A high-speed wire stranding device with anti-breaking function

By designing broken wire components and clamping components in high-speed stranded wire equipment, the tension of wire is monitored and adjusted in real time and the fracture situation is handled in a timely manner, the problem of wire fracture in traditional equipment is solved, and production efficiency and product quality are improved.

CN119480277BActive Publication Date: 2025-06-06CHANGZHOU EAST TORCH ELECTRICAL TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411644368.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-06-06
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

Traditional high-speed stranded wire equipment is prone to wire breakage problems under high load and long-term operation, resulting in production interruption and product quality decline.

Method used

A high-speed stranded wire device with broken wires is designed, using broken wires and clamping components. The anti-breaking wire assembly monitors the tension state of the wire in real time through the bearing wheel and sensor, and adjusts the tension force in time to prevent breakage; the clamping assembly quickly clamps the unbreaked part when the wire breaks to prevent winding and messing of wires.

Benefits of technology

It effectively improves the stability of metal wire during the wire feeding process, reduces the problem of disconnection caused by uneven tension, ensures the safety and continuity of the production process, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119480277B_ABST
    Figure CN119480277B_ABST
Patent Text Reader

Abstract

The present invention application relates to a high-speed wire stranding equipment with anti-breaking wire, comprising: a support platform, a plurality of positioning frames are arranged on the support platform at equal intervals, a plurality of wire feeding wheels are arranged on the positioning frames to feed a plurality of metal wires; a wire stranding machine body is arranged on one side of the support platform, a bearing plate is arranged at the wire inlet of the wire stranding machine body, a wire splitting assembly and a wire paralleling assembly are arranged on the bearing plate, and a plurality of metal wires pass through the wire splitting assembly and the wire paralleling assembly in sequence; a tensioning assembly is arranged on the positioning frame and between the wire feeding wheels in pairs to adjust the wire feeding tensioning force; an anti-breaking wire assembly is arranged on the support platform on the side away from the positioning frame. The present application can reduce the risk of wire breakage caused by uneven tension and improve the stability and reliability of the equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of wire stranding equipment, and in particular to a high-speed wire stranding equipment with anti-wire breakage function. Background Art

[0002] At present, high-speed stranding equipment is widely used in the wire and cable manufacturing industry. Its main function is to twist multiple metal wires together to form a conductor with certain strength and flexibility. With the continuous growth of power transmission demand, the production efficiency and quality requirements of stranding equipment are getting higher and higher. Although traditional stranding equipment can meet basic stranding needs, it often has problems such as metal wire breakage in high-strength and high-speed production environments, which seriously affects production efficiency and product quality.

[0003] At present, when high-speed stranding equipment is running under high load and for a long time, even pre-treated metal wires are prone to breakage, resulting in production interruption. In addition, traditional tensioning devices and monitoring systems cannot detect small changes in metal wires in real time and accurately. Once a break occurs, it often takes a long time to resume production, which seriously affects production efficiency and product qualification rate.

[0004] In view of the above-mentioned related technologies, it is necessary to propose a high-speed wire stranding equipment with anti-breaking function to solve one of the above-mentioned technical problems. Summary of the invention

[0005] In order to solve one of the above-mentioned technical problems, the present application provides a high-speed wire stranding device with anti-wire breakage function.

[0006] The present application provides a high-speed stranding equipment with anti-breaking function, which adopts the following technical solution:

[0007] A high-speed wire stranding device with anti-breaking function, comprising:

[0008] A support platform, wherein a plurality of positioning frames are arranged on the support platform at equal intervals, and a plurality of wire feeding wheels are arranged on the positioning frames to feed a plurality of metal wires;

[0009] The main body of the stranding machine is arranged on one side of the support platform. A bearing plate is arranged at the wire inlet of the main body of the stranding machine. A wire splitting assembly and a wire paralleling assembly are arranged on the bearing plate. A plurality of metal wires pass through the wire splitting assembly and the wire paralleling assembly in sequence.

[0010] A tensioning assembly is disposed on the positioning frame and between the wire feeding wheels to adjust the wire feeding tensioning force; and

[0011] An anti-breaking wire component is arranged on the support platform at a side away from the positioning frame. The anti-breaking wire component includes a plurality of supporting frames, a rotating disk and an anti-breaking frame. The plurality of supporting frames are arranged on the support platform at equal intervals. The rotating disk is rotatably connected to the top of the supporting frame. The anti-breaking frame is fixedly connected to the rotating disk. Both ends of the anti-breaking frame are through-set. A metal wire passes through the anti-breaking frame. A load-bearing pressure wheel is arranged inside the anti-breaking frame. A sensor is arranged at the bottom of the load-bearing pressure wheel. The load-bearing pressure wheel bears the metal wire, and the load-bearing pressure wheel feeds back the pressure applied by the metal wire to the sensor.

[0012] By adopting the above technical solution, the stability of the metal wire during the wire feeding process can be effectively improved, and the wire breakage problem caused by uneven tension can be prevented; at the same time, the anti-wire breakage component can respond quickly when the metal wire breaks, ensuring the safety and continuity of the production process, reducing the downtime caused by wire breakage, and improving production efficiency; it can monitor the stress condition of the metal wire in real time, so as to adjust the tension of the metal wire in time, further ensuring the quality of the product.

[0013] Optionally, it also includes a clamping assembly, which is used to stabilize the unbroken part of the metal wire to avoid entanglement after the metal wire is broken. The clamping assembly includes a clamping frame, a driving cylinder and a clamping block. The clamping frame is arranged on the supporting plate corresponding to the tail end of the wire-joining assembly, and the tail end of the driving cylinder can be slidably arranged on the clamping frame. The clamping blocks are arranged on both sides of the metal wire after the wire-joining, and the clamping blocks are arranged on the output end of the driving cylinder.

[0014] By adopting the above technical solution, when the metal wire breaks, the clamping assembly can quickly clamp the metal wire after the wire joining assembly to prevent further entanglement or tangling of the broken part, thereby reducing production interruptions caused by metal wire breakage and improving production efficiency and product quality; specifically, the clamping frame is arranged at the tail end of the wire joining assembly to ensure that the clamping position is accurate and avoid affecting the normal working process; the tail end of the driving cylinder can be slidably set on the clamping frame to make the clamping action more flexible and faster; the clamping blocks are arranged on both sides of the metal wire after the wire joining to ensure uniform clamping force and effectively fix the unbroken part.

[0015] Optionally, a buffer groove is provided on the top of the clamping frame, a buffer plate is slidably provided in the buffer groove, the tail end of the driving cylinder is fixedly connected to the inner side of the buffer plate, a spring is provided in the buffer groove, one end of the spring is connected to the outer bottom of the buffer plate, and the other end is connected to the inner wall of the buffer groove.

[0016] By adopting the above technical solution, the buffer groove and the sliding buffer plate arranged on the top of the clamping frame cooperate with the action of the spring, so that the driving cylinder can effectively absorb the impact force when pushing the clamping block to clamp the metal wire, reduce the damage to the metal wire during the clamping process, and improve the stability and safety of the equipment.

[0017] Optionally, the tensioning assembly includes a tensioning wheel, a connecting plate and an adjusting cylinder, the tensioning wheel is arranged on the positioning frame, the tensioning wheel supports and adjusts the tensioning force of the metal wire, the adjusting cylinder is arranged on the outer surface of the positioning frame, the connecting plate is arranged on the output end of the adjusting cylinder, and one end of the connecting plate is connected to the outside of the tensioning wheel.

[0018] By adopting the above technical solution, the tensioning wheel can effectively support and adjust the tension of the metal wire, ensuring that the metal wire maintains appropriate tension during the wire feeding process, avoiding wire breakage or loosening problems caused by excessive or insufficient tension; the design of the adjusting cylinder and the connecting plate allows the position of the tensioning wheel to be flexibly adjusted, further improving the adaptability and stability of the equipment.

[0019] Optionally, the branching assembly includes a positioning seat and a branching plate, the positioning seat is fixedly connected to the supporting plate, the branching plate is fixedly connected to the top of the positioning seat, the branching plate is penetrated by a plurality of branching holes, the plurality of branching holes are arranged at equal intervals in a circle, and metal wires pass through the branching holes.

[0020] By adopting the above-mentioned technical solution, it is possible to effectively achieve uniform separation of multiple metal wires, ensuring that each metal wire maintains a good position distribution before entering the wiring assembly, thereby improving the quality and stability of the twisted wire; specifically, the design of the branching assembly enables the metal wires to be evenly dispersed in the multiple branching holes on the branching board, avoiding mutual entanglement and interference between the metal wires, and ensuring the smooth progress of the subsequent branching process.

[0021] Optionally, the line paralleling assembly includes a combination seat and a line paralleling device, the combination seat is arranged on the supporting plate, the line paralleling device is assembled and installed on the top of the combination seat, and a plurality of metal wires pass through the line paralleling device.

[0022] By adopting the above technical solution, it is possible to effectively realize the rapid joining of multiple metal wires, ensuring the efficiency and stability of the stranding process; the design of the joining component enables the metal wires to accurately merge and enter the stranding machine body after passing through the branching component, thereby improving the quality of stranding and production efficiency; the combined installation method of the joiner is also convenient for maintenance and replacement, further improving the reliability and flexibility of the equipment.

[0023] Optionally, a cleaning table is provided on the support table, cleaning cotton is provided on the cleaning table, and the metal wire passes through the cleaning cotton.

[0024] By adopting the above technical solution, the cleaning cotton on the cleaning table can effectively remove impurities and oil stains on the surface of the metal wire, improve the quality of the metal wire and the reliability of subsequent processing, thereby ensuring the performance and stability of the stranded wire product.

[0025] Optionally, a driving motor is nested on the top of the support frame, and an output end of the driving motor is fixedly connected to the bottom of the rotating disk.

[0026] By adopting the above technical solution, the rotating disk can rotate in a controlled manner, thereby driving the metal wire in the anti-breakage frame to make dynamic adjustments, ensuring the stability of the metal wire during transmission and reducing the risk of metal wire breakage due to external factors; at the same time, the precise control of the drive motor can also improve the processing accuracy of the metal wire and enhance the working efficiency and reliability of the overall stranding equipment.

[0027] Optionally, a protective frame is provided at the bottom of the sensor, and an outer surface of the protective frame is connected to an inner wall of the anti-breakage frame.

[0028] By adopting the above technical solution, the sensor can be effectively protected from the influence of the external environment and the service life and reliability of the sensor can be improved; at the same time, the protective frame is connected to the inner wall of the anti-break frame, making the sensor installation more stable and further improving the detection accuracy and stability.

[0029] Optionally, a support plate is provided on the bearing plate near the wire inlet of the stranding machine body, and the support plate is fixedly connected to the stranding machine body by bolts.

[0030] By adopting the above technical solution, the setting of the support plate can effectively enhance the stability of the load-bearing plate and prevent the load-bearing plate from being deformed or shifted due to vibration during high-speed operation, thereby ensuring the normal transportation and twisting quality of the metal wire; at the same time, the support plate is easily installed and disassembled through the bolt-fixed connection, which improves the maintenance convenience of the equipment.

[0031] In summary, the present application includes at least one of the following beneficial technical effects:

[0032] 1. The anti-breaking component monitors the tension state of the metal wire in real time through the load-bearing pressure wheel and the sensor. If the tension of the metal wire is overloaded, the force exerted on the load-bearing pressure wheel will gradually increase. The sensor can quickly detect the abnormality and feedback, and timely adjust the tension of the metal wire through the tensioning component to avoid the breakage of the metal wire, ensure that the metal wire always maintains appropriate tension during the wire feeding process, reduce the risk of metal wire breakage caused by uneven tension, and further improve the stability and reliability of the equipment;

[0033] 2. The clamping assembly is set up. When the metal wire breaks, the clamping assembly can quickly clamp the metal wire at the paralleling assembly to prevent further entanglement or tangling of the broken part, thereby reducing production interruptions caused by metal wire breakage and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a three-dimensional view of a high-speed stranding device with anti-breaking function in the present application.

[0035] Figure 2 It is a top view of a support platform of a high-speed stranding device with anti-wire breakage function in the present application.

[0036] Figure 3 It is a top view of a main body of a wire stranding machine with a high-speed wire stranding device having anti-wire breakage in the present application.

[0037] Figure 4 It is a cross-sectional view of an anti-breaking assembly of a high-speed stranding device with anti-breaking function in the present application.

[0038] Figure 5 yes Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0039] Figure 6 yes Figure 3 A magnified schematic diagram of the structure at point B in the middle.

[0040] In the figure: 1. support table; 11. positioning frame; 12. wire feeding wheel; 13. cleaning table; 14. cleaning cotton; 2. stranding machine body; 21. bearing plate; 22. branching assembly; 221. positioning seat; 222. branching plate; 223. branching hole; 23. paralleling assembly; 231. combination seat; 232. paralleling device; 24. support plate; 3. tensioning assembly; 31. tensioning wheel; 32. connecting plate; 33. adjusting cylinder; 4. anti-breaking assembly; 41. support frame; 42. rotating disk; 43. anti-breaking frame; 44. bearing pressure wheel; 45. sensor; 46. driving motor; 47. protective frame; 5. clamping assembly; 51. clamping frame; 52. driving cylinder; 53. clamping block; 54. buffer groove; 55. buffer plate; 56. spring. DETAILED DESCRIPTION

[0041] The following is combined with Figure 1-6 This application is described in further detail.

[0042] refer to Figure 1-4 The embodiment of the present application discloses a high-speed wire stranding equipment with anti-wire breaking function, including a support platform 1, a wire stranding machine body 2, a tensioning component 3 and an anti-wire breaking component 4.

[0043] A plurality of positioning frames 11 are arranged on the support platform 1 at equal intervals, and a plurality of wire feeding wheels 12 are arranged on the positioning frames 11 to feed a plurality of metal wires; a stranding machine body 2 is arranged on one side of the support platform 1, and a conventional high-speed stranding machine is used for stranding wires. A bearing plate 21 is arranged at the wire inlet of the stranding machine body 2, and a wire splitting assembly 22 and a wire paralleling assembly 23 are arranged on the bearing plate 21, and a plurality of metal wires pass through the wire splitting assembly 22 and the wire paralleling assembly 23 in sequence; a tensioning assembly 3 is arranged on the positioning frame 11, and between two wire feeding wheels 12, to adjust the wire feeding tension of the metal wires;

[0044] The anti-breaking component 4 is arranged on the support platform 1 on the side away from the positioning frame 11, and the anti-breaking component 4 includes a plurality of supporting frames 41, a rotating disk 42 and an anti-breaking frame 43. The plurality of supporting frames 41 are arranged on the support platform 1 at equal intervals, the rotating disk 42 is rotatably connected to the top of the supporting frame 41, the anti-breaking frame 43 is fixedly connected to the rotating disk 42, the anti-breaking frame 43 is through-set at both ends, the metal wire passes through the anti-breaking frame 43, a load-bearing pressure wheel 44 is arranged inside the anti-breaking frame 43, a sensor 45 is arranged at the bottom of the load-bearing pressure wheel 44, the load-bearing pressure wheel 44 carries the metal wire, and the load-bearing pressure wheel 44 feeds back the pressure of the metal wire to the sensor 45.

[0045] It can effectively improve the stability of the metal wire during the wire feeding process and prevent the wire breakage caused by uneven tension; at the same time, the anti-breaking component 4 can respond quickly when the metal wire breaks, ensuring the safety and continuity of the production process, reducing the downtime caused by wire breakage, and improving production efficiency; that is, the tensioning force of the metal wire is adjusted by cooperating with a plurality of wire feeding wheels 12 through the tensioning component 3. When the metal wire passes through the anti-breaking frame 43 of the anti-breaking component 4, the angle of the rotating disk 42 is adjusted horizontally, so that when the metal wire passes through, it can apply pressure to the load-bearing pressure wheel 44 and maintain stability. The tension of the metal wire is fed back through the sensor 45. If the tension of the metal wire is overloaded, the force exerted on the load-bearing pressure wheel 44 will gradually increase. At the same time, if the force change data received by the sensor 45 exceeds the limit of the metal wire's bearing range, the tension of the metal wire can be adjusted in time through the display of data to avoid the metal wire from breaking. In this way, the stress condition of the metal wire can be monitored in real time, so as to adjust the tension of the metal wire in time, further ensuring the quality of the product. The load-bearing pressure wheel 44 and the sensor 45 can be adapted to the inner wall of the anti-break frame 43 to adapt to the pressure bearing of the metal wire.

[0046] refer to Figure 5In the present embodiment, more specifically, the tensioning assembly 3 includes a tensioning wheel 31, a connecting plate 32 and an adjusting cylinder 33. The tensioning wheel 31 is arranged on the positioning frame 11. The tensioning wheel 31 supports and adjusts the tensioning force of the metal wire. The adjusting cylinder 33 is arranged on the outer surface of the positioning frame 11. The connecting plate 32 is arranged on the output end of the adjusting cylinder 33. One end of the connecting plate 32 is connected to the outside of the tensioning wheel 31. The tensioning wheel 31 can effectively support and adjust the tensioning force of the metal wire to ensure that the metal wire maintains a suitable tension during the wire feeding process, avoiding wire breakage or loosening problems caused by excessive or insufficient tension; the design of the adjusting cylinder 33 and the connecting plate 32 allows the position of the tensioning wheel 31 to be flexibly adjusted, further improving the adaptability and stability of the equipment.

[0047] refer to Figure 6 In this embodiment, more specifically, a clamping assembly 5 is further included. The clamping assembly 5 is used to stabilize the unbroken portion of the wire after it breaks to avoid winding. The clamping assembly 5 includes a clamping frame 51, a driving cylinder 52 and a clamping block 53. The clamping frame 51 is arranged on the carrier plate 21 at the tail end of the paralleling assembly 23. The tail end of the driving cylinder 52 can be slidably arranged on the clamping frame 51. The clamping blocks 53 are arranged on both sides of the paralleled wire. The clamping blocks 53 are arranged on the output end of the driving cylinder 52. When the wire breaks, the clamping assembly 5 can The metal wire at the paralleling component 23 is clamped quickly to prevent further entanglement or tangling of the broken part, thereby reducing production interruptions caused by wire breakage and improving production efficiency and product quality. Specifically, the clamping frame 51 is arranged at the tail end of the paralleling component 23 to ensure that the clamping position is accurate and avoid affecting the normal working process. The tail end of the driving cylinder 52 can be slidably arranged on the clamping frame 51 to make the clamping action more flexible and faster. The clamping blocks 53 are arranged on both sides of the metal wire after the paralleling to ensure uniform clamping force and effectively fix the unbroken part.

[0048] In this embodiment, more specifically, a buffer groove 54 is provided at the top of the clamping frame 51, and a buffer plate 55 is slidably provided in the buffer groove 54. The tail end of the driving cylinder 52 is fixedly connected to the inner side of the buffer plate 55. A spring 56 is provided in the buffer groove 54, and one end of the spring 56 is connected to the outer bottom of the buffer plate 55, and the other end is connected to the inner wall of the buffer groove 54. The buffer groove 54 and the sliding buffer plate 55 provided at the top of the clamping frame 51 cooperate with the action of the spring 56, so that the driving cylinder 52 can effectively absorb the impact force in the process of pushing the clamping block 53 to clamp the metal wire, reduce the damage to the metal wire during the clamping process, and improve the stability and safety of the equipment.

[0049] In this embodiment, more specifically, the branching assembly 22 includes a positioning seat 221 and a branching plate 222. The positioning seat 221 is fixedly connected to the supporting plate 21, and the branching plate 222 is fixedly connected to the top of the positioning seat 221. The branching plate 222 is penetrated by a plurality of branching holes 223, and the plurality of branching holes 223 are arranged at equal intervals in a circle. The metal wire passes through the branching holes 223, which can effectively realize the uniform separation of multiple metal wires and ensure that each metal wire maintains a good position distribution before entering the paralleling assembly 23, thereby improving the quality and stability of the twisted wire. Specifically, the design of the branching assembly 22 enables the metal wire to be evenly dispersed in the plurality of branching holes 223 on the branching plate 222, avoiding mutual entanglement and interference between the metal wires and ensuring the smooth progress of the subsequent paralleling process.

[0050] In this embodiment, more specifically, the wire joining component 23 includes a combination seat 231 and a wire joiner 232. The combination seat 231 is set on the supporting plate 21, and the wire joiner 232 is assembled and installed on the top of the combination seat 231. A plurality of metal wires pass through the wire joiner 232, which can effectively realize the rapid joining of multiple metal wires and ensure the efficiency and stability of the wire twisting process. The design of the wire joining component 23 enables the metal wires to accurately converge and enter the wire twisting machine body 2 after passing through the wire splitting component 22, thereby improving the quality and production efficiency of the wire twisting. The combined installation method of the wire joiner 232 is also convenient for maintenance and replacement, further improving the reliability and flexibility of the equipment.

[0051] In this embodiment, more specifically, a cleaning table 13 is provided on the support table 1, and cleaning cotton 14 is provided on the cleaning table 13. The metal wire passes through the cleaning cotton 14. The cleaning cotton 14 on the cleaning table 13 can effectively remove impurities and oil stains on the surface of the metal wire, improve the quality of the metal wire and the reliability of subsequent processing, thereby ensuring the performance and stability of the stranded wire product.

[0052] In this embodiment, more specifically, a drive motor 46 is nested on the top of the support frame 41, and the output end of the drive motor 46 is fixedly connected to the bottom of the rotating disk 42, so that the rotating disk 42 can rotate in a controlled manner, thereby driving the metal wire in the anti-break frame 43 to perform dynamic adjustment, thereby ensuring the stability of the metal wire during transmission and reducing the risk of metal wire breakage due to external factors; at the same time, the precise control of the drive motor 46 can also improve the processing accuracy of the metal wire and enhance the working efficiency and reliability of the overall stranding equipment.

[0053] In this embodiment, more specifically, a protective frame 47 is provided at the bottom of the sensor 45, and the outer surface of the protective frame 47 is connected to the inner wall of the anti-break frame 43, which can effectively protect the sensor 45 from the influence of the external environment and improve the service life and reliability of the sensor 45; at the same time, the protective frame 47 is connected to the inner wall of the anti-break frame 43, so that the installation of the sensor 45 is more stable, further improving the detection accuracy and stability.

[0054] In the present embodiment, more specifically, a support plate 24 is provided at the load-bearing plate 21 near the wire inlet of the stranding machine body 2, and the support plate 24 is fixedly connected to the stranding machine body 2 by bolts. The provision of the support plate 24 can effectively enhance the stability of the load-bearing plate 21, and prevent the load-bearing plate 21 from being deformed or shifted due to vibration during high-speed operation, thereby ensuring the normal transportation and stranding quality of the metal wire; at the same time, the bolted fixed connection facilitates the installation and disassembly of the support plate 24, thereby improving the maintenance convenience of the equipment.

[0055] The implementation principle of the high-speed wire stranding equipment with anti-wire breakage function in the embodiment of the present application is as follows: the stable structure of the support platform 1 and the positioning frame 11 ensures the rigidity and reliability of the entire equipment, the reasonable design of the wire feeding wheel 12 and the tensioning assembly 3 reduces the risk of wear and breakage of the metal wire, and the precise control of the wire dividing assembly 22 and the wire paralleling assembly 23 ensures the uniform distribution of the metal wire and high-quality stranding; the anti-wire breakage assembly 4 can monitor the pressure applied to the metal wire in real time, promptly detect and handle abnormal conditions of the metal wire, and significantly improve the reliability and production efficiency of the equipment; the clamping assembly 5 further enhances the safety of the equipment. When the metal wire breaks, the clamping assembly 5 can respond quickly and clamp the metal wire at the unbroken part to avoid entanglement and knotting of the metal wire, reduce maintenance time, and improve production efficiency; the overall design not only solves the problem of wire breakage in traditional wire stranding equipment, but also improves production efficiency and product quality.

[0056] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A high-speed stranding equipment with anti-breaking function, characterized in that: include: A support platform (1), wherein a plurality of positioning frames (11) are arranged on the support platform (1), the positioning frames (11) are arranged on the support platform (1) at equal intervals, and a plurality of wire feeding wheels (12) are arranged on the positioning frames (11) for feeding a plurality of metal wires; A wire twisting machine body (2) is arranged on one side of the support platform (1); a bearing plate (21) is arranged at the wire inlet of the wire twisting machine body (2); a wire splitting assembly (22) and a wire paralleling assembly (23) are arranged on the bearing plate (21); and a plurality of metal wires pass through the wire splitting assembly (22) and the wire paralleling assembly (23) in sequence; A tensioning assembly (3) is arranged on the positioning frame (11) and between two of the wire feeding wheels (12) to adjust the wire feeding tensioning force; as well as The anti-breaking assembly (4) is arranged on the support platform (1) at a side away from the positioning frame (11), and the anti-breaking assembly (4) comprises a plurality of supporting frames (41), a rotating disk (42) and an anti-breaking frame (43). The plurality of supporting frames (41) are arranged on the support platform (1) at equal intervals, the rotating disk (42) is rotatably connected to the top of the supporting frame (41), the anti-breaking frame (43) is fixedly connected to the rotating disk (42), the anti-breaking frame (43) is through-set at both ends, and a metal wire passes through the anti-breaking frame (43), a load-bearing pressure wheel (44) is arranged inside the anti-breaking frame (43), a sensor (45) is arranged at the bottom of the load-bearing pressure wheel (44), the load-bearing pressure wheel (44) bears the metal wire, and the load-bearing pressure wheel (44) feeds back the pressure of the metal wire to the sensor (45).

2. The high-speed stranding equipment with anti-breaking function according to claim 1, characterized in that: The invention also comprises a clamping assembly (5), wherein the clamping assembly (5) is used to stabilize the unbroken part of the metal wire after the metal wire is broken to avoid winding. The clamping assembly (5) comprises a clamping frame (51), a driving cylinder (52) and a clamping block (53). The clamping frame (51) is arranged on the supporting plate (21) corresponding to the tail end of the paralleling assembly (23). The tail end of the driving cylinder (52) can be slidably arranged on the clamping frame (51). The clamping blocks (53) are arranged on both sides of the metal wire after the paralleling. The clamping blocks (53) are arranged on the output end of the driving cylinder (52).

3. The high-speed wire stranding equipment with anti-breaking function according to claim 2, characterized in that: A buffer groove (54) is arranged at the top of the clamping frame (51), a buffer plate (55) is slidably arranged in the buffer groove (54), the tail end of the driving cylinder (52) is fixedly connected to the inner side of the buffer plate (55), a spring (56) is arranged in the buffer groove (54), one end of the spring (56) is connected to the outer bottom of the buffer plate (55), and the other end is connected to the inner wall of the buffer groove (54).

4. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: The tensioning assembly (3) comprises a tensioning wheel (31), a connecting plate (32) and an adjusting cylinder (33); the tensioning wheel (31) is arranged on the positioning frame (11); the tensioning wheel (31) supports and adjusts the tensioning force of the metal wire; the adjusting cylinder (33) is arranged on the outer surface of the positioning frame (11); the connecting plate (32) is arranged on the output end of the adjusting cylinder (33); one end of the connecting plate (32) is connected to the outside of the tensioning wheel (31).

5. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: The line splitting assembly (22) comprises a positioning seat (221) and a line splitting plate (222); the positioning seat (221) is fixedly connected to the carrier plate (21); the line splitting plate (222) is fixedly connected to the top of the positioning seat (221); the line splitting plate (222) is provided with a plurality of line splitting holes (223) extending through the line splitting hole (223); the plurality of line splitting holes (223) are arranged at equal intervals on a circle; and metal wires pass through the line splitting holes (223).

6. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: The line paralleling assembly (23) comprises a combination seat (231) and a line paralleling device (232); the combination seat (231) is arranged on the supporting plate (21); the line paralleling device (232) is assembled and installed on the top of the combination seat (231); and a plurality of metal wires pass through the line paralleling device (232).

7. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: A cleaning table (13) is arranged on the support table (1), and cleaning cotton (14) is arranged on the cleaning table (13), and a metal wire passes through the cleaning cotton (14).

8. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: A driving motor (46) is nested on the top of the support frame (41), and an output end of the driving motor (46) is fixedly connected to the bottom of the rotating disk (42).

9. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: A protective frame (47) is provided at the bottom of the sensor (45), and the outer surface of the protective frame (47) is connected to the inner wall of the anti-breakage frame (43).

10. The high-speed wire stranding equipment with anti-breaking function according to claim 1, characterized in that: A support plate (24) is provided on the bearing plate (21) near the wire inlet of the wire twisting machine body (2), and the support plate (24) is fixedly connected to the wire twisting machine body (2) by means of bolts.

Citation Information

Patent Citations

  • Anti-breakage wire stranding machine

    CN108766671A

  • High-speed stranding machine capable of preventing wire breakage

    CN221687288U