinder (71) located at the outermost side on another Y-shaped bottom plate (7), and the remaining insertion rods (61) are respectively located directly above a plurality of guide cylinders (71) on one Y-shaped bottom plate (7). A lifting device is arranged at the middle of the lower end of the Y-shaped movable plate (6), and the fixing part of the lifting device is installed at the middle of the upper end of the Y-shaped bottom plate (7), and the lifting device is located outside the guide cylinder (71). Three telescopic rods (62) are evenly arranged at the upper end of the Y-shaped bottom plate (7), and the other ends of the three telescopic rods (62) are arranged at the lower end of the Y-shaped movable plate (6), and the telescopic rods (62) are located outside the lifting device, and the telescopic rods (62) are located outside the guide cylinder (71).
6. The hydraulic slipform device according to claim 1, characterized in that: The inner end surface of one side of the arc-shaped platform (1) is recessed outward to form a plurality of first holes, and the plurality of first holes are located on one side of the arc-shaped template (8). The inner end surface of the other side of the arc-shaped platform (1) is equidistantly mounted with a plurality of first rods, and the plurality of first rods are located on the other side of the arc-shaped template (8). The plurality of first rods are respectively located in the plurality of first holes.
7. The hydraulic slipform device according to claim 4, characterized in that: The inner end surface of one side of the Y-shaped bottom plate (7) is recessed outward to form a plurality of second holes, and the plurality of second holes are located on one side of the arc-shaped template (8); the inner end surface of the other side of the Y-shaped bottom plate (7) is equidistantly mounted with a plurality of second rods, and the plurality of second rods are located on the other side of the arc-shaped template (8); the plurality of second rods are respectively located in the plurality of second holes; The inner end surface of one side of the arc-shaped top plate (73) is recessed outward to form a third hole, and the third hole is located on one side of the arc-shaped template (8). The inner end surface of the other side of the arc-shaped top plate (73) is installed with a third rod, and the third rod is located on the other side of the arc-shaped template (8), and the third rod is located in the third hole.
Citation Information
Patent Citations
Concrete spreader for water conservancy and hydropower construction
CN221878092U
Slip form for construction of high-rise structure
KR101513899B1