New energy automobile battery pack heater
By adopting a combination of hot water flow-conducting structure, thermal heat transfer structure, linear drive structure and flipped water filter structure in the battery pack heater of new energy vehicle, the problem of new energy vehicle batteries not working properly under low temperature conditions is solved, and The cleaning cycle of the filter module is extended by pressurized water spraying, achieving efficient battery heating and self-cleaning effects.
Patent Information
- Application Number
- CN202411805572.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-12-10
AI Technical Summary
The existing new energy vehicle batteries cannot work properly under low temperature conditions, and the existing heater technology has the problems of high power consumption and frequent cleaning of the filter modules.
A new energy vehicle battery pack heater was designed, using a combination of hot water flow-conducting structure, thermal heat transfer structure, linear drive structure and flipped water filter structure, heating the battery through the heat transfer of hot water, and using pressurized water spray self-cleaning.
It effectively increases the temperature of the battery, extends the cleaning cycle of the filter module, reduces the frequency of personnel cleaning operations, and improves the efficiency of new energy vehicles under low temperature conditions.
Smart Images

Figure CN119481464A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of new energy vehicle batteries, in particular to a new energy vehicle battery pack heater. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional automotive fuels as their power source. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc.
[0003] In the northern high-cold areas, the existing technology is to heat the new energy vehicle itself through the battery power of the new energy vehicle itself. The battery can only be used normally after it is preheated to a certain temperature. The technical disadvantage is that when the temperature is too low, the new energy vehicle battery cannot work normally or even cannot be charged due to low temperature protection. For this reason, it is necessary to use a special heater to heat the battery. In the existing technology, new energy vehicles are equipped with hydroelectric heaters, which heat the vehicle's air-conditioning system or the entire vehicle through hydroelectric heating. However, this technology has not been combined with the battery heating technology of new energy vehicles, resulting in the existing technology often using a single electric heating method to increase the temperature of the battery. However, the electricity consumed by this battery preheating causes the new energy vehicle to use electricity at low temperatures, further aggravating the energy consumption. The technical difficulty of combining direct electric heating with a hydroelectric heater is that during the long-term use of the hydroelectric heater, impurities are inevitably mixed in the water body. Once the hydroelectric heater is used to heat the battery, it is necessary to frequently clean the heat exchange structure fitted to the battery, which increases the workload of the car owner. Summary of the invention
[0004] The purpose of the present invention is to provide a new energy vehicle battery pack heater to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A new energy vehicle battery pack heater comprises a frame, the frame is fixedly connected with two sets of rails, and further comprises:
[0007] A linear drive structure connected to the frame;
[0008] A heat-conducting and heat-exchanging structure connected to the linear drive structure, wherein the heat-conducting and heat-exchanging structure is connected to the track;
[0009] Two groups of flip water filtering structures connected to the heat-conducting and heat-exchanging structures, the flip water filtering structures include an outer shell connected to the heat-conducting and heat-exchanging structures, the outer shell is connected to a torque reset part, the torque reset part is connected to a rotating seat rotatably installed in the outer shell, an inner cavity is provided in the rotating seat, two groups of elastic telescopic rods are installed in the inner cavity, the movable ends of the elastic telescopic rods are fixedly connected to a baffle, the baffle is fixedly connected to a filter module, the filter module is fixedly connected to an impact block, the rotating seat is connected to a hydraulic switch structure, the hydraulic switch structure is movably connected to the outer shell, an ash discharge notch is provided at the lower part of the outer shell, a water pipe is connected to the top of the outer shell, the water pipe is fixedly connected to a control valve, and the control valve is threadedly connected to a high-pressure water bottle;
[0010] A hot water guide structure is fixedly connected to the two sets of outer shells.
[0011] As a further improvement of the present invention: the linear drive structure includes a double-output shaft motor fixedly connected to the frame, the output end of the double-output shaft motor is fixedly connected to a gear, and the gear is meshingly connected to a rack connected to the heat conduction and heat exchange structure.
[0012] As a further improvement scheme of the present invention: the heat conduction and heat exchange structure includes a box body fixedly connected to the rack, the top of the box body is provided with an opening, the box body is rotatably connected with multiple groups of rollers installed in the track, an electric heating rod is fixedly installed in the box body, a temperature sensor is fixedly installed in the box body, a cover body is fixedly installed on the top of the box body, two groups of elastic gaskets are fixedly installed in the cover body, the two groups of elastic gaskets are jointly fixedly connected with a heat conduction frame, the heat conduction frame is slidably connected to the cover body, one end of the heat conduction frame extends into the box body, the box body is fixedly connected with multiple groups of branch pipes, the multiple groups of branch pipes are jointly fixedly connected with a collector cover, and the collector cover is fixedly connected to the outer shell.
[0013] As a further improvement of the present invention: the torque reset part includes a rotating frame rotatably connected to the outer shell, the rotating frame is coaxially fixedly connected to the rotating seat, the rotating frame is fixedly connected to a first electromagnet, the rotating frame is fixedly connected to a spring, the end of the spring away from the rotating frame is fixedly connected to a pressure sensor, the pressure sensor is fixedly connected to the outer shell, and a second electromagnet magnetically coupled to the first electromagnet is fixedly installed inside the outer shell.
[0014] As a further improvement of the present invention: the filter module includes a mounting frame fixedly connected to the retaining frame, the mounting frame is movably connected to the filter screen, the mounting frame is detachably connected to a cover frame, the cover frame abuts against the filter screen, and the mounting frame is fixedly connected to the impact block.
[0015] As a further improvement of the present invention: the hydraulic switch structure includes a bending hydraulic chamber opened in the outer shell, an extrusion head compatible with the impact block is slidably installed in the bending hydraulic chamber, a return spring is installed in the bending hydraulic chamber, the return spring is fixedly connected to a plug rack slidably installed in the bending hydraulic chamber, the plug rack is fixedly connected to a ball, and the ball is movably connected to the outer shell.
[0016] As a further improvement of the present invention: the hot water diversion structure includes a diverter cover fixedly connected to the outer shell, the diverter cover is fixedly connected to a branch water pipe, the branch water pipe is fixedly connected to a first hot water pipe, the first hot water pipe is fixedly connected to a reversing valve, the reversing valve is fixedly connected to a second hot water pipe, and the reversing valve is fixedly connected to a third hot water pipe.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] When in use, the frame is installed at the bottom of the vehicle, and the hot water diversion structure is connected to the vehicle's hydroelectric heating system. When it is necessary to heat the battery at the bottom of the vehicle, the linear drive structure drives the heat conduction and heat exchange structure to move along the track, so that the heat conduction and heat exchange structure moves to the bottom of the battery at the bottom of the vehicle and abuts against the battery. At this time, the hot water discharged from the vehicle's hydroelectric heating system flows to the inner cavity through the hot water diversion structure, and the filter module filters the hot water, and then the hot water enters the heat conduction and heat exchange structure through the inner cavity to heat the battery. When the filter module is blocked by dirt, the pressure on the filter module increases under the pressure of hot water. At this time, the filter module drives the impact block to trigger the hydraulic switch structure, so that the hydraulic switch structure and the outer shell are separated from each other. Under the drive of the torque reset part, the rotating seat rotates so that the filter module faces the ash discharge slot, and then the control valve is opened, and the high-pressure water flow sprayed from the high-pressure water bottle is sprayed to the filter module to dredge the filter module, and then the torque reset part drives the rotating seat to reset, so as to extend the cleaning cycle of the filter module. The present invention cooperates with a hot water diversion structure, a heat conduction and heat exchange structure, a linear drive structure, and a flip water filter structure to increase the temperature of the battery by transferring the heat of hot water, and the flip water filter structure performs self-cleaning by pressurized water spraying, thereby extending the cleaning cycle of the filter module and avoiding frequent cleaning operations by personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0020] Figure 2 It is a structural schematic diagram of the present invention;
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the inverted water filtering structure of the present invention;
[0022] Figure 4It is a schematic diagram of the internal structure of the inverted water filtering structure of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the inverted water filtering structure of the present invention;
[0024] Figure 6 For the present invention Figure 3 A local enlarged schematic diagram of the middle A;
[0025] Figure 7 It is a structural schematic diagram of the heat conduction and heat exchange structure of the present invention.
[0026] In the figure: 1, frame; 2, track; 3, linear drive structure; 4, heat conduction and heat exchange structure; 5, flip water filter structure; 7, outer shell; 8, torque reset part; 9, rotating seat; 10, inner cavity; 11, elastic telescopic rod; 12, stop frame; 13, filter module; 14, impact block; 15, hydraulic switch structure; 16, ash discharge slot; 17, water pipe; 18, control valve; 19, high-pressure water bottle; 20, hot water diversion structure; 21, double-output shaft motor; 22, gear; 23, rack; 24, box body; 25, roller; 26. Electric heating rod; 27. Temperature sensor; 28. Cover; 29. Elastic gasket; 30. Heat-conducting frame; 31. Branch pipe; 32. Converging cover; 33. Rotating frame; 34. First electromagnet; 35. Pressure sensor; 36. Second electromagnet; 37. Mounting frame; 38. Filter; 39. Cover frame; 40. Bending hydraulic chamber; 41. Extrusion head; 42. Plug frame; 43. Ball; 44. Diverter cover; 45. Branch pipe; 46. First hot water pipe; 47. Reversing valve; 48. Second hot water pipe; 49. Third hot water pipe. DETAILED DESCRIPTION
[0027] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.
[0028] Example 1, see Figure 1 to Figure 7 As shown, a new energy vehicle battery pack heater includes a frame 1, the frame 1 is fixedly connected with two sets of rails 2, the two sets of rails 2 are arranged in parallel, and also includes:
[0029] A linear drive structure 3 connected to the frame 1;
[0030] A heat-conducting and heat-exchanging structure 4 connected to the linear drive structure 3, wherein the heat-conducting and heat-exchanging structure 4 is connected to the track 2;
[0031] Two groups of flip water filtering structures 5 connected to the heat-conducting and heat-exchanging structure 4, the flip water filtering structure 5 includes an outer shell 7 connected to the heat-conducting and heat-exchanging structure 4, the outer shell 7 is connected to a torque reset part 8, the torque reset part 8 is connected to a rotating seat 9 rotatably installed in the outer shell 7, an inner cavity 10 is provided in the rotating seat 9, two groups of elastic telescopic rods 11 are installed in the inner cavity 10, the movable end of the elastic telescopic rod 11 is fixedly connected to a baffle 12, the baffle 12 is fixedly connected to a filter module 13, the filter module 13 is fixedly connected to an impact block 14, the rotating seat 9 is connected to a hydraulic switch structure 15, the hydraulic switch structure 15 is movably connected to the outer shell 7, the lower part of the outer shell 7 is provided with an ash discharge notch 16, the top of the outer shell 7 is connected to a water pipe 17, the water pipe 17 is fixedly connected to a control valve 18, and the control valve 18 is threadedly connected to a high-pressure water bottle 19;
[0032] A hot water guide structure 20 is fixedly connected to the two sets of outer shells 7 .
[0033] When in use, the rack 1 is installed at the bottom of the vehicle, and the hot water guide structure 20 is connected to the vehicle's water and electricity heating system. When it is necessary to heat the battery at the bottom of the vehicle, the linear drive structure 3 drives the heat conduction and heat exchange structure 4 to move along the track 2, so that the heat conduction and heat exchange structure 4 moves to the bottom of the battery at the bottom of the vehicle and abuts against the battery. At this time, the hot water discharged from the vehicle's water and electricity heating system flows to the inner cavity 10 through the hot water guide structure 20, and the filter module 13 filters the hot water, and then the hot water enters the heat conduction and heat exchange structure 4 through the inner cavity 10 to heat the battery. When the module 13 is clogged with dirt, the pressure on the filter module 13 increases under the pressure of hot water. At this time, the filter module 13 drives the impact block 14 to trigger the hydraulic switch structure 15, so that the hydraulic switch structure 15 and the outer shell 7 are separated from each other. Under the drive of the torque reset part 8, the rotating seat 9 rotates, so that the filter module 13 faces the ash discharge slot 16, and then the control valve 18 is opened, and the high-pressure water flow sprayed from the high-pressure water bottle 19 is sprayed to the filter module 13 to dredge the filter module 13, and then the torque reset part 8 drives the rotating seat 9 to reset, so as to extend the cleaning cycle of the filter module 13. The present invention cooperates with the hot water diversion structure 20, the heat conduction and heat exchange structure 4, the linear drive structure 3, and the flip filter structure 5 to increase the temperature of the battery by transferring the heat of hot water, and the flip filter structure 5 performs self-cleaning by pressurized water spraying, thereby extending the cleaning cycle of the filter module 13 and avoiding frequent cleaning operations by personnel.
[0034] In one case of this embodiment, the linear drive structure 3 includes a double-output shaft motor 21 fixedly connected to the frame 1, and the output end of the double-output shaft motor 21 is fixedly connected to a gear 22, and the gear 22 is meshedly connected to a rack 23 connected to the heat conduction and heat exchange structure 4. The double-output shaft motor 21 drives the gear 22 to rotate, and the rotating gear 22 drives the rack 23 to move, and the rack 23 drives the heat conduction and heat exchange structure 4 to move, and as the heat conduction and heat exchange structure 4 moves away from the battery, heat dissipation can be performed when the battery is at a high temperature.
[0035] In one case of this embodiment, the heat-conducting heat-exchanging structure 4 includes a box body 24 fixedly connected to the rack 23, the top of the box body 24 is provided with an opening, the box body 24 is rotatably connected to a plurality of rollers 25 installed in the track 2, an electric heating rod 26 is fixedly installed in the box body 24, a temperature sensor 27 is fixedly installed in the box body 24, a cover body 28 is fixedly installed on the top of the box body 24, and two groups of elastic gaskets 29 are fixedly installed in the cover body 28, and the two groups of elastic gaskets 29 are fixedly installed. A heat-conducting frame 30 is fixedly connected to the housing 24, and the heat-conducting frame 30 is slidably connected to the cover body 28. One end of the heat-conducting frame 30 extends into the box body 24. The box body 24 is fixedly connected to multiple groups of branch pipes 31. The multiple groups of branch pipes 31 are commonly fixedly connected to a confluence cover 32. Each group of branch pipes 31 is connected to the water and electricity heating system of the car through a hose to ensure water reflux. The confluence cover 32 is fixedly connected to the outer shell 7, and the space enclosed by the branch pipes 31, the box body 24, the cover body 28, and the heat-conducting frame 30 is filled with a heat-conducting solvent. The filtered hot water enters each group of branch pipes 31 through the manifold 32, and the heat of the hot water is guided to the heat-conducting frame 30 through the heat-conducting solvent in the box body 24, so that the heat-conducting frame 30 heats the battery attached to the heat-conducting frame 30. When the heating effect of the hot water is low, the heat-conducting solvent is actively heated by the electric heating rod 26 to improve the heating effect of the battery in the present invention. The rack 23 moves the heat-conducting heat exchange structure 4 by driving the box body 24 to move. During this period, the roller 25 rolls in the track 2. Since the elastic gasket 29 is provided, the heat-conducting frame 30 is in close contact with the battery under the support of the elastic gasket 29.
[0036] In one case of this embodiment, the torque reset part 8 includes a rotating frame 33 rotatably connected to the outer shell 7, the rotating frame 33 is coaxially fixedly connected to the rotating seat 9, the rotating frame 33 is fixedly connected to a first electromagnet 34, the rotating frame 33 is fixedly connected to a spring, the end of the spring away from the rotating frame 33 is fixedly connected to a pressure sensor 35, the pressure sensor 35 is fixedly connected to the outer shell 7, and a second electromagnet 36 magnetically coupled to the first electromagnet 34 is fixedly installed in the outer shell 7. The spring is used to drive the rotating frame 33 to rotate, and the pressure sensor 35 determines the rotation angle of the rotating frame 33 by measuring the pressure feedback of the spring. The first electromagnet 34 and the second electromagnet 36 are magnetically attracted to each other, so that the first electromagnet 34 drives the rotating frame 33 to rotate, and the rotating frame 33 drives the rotating seat 9 to reset and rotate.
[0037] In one case of this embodiment, the filter module 13 includes a mounting frame 37 fixedly connected to the retaining frame 12, the mounting frame 37 is movably connected to a filter screen 38, the mounting frame 37 is detachably connected to a cover frame 39, the cover frame 39 abuts against the filter screen 38, and the mounting frame 37 is fixedly connected to the impact block 14. By disassembling the cover frame 39, it is convenient for personnel to disassemble the filter screen 38 so as to replace the filter screen 38.
[0038] In one case of this embodiment, the hydraulic switch structure 15 includes a bending hydraulic chamber 40 opened in the outer shell 7, an extrusion head 41 adapted to the impact block 14 is slidably installed in the bending hydraulic chamber 40, a return spring is installed in the bending hydraulic chamber 40, the return spring is fixedly connected to a plug frame 42 slidably installed in the bending hydraulic chamber 40, the plug frame 42 is fixedly connected to a ball 43, and the ball 43 is movably connected to the outer shell 7. When the impact block 14 presses the extrusion head 41, the extrusion head 41 presses the hydraulic oil in the bending hydraulic chamber 40, the hydraulic oil presses the plug frame 42, and the plug frame 42 drives the ball 43 to separate from the outer shell 7.
[0039] Embodiment 2, based on embodiment 1, refer to Figure 1 and Figure 2The hot water diversion structure 20 includes a flow divider 44 fixedly connected to the outer shell 7, the flow divider 44 is fixedly connected to a branch water pipe 45, the branch water pipe 45 is fixedly connected to a first hot water pipe 46, the first hot water pipe 46 is fixedly connected to a reversing valve 47, the reversing valve 47 is fixedly connected to a second hot water pipe 48, and the reversing valve 47 is fixedly connected to a third hot water pipe 49. The third hot water pipe 49 is used for connecting the pipeline of the hydroelectric heating system of the vehicle. When the third hot water pipe 49 is connected to the second hot water pipe 48 through the reversing valve 47, the vehicle performs normal water circulation of the hydroelectric heating system. When the third hot water pipe 49 is connected to the first hot water pipe 46 through the reversing valve 47, the hot water enters the branch water pipe 45 along the first hot water pipe 46, and then the hot water enters the outer shell 7 through the flow divider 44, so that the hot water of the hydroelectric heating system flows through the branch pipe 31 to perform auxiliary heating operation on the battery.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A new energy vehicle battery pack heater, comprising a frame, the frame being fixedly connected with two sets of rails, characterized in that: Also includes: A linear drive structure connected to the frame; A heat-conducting and heat-exchanging structure connected to the linear drive structure, wherein the heat-conducting and heat-exchanging structure is connected to the track; Two groups of flip water filtering structures connected to the heat-conducting and heat-exchanging structures, the flip water filtering structures include an outer shell connected to the heat-conducting and heat-exchanging structures, the outer shell is connected to a torque reset part, the torque reset part is connected to a rotating seat rotatably installed in the outer shell, an inner cavity is provided in the rotating seat, two groups of elastic telescopic rods are installed in the inner cavity, the movable ends of the elastic telescopic rods are fixedly connected to a baffle, the baffle is fixedly connected to a filter module, the filter module is fixedly connected to an impact block, the rotating seat is connected to a hydraulic switch structure, the hydraulic switch structure is movably connected to the outer shell, an ash discharge notch is provided at the lower part of the outer shell, a water pipe is connected to the top of the outer shell, the water pipe is fixedly connected to a control valve, and the control valve is threadedly connected to a high-pressure water bottle; A hot water guide structure is fixedly connected to the two sets of outer shells.
2. A new energy vehicle battery pack heater according to claim 1, characterized in that: The linear drive structure comprises a double-output shaft motor fixedly connected to the frame, the output end of the double-output shaft motor is fixedly connected to a gear, and the gear is meshingly connected to a rack connected to the heat conduction and heat exchange structure.
3. A new energy vehicle battery pack heater according to claim 2, characterized in that: The heat-conducting and heat-exchanging structure includes a box body fixedly connected to a rack, an opening is provided on the top of the box body, a plurality of groups of rollers installed in a track are rotatably connected to the box body, an electric heating rod is fixedly installed in the box body, a temperature sensor is fixedly installed in the box body, a cover body is fixedly installed on the top of the box body, two groups of elastic gaskets are fixedly installed in the cover body, the two groups of elastic gaskets are commonly fixedly connected to a heat-conducting frame, the heat-conducting frame is slidably connected to the cover body, one end of the heat-conducting frame extends into the box body, a plurality of groups of branch pipes are fixedly connected to the box body, the plurality of groups of branch pipes are commonly fixedly connected to a collector cover, and the collector cover is fixedly connected to the outer shell.
4. The new energy vehicle battery pack heater according to claim 1, characterized in that: The torque reset part includes a rotating frame rotatably connected to the outer shell, the rotating frame is coaxially fixedly connected to the rotating seat, the rotating frame is fixedly connected to a first electromagnet, the rotating frame is fixedly connected to a spring, the spring is fixedly connected to a pressure sensor at one end away from the rotating frame, the pressure sensor is fixedly connected to the outer shell, and a second electromagnet magnetically coupled to the first electromagnet is fixedly installed in the outer shell.
5. The new energy vehicle battery pack heater according to claim 1, characterized in that: The filter module comprises a mounting frame fixedly connected to the retaining frame, the mounting frame is movably connected to a filter screen, the mounting frame is detachably connected to a cover frame, the cover frame abuts against the filter screen, and the mounting frame is fixedly connected to the impact block.
6. The new energy vehicle battery pack heater according to claim 1, characterized in that: The hydraulic switch structure includes a bending hydraulic cavity opened in an outer shell, an extrusion head adapted to the impact block is slidably installed in the bending hydraulic cavity, a return spring is installed in the bending hydraulic cavity, the return spring is fixedly connected to a plug rack slidably installed in the bending hydraulic cavity, the plug rack is fixedly connected to a ball, and the ball is movably connected to the outer shell.
7. The new energy vehicle battery pack heater according to claim 1, characterized in that: The hot water diversion structure includes a diverter cover fixedly connected to the outer shell, the diverter cover is fixedly connected to a branch water pipe, the branch water pipe is fixedly connected to a first hot water pipe, the first hot water pipe is fixedly connected to a reversing valve, the reversing valve is fixedly connected to a second hot water pipe, and the reversing valve is fixedly connected to a third hot water pipe.
Citation Information
Patent Citations
Heat exchange module of new energy automobile
CN114142127A
Water electric heater for new energy automobile
CN217022130U
Low-temperature heating device for electric automobile
CN219435986U
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