Full-automatic single-head tin-dipping plug insertion and wire twisting machine

The staggered setting and displacement switching mechanism of the fully automatic single-head tinned shell stranding machine solves the efficiency and consistency problems of existing equipment when processing cables of different diameters, realizes efficient and automated production, and reduces equipment costs.

CN119480274BActive Publication Date: 2025-10-17DONGGUAN HAIHONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411606254.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-17
Estimated Expiration
2044-11-12

AI Technical Summary

Technical Problem

Existing cable processing equipment requires two machines or manual assembly when processing cables of different diameters, which affects production efficiency and consistency. In particular, the equipment coordination is complex during the tinning and stranding steps, which is prone to interference or reduced efficiency.

Method used

A fully automatic single-head tinned shell stranding machine has been designed. It adopts a staggered conductor device and a displacement switching mechanism to realize automatic stripping, riveting terminals, automatic tinning and shell insertion of cables of different diameters and stranding at the same time. The staggered insertion mechanism avoids interference and improves efficiency.

Benefits of technology

The same device can efficiently and automatically process cables of different diameters, improving production efficiency by 60-80%, reducing equipment costs, and meeting diversified production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a full-automatic single-head tin-dipping shell-plugging wire twisting machine, which comprises a machine base, a front-end peeling assembly, a cutter assembly, a wire pulling device, a displacement switching mechanism, a terminal pressing mechanism, a glue shell conveying mechanism, a plugging mechanism and a wire twisting mechanism, the front-end peeling assembly is arranged on the machine base and is used for conveying a cable, the displacement switching device is used for moving a cable with a predetermined diameter, the plugging mechanism is used for receiving the cable with a riveted terminal of the displacement switching device, the plugging mechanism can plug the terminal into a predetermined hole of the glue shell, and the wire twisting mechanism is arranged at a position opposite to the plugging mechanism and is used for twisting the cable relative to the predetermined cable when the cable needs to be twisted, and then the plugging mechanism plugs the terminal into the terminal. The device can realize the peeling of both ends of the cable, riveting of one end of the terminal and automatic tin-dipping of the other end, meanwhile, the device can also realize automatic riveting of different terminals and wire twisting while plugging the shell.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cable automatic assembly equipment, in particular to a full-automatic single-head tin-dipping shell-inserting and twisting machine. BACKGROUND

[0002] In the cable processing equipment, the cable generally includes the steps of peeling, riveting the terminal and inserting the riveted terminal into the shell, but when the cable has different diameters, the existing cable equipment needs two machines for assembly production or adopts a combination of automatic equipment and manual assembly equipment, thereby affecting the production efficiency and consistency.

[0003] In particular, some manufacturers also require the cable to be tin-dipped or twisted at one end, although separate equipment is available (with advantages and disadvantages in implementation), but how to combine various machines and equipment without affecting the production efficiency is the key to design. SUMMARY

[0004] The main purpose of the present application is to provide a full-automatic single-head tin-dipping shell-inserting and twisting machine, which aims to improve the cooperation of various mechanisms, realizes the peeling of both ends of the cable, the riveting of one end of the terminal, the automatic tin-dipping of the other end, and at the same time realizes the automatic riveting of different terminals and the twisting while inserting the shell.

[0005] To achieve the above purpose, the present application provides a full-automatic single-head tin-dipping shell-inserting and twisting machine, comprising:

[0006] a machine base;

[0007] a front-end peeling assembly provided on the machine base, the front-end peeling assembly being used for conveying the cable, the front-end peeling assembly comprising two misaligned wire guiding devices;

[0008] a cutter assembly provided in front of the wire guiding device, the cutter assembly being used for peeling the front-end insulating layer of the cable;

[0009] a wire pulling device, the wire pulling device being used for moving the front end of the cable backward and moving the rear end of the cable to the position of a rear-end peeling device, the rear-end peeling device being used for peeling the rear-end insulating layer of the cable;

[0010] a displacement switching mechanism, the displacement switching mechanism comprising two misaligned displacement switching devices, the displacement switching device being used for moving the cable with a predetermined diameter;

[0011] a terminal pressing mechanism, the terminal pressing mechanism comprising two intervally arranged terminal pressing mechanisms, when the predetermined displacement switching device moves to the predetermined terminal pressing mechanism, the terminal pressing mechanism can install the predetermined terminal on the cable;

[0012] The glue shell conveying mechanism is used for conveying and limiting the glue shell, and comprises two glue shell conveying devices arranged in a staggered manner;

[0013] The inserting mechanism is used for receiving the cable of the riveting terminal of the displacement switching device, and can insert the terminal into the predetermined hole position of the glue shell.

[0014] The twisting mechanism is arranged at the opposite position of the inserting mechanism, and when the cable needs to be twisted, the twisting mechanism twists the predetermined cable, and then the inserting mechanism inserts the terminal into the terminal.

[0015] In the actual design, the glue shell is provided with a hole position, the hole position needs to insert two cables with different diameters, one end of the cable is provided with a terminal (i.e. two terminals), the other end needs to be tinned (so that the wire core is bundled), and the cable also needs to be twisted (i.e. a plurality of cables are hinged into one, which can be partially twisted and partially not twisted), so the cooperation of the mechanism is relatively complex, and if it is processed at the same time, interference or efficiency reduction problems will occur.

[0016] The advantages of the present application are:

[0017] 1. The lead device arranged in a staggered manner is adopted, different diameter cables are conveyed on the same machine base module, when the front end of the cable is conveyed to the cutter assembly, the cutter assembly peels the front end of the cable, then the lead device moves back while turning 90 degrees, tinning the front end, then moving to the position of the rear stripping device, the pulling device clamps the front end of the cable to move the cable backward, at the same time, the rear stripping device peels the insulating layer of the rear end of the cable.

[0018] 2. Then the displacement switching mechanism moves to the position of the rear stripping device and clamps the cable to move to the predetermined terminal pressing mechanism and install the predetermined terminal, then moves to the visual detection device to detect the terminal, the qualified product moves to the rotary adjustment mechanism (transfer table).

[0019] 3. The inserting mechanism moves to the rotary adjustment mechanism and moves the cable provided with the terminal to the position of the glue shell conveying mechanism, when the cable needs to be twisted, the predetermined cable needs to be twisted, and the terminal is directly inserted into the hole position of the glue shell through the inserting mechanism without twisting.

[0020] In the design, the displacement switching device is arranged in a staggered manner, which can realize the staggered conveying of the cable with the peeled front end, i.e. one is in the terminal punching, and the other is in the clamping stroke of the cable, and the two displacement switching devices can also clamp large or small cables according to actual needs.

[0021] Meanwhile, the insertion mechanism arranged in dislocation can also realize dislocation processing in the stranded cable and the clamping cable, or dislocation processing in the insertion terminal and the clamping cable stroke;

[0022] Of course, in the specific device, when the stranded cable, tinning process and the like are not required, or the diameters are the same, the processing applicability can be realized through parameter setting, that is, one device can meet the needs of different customers, and from the production cost of multiple device combinations, a single device can realize the diversity of production, and can effectively reduce the cost of the device. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a three-dimensional schematic view of the present application;

[0024] Figure 2 is a rear view of the front stripping assembly hidden wire feeding pipe;

[0025] Figure 3 is a cooperation schematic view of the front stripping assembly and the stripping assembly.

[0026] Figure 4 is a cooperation schematic view of the cutting tool assembly and the rear stripping device;

[0027] Figure 5 is a rotary cutting device schematic view;

[0028] Figure 6 is a rear stripping clamping device schematic view

[0029] Figure 7 is a displacement switching mechanism schematic view Figure 1 .

[0030] Figure 8 is a displacement switching mechanism schematic view Figure 2 ;

[0031] Figure 9 is a displacement clamping schematic view;

[0032] Figure 10 is a terminal pressing mechanism schematic view;

[0033] Figure 11 is a rotary adjustment mechanism schematic view;

[0034] Figure 12 is an insertion mechanism schematic view Figure 1 ;

[0035] Figure 13 is an insertion mechanism schematic view Figure 2 ;

[0036] Figure 14 is an insertion mechanism schematic view Figure 3 ;

[0037] Figure 15 Fig. 1 is a schematic diagram of the shell conveying mechanism;

[0038] Figure 16 Fig. 2 is a schematic diagram of the twisting mechanism;

[0039] Figure 17 Fig. 3 is a sectional view of the twisting mechanism;

[0040] Figure 18 Fig. 4 is a schematic diagram of the wire cover provided with the displacement switching device shielding cover;

[0041] Figure 19 Fig. 5 is a schematic diagram of the cable.

[0042] In the figure, 1 is a machine base, 11 is a tin-pointing device,

[0043] 2 is a front-end stripping assembly, 20 is a wire guiding device, 21 is a wire feeding track, 22 is a wire feeding slider, 23 is a wire feeding plate, 24 is a wire feeding guide seat, 25 is a guide groove, 26 is a guide wheel, 27 is a wire feeding longitudinal screw rod pair, 28 is a wire feeding telescopic device, and 29 is a wire guiding tube.

[0044] 3 is a cutter assembly, 31 is an upper front stripping cutter, 32 is a lower front stripping cutter, 33 is a front stripping driving device, 4 is a rotary cutting device, 41 is a rotary cutting seat, and 42 is a rotary cutting clamp.

[0045] 5 is a rear-end stripping device, 51 is an upper rear-end stripping cutter, 52 is a lower rear-end stripping cutter, 53 is a rear-end stripping clamping device, and 54 is a rear-end stripping longitudinal moving frame.

[0046] 6 is a wire pulling device, 60 is a lifting frame, 61 is a wire pulling driving wheel, 62 is a wire pulling driven wheel, 63 is a driving belt, 64 is a wire pulling clamp, and 65 is a wire pulling telescopic device.

[0047] 7 is a displacement switching mechanism, 70 is a displacement switching device, 71 is a displacement seat, 72 is a displacement guide rail, 73 is a front-end belt driving device, 74 is a rear-end belt driving device, 75 is a displacement clamp, and 76 is a displacement telescopic device.

[0048] 8 is a terminal pressing mechanism, 81 is a visual detection device, 82 is a rotary adjustment mechanism, 83 is an adjustment seat, 84 is a bidirectional clamping motor, 85 is an adjustment clamp, 86 is an avoiding groove, and 87 is a synchronous belt rotary motor.

[0049] 9 is a twisting mechanism, 91 is a twisting horizontal moving frame, 92 is a twisting seat, 93 is a twisting clamping device, 94 is a twisting rotary clamp, and 95 is a twisting rotary motor.

[0050] 100 is an inserting mechanism, 101 is an inserting horizontal rod screw rod pair, 102 is an inserting vertical screw rod pair, 103 is an inserting device, 104 is a front-end clamping device, and 105 is a rear-end clamping device.

[0051] 200 is the plastic shell conveying mechanism, 201 is the plastic shell, 202 is the plastic shell fixing seat, 203 is the plastic shell front guide rail, 204 is the plastic shell rear guide rail, 205 is the plastic shell telescopic device, 206 is the plastic shell rotating device, 207 is the plastic shell two-way clamping device, 208 is the plastic shell clamp, 209 is the plastic shell conveying device,

[0052] 300 is a cable, 301 is a front end of the cable, 302 is a rear end of the cable, and 303 is a terminal. DETAILED DESCRIPTION

[0053] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0054] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0055] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0056] like Figures 1 to 19 As shown, a fully automatic single-head tinned shell stranding machine includes:

[0057] Base 1;

[0058] A front-end stripping assembly 2 is provided on the machine base 1 and is used for conveying cables. The front-end stripping assembly 2 includes two staggered conductor devices 20;

[0059] A cutting knife assembly 3 is arranged in front of the wire guiding device 20, and is used to strip the front end insulating layer of the cable;

[0060] A pulling wire device 6 is used to move the front end of the cable backward, and move the rear end of the cable to the rear stripping device 5, which is used to strip the rear end insulating layer of the cable;

[0061] A displacement switching mechanism 7 includes two displacement switching devices 70 arranged in a staggered manner, and is used to move the cable with a predetermined diameter;

[0062] A terminal pressing mechanism (which is a prior art and is not described here) includes two terminal pressing mechanisms 8 arranged in a spaced manner, and when the predetermined displacement switching device 70 moves to the predetermined terminal pressing mechanism 8, the terminal pressing mechanism 8 can install a predetermined terminal (such as different terminals, different terminals with the same size (wherein the cable can be the same diameter or different diameters), etc.) on the cable;

[0063] A rubber shell conveying mechanism (which can move laterally and rotate) is used to convey and limit the rubber shell, and includes two rubber shell conveying devices 200 arranged in a staggered manner;

[0064] An inserting mechanism 100 is used to receive the cable with the riveted terminal of the displacement switching device 70, and the inserting mechanism 100 can insert the terminal into the predetermined hole of the rubber shell;

[0065] A twisting mechanism is arranged at the opposite position of the inserting mechanism 100, and when the cable needs to be twisted, the twisting mechanism twists the predetermined cable, and then the inserting mechanism 100 inserts the terminal into the terminal.

[0066] In actual design, the rubber shell is provided with a hole, and two cables with different diameters need to be inserted into the hole, wherein one end of the cable is provided with a terminal (i.e. two terminals), the other end needs to be tinned (so as to bundle the wire core), and the cable also needs to be twisted (i.e. to twist multiple cables into one strand), so the cooperation of the mechanism is relatively complex, and if they are processed at the same time, interference will occur, or the efficiency will be reduced;

[0067] The advantages of the present application are:

[0068] 1、The lead device 20 is arranged in a staggered manner, and cables with different diameters are conveyed on the same module of the base 1. When the front end of the cable is conveyed to the cutter assembly 3, the cutter assembly 3 peels the front end of the cable, and then the lead device 20 moves backward while turning 90 degrees, realizes tin-pointing of the front end, and then moves to the position of the rear stripping device 5. The pulling device 6 clamps the front end of the cable to move the cable backward, and at the same time, the rear stripping device 5 peels the insulating layer of the rear end of the cable.

[0069] 2、Then the displacement switching mechanism 7 moves to the position of the rear stripping device 5 and clamps the cable to move to the predetermined terminal pressing mechanism 8 and install the predetermined terminal, and then moves to the visual detection device 81 to detect the terminal. The qualified product moves to the rotary adjustment mechanism (transfer table);

[0070] 3、The insertion mechanism 100 moves to the rotary adjustment mechanism and moves the cable provided with the terminal to the position of the rubber shell conveying mechanism. When the cable needs to be twisted, the predetermined cable needs to be twisted, and the terminal is directly inserted into the hole of the rubber shell through the insertion mechanism 100 without twisting;

[0071] In the design, the displacement switching device 70 is arranged in a staggered manner, which can realize the staggered conveying of the cable with the front end peeled, that is, one is in the terminal pressing process, and the other is in the process of resetting and clamping the cable. The two displacement switching devices 70 can also clamp large or small cables according to actual needs;

[0072] At the same time, the insertion mechanism 100 arranged in a staggered manner can also realize staggered processing in the processes of twisting the cable and clamping the cable, or in the processes of inserting the terminal and clamping the cable.

[0073] Of course, in a specific device, when the processes such as twisting and tin-pointing are not needed, or when the diameters are the same, the applicability of processing can be realized through parameter setting, that is, one device can meet the needs of different customers. From the production cost of multiple device combinations, a single device can realize the diversity of production and effectively reduce the cost of equipment.

[0074] Specifically, the front-end peeling assembly 2 includes a wire feeding track 21, two groups of wire feeding sliders 22 slidingly installed on the wire feeding track 21, and the lead device 20 is installed on the two groups of wire feeding sliders 22. The lead device 20 and the cutter assembly 3 are provided with a tin-pointing device 11, and the tin-pointing device 11 is arranged on the base 1.

[0075] More specifically, the two wire guide devices 20 are structurally identical, including a wire feeding plate 23 provided on the wire feeding slider 22, a turnover driving device provided on the wire feeding plate 23, and wire feeding guide seats 24 provided on both sides of the wire feeding plate 23, the wire feeding guide seats 24 are provided with wire guide tubes 29 which can be turned over and horizontally moved, two groups of wire feeding longitudinal screw rod pairs 27 are provided between the two wire feeding rails 21, and the two groups of wire feeding longitudinal screw rod pairs 27 are used to drive the two groups of wire guide devices 20 to longitudinally move respectively. That is, the stripping device is provided with one group, but it can be used to strip the front and rear of the cable with different diameters.

[0076] In the embodiment of the present application, the wire feeding guide seat 24 is provided with a bent guide groove 25, the wire guide tube is provided with a guide wheel 26 which cooperates with the guide groove 25, the guide wheel 26 can slide along the guide groove 25 and drive the wire guide tube 29 to horizontally move and turn over, and the wire feeding plate 23 is provided with a wire feeding telescopic device 28 which drives the wire guide tube 29 to move, wherein the wire feeding telescopic device 28 includes a wire feeding longitudinal guide rail, a wire feeding longitudinal slider, and a wire feeding telescopic motor (of course, it can also be a wire feeding screw rod pair);

[0077] The cutter assembly 3 includes a front upper stripping cutter, a front lower stripping cutter, and a front stripping driving device 33 which is used to drive the front upper stripping cutter and the front lower stripping cutter to move close to each other or move away from each other;

[0078] When the upper front stripping cutter 31 and the lower front stripping cutter 32 move close to each other and clamp the front end of the cable, the guide wheel 26 drives the horizontal movement and peels off the insulating layer of the front end of the cable, at the same time, the guide wheel 26 slides along the guide groove 25 and turns over the wire guide tube, and the front end of the cable is inserted into the tinning device 11. The stroke of the horizontal movement can be set according to the length of the stripped wire.

[0079] Through the arrangement of the guide wheel 26 and the guide groove 25, two actions of stripping and tinning are realized by one mechanism, which effectively reduces the volume of the cutter assembly 3, and the structure is compact and stable; wherein the front stripping driving device 33 includes a front stripping guide rail, an upper front stripping slider, and a lower front stripping slider, the front upper stripping cutter and the front lower stripping cutter are respectively arranged on the upper front stripping slider and the lower front stripping slider, the upper front stripping slider and the lower front stripping slider are respectively provided with stripping screw rod nuts with opposite directions, the stripping screw rod nuts are provided with cooperating stripping ball screws, the stripping ball screws are connected with a stripping rotary motor, thereby realizing the mutual movement of the stripping cutters.

[0080] Specifically, the rear of the cutter assembly 3 is provided with a rotary cutting device 4, the rotary cutting device 4 comprises a rotary cutting seat 41, rotary cutting clamps 42 pivotally installed on the rotary cutting seat 41, a rotary cutting rotating device for driving the rotary cutting seat 41 to rotate, and a rotary cutting driving device for driving the rotary cutting clamps 42 to move close to or away from each other. Wherein the rotary cutting clamps are provided with two, which are provided with swing shafts, and then the rotary cutting driving device (such as a telescopic motor) is used, so that the front end of the cable can be clamped. When the upper front stripping cutter and the lower front stripping cutter are tangent, the rotary cutting seat 41 rotates and cuts the outer periphery of the front end insulating layer, and then the guide rod moves backward, so that the insulating layer is stripped.

[0081] In the embodiment of the application, the rear stripping device 5 comprises an upper rear stripping cutter 51 and a lower rear stripping cutter 52 respectively arranged at the adjacent positions of the upper front stripping cutter 31 and the lower front stripping cutter 32, and the rear stripping device 5 is further provided with a rear stripping longitudinal moving frame 54 and a rear stripping clamping device 53 arranged on the rear stripping longitudinal moving frame 54, the rear stripping clamping device 53 is used to drive the cable to move and strip the rear end insulating layer of the insulating layer.

[0082] The puller device 6 comprises a lifting frame 60, puller driving wheels 61 and puller driven wheels 62 arranged at both ends of the lifting frame 60, a driving belt 63 arranged between the puller driving wheels 61 and the puller driven wheels 62, a puller guide rail parallelly arranged with the driving belt 63, a puller sliding block slidingly installed on the puller guide rail, the puller sliding block connected with the driving belt 63, the puller driving wheel 61 connected with a puller rotating device, and two swingably arranged puller clamps pivotally arranged on the puller sliding block, the rear end of the puller clamp 64 provided with a puller telescopic device 65, the puller telescopic device 65 used to drive the end of the puller clamp 64 to move close to or away from each other.

[0083] In actual processing, the wire tube moves the cable to the position of the rear stripping device 5, at this time the puller device 6 moves and clamps and fixes the front end of the cable, and then drives it to move backward (i.e. pulls out the cable until the rear end is located at the position of the rear stripping device 5), wherein the upper rear stripping cutter 51 and the lower rear stripping cutter 52 are provided with two groups, the front ones mainly play the role of cutting grooves, and the rear ones play the role of limiting, and then the rear stripping clamping device 53 moves and limits the upper rear stripping cutter 51 and the lower rear stripping cutter 52 at the rear, and strips the rear end insulating layer.

[0084] At this time, the rear stripping clamping device 53 moves to the position of the displacement switching mechanism 7, then the displacement switching mechanism 7 clamps and fixes the rear end of the cable, and then drives it to start.

[0085] Further, the displacement switching mechanism 7 comprises a displacement seat 71, a displacement guide rail 72 arranged on the front wall of the displacement seat 71, and a front belt driving device 73 and a rear belt driving device 74 arranged on the front wall and the rear wall of the displacement seat 71 respectively, two displacement switching devices 70 are arranged on the front belt driving device 73 and the rear belt driving device 74 respectively, and the two displacement switching devices 70 are the same in structure,

[0086] The displacement switching device 70 comprises two displacement clamps 75 arranged in swing mode and a displacement telescopic device 76 for driving the relative movement of the displacement clamps 75. In the present application, the clamping device is basically similar in structure, which comprises clamping jaws arranged in swing mode and a telescopic device for driving the clamping, so that the modular production is realized and the production cost of the equipment is reduced.

[0087] In the embodiment of the present application, the visual detection device 81 and the rotation adjusting mechanism 82 are arranged in sequence between the inserting mechanism 100 and the terminal pressing mechanism, the visual detection device 81 is used for detecting the position and the forming of the terminal;

[0088] The rotation adjusting mechanism 82 is used for adjusting the relative angle of the terminal, the rotation adjusting mechanism 82 comprises an adjusting seat 83, a bidirectional clamping motor 84 pivotally installed on the adjusting seat 83, and two adjusting clamps 85 arranged on the bidirectional clamping motor 84, the adjusting clamps 85 are arranged in a bent mode and are provided with an avoiding groove 86 on one side, and the adjusting seat 83 is provided with a synchronous belt rotating motor for driving the bidirectional clamping motor 84 to rotate, wherein the avoiding groove 86 can facilitate the inserting mechanism 100 to clamp and fix the terminal.

[0089] Specifically, the twisting mechanism 9 comprises a twisting transverse moving frame 91, a twisting seat 92 arranged on the twisting transverse moving frame 91, a twisting clamping device 93 arranged on the twisting seat 92, a twisting rotating clamp arranged on the twisting clamping device 93, and a twisting rotating motor 95 for driving the twisting rotating clamp to rotate, the twisting rotating clamp 94 is pivotally installed on the twisting seat 92, and the twisting rotating motor 95 drives the twisting rotating clamp to rotate through a synchronous belt. Wherein the twisting transverse moving frame 91 is used for controlling the length of the cable, that is, the cable will be shortened during the twisting process, so the interval needs to be adjusted, and the rotation can twist the cables with each other.

[0090] The rubber shell conveying device comprises a rubber shell fixing seat 202, a rubber shell front guide rail 203 and a rubber shell rear guide rail 204 arranged on the front wall and the rear wall of the rubber shell fixing seat 202, two rubber shell conveying devices are arranged on the rubber shell front guide rail and the rubber shell rear guide rail respectively, and the rubber shell fixing seat 202 is provided with a rubber shell telescopic device 205 for driving the two rubber shell conveying devices 209 respectively;

[0091] The glue shell conveying device comprises a glue shell seat, a glue shell rotating device 206 arranged on the glue shell seat, a glue shell bidirectional clamping motor 207 arranged on the glue shell rotating device, and glue shell clamps 208 arranged on the glue shell bidirectional clamping motor, and the glue shell bidirectional clamping motor can drive the two glue shell clamps to move relative to each other.

[0092] Through the cooperation of the two groups of glue shell conveying devices and the two groups of displacement switching devices, and the staggered arrangement of the two groups of glue shell conveying devices, the two groups of glue shell conveying devices do not interfere with each other during work, and gapless shell insertion can be realized, thereby effectively improving the production efficiency.

[0093] In the embodiment of the present application, the inserting mechanism 100 comprises an inserting horizontal screw pair, an inserting vertical screw pair arranged on the inserting horizontal screw pair, and a vertical screw pair arranged on the vertical screw pair.

[0094] The vertical screw pair is provided with an inserting device, thereby realizing the horizontal movement, vertical movement and vertical movement of the vertical screw pair, comprising a front clamping device capable of moving relative to each other, and a rear clamping device arranged behind the front clamping device, the front clamping device is used for clamping the cable, and the rear clamping device is used for clamping the terminal. The terminal is inserted into the glue shell by the multi-axis movement.

[0095] In actual overall efficiency, compared with the combination of two conventional devices, the efficiency can be improved by 60-80%.

[0096] The above only describes the preferred embodiments of the present application, and does not limit the patent scope of the present application, any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.

Claims

1. A fully automatic single-head tinned shell stranding machine, characterized in that: include: base; A front-end stripping assembly is provided on the machine base and is used to transport cables. The front-end stripping assembly includes two staggered conductor devices; A cutter assembly is provided in front of the conductor assembly and is used to strip the front insulation layer of the cable; A wire pulling device, which is used to move the front end of the cable backward and move the rear end of the cable to the position of a rear stripping device, which is used to strip the insulation layer of the rear end of the cable; A displacement switching mechanism, comprising two offset displacement switching devices, the displacement switching devices being used to move a cable of a predetermined diameter; A terminal pressing mechanism, wherein the terminal pressing mechanism includes two spaced apart terminal pressing mechanisms, and when a predetermined displacement switching device moves to a predetermined terminal pressing mechanism, the terminal pressing mechanism can install a predetermined terminal on the cable; A plastic shell conveying mechanism, which is used to convey the plastic shells and limit their position, and includes two plastic shell conveying devices arranged in a staggered manner; An inserting mechanism, the inserting mechanism is used to receive the cable with the riveted terminal of the displacement switching device, and the inserting mechanism can insert the terminal into the predetermined hole position of the plastic shell; The twisting mechanism is arranged at a position opposite to the insertion mechanism. When the cable needs to be twisted, the twisting mechanism twists the wires relative to the predetermined cable, and then the insertion mechanism inserts the terminal into the terminal. The front-end stripping assembly includes a wire feeding track, two sets of wire feeding slides slidably mounted on the wire feeding track, the wire guide devices are respectively mounted on the two sets of wire feeding slides, a tinning device is provided between the wire guide device and the cutter assembly, and the tinning device is provided on the machine base; The two wire devices have the same structure, including a wire feeding plate arranged on the wire feeding slider, a flipping drive device arranged on the wire feeding plate, and a wire feeding guide seat arranged on both sides of the wire feeding plate. The wire feeding guide seat is provided with a wire tube that can be flipped and moved horizontally. Two sets of wire feeding longitudinal screw rod pairs are provided between the two wire feeding tracks. The two sets of wire feeding longitudinal screw rod pairs are used to drive the two sets of wire devices to move longitudinally respectively.

2. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The wire feeding guide seat is provided with a bent guide groove, the wire pipe is provided with a guide wheel matched with the guide groove, the guide wheel can slide along the guide groove and drive the wire pipe to move horizontally and flip, and the wire feeding plate is provided with a wire feeding telescopic device that drives the wire pipe to move; The cutter assembly includes a front upper stripping knife, a front lower stripping knife, and a front stripping drive device for driving the front upper stripping knife and the front lower stripping knife to move closer to or away from each other; When the upper front stripping knife and the lower front stripping knife approach and clamp the front end of the cable, the guide wheel drives the horizontal movement and strips the insulation layer of the front end of the cable. At the same time, the guide wheel slides along the guide groove and turns the wire tube over, and the front end of the cable extends into the tinning device.

3. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: A peeling device is provided at the rear of the cutter assembly, and the peeling device includes a peeling seat, a peeling clamp pivotally mounted on the peeling seat, a peeling rotating device for driving the peeling seat to rotate, and a peeling driving device for driving the peeling clamp to move closer to or away from each other.

4. The fully automatic single-head tinned shell stranding machine according to claim 2, characterized in that: The rear stripping device includes an upper rear stripping knife and a lower rear stripping knife respectively arranged at adjacent positions of the upper front stripping knife and the lower front stripping knife, and the rear stripping device is further provided with a rear stripping longitudinal movable frame and a rear stripping clamping device arranged on the rear stripping longitudinal movable frame, and the rear stripping clamping device is used to drive the cable to move and strip the rear end insulation layer of the insulation layer; The wire pulling device includes a lifting frame, a wire pulling driving wheel and a wire pulling driven wheel arranged at both ends of the lifting frame, a driving belt is provided between the wire pulling driving wheel and the wire pulling driven wheel, a wire pulling guide rail is provided parallel to the driving belt, a wire pulling slider is slidably installed on the wire pulling guide rail, the wire pulling slider is connected to the driving belt, the wire pulling driving wheel is connected to the wire pulling rotating device, the wire pulling slider is pivotally provided with two swinging wire pulling clamps, the rear end of the wire pulling clamp is provided with a wire pulling telescopic device, the wire pulling telescopic device is used to drive the ends of the wire pulling clamp to move closer or away from each other.

5. The fully automatic single-head tinned shell stranding machine according to claim 2, characterized in that: The displacement switching mechanism includes a displacement seat and a displacement guide rail provided on the front wall of the displacement seat. The front wall and rear wall of the displacement seat are respectively provided with a front belt drive device and a rear belt drive device. The two displacement switching devices have the same structure and are respectively connected to the front belt drive device and the rear belt drive device. The displacement switching device comprises two swinging displacement clamps and a displacement telescopic device for driving the displacement clamps to move relative to each other.

6. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: A visual inspection device and a rotation adjustment mechanism are sequentially arranged between the insertion mechanism and the terminal pressing mechanism, and the visual inspection device is used to detect the position and forming of the terminal; The rotation adjustment mechanism is used to adjust the relative angle of the terminals. The rotation adjustment mechanism includes an adjustment seat, a bidirectional clamping motor pivotally mounted on the adjustment seat, and two adjustment clamps provided on the bidirectional clamping motor. The adjustment clamps are bent and have an avoidance groove on one side. The adjustment seat is provided with a synchronous belt rotating motor that drives the bidirectional clamping motor to rotate. The plastic shell conveying device includes a plastic shell fixing seat, a plastic shell front guide rail and a plastic shell rear guide rail provided on the front wall and rear wall of the plastic shell fixing seat, two plastic shell conveying devices are respectively provided on the plastic shell front guide rail and the plastic shell rear guide rail, and the plastic shell fixing seat is respectively provided with a plastic shell telescopic device that drives the two plastic shell conveying devices; The plastic shell conveying device also includes a plastic shell seat, a plastic shell rotating device provided on the plastic shell seat, a plastic shell bidirectional clamping motor provided on the plastic shell rotating device, and a plastic shell clamp provided on the plastic shell bidirectional clamping motor. The plastic shell bidirectional clamping motor can drive the two plastic shell clamps to move relative to each other.

7. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The stranding mechanism includes a stranding wire transverse moving frame, a stranding wire seat provided on the stranding wire transverse moving frame, a stranding wire clamping device provided on the stranding wire clamping device, a stranding wire rotating clamp provided on the stranding wire clamping device, and a stranding wire rotating motor for driving the stranding wire rotating clamp to rotate. The stranding wire rotating clamp is pivotally mounted on the stranding wire seat, and the stranding wire rotating motor drives the stranding wire rotating clamp to rotate through a synchronous belt.

8. The fully automatic single-head tinned shell stranding machine according to claim 1, characterized in that: The insertion mechanism includes an insertion transverse screw pair, an insertion longitudinal screw pair arranged on the insertion transverse screw pair, and a vertical screw pair arranged on the longitudinal screw pair; The vertical screw rod pair is provided with an insertion device, including a front clamping device that can move relative to each other and a rear clamping device arranged behind the front clamping device. The front clamping device is used to clamp the cable, and the rear clamping device is used to clamp the terminal.

Citation Information

Patent Citations

  • Plastic shell insertion processing method

    CN116387935A

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    CN116742439A