A high-precision alignment and installation battery pack and its installation trolley
By designing a high-precision alignment installation battery pack, using screw-type quick-installation assembly and the battery panel as one, and using positioning alignment assembly and synchronous drive assembly, the problems of bolt drop and low efficiency during battery pack disassembly and assembly in the prior art are solved, achieving high-precision and automated installation results.
Patent Information
- Application Number
- CN202510044769.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-01-13
AI Technical Summary
The bolts of the existing disassembled battery packs are prone to fall off during disassembly and assembly, resulting in safety hazards and require manual operation, which is inefficient.
A high-precision alignment installation battery pack is designed, using screw-connected quick-install assembly and the battery panel to achieve automated and efficient installation through positioning alignment assembly and synchronous drive assembly.
It realizes high-precision alignment and installation of the battery pack, avoids the safety hazards of screw-connected quick-install components, and improves the automatic installation efficiency of the battery pack.
Smart Images

Figure CN119481540B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery packs, and in particular to a high-precision alignment and installation battery pack and an installation trolley thereof. Background Art
[0002] With the development of the transportation industry, electric aircraft, as a new type of transportation, has attracted widespread attention due to its advantages of energy saving, environmental protection, high efficiency, low energy consumption, near zero emissions, and low noise and vibration levels. The core components of electric aircraft include motors, battery packs, and electronic control components.
[0003] At present, in order to improve the operating efficiency of aircraft, battery packs are produced in a detachable type. The existing detachable type is screwed to the mounting frame of the battery compartment of the electric aircraft through multiple sets of bolts. The bolts and the battery pack are independent entities. When disassembling, the battery pack is first supported by a jacking device, and the bolts are manually unscrewed. When assembling, the battery pack is first supported by a jacking device, and the bolts are manually tightened.
[0004] However, the bolts are easy to fall off the battery pack during the disassembly and assembly process. If the bolts are not discovered in time after falling, the spirals will cause damage to the aircraft tires, which may easily cause safety accidents. At the same time, disassembly requires manual operation, and the overall disassembly efficiency is low.
[0005] Based on this, the present invention designs a high-precision alignment and installation battery pack and its installation cart to solve the above problems. Summary of the invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a high-precision alignment and installation battery pack and an installation trolley thereof.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A high-precision alignment and installation battery pack, comprising a battery pack assembly:
[0009] The battery pack assembly includes a battery panel, a guide assembly, a screw-on quick-release assembly, a positioning and alignment assembly, a protective plate, a first straight hole and a first annular connecting plate. The first annular connecting plate is fixedly connected to the middle end of the battery panel, and the four corners of the first annular connecting plate are connected to the screw-on quick-release assembly, the screw-on quick-release assembly is connected to the mounting frame, the screw-on quick-release assembly is connected to the positioning and alignment assembly for assisting the thread alignment of the screw-on quick-release assembly, the first annular connecting plate is also connected to multiple groups of guide assemblies, and the guide assemblies are connected to the mounting frame, the bottom of the battery panel is fixedly connected to the protective plate, the four corners of the protective plate are provided with first straight holes, and the first straight hole is located directly below the screw-on quick-release assembly.
[0010] Furthermore, the guide assembly includes second straight holes and plug-in columns, the first annular connecting plate is provided with multiple groups of second straight holes, the bottom of the mounting frame is fixedly connected with multiple groups of plug-in columns, and the plug-in columns are plugged into the second straight holes.
[0011] Furthermore, the screw-type quick-release assembly includes a first threaded rod, a hexagonal nut and a threaded sleeve. The four corners of the first annular connecting plate are slidably connected to the unthreaded portion of the first threaded rod through straight sliding holes. The bottom of the first threaded rod is fixedly connected to the hexagonal nut, the unthreaded portion of the first threaded rod is connected to the positioning alignment assembly, and the four corners of the mounting frame are fixedly connected to the threaded sleeves threadedly connected to the first threaded rod.
[0012] Furthermore, the positioning and alignment assembly includes a second annular connecting plate, a socket, a fixing ring and a plug-in rod. The fixing rings are fixedly connected at the four corners of the first annular connecting plate, and the plug-in rod is symmetrically fixedly connected to the top of the fixing ring. The second annular connecting plate is fixedly connected to the portion of the first threaded rod where no threads are set. The second annular connecting plate is provided with a socket for plugging into the plug-in rod. When the first threaded rod is completely separated from the threaded sleeve, the bottom of the second annular connecting plate is flush with the top of the plug-in rod, and the socket is located directly above the plug-in rod. The gravity of the first threaded rod and the hexagonal nut drives the socket of the second annular connecting plate to be inserted outside the plug-in rod.
[0013] Furthermore, the second annular connecting plate and the fixing ring are made of magnetic materials, and the second annular connecting plate and the fixing ring have opposite magnetic properties.
[0014] A mounting trolley for high-precision alignment and mounting of battery packs, comprising a mobile trolley:
[0015] An electric scissor bracket is fixedly installed on the top of the mobile trolley;
[0016] The top of the electric scissor bracket is connected with an annular support plate;
[0017] A support cylinder is fixedly connected at a right angle to the top of the annular support plate, and the outer wall of the support cylinder is fitted and slidably connected to the inner wall of the first straight hole;
[0018] A synchronous drive assembly for four sets of synchronous drives is connected to the bottom of the annular support plate. The synchronous drive assembly is plugged into the hexagonal nut before the support tube fits in contact with the first annular connecting plate. When the support tube fits in contact with the first annular connecting plate, the synchronous drive assembly pushes the first threaded rod to move upward until the plug-in rod and the second annular connecting plate are separated, and the synchronous drive assembly limits the first threaded rod.
[0019] Furthermore, the synchronous drive assembly includes a second threaded rod, a horizontal plate, a side fixing plate, an annular mounting plate, a hexagonal column rod, a pressure wheel, a rotating wheel, a driving motor, a driving motor mounting plate, a belt, a rotating shaft and a hexagonal slide groove. The side wall of the annular support plate is fixedly connected to the side fixing plate, the bottom of the side fixing plate is fixedly connected to the annular mounting plate, the four corners of the annular mounting plate are rotatably connected to the rotating shaft through bearings, a hexagonal slide groove is provided on the top of the rotating shaft, the left and right ends of the annular mounting plate are rotatably connected to the second threaded rod through bearings, and the horizontal plate is threadedly connected to the second threaded rod through a threaded sleeve The front end of the horizontal plate is rotatably connected to the hexagonal column rod through a bearing, the bottom of the hexagonal column rod is slidably connected to the hexagonal slide groove, and the hexagonal column rod moves in the supporting tube, the rotating shaft and the bottom of the second threaded rod are fixedly connected to a rotating wheel, pressure wheels are provided on both sides of the rotating wheel, and the pressure wheels are rotatably connected to the annular mounting plate through bearings, and the outer edges of the pressure wheels and the rotating wheels are rotatably connected to the belt; the side wall of the annular mounting plate is fixedly connected to a driving motor mounting plate, the side wall of the driving motor mounting plate is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to one set of rotating shafts.
[0020] Furthermore, the pitch of the second threaded rod is the same as the pitch of the first threaded rod.
[0021] Beneficial effects: The present invention achieves high-precision alignment and installation of the battery pack. At the same time, the screw-on quick-install assembly is integrated with the battery panel, so there is no need to consider the problem of the screw-on quick-install assembly and the battery panel falling off, thus avoiding safety hazards caused by the falling off of the screw-on quick-install assembly. The present invention is particularly suitable for the harsher use environment of electric aircraft. At the same time, the battery pack can be automatically, efficiently and accurately installed. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 A schematic diagram of assembling a battery pack and a mounting frame with high precision alignment and installation according to the present invention;
[0024] Figure 2 A high-precision alignment and installation battery pack stereo Figure 1 ;
[0025] Figure 3 A front view of a high-precision alignment and installation battery pack of the present invention;
[0026] Figure 4 A high-precision alignment and installation battery pack stereo Figure 2 ;
[0027] Figure 5 For along Figure 3 AA direction cross-sectional view;
[0028] Figure 6 for Figure 5 A magnified view of the structure at B;
[0029] Figure 7 It is a schematic diagram of the structure of the mounting frame of the present invention;
[0030] Figure 8 It is a schematic diagram of the structure of the mobile vehicle of the present invention;
[0031] Fig. 9 The structure of the mobile vehicle of the present invention is three-dimensional when connected with the high-precision alignment installation battery pack Figure 1 ;
[0032] Fig.10 This is a front view of the structure when the mobile vehicle of the present invention is connected to the high-precision alignment installation battery pack;
[0033] Fig.11 For along Fig.10 CC direction cross-sectional view;
[0034] Fig.12 for Fig. 9 A magnified view of the structure at D;
[0035] Fig.13 for Fig.11 Enlarged view of the structure at E.
[0036] The numbers in the figure represent:
[0037] 1. Mounting frame; 2. Battery pack assembly; 21. Battery board; 22. First threaded rod; 23. Hexagon socket nut; 24. Protection plate; 25. First straight hole; 26. Second straight hole; 27. First annular connecting plate; 28. Second annular connecting plate; 29. Socket; 210. Fixing ring; 211. Plug-in column; 212. Threaded sleeve; 213. Plug-in rod; 31. Moving trolley; 32. Electric scissors bracket; 33. Annular support plate; 34. Support cylinder; 35. Second threaded rod; 36. Cross plate; 37. Side fixing plate; 38. Annular mounting plate; 39. Hexagonal column; 310. Pressure wheel; 311. Rotating wheel; 312. Drive motor; 313. Drive motor mounting plate; 314. Belt; 315. Rotating shaft; 316. Hexagonal slide. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] The present invention will be further described below in conjunction with the embodiments.
[0040] For example, see Figure 1-Figure 7 , a high-precision alignment and installation battery pack, including a battery pack assembly 2:
[0041] The mounting frame 1 is fixedly installed in the battery compartment of the aircraft;
[0042] The battery pack assembly 2 includes a battery panel 21, a guide assembly, a screw-on quick-install assembly, a positioning and alignment assembly, a protective plate 24, a first straight hole 25 and a first annular connecting plate 27. The first annular connecting plate 27 is fixedly connected to the middle end of the battery panel 21, and the four corners of the first annular connecting plate 27 are connected to screw-on quick-install assemblies, the screw-on quick-install assembly is connected to the mounting frame 1, and the screw-on quick-install assembly is connected to a positioning and alignment assembly for assisting the screw-on quick-install assembly in thread alignment. The first annular connecting plate 27 is also connected to multiple groups of guide assemblies, and the guide assemblies are connected to the mounting frame 1. The bottom of the battery panel 21 is fixedly connected to the protective plate 24, and the four corners of the protective plate 24 are provided with first straight holes 25, and the first straight hole 25 is located directly below the screw-on quick-install assembly.
[0043] During installation, the battery panel 21 is driven to move to the bottom of the mounting frame 1, and then the battery panel 21 is pushed to move toward the mounting frame 1. The positioning and alignment assembly aligns and positions the screw-type quick-install assembly thread, and then the guide assembly guides the battery panel 21, and the screw-type quick-install assembly is docked, and then the screw-type quick-install assembly is driven to be assembled. After the screw-type quick-install assembly is assembled, the battery pack can be aligned and installed with high precision.
[0044] During disassembly, the screw-on quick-install assembly is driven to separate and open, and the positioning and alignment assembly positions the screw-on quick-install assembly when the screw-on quick-install assembly is separated and opened. When the solar panel 21 moves, the thread of the screw-on quick-install assembly is always in the state when the screw-on quick-install assembly is separated and opened. During subsequent installation, the thread of the screw-on quick-install assembly is quickly and accurately aligned;
[0045] To sum up, high-precision alignment and installation of the battery pack is achieved. At the same time, the screw-on quick-release assembly is integrated with the battery panel 21, and there is no need to consider the problem of the screw-on quick-release assembly and the battery panel 21 falling off, thus avoiding safety hazards caused by the falling off of the screw-on quick-release assembly. The device is particularly suitable for the harsh use environment of electric aircraft.
[0046] The guide assembly includes a second straight hole 26 and a plug-in column 211. The first annular connecting plate 27 is provided with multiple groups of second straight holes 26. The bottom of the mounting frame 1 is fixedly connected with multiple groups of plug-in columns 211, and the plug-in columns 211 are plugged into the second straight holes 26.
[0047] The screw-type quick-install assembly includes a first threaded rod 22, a hexagon socket nut 23 and a threaded sleeve 212. The four corners of the first annular connecting plate 27 are slidably connected to the unthreaded portion of the first threaded rod 22 through straight sliding holes. The bottom of the first threaded rod 22 is fixedly connected to the hexagon socket nut 23. The unthreaded portion of the first threaded rod 22 is connected to the positioning and alignment assembly. The four corners of the mounting frame 1 are fixedly connected to the threaded sleeve 212 threadedly connected to the first threaded rod 22.
[0048] The positioning and alignment assembly includes a second annular connecting plate 28, a plug hole 29, a fixing ring 210 and a plug rod 213. The fixing ring 210 is fixedly connected to the four corners of the first annular connecting plate 27, and the plug rod 213 is symmetrically fixedly connected to the top of the fixing ring 210. The second annular connecting plate 28 is fixedly connected to the portion of the first threaded rod 22 where no thread is provided. The second annular connecting plate 28 is provided with a plug hole 29 plugged with the plug rod 213. When the first threaded rod 22 is completely separated from the threaded sleeve 212, the bottom of the second annular connecting plate 28 is flush with the top of the plug rod 213, and the plug hole 29 is located directly above the plug rod 213. The first threaded rod 22 and the hexagon socket nut 23 drive the plug hole 29 of the second annular connecting plate 28 to be inserted outside the plug rod 213 due to the gravity of the first threaded rod 22 and the hexagon socket nut 23.
[0049] The second annular connecting plate 28 and the fixing ring 210 are made of magnetic materials, and the magnetic properties of the second annular connecting plate 28 and the fixing ring 210 are opposite;
[0050] During installation, the battery panel 21 is driven to move to the bottom of the mounting frame 1, and then the battery panel 21 is pushed to move toward the mounting frame 1, the plug-in rod 213 of the positioning and alignment assembly is plugged into the plug-in hole 29, the plug-in rod 213 positions the second annular connecting plate 28, and the second annular connecting plate 28 drives the thread alignment and positioning of the first threaded rod 22 of the screw-on quick-install assembly, the second straight hole 26 of the guide assembly is plugged into the plug-in column 211 at the mounting frame 1, the second straight hole 26 and the plug-in column 211 guide the battery panel 21, and the battery panel 21 is installed. After the first threaded rod 22 of the screw-on quick-install assembly is in place, the first threaded rod 22 is pushed upward to be connected with the threaded sleeve 212. At the same time, the plug-in rod 213 and the insertion hole 29 are completely separated, driving the hexagon socket nut 23 of the screw-on quick-install assembly to rotate, and the hexagon socket nut 23 drives the first threaded rod 22 to rotate, and the first threaded rod 22 rotates toward the threaded sleeve 212. The threaded sleeve 212 and the first threaded rod 22 are threadedly connected for assembly processing. After the screw-on quick-install assembly is assembled, high-precision alignment and installation of the battery pack can be achieved;
[0051] When disassembling, the hexagonal nut 23 of the screw-on quick-install assembly is driven to rotate, and the hexagonal nut 23 drives the first threaded rod 22 to rotate, and the first threaded rod 22 is separated and opened from the threaded sleeve 212. When the first threaded rod 22 and the threaded sleeve 212 of the screw-on quick-install assembly are separated and opened, the insertion hole 29 of the second annular connecting plate 28 of the positioning alignment assembly is directly above the plug-in rod 213. Through magnetic attraction and gravity, the second annular connecting plate 28 drives the insertion hole 29 to be inserted into the outside of the plug-in rod 213. The plug-in rod 213 and the insertion hole 29 cooperate to thread-position the first threaded rod 22 of the screw-on quick-install assembly. When the battery panel 21 moves, the thread of the first threaded rod 22 of the screw-on quick-install assembly is always in the state when the first threaded rod 22 of the screw-on quick-install assembly is separated and opened from the threaded sleeve 212. When the position of the threaded sleeve 212 remains unchanged, the thread of the first threaded rod 22 of the screw-on quick-install assembly and the thread of the threaded sleeve 212 are quickly and accurately aligned during subsequent installation.
[0052] To sum up, high-precision alignment and installation of the battery pack is achieved. At the same time, the screw-on quick-release assembly is integrated with the battery panel 21, and there is no need to consider the problem of the screw-on quick-release assembly and the battery panel 21 falling off, thus avoiding safety hazards caused by the falling off of the screw-on quick-release assembly. The device is particularly suitable for the harsh use environment of electric aircraft.
[0053] For example 2, please refer to Figure 1-Figure 13 , a high-precision alignment installation battery pack installation trolley, comprising a mobile trolley 31:
[0054] An electric scissor bracket 32 is fixedly installed on the top of the mobile trolley 31;
[0055] An annular support plate 33 is connected to the top of the electric scissor bracket 32;
[0056] A support tube 34 is fixedly connected at a right angle to the top of the annular support plate 33, and the outer wall of the support tube 34 is slidably connected to the inner wall of the first straight hole 25;
[0057] A synchronous drive assembly for four sets of synchronous drives is connected to the bottom of the annular support plate 33. Before the support tube 34 is in contact with the first annular connecting plate 27, the synchronous drive assembly is plugged into the hexagonal nut 23. When the support tube 34 is in contact with the first annular connecting plate 27, the synchronous drive assembly pushes the first threaded rod 22 to move upward until the plug-in rod 213 is separated from the second annular connecting plate 28, and the synchronous drive assembly limits the first threaded rod 22.
[0058] During installation, the mobile trolley 31 drives the support tube 34 to move to the bottom of the first straight hole 25 of the battery panel 21 in the charging station, the electric scissor bracket 32 drives the annular support plate 33 to move upward, and the annular support plate 33 drives the support tube 34 to move upward. After the support tube 34 passes through the first straight hole 25, it fits and contacts with the bottom of the first annular connecting plate 27. The mobile trolley 31 drives the battery panel 21 to move to the bottom of the mounting frame 1. Before the support tube 34 fits and contacts with the first annular connecting plate 27, the synchronous drive assembly is plugged into the hexagonal nut 23. When the support tube 34 fits and contacts with the first annular connecting plate 27, the synchronous drive assembly pushes the first threaded rod 22 to move upward to the plug-in rod 213 and the second annular connecting rod 21. The connecting plate 28 is separated, the synchronous drive assembly limits the first threaded rod 22, the second straight hole 26 of the guide assembly is plugged into the plug-in column 211 at the mounting frame 1, the second straight hole 26 and the plug-in column 211 guide the battery panel 21, and when the battery panel 21 is in place, the first threaded rod 22 moves upward to dock with the threaded sleeve 212, and then the synchronous drive assembly drives the hexagon socket nut 23 of the screw-on quick-install assembly to rotate and move, the hexagon socket nut 23 drives the first threaded rod 22 to rotate, the first threaded rod 22 rotates toward the threaded sleeve 212, the threaded sleeve 212 and the first threaded rod 22 are threadedly connected for assembly, and the screw-on quick-install assembly is assembled to achieve high-precision alignment and installation of the battery pack;
[0059] During disassembly, the support tube 34 of the mobile trolley 31 passes through the first straight hole 25 and contacts with the bottom of the first annular connecting plate 27, and the synchronous driving assembly drives the hexagonal nut 23 of the screw-on quick-install assembly to rotate, and the hexagonal nut 23 drives the first threaded rod 22 to rotate, and the first threaded rod 22 and the threaded sleeve 212 are separated and opened, and when the first threaded rod 22 and the threaded sleeve 212 of the screw-on quick-install assembly are separated and opened, the insertion hole 29 of the second annular connecting plate 28 of the positioning alignment assembly is just above the plug-in rod 213, and the mobile trolley 31 moves the battery pack assembly 2 to the charging station, and the synchronous driving assembly and the hexagonal nut 23 are driven to rotate. The angle nut 23 is separated, and the second annular connecting plate 28 drives the plug hole 29 to be inserted into the outside of the plug rod 213 through magnetic attraction and gravity. The plug rod 213 and the plug hole 29 cooperate to position the first threaded rod 22 of the screw-on quick-install assembly. When the battery panel 21 moves, the thread of the first threaded rod 22 of the screw-on quick-install assembly is always in the state when the first threaded rod 22 of the screw-on quick-install assembly is separated and opened from the threaded sleeve 212. When the position of the threaded sleeve 212 remains unchanged, the thread of the first threaded rod 22 of the screw-on quick-install assembly and the thread of the threaded sleeve 212 are quickly and accurately aligned during subsequent installation.
[0060] Realize automatic, efficient and accurate installation of battery packs;
[0061] The synchronous drive assembly includes a second threaded rod 35, a transverse plate 36, a side fixing plate 37, an annular mounting plate 38, a hexagonal column rod 39, a pressure wheel 310, a rotating wheel 311, a driving motor 312, a driving motor mounting plate 313, a belt 314, a rotating shaft 315 and a hexagonal slide 316. The side wall of the annular support plate 33 is fixedly connected to the side fixing plate 37, the bottom of the side fixing plate 37 is fixedly connected to the annular mounting plate 38, the four corners of the annular mounting plate 38 are rotatably connected to the rotating shaft 315 through bearings, the top of the rotating shaft 315 is provided with a hexagonal slide 316, the left and right ends of the annular mounting plate 38 are rotatably connected to the second threaded rod 35 through bearings, the transverse plate 36 is threadedly connected to the second threaded rod 35 through a threaded sleeve, The front end of the horizontal plate 36 is rotatably connected to the hexagonal column 39 through a bearing, the bottom of the hexagonal column 39 is slidably connected to the hexagonal slide groove 316, and the hexagonal column 39 moves in the support tube 34, the rotating shaft 315 and the bottom of the second threaded rod 35 are fixedly connected to the rotating wheel 311, and pressure wheels 310 are provided on both sides of the rotating wheel 311, and the pressure wheels 310 are rotatably connected to the annular mounting plate 38 through bearings, and the outer edges of the pressure wheels 310 and the rotating wheels 311 are rotatably connected to the belt 314; the side wall of the annular mounting plate 38 is fixedly connected to the driving motor mounting plate 313, and the side wall of the driving motor mounting plate 313 is fixedly connected to the driving motor 312, and the output end of the driving motor 312 is fixedly connected to one set of rotating shafts 315;
[0062] The pitch of the second threaded rod 35 is the same as the pitch of the first threaded rod 22;
[0063] During installation, the mobile trolley 31 drives the supporting cylinder 34 to move to the bottom of the first straight hole 25 of the battery panel 21 in the charging station, and the electric scissor bracket 32 drives the annular supporting plate 33 to move upward, and the annular supporting plate 33 drives the supporting cylinder 34 to move upward, and the supporting cylinder 34 passes through the first straight hole 25 and contacts with the bottom of the first annular connecting plate 27, and the mobile trolley 31 drives the battery panel 21 to move to the bottom of the mounting frame 1, and the hexagonal column rod 39 of the synchronous drive assembly is plugged into the hexagonal nut 23 before the supporting cylinder 34 contacts with the first annular connecting plate 27, and when the supporting cylinder 34 contacts with the first annular connecting plate 27, the hexagonal column rod 39 of the synchronous drive assembly pushes the first threaded rod 22 to move upward to the plug-in rod 213 and separates from the second annular connecting plate 28, and the hexagonal column rod 39 of the synchronous drive assembly limits the first threaded rod 22, and the second straight hole 26 of the guide assembly is plugged into the plug-in column 211 at the mounting frame 1, and the The two straight holes 26 and the plug-in column 211 guide the battery panel 21. When the battery panel 21 is in place, the first threaded rod 22 moves upward to dock with the threaded sleeve 212. The driving motor 312 of the synchronous drive assembly drives a group of rotating shafts 315 to rotate forward. The rotating shaft 315 drives other rotating shafts 315 and the second threaded rod 35 to rotate through the rotating wheel 311 and the belt 314. The rotating shaft 315 drives the hexagonal column rod 39 to rotate. The hexagonal column rod 39 drives the hexagonal nut 23 of the screw-type quick-install assembly to rotate. The hexagonal nut 23 drives the first threaded rod 22 to rotate. At the same time, the second threaded rod 35 drives the cross plate 36 to move upward, so that the first threaded rod 22 rotates and moves upward, and the first threaded rod 22 moves and rotates toward the threaded sleeve 212. The threaded sleeve 212 and the first threaded rod 22 are threadedly connected for assembly. After the screw-type quick-install assembly is assembled, high-precision alignment and installation of the battery pack can be achieved.
[0064] During disassembly, the support tube 34 of the mobile trolley 31 passes through the first straight hole 25 and contacts with the bottom of the first annular connecting plate 27, the socket 29 of the synchronous drive assembly is plugged into the hexagonal nut 23, and the driving motor 312 of the synchronous drive assembly drives a group of rotating shafts 315 to rotate in the opposite direction. The rotating shafts 315 drive other rotating shafts 315 and the second threaded rod 35 to rotate through the rotating wheel 311 and the belt 314. The rotating shafts 315 drive the hexagonal column rod 39 to rotate, and the hexagonal column rod 39 drives the hexagonal nut 23 of the screw-type quick-install assembly to rotate, and the hexagonal nut 23 drives the first threaded rod 22 to rotate. At the same time, the second threaded rod 35 drives the cross plate 36 to move downward, and the first threaded rod 22 moves downward while rotating until the first threaded rod 22 is separated from the threaded sleeve 212 and opened, and the first threaded rod 22 of the screw-type quick-install assembly is opened. When the threaded sleeve 212 is separated and opened, the socket 29 of the second annular connecting plate 28 of the positioning alignment assembly is directly above the plug-in rod 213, and the mobile cart 31 moves the battery pack assembly 2 to the charging station. The hexagonal column rod 39 of the synchronous drive assembly is separated from the hexagonal nut 23, and the second annular connecting plate 28 drives the socket 29 to be inserted into the outside of the plug-in rod 213 through magnetic attraction and gravity. The plug-in rod 213 and the socket 29 cooperate to thread the first threaded rod 22 of the screw-on quick-release assembly. When the battery panel 21 moves, the thread of the first threaded rod 22 of the screw-on quick-release assembly is always in the state when the first threaded rod 22 of the screw-on quick-release assembly is separated and opened from the threaded sleeve 212. When the position of the threaded sleeve 212 remains unchanged, the thread of the first threaded rod 22 of the screw-on quick-release assembly and the thread of the threaded sleeve 212 are quickly and accurately aligned during subsequent installation.
[0065] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A high-precision alignment and installation battery pack, comprising a battery pack assembly (2), characterized in that: The battery pack assembly (2) comprises a battery plate (21), a guide assembly, a screw-type quick-install assembly, a positioning and alignment assembly, a protection plate (24), a first straight hole (25) and a first annular connecting plate (27); the first annular connecting plate (27) is fixedly connected to the middle end of the battery plate (21); the four corners of the first annular connecting plate (27) are connected to screw-type quick-install assemblies; the screw-type quick-install assemblies are connected to a mounting frame (1); the screw-type quick-install assemblies are connected to a positioning and alignment assembly for assisting the screw-type quick-install assemblies in thread alignment; the first annular connecting plate (27) is further connected to a plurality of guide assemblies, and the guide assemblies are connected to the mounting frame (1); the bottom of the battery plate (21) is fixedly connected to a protection plate (24); the four corners of the protection plate (24) are provided with first straight holes (25), and the first straight holes (25) are located directly below the screw-type quick-install assemblies; The screw-type quick-install assembly comprises a first threaded rod (22), a hexagon socket nut (23) and a threaded sleeve (212); the four corners of the first annular connecting plate (27) are slidably connected to the unthreaded portion of the first threaded rod (22) through straight sliding holes; the bottom of the first threaded rod (22) is fixedly connected to the hexagon socket nut (23); the unthreaded portion of the first threaded rod (22) is connected to the positioning alignment assembly; the four corners of the mounting frame (1) are fixedly connected to the threaded sleeves (212) threadedly connected to the first threaded rod (22); The positioning and alignment component comprises a second annular connecting plate (28), a plug hole (29), a fixing ring (210) and a plug rod (213); the fixing rings (210) are fixedly connected at the four corners of the first annular connecting plate (27), and the plug rod (213) is symmetrically fixedly connected to the top of the fixing ring (210); the second annular connecting plate (28) is fixedly connected to the portion of the first threaded rod (22) where no thread is provided; the second annular connecting plate (28) is provided with a plug hole (29) plugged into the plug rod (213); when the first threaded rod (22) and the threaded sleeve (212) are completely separated, the bottom of the second annular connecting plate (28) is flush with the top of the plug rod (213), and the plug hole (29) is located directly above the plug rod (213); and the first threaded rod (22) and the hexagon socket nut (23) are driven by gravity to insert the plug hole (29) of the second annular connecting plate (28) outside the plug rod (213); The second annular connecting plate (28) and the fixing ring (210) are made of magnetic material, and the second annular connecting plate (28) and the fixing ring (210) have opposite magnetic properties.
2. The high-precision alignment and installation battery pack according to claim 1, characterized in that: The guide assembly comprises a second straight hole (26) and a plug-in column (211); the first annular connecting plate (27) is provided with a plurality of groups of second straight holes (26); the bottom of the mounting frame (1) is fixedly connected with the plurality of groups of plug-in columns (211), and the plug-in columns (211) are plugged into the second straight holes (26).
3. An installation trolley for installing a battery pack with high precision alignment as claimed in claim 2, comprising a mobile trolley (31), characterized in that: An electric scissor bracket (32) is fixedly mounted on the top of the mobile trolley (31); An annular support plate (33) is connected to the top of the electric scissor bracket (32); A support tube (34) is fixedly connected at a right angle to the top of the annular support plate (33), and the outer wall of the support tube (34) is slidably connected to the inner wall of the first straight hole (25); A synchronous drive assembly for four sets of synchronous drives is connected to the bottom of the annular support plate (33); the synchronous drive assembly is plugged into the hexagon socket nut (23) before the support tube (34) and the first annular connecting plate (27) are in contact with each other; when the support tube (34) and the first annular connecting plate (27) are in contact with each other, the synchronous drive assembly pushes the first threaded rod (22) to move upwards to separate the plug-in rod (213) and the second annular connecting plate (28); the synchronous drive assembly limits the first threaded rod (22).
4. The installation trolley according to claim 3, characterized in that: The synchronous drive assembly comprises a second threaded rod (35), a transverse plate (36), a side fixing plate (37), an annular mounting plate (38), a hexagonal column rod (39), a pressure wheel (310), a rotating wheel (311), a driving motor (312), a driving motor mounting plate (313), a belt (314), a rotating shaft (315) and a hexagonal slide groove (316). The side wall of the annular support plate (33) is fixedly connected to the side fixing plate (37), the bottom of the side fixing plate (37) is fixedly connected to the annular mounting plate (38), the four corners of the annular mounting plate (38) are rotatably connected to the rotating shaft (315) through bearings, the top of the rotating shaft (315) is provided with a hexagonal slide groove (316), the left and right ends of the annular mounting plate (38) are rotatably connected to the second threaded rod (35) through bearings, and the transverse plate (36) is threadably connected to the second threaded rod (35) through a threaded sleeve. The front end of the horizontal plate (36) is rotatably connected to the hexagonal column rod (39) through a bearing, the bottom of the hexagonal column rod (39) is slidably connected to the hexagonal slide groove (316), and the hexagonal column rod (39) moves in the support tube (34), the rotating shaft (315) and the bottom of the second threaded rod (35) are fixedly connected to a rotating wheel (311), and pressure wheels (310) are provided on both sides of the rotating wheel (311), and the pressure wheels (310) are rotatably connected to the annular mounting plate (38) through a bearing, and the outer edges of the pressure wheels (310) and the rotating wheel (311) are rotatably connected to the belt (314); the side wall of the annular mounting plate (38) is fixedly connected to the driving motor mounting plate (313), and the side wall of the driving motor mounting plate (313) is fixedly connected to the driving motor (312), and the output end of the driving motor (312) is fixedly connected to one of the rotating shafts (315).
5. The installation trolley according to claim 4, characterized in that: The pitch of the second threaded rod (35) is the same as the pitch of the first threaded rod (22).
Citation Information
Patent Citations
Packaging structure of new energy battery
CN221574141U