A right-angle connector for connecting flexible photovoltaic panels

By using right-angle connectors with multiple components, the problem of loose bolts when connecting flexible photovoltaic panels to steel cables was solved, achieving stable connection and efficient installation, reducing wear on photovoltaic panels on steel cables, and improving corrosion resistance.

CN119467497BActive Publication Date: 2025-10-31JINGJIANG CHENGPENG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411701481.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-31
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

In existing technologies, when flexible photovoltaic panels are connected to steel cables, the bolts are prone to loosening due to weather conditions, causing vibration of the connectors and affecting installation stability.

Method used

The right-angle connector uses multiple components, including a right-angle connecting plate, connecting column, fixing ring, fixing and adjusting component, and snap-fit ​​connection component. Through frictional resistance and pulley structure, it prevents bolts from loosening and reduces the difficulty of moving photovoltaic panels on steel cables.

Benefits of technology

It effectively prevents bolts from loosening, improves installation efficiency, reduces wear on photovoltaic panels on steel cables, and extends the corrosion resistance of connectors.

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Abstract

This invention discloses a right-angle connector for connecting flexible photovoltaic panels, belonging to the technical field of photovoltaic bracket accessories. The right-angle connector for connecting flexible photovoltaic panels includes a right-angle connecting plate, and further includes: a first bolt threaded to the top of the right-angle connecting plate, the first bolt being used for threaded fixation to the flexible photovoltaic panel; a connecting post inserted into the right-angle connecting plate, the connecting post and the right-angle connecting plate forming a collar, through which the steel cable of the flexible photovoltaic bracket passes; a fixing ring sleeved on the first bolt and engaging with the connecting post; a connecting fixing assembly for fixing the connecting post; and a fixing adjustment assembly disposed on the connecting post for fixing the steel cable. This invention, through the cooperation of multiple components, simultaneously fixes the first bolt and the second bolt while fixing the photovoltaic panel to the steel cable, preventing the connection between the photovoltaic panel and the steel cable from loosening due to weather conditions.
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Description

Technical Field

[0001] This invention relates to the field of photovoltaic bracket accessories technology, and in particular to a right-angle connector for connecting flexible photovoltaic panels. Background Technology

[0002] Right-angle connectors typically consist of an "L"-shaped right-angle connecting plate and bolts. However, right-angle connectors used to connect flexible photovoltaic panels have an additional "U"-shaped connecting post. During installation, the right-angle connecting plate is first connected to the flexible photovoltaic panel using bolts. Then, the flexible photovoltaic panel is placed on the steel cable, and the connector is inserted into the right-angle connecting plate and secured with a nut. The steel cable then passes through the loop formed by the right-angle connecting plate and the connector, thus completing the connection between the steel cable and the flexible photovoltaic panel.

[0003] In the prior art, flexible photovoltaic panels and steel cables are affected by the weather, causing them to sway. When they sway, the vibration is transmitted to the right-angle connector, which can easily cause the bolts and nuts in the connector to loosen. In order to prevent the right-angle connector from loosening, a right-angle connector for connecting flexible photovoltaic panels is proposed here. Summary of the Invention

[0004] This invention is a right-angle connector for connecting flexible photovoltaic panels, proposed to solve the problem of easy loosening of bolts in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A right-angle connector for connecting flexible photovoltaic panels includes a right-angle connecting plate and further includes: a first bolt threaded to the top of the right-angle connecting plate, the first bolt being used for threaded fixation to the flexible photovoltaic panel; a connecting post inserted into the right-angle connecting plate, the connecting post and the right-angle connecting plate forming a collar, through which the steel cable of the flexible photovoltaic support passes; a fixing ring sleeved on the first bolt and engaging with the connecting post; a connecting fixing assembly for fixing the connecting post; a fixing adjustment assembly disposed on the connecting post for fixing the steel cable; when the fixing adjustment assembly increases the frictional resistance between the collar and the steel cable, the fixing adjustment assembly drives the connecting fixing assembly to engage the connecting post; and a engaging connecting assembly disposed on the side plate of the right-angle connecting plate, which engages the fixing adjustment assembly to engage the fixing adjustment assembly when the fixing adjustment assembly drives the connecting fixing assembly to engage the connecting post.

[0007] As a preferred embodiment of the present invention: the right-angle connecting plate is an inverted "L"-shaped plate composed of a horizontal plate at the top and a vertical plate on the side wall. A through groove is provided on the vertical plate. Mounting holes are provided above and below the through groove, and the mounting holes communicate with the through groove. The connecting post is inserted into the mounting hole, and the connecting fixing component is disposed in the through groove.

[0008] In a preferred embodiment of the present invention, the connecting column is U-shaped, and the two straight rods of the connecting column are inserted into the mounting hole. The arc-shaped rod of the connecting column and the vertical plate form a collar.

[0009] In a preferred embodiment of the present invention, a pulley is rotatably connected to the connecting column, and when the connecting column is inserted into the right-angle connecting plate, the bottom of the pulley is in contact with the steel cable.

[0010] In a preferred embodiment of the present invention: the connecting and fixing assembly includes a rotating shaft rotatably connected in the through groove, a second adjusting plate fixedly connected to the rotating shaft, a second connecting arm rotatably connected to the second adjusting plate, a locking block rotatably connected to the second connecting arm, the locking block being slidably connected in the through groove, and a through hole being provided on the connecting post. When the connecting and fixing assembly fixes the connecting post, the locking block is inserted into the through hole.

[0011] As a preferred embodiment of the present invention: a mounting block is fixedly connected to the connecting column, a second threaded hole is provided on the mounting block, a second bolt is threadedly connected to the second threaded hole, a knob is fixedly connected to the bottom of the second bolt, and a clamping block is rotatably connected to the top of the second bolt inside the collar, and an arc-shaped groove is provided on the clamping block, and an anti-slip layer is provided in the arc-shaped groove.

[0012] In a preferred embodiment of the present invention: a mounting plate is fixedly connected to the rotating shaft, a first adjusting plate is fixedly connected to the mounting plate, a first connecting arm is rotatably connected to the first adjusting plate, and the first connecting arm is rotatably connected to the side wall of the clamping block.

[0013] In a preferred embodiment of the present invention: the engaging connection assembly includes a slide rod, a sliding hole is provided on the vertical plate of the right-angle connecting plate, the slide rod is slidably connected in the sliding hole, a baffle is fixedly connected to one end of the slide rod facing the second bolt, a spring is sleeved on the slide rod, the two ends of the spring are fixedly connected to the baffle and the right-angle connecting plate respectively, an insertion hole is provided on the second bolt, and when the fixing adjustment assembly is fixed to the steel cable, the slide rod is inserted into the insertion hole, and a handle is fixedly connected to the other end of the slide rod.

[0014] As a preferred embodiment of the present invention: the top of the right-angle connecting plate is provided with a first threaded hole, the first bolt is threadedly connected to the first threaded hole, and a first washer and a second washer are fitted on the first bolt. The first washer is disposed between the photovoltaic panel and the right-angle connecting plate, and the second washer is disposed between the nut of the first bolt and the right-angle connecting plate.

[0015] In a preferred embodiment of the present invention: the fixing ring has an internal hexagonal hole, which is coupled to the hexagonal screw head of the first bolt; a connecting block is fixedly connected to the side wall of the fixing ring; a plug is fixedly connected to the connecting block; a slot is provided on the connecting post; and the plug is used to be inserted into the slot.

[0016] Compared with the prior art, the present invention provides a right-angle connector for connecting flexible photovoltaic panels, which has the following advantages:

[0017] 1. The right-angle connector used to connect flexible photovoltaic panels, through the cooperation of multiple components, fixes the first bolt and the second bolt while fixing the photovoltaic panel to the steel cable, preventing the connection between the photovoltaic panel and the steel cable from loosening due to weather conditions;

[0018] 2. The right-angle connector used to connect flexible photovoltaic panels can reduce the difficulty of moving the photovoltaic panels on the steel cable by setting pulleys. At the same time, it can prevent wear on the connecting column and the steel cable, avoid damage to the anti-corrosion coating on the surface of the connecting column and the steel cable, and thus avoid reducing the corrosion resistance of the steel cable and the connecting column.

[0019] 3. The right-angle connector used to connect flexible photovoltaic panels fixes the connecting column by driving the locking block to insert through the through hole during the action of clamping the steel cable, eliminating the need to fix nuts on the connecting column, thereby improving the installation efficiency of photovoltaic panels on site. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of a right-angle connector for connecting flexible photovoltaic panels proposed in this invention;

[0021] Figure 2 This is a perspective sectional view of a right-angle connector for connecting flexible photovoltaic panels according to the present invention.

[0022] Figure 3 This is a schematic diagram of the structure of a right-angle connector plate for connecting flexible photovoltaic panels according to the present invention;

[0023] Figure 4 This is a cross-sectional view of a right-angle connecting plate, a right-angle connector for connecting flexible photovoltaic panels, as proposed in this invention.

[0024] Figure 5 This is a schematic diagram of a right-angle connector post for connecting flexible photovoltaic panels according to the present invention;

[0025] Figure 6 This is a schematic diagram of the structure of a right-angle connector fixing and adjusting assembly for connecting flexible photovoltaic panels, as proposed in this invention. Figure 1 ;

[0026] Figure 7 This is a schematic diagram of the structure of a right-angle connector fixing and adjusting assembly for connecting flexible photovoltaic panels, as proposed in this invention. Figure 2 ;

[0027] Figure 8 This is a schematic diagram of a right-angle connector fixing ring for connecting flexible photovoltaic panels, as proposed in this invention.

[0028] In the diagram: 1. Right-angle connecting plate; 11. First threaded hole; 12. Mounting hole; 13. Sliding hole; 14. Through groove; 2. First bolt; 21. First washer; 22. Second washer; 3. Connecting post; 31. Through hole; 32. Slot; 33. Mounting block; 34. Second threaded hole; 35. Pulley; 4. Second bolt; 41. Knob; 42. Clamping block; 43. Arc groove; 44. Anti-slip layer; 45. Insertion hole; 5. Rotating shaft; 51. Mounting plate; 52. First adjusting plate; 53. First connecting arm; 6. Second adjusting plate; 61. Second connecting arm; 62. Locking block; 7. Fixing ring; 71. Hexagonal socket; 72. Connecting block; 73. Insert rod; 8. Sliding rod; 81. Baffle; 82. Spring; 83. Handle. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0030] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0031] Example: Refer to Figures 1-8 Example: Refer to Figures 1-8A right-angle connector for connecting flexible photovoltaic panels includes a right-angle connecting plate 1, which is an inverted "L"-shaped plate with a horizontal top and vertical sidewalls. A through groove 14 is formed on the vertical sidewall, and mounting holes 12 are formed above and below the through groove 14, communicating with the through groove 14. The connector also includes a first bolt 2 threaded to the top of the right-angle connecting plate 1 for threaded fixation to the flexible photovoltaic panel; and a connecting post 3, which is "U"-shaped, with two straight rods inserted into the mounting holes 12. The arc-shaped rod of the connecting post 3 forms a collar with the vertical plate. The right-angle connecting plate 1 is a collar through which the steel cable of the flexible photovoltaic bracket passes; the fixing ring 7 is fitted onto the first bolt 2 and snapped into the connecting column 3; the connecting fixing component is set in the through groove 14 for fixing the connecting column 3; the fixing adjustment component is set on the connecting column 3 for fixing the steel cable; when the fixing adjustment component increases the frictional resistance between the collar and the steel cable, the fixing adjustment component drives the connecting fixing component to snap into the connecting column 3; the snap-fit ​​connecting component is set on the side plate of the right-angle connecting plate 1, and when the fixing adjustment component drives the connecting fixing component to snap into the connecting column 3, the snap-fit ​​connecting component snaps into the fixing adjustment component.

[0032] In use, firstly, the right-angle connecting plate 1 is connected to the bottom of the steel cable using the first bolt 2. Then, the vertical plate of the right-angle connecting plate 1 is attached to the steel cable. Next, the connecting post 3 is inserted into the mounting hole 12. Then, the fixing ring 7 is fitted onto the hexagonal screw head of the first bolt 2. Then, the connecting post 3 is pushed to engage and fix the fixing ring 7. When it is necessary to fix the flexible photovoltaic panel, the output end of the fixing adjustment component rises and cooperates with the connecting post 3 to clamp the steel cable and prevent the flexible photovoltaic panel from sliding. When the fixing adjustment component rises, the fixing adjustment component drives the connecting fixing component to be inserted into the connecting post 3 to fix the connecting post 3. Then, the fixing adjustment component is fixed by using the engaging connecting component. In summary, through the cooperation of multiple components, the photovoltaic panel and the steel cable are fixed, preventing the first bolt 2 from loosening due to weather conditions.

[0033] Reference Figure 1 A pulley 35 is rotatably connected to the connecting column 3. When the connecting column 3 is inserted into the right-angle connecting plate 1, the bottom of the pulley 35 is in contact with the steel cable. During use, the rolling friction between the connecting column 3 and the steel cable is converted into sliding friction by the pulley 35. When the photovoltaic panel needs to slide on the steel cable, the output end of the fixed adjustment component is lowered to release the steel cable, allowing the photovoltaic panel to move on the steel cable. The pulley 35 reduces the difficulty of moving the photovoltaic panel on the steel cable and prevents wear between the connecting column 3 and the steel cable, thus avoiding damage to the anti-corrosion coating on the surface of the connecting column 3 and the steel cable, thereby preventing a reduction in the corrosion resistance of the steel cable and the connecting column 3.

[0034] Reference Figure 2The connecting and fixing assembly includes a rotating shaft 5 rotatably connected within the through groove 14, a second adjusting plate 6 fixedly connected to the rotating shaft 5, a second connecting arm 61 rotatably connected to the second adjusting plate 6, and a locking block 62 rotatably connected to the second connecting arm 61. The locking block 62 is slidably connected in the through groove 14. A through hole 31 is provided on the connecting post 3. When the connecting and fixing assembly fixes the connecting post 3, the locking block 62 is inserted into the through hole 31. A mounting block 33 is fixedly connected to the connecting post 3, and a second threaded hole 3 is provided on the mounting block 3. 4. A second bolt 4 is threaded onto the second threaded hole 34. A knob 41 is fixedly connected to the bottom of the second bolt 4. A clamping block 42 is rotatably connected to the top of the second bolt 4 inside the collar. An arc-shaped groove 43 is opened on the clamping block 42, and an anti-slip layer 44 is provided in the arc-shaped groove 43. A mounting plate 51 is fixedly connected to the rotating shaft 5. A first adjusting plate 52 is fixedly connected to the mounting plate 51. A first connecting arm 53 is rotatably connected to the first adjusting plate 52. The first connecting arm 53 is rotatably connected to the side wall of the clamping block 42.

[0035] When in use, the second bolt 4 is driven to rotate by the knob 41. Under the limit of the first connecting arm 53, the second bolt 4 drives the clamping block 42 to rise. After the clamping block 42 rises, it cooperates with the connecting column 3 or the pulley 35 to clamp the steel cable, thereby fixing the photovoltaic panel and preventing the photovoltaic panel from sliding on the steel cable.

[0036] At the same time, the clamping block 42 drives the mounting plate 51 to rotate through the first connecting arm 53 and the first adjusting plate 52. The mounting plate 51 drives the rotating shaft 5 to rotate, and the rotating shaft 5 drives the second adjusting plate 6 to rotate. The second adjusting plate 6 drives the locking block 62 to slide through the second connecting arm 61, so that the locking block 62 is inserted into the through hole 31 to fix the connecting post 3, prevent the connecting post 3 from sliding, and prevent the connecting post 3 from falling off the right-angle connecting plate 1.

[0037] Reference Figure 6 To prevent the locking block 62 from being inserted into the through hole 31, the end of the locking block 62 that is first inserted into the through hole 31 is set as an angled edge.

[0038] In this embodiment, while the second bolt 4 drives the clamping block 42 to rise and clamp the steel cable, the first connecting arm 53 drives the locking block 62 to be inserted into the through hole 31 to fix the connecting post 3. At the same time, the first adjusting plate 52 limits the clamping block 42 through the first connecting arm 53 to prevent the clamping block 42 from rotating, avoid the arc groove 43 from deviating from the axis of the steel cable, and improve the accuracy of the clamping block 42 in fixing the steel cable.

[0039] Reference Figure 1 and Figure 2The locking and connecting assembly includes a slide rod 8. A sliding hole 13 is provided on the vertical plate of the right-angle connecting plate 1. The slide rod 8 is slidably connected in the sliding hole 13. A baffle 81 is fixedly connected to one end of the slide rod 8 facing the second bolt 4. A spring 82 is sleeved on the slide rod 8. The two ends of the spring 82 are fixedly connected to the baffle 81 and the right-angle connecting plate 1, respectively. An insertion hole 45 is provided on the second bolt 4. When the fixing and adjusting assembly is fixed to the steel cable, the slide rod 8 is inserted into the insertion hole 45. A handle 83 is fixedly connected to the other end of the slide rod 8.

[0040] When the clamping block 42 and the pulley 35 clamp the steel cable, the sliding rod 8, under the guidance of the spring 82, is inserted into the insertion hole 45 on the second bolt 4 to limit and fix the second bolt 4 and prevent the second bolt 4 from sliding.

[0041] In summary, by driving the clamping block 62 to insert into the through hole 31 during the clamping action of the steel cable to fix the connecting column 3, there is no need to fix the nut on the connecting column 3, thereby improving the installation efficiency of the photovoltaic panel on site.

[0042] Reference Figure 1 and Figure 3 The top of the right-angle connecting plate 1 is provided with a first threaded hole 11, and the first bolt 2 is threaded into the first threaded hole 11. The first bolt 2 is fitted with a first washer 21 and a second washer 22. The first washer 21 is placed between the photovoltaic panel and the right-angle connecting plate 1, and the second washer 22 is placed between the nut of the first bolt 2 and the right-angle connecting plate 1.

[0043] Reference Figure 1 , Figure 2 , Figure 5 and Figure 8 The fixing ring 7 has an internal hexagonal hole 71, which is coupled to the hexagonal screw head of the first bolt 2. A connecting block 72 is fixedly connected to the side wall of the fixing ring 7, and a plug rod 73 is fixedly connected to the connecting block 72. A slot 32 is opened on the connecting post 3, and the plug rod 73 is used to be inserted into the slot 32.

[0044] When the connecting post 3 is not fully inserted into the mounting hole 12, insert the retaining ring 7 into the hexagonal screw head of the first bolt 2, and then continue to move the connecting post 3 so that the insert rod 73 is inserted into the slot 32. Then fix the connecting post 3. At the same time, the connecting post 3 and the first bolt 2 cooperate to engage and fix the retaining ring 7, and the retaining ring 7 is used to engage and fix the first bolt 2 to prevent the first bolt 2 from loosening during use. In addition, the first bolt 2 and the retaining ring 7 can also be set as a whole.

[0045] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A right-angle connector for connecting flexible photovoltaic panels, comprising a right-angle connecting plate (1), characterized in that, Also includes: A first bolt (2) is threaded onto the top of the right-angle connecting plate (1), and the first bolt (2) is used to thread-fix the flexible photovoltaic panel; The connecting column (3) is inserted into the right-angle connecting plate (1), and the connecting column (3) and the right-angle connecting plate (1) form a ring, through which the steel cable of the flexible photovoltaic bracket passes; The fixing ring (7) is sleeved on the first bolt (2) and snapped into the connecting post (3); A connecting and fixing component is used to fix the connecting column (3); A fixed adjustment assembly is installed on the connecting post (3) for fixing the steel cable; When the fixed adjustment component increases the frictional resistance between the collar and the steel cable, the fixed adjustment component drives the connecting fixed component to lock the connecting column (3). The engaging connection component is set on the side plate of the right-angle connecting plate (1). When the fixed adjustment component drives the connecting fixed component to lock the connecting post (3), the engaging connection component locks the fixed adjustment component. The right-angle connecting plate (1) is an inverted "L" shaped plate composed of a horizontal plate at the top and a vertical plate on the side wall. A through groove (14) is provided on the vertical plate. Mounting holes (12) are provided above and below the through groove (14), and the mounting holes (12) are connected to the through groove (14). The connecting column (3) is inserted into the mounting hole (12), and the connecting fixing component is set in the through groove (14). The connecting column (3) is U-shaped, and the two straight rods of the connecting column (3) are inserted into the mounting hole (12). The arc-shaped rod of the connecting column (3) and the vertical plate form a collar. A pulley (35) is rotatably connected to the connecting column (3). When the connecting column (3) is inserted into the right-angle connecting plate (1), the bottom of the pulley (35) is in contact with the steel cable. The connecting and fixing assembly includes a rotating shaft (5) rotatably connected in the through groove (14), a second adjusting plate (6) fixedly connected to the rotating shaft (5), a second connecting arm (61) rotatably connected to the second adjusting plate (6), a locking block (62) rotatably connected to the second connecting arm (61), the locking block (62) slidably connected in the through groove (14), and a through hole (31) opened on the connecting column (3). When the connecting and fixing assembly fixes the connecting column (3), the locking block (62) is inserted into the through hole (31). A mounting block (33) is fixedly connected to the connecting column (3). A second threaded hole (34) is provided on the mounting block (33). A second bolt (4) is threadedly connected to the second threaded hole (34). A knob (41) is fixedly connected to the bottom of the second bolt (4). A clamping block (42) is rotatably connected to the top of the second bolt (4) inside the collar. An arc groove (43) is provided on the clamping block (42). An anti-slip layer (44) is provided in the arc groove (43). A mounting plate (51) is fixedly connected to the rotating shaft (5), a first adjusting plate (52) is fixedly connected to the mounting plate (51), a first connecting arm (53) is rotatably connected to the first adjusting plate (52), and the first connecting arm (53) is rotatably connected to the side wall of the clamping block (42).

2. A right-angle connector for connecting flexible photovoltaic panels according to claim 1, characterized in that, The locking connection assembly includes a slide rod (8), and a sliding hole (13) is provided on the vertical plate of the right-angle connecting plate (1). The slide rod (8) is slidably connected in the sliding hole (13). A baffle (81) is fixedly connected to one end of the slide rod (8) facing the second bolt (4). A spring (82) is sleeved on the slide rod (8). The two ends of the spring (82) are fixedly connected to the baffle (81) and the right-angle connecting plate (1) respectively. An insertion hole (45) is provided on the second bolt (4). When the fixing adjustment assembly is fixed with the steel cable, the slide rod (8) is inserted into the insertion hole (45). A handle (83) is fixedly connected to the other end of the slide rod (8).

3. A right-angle connector for connecting flexible photovoltaic panels according to claim 1, characterized in that, The top of the right-angle connecting plate (1) is provided with a first threaded hole (11), and the first bolt (2) is threaded into the first threaded hole (11). The first bolt (2) is fitted with a first washer (21) and a second washer (22). The first washer (21) is disposed between the photovoltaic panel and the right-angle connecting plate (1), and the second washer (22) is disposed between the nut of the first bolt (2) and the right-angle connecting plate (1).

4. A right-angle connector for connecting flexible photovoltaic panels according to claim 1, characterized in that, The fixing ring (7) has an internal hexagonal hole (71) which is coupled to the hexagonal screw head of the first bolt (2). A connecting block (72) is fixedly connected to the side wall of the fixing ring (7). A plug rod (73) is fixedly connected to the connecting block (72). A slot (32) is opened on the connecting post (3). The plug rod (73) is used to be inserted into the slot (32).

Citation Information

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