Bearing ring defect detection device

By designing the bearing ring defect detection device and using an industrial camera to fix the rotating bearing ring around the detection and clamping mechanism, the problems of low detection efficiency and inability to comprehensively detect in the existing technology are solved, and the comprehensiveness of bearing rings is achieved. Efficient detection.

CN119470478AInactive Publication Date: 2025-02-18LINQING JUSHENG PRECISION BEARING CO LTD
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Patent Information

Application Number
CN202411633262.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art cannot fully detect bearing rings, and the detection efficiency is low, and it requires manual flip and cannot detect the inner and outer ring surfaces at the same time.

Method used

A bearing ring defect detection device is designed, including a detection table, a fixing ring, a rotating ring, an industrial camera and a clamping mechanism. Surround detection is performed by industrial cameras, and the clamping mechanism fixes and rotates the bearing rings, allowing industrial cameras to simultaneously detect all sides of the bearing rings.

Benefits of technology

The comprehensive inspection of bearing rings is achieved, the detection efficiency is improved, and the upper and lower end faces, inner and outer faces can be detected simultaneously, simplifying the detection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of bearing ring detection, and provides a bearing ring defect detection device which comprises a detection table, a fixed ring is fixedly connected to the detection table, a rotating ring is rotatably connected to the interior of the fixed ring, a fixed column is fixedly connected to the inner side face of the rotating ring, an industrial camera is fixedly installed at one end of the fixed column, and a camera is fixedly installed at the other end of the fixed column. The industrial camera is used for carrying out photographing detection on the bearing ring body, the clamping mechanism is installed on the detection table, and the clamping mechanism is used for fixing the bearing ring body and driving the bearing ring body to rotate in a horizontal plane; and the first driving mechanism is mounted on the fixing ring. The bearing ring body is subjected to surrounding detection through the industrial camera, the industrial camera can shoot all the faces of the bearing ring body, the upper end face, the lower end face, the inner side face and the outer side face of the bearing ring body can be detected at the same time, and the detection efficiency is improved.
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Description

Technical Field

[0001] The invention belongs to the field of bearing ring detection, and in particular relates to a bearing ring defect detection device. Background Art

[0002] Common bearings are primarily composed of four basic components: balls, inner rings, outer rings, and cages. Bearing rings, which have raceways on the inner ring surface and outer rings on the outer ring surface, are hollow cylindrical sleeves. Excluding chamfers, they consist of four surfaces: the inner ring surface, outer ring surface, upper end face, and lower end face.

[0003] During the production process, defects such as spots, rolling, peeling, abrasions, burning, corrosion, bumps, dents, indentations, and cracks may appear on the surface of bearing rings, which will reduce their service life and stability. Therefore, before leaving the factory, the products must be strictly inspected for quality and unqualified products with defects must be eliminated.

[0004] In the existing technology, most bearing ring detection devices can only detect one or two surfaces of the bearing ring at the same time. After the detection, they need to be turned over manually. In addition, one device cannot detect the inner ring surface and the outer ring surface of the bearing ring at the same time. Usually, it is necessary to replace the equipment to perform a comprehensive inspection of the bearing ring. The inspection process is cumbersome, which limits the inspection efficiency of the bearing ring. Summary of the Invention

[0005] The purpose of the present invention is to provide a bearing ring defect detection device, aiming to solve the technical problem in the prior art that the bearing ring cannot be fully detected.

[0006] The present invention is implemented as follows: a bearing ring defect detection device includes a detection platform, a fixed ring fixedly connected to the detection platform, a rotating ring rotatably connected to the interior of the fixed ring, a fixed column fixedly connected to the inner side of the rotating ring, an industrial camera fixedly mounted on one end of the fixed column, the industrial camera is used to take pictures of the bearing ring body for detection, and further includes:

[0007] A clamping mechanism, the clamping mechanism being mounted on the inspection platform and being used to fix the bearing ring body and drive the bearing ring body to rotate in a horizontal plane;

[0008] The first driving mechanism is installed on the fixed ring, the output end of the first driving mechanism is connected to the rotating ring, the first driving mechanism is used to drive the rotating ring to rotate, the rotating ring drives the industrial camera to rotate around the bearing ring body, and the industrial camera performs a comprehensive inspection of the bearing ring body.

[0009] Further technical solution: The clamping mechanism includes a fixed vertical plate fixedly connected to the detection table, the fixed vertical plate is fixedly connected to a telescopic rod near the side of the rotating ring, the movable end of the telescopic rod is fixedly connected to a support plate, and the support plate is also equipped with an internal clamping assembly and an external transmission assembly, the bearing ring body is placed between the internal clamping assembly and the external transmission assembly, the internal clamping assembly and the external transmission assembly cooperate to clamp the bearing ring body, the output end of the internal clamping assembly contacts the inner side surface of the bearing ring body, and the output end of the external transmission assembly contacts the outer side surface of the bearing ring body. At the same time, the external transmission assembly can drive the bearing ring body to rotate horizontally, so that the industrial camera can perform a comprehensive inspection of the bearing ring body.

[0010] Further technical solution: The internal clamping assembly includes two first sliding grooves opened on the support plate, and the interior of the two first sliding grooves is slidably connected to the first slider, the top of the first slider is rotatably connected to the first transmission roller through a rotating tube, and the interior of the first sliding groove is also rotatably connected to the first screw, the first screw and the first slider are transmission-connected, and the end of the first screw extending out of the support plate is fixedly connected to the first hand wheel.

[0011] Further technical solution: The internal clamping assembly also includes a limiting mechanism, and the limiting mechanism includes multiple limiting rod assemblies. The multiple limiting rod assemblies are all installed on the top of the first transmission roller, and the multiple limiting rod assemblies are evenly distributed around the axis of the first transmission roller. The distance from the bottom surface of the output end of the limiting rod assembly to the support plate surface is equal to the thickness of the bearing ring body.

[0012] Further technical solution: the limit rod assembly includes a sliding rod slidably connected to the first transmission roller, the first transmission roller is provided with an active cavity inside, a baffle is fixedly connected to the side of the sliding rod located in the active cavity, a compression spring is connected between the baffle and the side wall of the active cavity away from the axis of the first transmission roller, one end of the sliding rod extending out of the first transmission roller is rotatably connected to the guide roller, a receiving groove adapted to the guide roller is provided on the side of the first transmission roller, and initially, the guide roller is located in the receiving groove;

[0013] In order to facilitate the extension of the limit rod assembly from the first transmission roller, the limit mechanism also includes a linkage mechanism, which includes a center hole opened on the first transmission roller, a drive rod is slidably connected to the interior of the center hole, and the end of the drive rod is provided with a conical surface, and one end of all center holes is in contact with the conical surface. A cavity is opened inside the first slider, and a drive block is slidably connected to the interior of the cavity. One end of the first screw rod passes through the first slider and is threadedly connected to the drive block. A guide slope is opened on the top of the drive block, and a bevel is opened on the side of one end of the drive rod extending into the cavity that is adapted to the guide slope.

[0014] The transmission gear of the present invention is a gear which is connected to the first gear of the second control wheel, and the gear is connected with the gear of the third gear in a direction of rotation and the rotation of the gear is forwarded to the wheel hub, and the transmission gear of the gear is connected with the gear of the third gear in a direction of rotation and the rotation of the gear is forwarded to the wheel hub.

[0015] Of course, for easier operation, an electric motor can be used instead of the second hand wheel;

[0016] When the bearing ring body is fixed, the two second transmission rollers clamp the outer side surface of the bearing ring body. Due to the presence of the tensioning roller, the transmission belt can be closely attached to the side surface of the bearing ring body. The transmission belt and the surface of the bearing ring body form surface contact. When the second transmission roller rotates, the second transmission roller can drive the bearing ring body to rotate through the transmission belt.

[0017] The external transmission assembly also includes a second drive mechanism, which is installed at the bottom of the support plate. Multiple output ends of the second drive mechanism are respectively connected to one end of the first rotating shaft and the second rotating shaft. The second drive mechanism is used to drive the first rotating shaft and the second rotating shaft to rotate. The first rotating shaft drives the second transmission roller to rotate, and the second rotating shaft drives the tensioning roller to rotate. The two second transmission rollers and one tensioning roller jointly drive the transmission belt to move.

[0018] Further technical solution: The second driving mechanism includes three sprockets, and the three sprockets are respectively fixedly connected to the two first rotating shafts and the second rotating shaft. The three sprockets are connected by chains for transmission. A fourth slide groove is provided at the bottom of the support plate, and a sliding frame is slidably connected inside the fourth slide groove. A first motor is fixedly installed on the sliding frame, and the output shaft of the first motor is fixedly connected to a sprocket. A second movable gap for the first rotating shaft to move is provided at the bottom of the third slide groove, and a first movable gap for the second rotating shaft to move is provided at the bottom of the second slide groove.

[0019] Further technical solution: The first driving mechanism includes a mounting plate fixedly connected to the side of the fixed ring, a second motor is fixedly installed on the mounting plate, the output shaft of the second motor is fixedly connected to a first bevel gear, the side of the rotating ring is fixedly connected to a second bevel gear, and the first bevel gear and the second bevel gear are meshingly connected.

[0020] A further technical solution also includes a lighting lamp, which is installed on the side of the industrial camera close to the bearing ring body. The lighting lamp is used to provide a light source for the bearing ring body, making the industrial camera take clearer pictures.

[0021] Further technical solution: also includes a controller and a display screen, the second motor, industrial camera, telescopic rod, first motor and display screen are all electrically connected to the controller, the industrial camera is electrically connected to the display screen, the picture taken by the industrial camera will be displayed on the display screen, and a data processing module can also be set in the controller to process and analyze the picture taken by the industrial camera in the data processing module, and compare it with the original data in the data processing module. When the picture taken by the industrial camera is inconsistent with the original data, the difference is displayed on the display screen for staff to observe.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The device uses an industrial camera to perform surround detection on the bearing ring body. The industrial camera can capture all surfaces of the bearing ring body. It can simultaneously detect the upper and lower end faces, inner side faces and outer side faces of the bearing ring body, thereby improving detection efficiency.

[0024] 2. In the present invention, a retractable limit rod assembly is provided. When the bearing ring body is not clamped, the limit rod assembly is completely retracted into the first transmission roller, thereby facilitating the removal and placement of the bearing ring body. When the first transmission roller contacts the bearing ring body, the limit rod assembly extends from the first transmission roller and limits the vertical direction of the bearing ring body to prevent the bearing ring body from falling off.

[0025] 3. In the present invention, by providing a linkage mechanism, when the first transmission roller is clamping or releasing the bearing ring body, the limit rod assembly automatically extends the first transmission roller or retracts the first transmission roller, making the operation of the device simpler;

[0026] 4. In the present invention, after the first transmission roller and the second transmission roller cooperate to clamp the bearing ring body, the second driving mechanism can drive the second transmission roller and the transmission belt to move, so that the transmission belt drives the bearing ring body to rotate, so that the industrial camera can perform a comprehensive inspection of the bearing ring body. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0028] Figure 2 For the present invention Figure 1 Enlarged schematic diagram of point A in the middle.

[0029] Figure 3 It is a schematic diagram of the top structure of the clamping mechanism in the present invention.

[0030] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of point B in the middle.

[0031] Figure 5 It is a schematic diagram of a partial bottom view of the clamping mechanism in the present invention.

[0032] Figure 6 It is a schematic diagram of the installation structure of the limiting mechanism in the present invention.

[0033] Figure 7 For the present invention Figure 6 Enlarged schematic diagram at point C in the middle.

[0034] Figure 8 For the present invention Figure 6 Enlarged schematic diagram at point D in the middle.

[0035] In the accompanying drawings: 1. test table; 2. fixed ring; 3. rotating ring; 4. bearing ring body; 5. controller; 6. display screen; 7. clamping mechanism; 71. inner clamping assembly; 711. first hand wheel; 712. first slide; 713. first screw; 714. first transmission roller; 715. first slider; 716. rotating tube; 72. outer transmission assembly; 721. second hand wheel; 722. second screw; 723. transmission belt; 724. second slider; 725. second transmission roller; 726. first movable gap; 727. second movable gap; 728. tensioning roller; 729. tension spring; 7210. second slide; 7211. third slide; 73. support plate; 74. extension Retraction rod; 75, second driving mechanism; 751, fourth slide; 752, sliding frame; 753, first motor; 754, chain; 755, sprocket; 76, fixed vertical plate; 8, first driving mechanism; 81, second motor; 82, mounting plate; 83, first bevel gear; 84, second bevel gear; 9, limiting mechanism; 91, limiting rod assembly; 911, guide roller; 912, slide rod; 913, storage groove; 914, compression spring; 915, baffle; 916, movable cavity; 92, center hole; 93, driving rod; 94, beveled surface; 95, cavity; 96, guide bevel; 97, driving block; 10, fixed column; 11, industrial camera; 12, lighting lamp. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0037] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0038] like Figures 1-8 As shown, a bearing ring defect detection device provided by the present invention includes a detection platform 1, a fixed ring 2 is fixedly connected to the detection platform 1, a rotating ring 3 is rotatably connected to the interior of the fixed ring 2, a fixed column 10 is fixedly connected to the inner side of the rotating ring 3, an industrial camera 11 is fixedly installed at one end of the fixed column 10, and the industrial camera 11 is used to take pictures of the bearing ring body 4 for detection, and further includes:

[0039] A clamping mechanism 7 is installed on the testing platform 1 and is used to fix the bearing ring body 4 and drive the bearing ring body 4 to rotate in a horizontal plane;

[0040] The first driving mechanism 8 is installed on the fixed ring 2, and the output end of the first driving mechanism 8 is connected to the rotating ring 3. The first driving mechanism 8 is used to drive the rotating ring 3 to rotate, and the rotating ring 3 drives the industrial camera 11 to rotate around the bearing ring body 4. The industrial camera 11 performs a comprehensive inspection of the bearing ring body 4.

[0041] like Figure 1 and Figure 3-Figure 8 As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, the clamping mechanism 7 includes a fixed vertical plate 76 fixedly connected to the detection platform 1, the fixed vertical plate 76 is fixedly connected to the side of the rotating ring 3 with a telescopic rod 74, the movable end of the telescopic rod 74 is fixedly connected to a support plate 73, and the support plate 73 is also equipped with an inner clamping component 71 and an outer transmission component 72, and the bearing ring body 4 is placed between the inner clamping component 71 and the outer transmission component 72, and the inner clamping component 71 and the outer transmission component 72 cooperate to clamp the bearing ring body 4, and the output end of the inner clamping component 71 contacts the inner side surface of the bearing ring body 4, and the output end of the outer transmission component 72 contacts the outer side surface of the bearing ring body 4. At the same time, the outer transmission component 72 can drive the bearing ring body 4 to rotate horizontally, so that the industrial camera 11 can perform a comprehensive inspection of the bearing ring body 4.

[0042] like Figure 3-Figure 4 and Figure 6-Figure 8As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, the inner clamping assembly 71 includes two first slide grooves 712 opened on the support plate 73, the interior of the two first slide grooves 712 are slidably connected with a first slider 715, the top of the first slider 715 is rotatably connected to the first transmission roller 714 through a rotating tube 716, the interior of the first slide groove 712 is also rotatably connected to the first screw 713, the first screw 713 and the first slider 715 are transmission-connected, and the end of the first screw 713 extending out of the support plate 73 is fixedly connected to the first hand wheel 711.

[0043] Of course, in order to facilitate operation, an electric motor can be used to replace the first hand wheel 711.

[0044] like Figure 4 and Figure 6-Figure 8 As shown, a bearing ring defect detection device provided by the present invention is provided. In order to improve the installation stability of the bearing ring body 4 and prevent the bearing ring body 4 from falling off the support plate 73, in this embodiment, the inner clamping assembly 71 also includes a limiting mechanism 9, and the limiting mechanism 9 includes a plurality of limiting rod assemblies 91. The plurality of limiting rod assemblies 91 are all installed on the top of the first transmission roller 714, and the plurality of limiting rod assemblies 91 are evenly distributed around the axis of the first transmission roller 714. The distance from the bottom surface of the output end of the limiting rod assembly 91 to the surface of the support plate 73 is equal to the thickness of the bearing ring body 4.

[0045] After the bearing ring body 4 is placed on the support plate 73 and the first transmission roller 714 is in contact with the inner side surface of the bearing ring body 4, the output end of the limiting rod assembly 91 is in contact with the upper surface of the bearing ring body 4, thereby limiting the bearing ring body 4 and preventing the bearing ring body 4 from falling off from above the first transmission roller 714.

[0046] like Figure 4 and Figure 6-Figure 8 The figure shows a bearing ring defect detection device provided by the present invention. In order to more conveniently install the bearing ring body 4, in this embodiment, the limiting rod assembly 91 can be set to be retractable. When the bearing ring body 4 is not clamped, the limiting rod assembly 91 is completely retracted into the first transmission roller 714, thereby facilitating the removal and placement of the bearing ring body 4. When the first transmission roller 714 contacts the bearing ring body 4, the limiting rod assembly 91 extends from the first transmission roller 714 and limits the vertical direction of the bearing ring body 4 to prevent the bearing ring body 4 from falling off. Therefore, in this embodiment, the limiting rod assembly 91 includes a sliding rod 912 slidably connected to the first transmission roller 714, an active cavity 916 is defined inside the first transmission roller 714, a blocking piece 915 is fixedly connected to the side of the sliding rod 912 located in the active cavity 916, a compression spring 914 is connected between the blocking piece 915 and the side wall of the active cavity 916 facing away from the axis of the first transmission roller 714, and one end of the sliding rod 912 extending out of the first transmission roller 714 is rotatably connected to a guide roller 911, a receiving groove 913 adapted to the guide roller 911 is defined on the side of the first transmission roller 714, and initially, the guide roller 911 is located in the receiving groove 913; In order to facilitate the extension of the limit rod assembly 91 from the first transmission roller 714, the limit mechanism 9 also includes a linkage mechanism, which includes a center hole 92 opened on the first transmission roller 714, and the interior of the center hole 92 is slidably connected to a drive rod 93, and the end of the drive rod 93 is provided with a conical surface, and one end of all center holes 92 is in contact with the conical surface. A cavity 95 is opened inside the first slider 715, and a drive block 97 is slidably connected inside the cavity 95. One end of the first screw 713 passes through the first slider 715 and is threadedly connected to the drive block 97. A guide slope 96 is opened on the top of the drive block 97, and a bevel 94 is opened on the side surface of one end of the drive rod 93 extending into the cavity 95 to match the guide slope 96.

[0049] When the first screw rod 713 is rotated, the first screw rod 713 drives the driving block 97 to move. When the first transmission roller 714 is not blocked, the driving block 97 drives the driving rod 93 to move horizontally under the dead weight of the driving rod 93. The driving rod 93 drives the first transmission roller 714 to move horizontally, so that the first transmission roller 714 approaches the inner side surface of the bearing ring body 4. When the first transmission roller 714 is blocked by the bearing ring body 4, the driving block 97 squeezes the driving rod 93 through the guide inclined surface 96 and drives the driving rod 93 to rise. The driving rod 93 drives all the limiting rod assemblies 91 to move outward through the conical surface, so that the limiting rod assemblies 91 extend out of the first transmission roller 714.

[0050] When the bearing ring body 4 is released, the first screw 713 drives the driving block 97 to move in the opposite direction. When the driving block 97 contacts the side wall of the cavity 95, the driving block 97 drives the first slider 715 to move in the opposite direction. The first slider 715 drives the first transmission roller 714 away from the bearing ring body 4 through the rotating tube 716, so as to facilitate the removal of the bearing ring body 4.

[0051] like Figure 3-Figure 5As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, the external transmission component 72 includes two third slide grooves 7211 provided on the support plate 73, the interior of the two third slide grooves 7211 are slidably connected to the second slider 724, the second slider 724 is rotatably connected to the first rotating shaft, the top of the first rotating shaft is fixedly connected to the second transmission roller 725, the support plate 73 is further provided with a second slide groove 7210, the interior of the second slide groove 7210 is slidably connected to the third slider, the third slider and the second slide groove 72 A tension spring 729 is connected between the side walls away from the second transmission roller 725. A second rotating shaft is rotatably connected to the third slider. A tensioning roller 728 is fixedly connected to the second rotating shaft. A transmission belt 723 is transmission-connected between the two second transmission rollers 725 and the tensioning roller 728. A second screw 722 is rotatably connected to the interior of each of the two third chutes 7211. The two second screws 722 are respectively threadedly connected to the two second sliders 724. The ends of the two second screws 722 extending from the support plate 73 are fixedly connected to the second hand wheel 721.

[0052] Of course, to facilitate operation, an electric motor may be used instead of the second hand wheel 721;

[0053] When the bearing ring body 4 is fixed, the two second transmission rollers 725 clamp the outer side surface of the bearing ring body 4. Due to the presence of the tensioning roller 728, the transmission belt 723 can be closely attached to the side surface of the bearing ring body 4. The transmission belt 723 and the surface of the bearing ring body 4 form surface contact. When the second transmission roller 725 rotates, the second transmission roller 725 can drive the bearing ring body 4 to rotate through the transmission belt 723.

[0054] The external transmission assembly 72 also includes a second driving mechanism 75, which is installed at the bottom of the support plate 73. The multiple output ends of the second driving mechanism 75 are respectively connected to one end of the first rotating shaft and the second rotating shaft. The second driving mechanism 75 is used to drive the first rotating shaft and the second rotating shaft to rotate. The first rotating shaft drives the second transmission roller 725 to rotate, and the second rotating shaft drives the tensioning roller 728 to rotate. The two second transmission rollers 725 and the tensioning roller 728 jointly drive the transmission belt 723 to move.

[0055] like Figure 4-Figure 5As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, the second driving mechanism 75 includes three sprockets 755, the three sprockets 755 are respectively fixedly connected to the two first rotating shafts and the second rotating shaft, and the three sprockets 755 are transmission-connected by a chain 754, the bottom of the support plate 73 is provided with a fourth slide groove 751, the interior of the fourth slide groove 751 is slidingly connected to a sliding frame 752, and a first motor 753 is fixedly mounted on the sliding frame 752, and the output shaft of the first motor 753 is fixedly connected to a sprocket 755, the bottom of the third slide groove 7211 is provided with a second movable gap 727 for the first rotating shaft to move, and the bottom of the second slide groove 7210 is provided with a first movable gap 726 for the second rotating shaft to move.

[0056] like Figure 1-Figure 2 As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, the first driving mechanism 8 includes a mounting plate 82 fixedly connected to the side of the fixed ring 2, a second motor 81 is fixedly mounted on the mounting plate 82, the output shaft of the second motor 81 is fixedly connected to a first bevel gear 83, the side of the rotating ring 3 is fixedly connected to a second bevel gear 84, the first bevel gear 83 and the second bevel gear 84 are meshed and connected.

[0057] like Figure 1-Figure 2 As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, also includes a lighting lamp 12, said lighting lamp 12 is installed on the side of the industrial camera 11 close to the bearing ring body 4, the lighting lamp 12 is used to provide a light source for the bearing ring body 4, so that the industrial camera 11 can take clearer pictures.

[0058] like Figures 1-8 As shown, a bearing ring defect detection device provided by the present invention, in this embodiment, also includes a controller 5 and a display screen 6, the second motor 81, the industrial camera 11, the telescopic rod 74, the first motor 753 and the display screen 6 are all electrically connected to the controller 5, the industrial camera 11 is electrically connected to the display screen 6, the picture taken by the industrial camera 11 will be displayed on the display screen 6, and a data processing module can also be set in the controller 5 to process and analyze the picture taken by the industrial camera 11 in the data processing module and compare it with the original data in the data processing module. When the picture taken by the industrial camera 11 is inconsistent with the original data, the difference is displayed on the display screen 6 for the staff to observe.

[0059] Working principle:

[0060] When the locking cam 720 is in the unlock state, the locking cam 721 is in the unlock state, and the locking cam 722 is in the unlock state, so that the locking cam 722 is unlocked and the winch cam 70 is unlocked.

[0061] Start the second motor 81, and the second motor 81 rotates the second bevel gear 84 through the first bevel gear 83. The second bevel gear 84 drives the rotating ring 3 and the industrial camera 11 to rotate around the bearing ring body 4. The industrial camera 11 takes pictures of various parts of the bearing ring body 4 to detect whether there are any defects on the surface of the bearing ring body 4. At the same time, the first motor 753 drives a sprocket 755 to rotate, and the sprocket 755 drives all the sprockets 755 to rotate through the chain 754. The sprocket 755 drives the first rotating shaft and the second rotating shaft to rotate respectively, so that the second transmission roller 725 and the tensioning roller 728 drive the transmission belt 723 to rotate, and the transmission belt 723 drives the bearing ring body 4 to rotate, so that the industrial camera 11 can completely detect the bearing ring body 4.

[0062] The device performs surround detection on the bearing ring body 4 through an industrial camera 11. The industrial camera 11 can capture all surfaces of the bearing ring body 4. It can simultaneously detect the upper and lower end faces, inner side faces and outer side faces of the bearing ring body 4, thereby improving detection efficiency.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0064] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A bearing ring defect detection device, comprising a detection platform (1), characterized in that: The detection platform (1) is fixedly connected to a fixed ring (2), the interior of the fixed ring (2) is rotatably connected to a rotating ring (3), the inner side of the rotating ring (3) is fixedly connected to a fixed column (10), one end of the fixed column (10) is fixedly mounted with an industrial camera (11), and further comprises: A clamping mechanism (7), wherein the clamping mechanism (7) is installed on the detection platform (1), and the clamping mechanism (7) is used to fix the bearing ring body (4) and drive the bearing ring body (4) to rotate in a horizontal plane; A first driving mechanism (8), wherein the first driving mechanism (8) is mounted on the fixed ring (2), an output end of the first driving mechanism (8) is connected to the rotating ring (3), and the first driving mechanism (8) is used to drive the rotating ring (3) to rotate.

2. The bearing ring defect detection device according to claim 1, characterized in that: The clamping mechanism (7) comprises a fixed vertical plate (76) fixedly connected to the detection platform (1); a telescopic rod (74) is fixedly connected to the side of the fixed vertical plate (76) close to the rotating ring (3); a movable end of the telescopic rod (74) is fixedly connected to a support plate (73); an inner clamping component (71) and an outer transmission component (72) are also mounted on the support plate (73); the inner clamping component (71) and the outer transmission component (72) cooperate to clamp the bearing ring body (4); the output end of the inner clamping component (71) contacts the inner side surface of the bearing ring body (4); the output end of the outer transmission component (72) contacts the outer side surface of the bearing ring body (4); and the outer transmission component (72) can drive the bearing ring body (4) to rotate horizontally.

3. The bearing ring defect detection device according to claim 2, characterized in that: The inner clamping assembly (71) comprises two first slide grooves (712) provided on the support plate (73), the interior of the two first slide grooves (712) being slidably connected with a first slider (715), the top of the first slider (715) being rotatably connected with a first transmission roller (714) via a rotating tube (716), the interior of the first slide groove (712) being also rotatably connected with a first screw rod (713), the first screw rod (713) and the first slider (715) being transmission-connected, and one end of the first screw rod (713) extending out of the support plate (73) being fixedly connected with a first hand wheel (711).

4. The bearing ring defect detection device according to claim 3, characterized in that: The inner clamping assembly (71) also includes a limiting mechanism (9), and the limiting mechanism (9) includes a plurality of limiting rod assemblies (91), and the plurality of limiting rod assemblies (91) are all installed on the top of the first transmission roller (714), and the plurality of limiting rod assemblies (91) are evenly distributed around the axis of the first transmission roller (714), and the distance from the bottom surface of the output end of the limiting rod assembly (91) to the surface of the support plate (73) is equal to the thickness of the bearing ring body (4).

5. The bearing ring defect detection device according to claim 4, characterized in that: The limit rod assembly (91) comprises a slide rod (912) slidably connected to a first transmission roller (714); a movable cavity (916) is provided inside the first transmission roller (714); a baffle (915) is fixedly connected to the side of the slide rod (912) located in the movable cavity (916); a compression spring (914) is connected between the baffle (915) and the side wall of the movable cavity (916) away from the axis of the first transmission roller (714); one end of the slide rod (912) extending out of the first transmission roller (714) is rotatably connected to a guide roller (911); a storage groove (913) adapted to the guide roller (911) is provided on the side of the first transmission roller (714); and initially, the guide roller (911) is located in the storage groove (913); The limiting mechanism (9) also includes a linkage mechanism, which includes a center hole (92) opened on the first transmission roller (714), a driving rod (93) slidably connected inside the center hole (92), a conical surface provided at the end of the driving rod (93), one end of all the center holes (92) are in contact with the conical surface, a cavity (95) is opened inside the first slider (715), a driving block (97) is slidably connected inside the cavity (95), one end of the first screw rod (713) passes through the first slider (715) and is threadedly connected to the driving block (97), a guiding inclined surface (96) is opened on the top of the driving block (97), and a chamfered surface (94) matching the guiding inclined surface (96) is opened on the side surface of one end of the driving rod (93) extending into the cavity (95).

6. The bearing ring defect detection device according to claim 2, characterized in that: The external transmission component (72) includes two third slide grooves (7211) provided on the support plate (73), the interior of the two third slide grooves (7211) is slidably connected with a second slider (724), the second slider (724) is rotatably connected with a first rotating shaft, the top of the first rotating shaft is fixedly connected with a second transmission roller (725), the support plate (73) is also provided with a second slide groove (7210), the interior of the second slide groove (7210) is slidably connected with a third slider, the third slider and the second slide groove (7210) are away from the side wall of the second transmission roller (725). A tension spring (729) is connected between the two third slide grooves (7211); a second rotating shaft is rotatably connected to the third slide block; a tensioning roller (728) is fixedly connected to the second rotating shaft; a transmission belt (723) is transmission-connected between the two second transmission rollers (725) and a tensioning roller (728); the interiors of the two third slide grooves (7211) are both rotatably connected to second screw rods (722); the two second screw rods (722) are respectively threadedly connected to the two second slide blocks (724); and one end of the two second screw rods (722) extending out of the support plate (73) is fixedly connected to a second hand wheel (721); The external transmission assembly (72) further comprises a second driving mechanism (75), wherein the second driving mechanism (75) is mounted on the bottom of the support plate (73), wherein a plurality of output ends of the second driving mechanism (75) are respectively connected to one end of the first rotating shaft and one end of the second rotating shaft, and the second driving mechanism (75) is used to drive the first rotating shaft and the second rotating shaft to rotate.

7. The bearing ring defect detection device according to claim 6, characterized in that: The second driving mechanism (75) comprises three sprocket wheels (755), the three sprocket wheels (755) are respectively fixedly connected to the two first rotating shafts and the second rotating shaft, a chain (754) is transmission-connected between the three sprocket wheels (755), a fourth slide groove (751) is provided at the bottom of the support plate (73), a sliding frame (752) is slidably connected inside the fourth slide groove (751), a first motor (753) is fixedly mounted on the sliding frame (752), an output shaft of the first motor (753) is fixedly connected to a sprocket wheel (755), a second movable gap (727) for the first rotating shaft to move is provided at the bottom of the third slide groove (7211), and a first movable gap (726) for the second rotating shaft to move is provided at the bottom of the second slide groove (7210).

8. The bearing ring defect detection device according to claim 1, characterized in that: The first driving mechanism (8) comprises a mounting plate (82) fixedly connected to the side of the fixed ring (2), a second motor (81) being fixedly mounted on the mounting plate (82), an output shaft of the second motor (81) being fixedly connected to a first bevel gear (83), a side of the rotating ring (3) being fixedly connected to a second bevel gear (84), and the first bevel gear (83) and the second bevel gear (84) being meshingly connected.

9. The bearing ring defect detection device according to claim 1, characterized in that: It also includes a lighting lamp (12), which is installed on the side of the industrial camera (11) close to the bearing ring body (4).

10. The bearing ring defect detection device according to claim 1, characterized in that: It also includes a controller (5) and a display screen (6).

Citation Information

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