A multi-stage cooling treatment device for cable sheath extrusion and working method
By designing a multi-stage cooling treatment device, combined with air-cooling, water mist cooling and air-drying technology, the poor water removal and watermarking problems in traditional cable sheath cooling treatment devices are solved, efficient water removal and cooling are achieved, and the quality and life of cable sheath are improved.
Patent Information
- Application Number
- CN202510079434.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-18
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-18
AI Technical Summary
After a long time of use, the installation board will absorb a lot of water and lead to saturation, affecting the water removal effect, resulting in water stain residue, corrosion accelerates cable aging, and lack of a pre-cooling mechanism. Direct water cooling can easily cause watermarks and affect the quality of the cable sheath.
A multi-stage cooling treatment device for cable sheath extrusion is designed, including a treatment box, a partition, a wiping mechanism, a cooling mechanism and an air-drying mechanism. The treatment box is equipped with a water removal sponge and a water squeeze plate. The alternate use of the water removal sponge is achieved through the driving mechanism. The cooling mechanism adopts a combination of air cooling and water mist cooling. The air-drying mechanism further removes and drys with an air compressor and annular air spray duct.
It effectively avoids the degradation of water removal effect caused by saturation of the water removal sponge, realizes efficient water removal and cooling of the surface of the cable sheath, avoids the occurrence of water stains and watermarks, and improves the quality and service life of the cable sheath.
Smart Images

Figure CN119489542B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of cable sheath processing, and in particular relates to a multi-stage cooling treatment device and a working method for cable sheath extrusion. Background Art
[0002] The cable sheath is the outermost layer of the cable, generally made of materials such as polyvinyl chloride. Its main function is to protect the core from erosion by the surrounding environment, and at the same time it can play an insulating role and extend the service life. The cable sheath is extruded by a cable extruder. The cable sheath extruder uses the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the material, and then forms it through the die. The surface temperature of the formed material is high and needs to be shaped by a cooling device before it can be processed and used.
[0003] Most traditional cooling treatment devices directly spray water on the newly extruded cable sheath or pass it into a cold water tank for cooling. Then, when the cable sheath is removed from the cold water tank, the water stains remaining on the surface of the cable sheath need to be wiped off through the mounting plate. However, during long-term operation, the mounting plate will become saturated due to absorbing a large amount of water, resulting in poor subsequent water removal effect, which in turn affects the effect of wiping water stains on the cable sheath surface, causing water stains to still remain on the surface of the cable sheath, corroding and accelerating cable aging and affecting the aesthetic performance of the cable sheath. In addition, most of the existing ones do not have a pre-cooling mechanism, and direct water cooling is likely to cause watermarks on the surface of the cable sheath, affecting the quality of the cable sheath.
[0004] Therefore, we propose a multi-stage cooling treatment device and working method for cable sheath extrusion to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to solve the problem that when the cable sheath is removed from the cold water tank, it is necessary to wipe off the water stains remaining on the surface of the cable sheath through the mounting plate. However, during long-term operation, the mounting plate will become saturated due to absorbing a large amount of water, resulting in poor subsequent water removal effect, which in turn affects the effect of wiping off the water stains on the cable sheath surface, so that the water stains still remain on the surface of the cable sheath, corroding and accelerating the aging of the cable and affecting the aesthetic performance of the cable sheath. Moreover, most of the existing ones do not have a pre-cooling mechanism, and direct water cooling is likely to cause watermarks on the surface of the cable sheath, affecting the quality of the cable sheath. Therefore, a multi-stage cooling treatment device and a working method for cable sheath extrusion are proposed.
[0006] The object of the present invention can be achieved by the following technical scheme: comprising a processing box, wherein a partition is arranged inside the processing box, a wiping mechanism is arranged inside the right side of the processing box, the wiping mechanism comprises a fixed plate 1 and a fixed plate 2, the front and rear ends of the fixed plate 1 are respectively connected to the front and rear inner walls of the processing box, the fixed plate 2 is provided with four, and two are arranged on the rear inner wall of the processing box, and the two are arranged on the front inner wall of the processing box, a turntable is rotatably installed inside the fixed plate 1, and two turntables are arranged, and the circumferential surfaces on the right sides of the two turntables are provided with Gear ring, the left and right side walls of the two turntables are hinged with hinge rods, the other ends of the four hinge rods are hinged with mounting plates, and a dewatering sponge is arranged on the surface of the mounting plate, and the four mounting plates are provided with connecting blocks on the side surface away from the dewatering sponge, the inner sides of the four connecting blocks are rotatably connected with rotating sliders, and the rotating sliders are movably installed inside the second fixed plate, a column is arranged on the right inner bottom of the processing box, and there are two columns, the upper ends of the two columns are provided with water squeezing plates, and the four mounting plates are respectively arranged on the front and rear sides of the two columns.
[0007] As a preferred embodiment of the present invention, the hinged rods on the left and right sides are connected to the turntable through pins, and are respectively located on the upper and lower sides at opposite positions in the front and rear directions. The left and right side walls of the two fixed plates are provided with arc grooves, and the four rotating sliders are respectively slidably installed inside the four arc grooves.
[0008] As a preferred embodiment of the present invention, the inner walls on both sides of the front and rear sides of the processing box are provided with lifting grooves, and there are four lifting grooves. Telescopic rods are slidably installed inside the four lifting grooves, and the other ends of the four telescopic rods are respectively connected to the four connecting blocks.
[0009] As a preferred embodiment of the present invention, a driving mechanism is arranged on the left side of the column, and the driving mechanism includes a stepper motor, and the stepper motor is arranged on the rear outer wall of the processing box through a motor seat, and the power output end of the stepper motor is transmission-connected with a worm, and the upper end of the worm is meshingly connected with a worm wheel, and there are two worm wheels, and a rotating shaft is arranged on the right side of the two worm wheels, and the two rotating shafts are rotatably installed on the front and rear sides of the column through a fixed block, and a rotating gear is arranged on the right end of the two rotating shafts, and the upper ends of the two rotating gears are respectively meshingly connected with the lower ends of the two gear rings.
[0010] As a preferred embodiment of the present invention, a cooling mechanism 1 is arranged inside the left side of the processing box, and the cooling mechanism 1 includes a fixed seat, a left outer wall of the fixed seat is connected to the left inner wall of the processing box, and a right outer wall of the fixed seat is connected to the left wall of the partition, an air inlet is opened inside the left front end of the fixed seat, and a fan is arranged inside the air inlet, a spiral air duct is arranged in the middle of the fixed seat, and the left end of the spiral air duct is connected to the air inlet, an air inlet is opened at the left end of the front side of the processing box, and a dust filter is arranged inside the air inlet, and the air inlet is arranged directly behind the air inlet.
[0011] As a preferred embodiment of the present invention, an air-drying mechanism is arranged inside the right side of the processing box, and the air-drying mechanism includes a ventilation duct, the upper left end of the ventilation duct is inserted into the right end of the fixing seat and connected with the right end of the spiral air duct, an air compressor is arranged at the right rear end of the ventilation duct, and an air outlet pipe 1 and an air outlet pipe 2 are respectively arranged at the upper end and the left side of the air compressor, an annular air jet pipe is arranged at the upper end of the air outlet pipe 1, and a plurality of air outlets are opened in a circular array on the inner circle of the annular air jet pipe, and a plurality of air outlets are opened in an array on the upper surface of the air outlet pipe 2.
[0012] As a preferred embodiment of the present invention, a second cooling mechanism is arranged above the treatment box, and the second cooling mechanism includes a water tank and a water pump, and the water tank and the water pump are both arranged on the upper surface of the treatment box, the right side of the water pump is connected with the inner bottom of the water tank through a suction pipe, and a water outlet pipe is arranged at the lower end of the water pump, and an annular water spray pipe is arranged at the lower end of the water outlet pipe, and a plurality of atomizing nozzles are arranged in a circular array on the inner circle of the annular water spray pipe, a connecting pipe is arranged at the upper end of the water tank, and the lower left end of the connecting pipe is inserted into the interior of the upper end of the treatment box and connected with the interior of the treatment box, and a condensation plate is arranged on the inner wall of the upper right end of the connecting pipe.
[0013] As a preferred embodiment of the present invention, the rear side of the annular water spray pipe is connected to the rear inner wall of the processing box through a support rod, and the annular water spray pipe is arranged on the right side of the partition and located on the left side of the mounting plate.
[0014] As a preferred embodiment of the present invention, a multi-stage cooling treatment working method for cable sheath extrusion specifically comprises the following steps:
[0015] Step 1: First, let the cable sheath just coming out of the extruder enter the inside of the processing box from the middle of the left side of the processing box, and then move it out from the middle of the right side after passing through the inside of the processing box. When the cable sheath moves into the inside of the fixing seat, start the fan to blow the wind into the spiral air duct through the air inlet and the air inlet duct. When the wind entering the spiral air duct moves to the right, it can carry the heat on the surface of the cable sheath and blow it into the ventilation duct to perform preliminary cooling treatment on the cable sheath.
[0016] Step 2: The cable sheath then passes through the fixing seat and the partition and moves to the annular water spray pipe. The water pump is started, and the water pump draws water from the water tank and sends it into the annular water spray pipe through the water outlet pipe. Then, the atomizing nozzle arranged on the annular water spray pipe sprays water on the circumferential outer surface of the cable sheath in the form of water mist, so that the water mist evaporates quickly to take away the heat, and then further cools the cable sheath.
[0017] Step 3, after that, when the cable sheath continues to move to the right and contacts with the dewatering sponge on the mounting plate, the dewatering sponge can wipe off excess water sprayed on the surface of the cable sheath to prevent water stains from remaining on the cable sheath and corroding the aged cable sheath. After the dewatering sponge has been dewatering the cable sheath for a period of time, the stepper motor is started, and the stepper motor drives the worm to rotate, so that the worm drives the worm wheel, the rotating shaft and the rotating gear to rotate, and then the rotating gear drives the gear ring and the turntable to rotate. After the turntable rotates half a circle, the hinged rods on the left and right sides can respectively drive the mounting plates and the dewatering sponge on the left and right sides to move vertically, and then the mounting plate and the dewatering sponge on the left side move downward to fit with the corresponding squeezing plates, and perform a squeezing operation to squeeze out the water in the dewatering sponge, and the mounting plate and the dewatering sponge on the right side move upward to contact with the outer surface of the cable sheath, and the cable sheath is dewatered, so that the left and right groups of dewatering sponges are replaced alternately, so as to prevent one group of dewatering sponges from being used all the time, resulting in saturation of the dewatering sponge and affecting the dewatering effect;
[0018] Step 4. When the cable sheath continues to move to the right to the inside of the annular air jet pipe, the air compressor starts to work, compresses the wind inside the ventilation pipe and discharges it into the inside of the air outlet pipe 1 and the air outlet pipe 2. Then the wind inside the air outlet pipe 1 is sprayed on the outer surface of the cable sheath through the annular air jet pipe to dry the cable sheath, further improving the water removal effect. The wind discharged from the air outlet at the air outlet of the air outlet pipe 2 causes an upward airflow to be generated inside the treatment box. The airflow drives the water vapor generated during cooling to flow into the inside of the connecting pipe. Then the water vapor condenses into water droplets at the condensation plate and falls into the inside of the water tank, so that the water can be recycled. The air-dried cable sheath is moved out from the right end of the treatment box to complete the cooling work.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) Through the provided driving mechanism and wiping mechanism, after the water stains on the surface of the cable sheath are wiped by the water-removing sponge for a period of time, the driving mechanism works, so that the installation plates and water-removing sponges of the left and right groups move vertically once, and then the positions of the installation plates and water-removing sponges of the left and right groups are exchanged, so that the water-removing sponges that have absorbed a large amount of water move downward to contact with the squeezing plate to squeeze water, and the dry water-removing sponges move to contact with the outer surface of the cable sheath to continue the water removal work, so that the water removal effect is always in a high-efficiency state, avoiding the residual water stains on the surface of the cable sheath affecting the quality of the cable sheath;
[0021] (2) The cooling mechanism 1 is provided to air-cool the newly extruded cable sheath, thereby avoiding water marks on the surface of the cable sheath when the cable sheath is directly water-cooled, thereby improving the quality of the finished product of the cable sheath;
[0022] (3) By setting up the cooling mechanism 2, water can be sprayed on the surface of the cable sheath in the form of water mist, thereby improving the cooling efficiency of the cable sheath. By setting up the air-drying mechanism, the water stains on the surface of the cable sheath can be further dried by air. At the same time, the water vapor in the treatment box can be blown into the water tank, so that the water can be recycled and the waste of resources can be reduced. At the same time, it can prevent the water vapor from condensing again inside the treatment box and dripping on the surface of the cable sheath, thereby affecting the cooling and water removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a front cutaway perspective view of the present invention;
[0026] Figure 3 It is a left cutaway perspective view of the present invention;
[0027] Figure 4 It is a right cutaway perspective view of the present invention;
[0028] Figure 5 It is a top-down perspective view of the present invention;
[0029] Figure 6 It is a three-dimensional structural schematic diagram of the cooling mechanism 2 and the air-drying mechanism of the present invention;
[0030] Figure 7 It is a first three-dimensional structural schematic diagram of the wiping mechanism of the present invention;
[0031] Figure 8 It is a second three-dimensional structural schematic diagram of the wiping mechanism of the present invention;
[0032] Fig. 9 It is a partial exploded view of the wiping mechanism of the present invention.
[0033] In the figure: 1, treatment box; 2, partition; 3, cooling mechanism 1; 301, fixed seat; 302, air inlet; 303, fan; 304, spiral air duct; 4, cooling mechanism 2; 401, water tank; 402, water pump; 403, water outlet pipe; 404, annular water spray pipe; 405, connecting pipe; 5, driving mechanism; 501, stepping motor; 502, worm; 503, worm wheel; 504, rotating shaft; 505, rotating gear; 6, wiping mechanism; 601, fixed plate 1 ; 602, turntable; 603, gear ring; 604, hinged rod; 605, mounting plate; 606, connecting block; 607, rotating slider; 608, fixed plate 2; 609, arc groove; 7, air drying mechanism; 701, ventilation pipe; 702, air compressor; 703, air outlet pipe 1; 704, annular air jet pipe; 705, air outlet pipe 2; 8, column; 9, water squeezing plate; 10, fixed block; 11, air inlet; 12, telescopic rod; 13, lifting slot; 14, condensation plate. DETAILED DESCRIPTION
[0034] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0035] See also Figure 1 - Fig. 9 As shown, a multi-stage cooling treatment device for cable sheath extrusion includes a treatment box 1, a partition 2 is arranged inside the treatment box 1, and the partition 2 sets the interior of the treatment box 1 into two left and right chambers. The left chamber performs preliminary air cooling treatment on the cable sheath just extruded, and the right chamber performs water cooling treatment on the cable sheath. A cooling mechanism 3 is arranged inside the left side of the treatment box 1. The cooling mechanism 3 includes a fixing seat 301. The left outer wall of the fixing seat 301 is connected to the left inner wall of the treatment box 1. , the right outer wall of the fixing seat 301 is connected to the left side wall of the partition 2, an air inlet 302 is provided inside the left front end of the fixing seat 301, and a fan 303 is provided inside the air inlet 302, a spiral air duct 304 is provided in the middle of the fixing seat 301, and the left end of the spiral air duct 304 is connected to the air inlet 302, an air inlet 11 is provided at the left end of the front of the processing box 1, and a dust filter is provided inside the air inlet 11, and the air inlet 302 is provided directly behind the air inlet 11;
[0036] A cooling mechanism 24 is arranged above the processing box 1. The cooling mechanism 24 includes a water tank 401 and a water pump 402. The water tank 401 and the water pump 402 are both arranged on the upper surface of the processing box 1. The right side of the water pump 402 is connected to the inner bottom of the water tank 401 through a water pump. A water outlet pipe 403 is arranged at the lower end of the water pump 402. An annular water spray pipe 404 is arranged at the lower end of the water outlet pipe 403. A plurality of atomizing nozzles are arranged in an inner circumferential array of the annular water spray pipe 404. The atomizing nozzles can form the sprayed water into a water mist form. The water mist cooling refines the water into tiny particles. When these tiny water droplets come into contact with the cable, they can absorb heat more evenly, thereby improving the cooling efficiency. The water mist cooling method is adopted. , can reduce the waste of water resources. This method only needs less water to achieve the same cooling effect, because the water mist can be used more effectively, and will not be lost or evaporated as quickly as a large amount of water flow. The rear side of the annular water spray pipe 404 is connected to the rear inner wall of the treatment box 1 through a support rod. The upper end of the water tank 401 is provided with a connecting pipe 405, and the lower left end of the connecting pipe 405 is inserted into the upper end of the treatment box 1 and communicated with the interior of the treatment box 1. The right inner wall of the upper end of the connecting pipe 405 is provided with a condensation plate 14. The condensation plate 14 can condense the water vapor inside the connecting pipe 405, so that the water vapor forms water droplets again, and then falls into the water tank 401, so as to realize the recycling of water resources;
[0037] A driving mechanism 5 is arranged on the left side of the column 8, and the driving mechanism 5 includes a stepping motor 501, and the stepping motor 501 is arranged on the rear outer wall of the processing box 1 through a motor seat, and the power output end of the stepping motor 501 is connected to a worm 502 through a coupling transmission, and the upper end of the worm 502 is meshingly connected to a worm wheel 503, and there are two worm wheels 503, and the right sides of the two worm wheels 503 are respectively provided with a rotating shaft 504, and the two rotating shafts 504 are rotatably installed on the front and rear sides of the column 8 through a fixed block 10, and the right ends of the two rotating shafts 504 are respectively provided with a rotating gear 505, and a wiping mechanism 6 is arranged inside the right side of the processing box 1, and the wiping mechanism 6 includes a fixed plate 1 601 and a fixed plate 2 608, and the front and rear ends of the fixed plate 1 601 They are respectively connected to the inner walls of the front and rear sides of the processing box 1. Four fixed plates 608 are provided, and two are provided on the inner wall of the rear side of the processing box 1, and two are provided on the inner wall of the front end of the processing box 1. A turntable 602 is rotatably installed inside the fixed plate 1 601, and two turntables 602 are provided. The circumferential surfaces on the right sides of the two turntables 602 are provided with toothed rings 603. The upper ends of the two rotating gears 505 are respectively meshed and connected with the lower ends of the two toothed rings 603. The left and right side walls of the two turntables 602 are hinged with hinged rods 604. The other ends of the four hinged rods 604 are hinged with mounting plates 605, and a dewatering sponge is provided on the surface of the mounting plate 605. The annular water spray pipe 404 is provided on the right side of the partition 2 and located on the left side of the mounting plate 605.
[0038] It should be noted that the left and right hinged rods 604 are connected to the turntable 602 through pins, and are respectively located on the upper and lower sides in opposite positions in the front and rear directions, so that after the turntable 602 rotates half a circle, the left and right hinged rods 604 can respectively drive the left and right mounting plates 605 and dewatering sponges to move vertically, so that the left mounting plate 605 can move downward to the bottom of the cable sheath, and the right mounting plate 605 moves upward to contact the outer surface of the cable sheath, thereby realizing the replacement of the left and right sets of dewatering sponges.
[0039] The four mounting plates 605 are provided with connecting blocks 606 on the side surface away from the water-removing sponge, and the inner sides of the four connecting blocks 606 are rotatably connected with rotating sliders 607, and the rotating sliders 607 are movably installed inside the second fixed plate 608, and the left and right side walls of the two second fixed plates 608 are provided with arc grooves 609, and the four rotating sliders 607 are respectively slidably installed inside the four arc grooves 609, and the right inner bottom of the processing box 1 is provided with a column 8, and the column 8 is provided with two, and the upper ends of the two columns 8 are provided with water squeezing plates 9, and the four mounting plates 605 are respectively arranged on the front and rear sides of the two columns 8;
[0040] It should be noted that the arrangement of the arc groove 609 makes it possible for the connection block 606 to not move in a vertical straight line during the upward movement, but to slightly move away from the cable sheath during the upward movement, so that the water-removing sponge will not be blocked by the cable sheath and fold, etc. When the connection block 606 moves to the middle of the arc groove 609, the connection block 606 is farthest from the cable sheath, and then when it continues to move upward, the connection block 606 will drive the water-removing sponge to approach and It fits tightly to the surface of the cable sheath, so that the water-removing sponge can remove water from the outer surface of the cable sheath. Similarly, when the connecting block 606 moves downward, the connecting block 606 drives the water-removing sponge to gradually move away from the water squeezing plate 9, and then moves away to the maximum distance in the middle of the arc groove 609. Then, when the connecting block 606 continues to drive the water-removing sponge to move downward, it will gradually approach the water squeezing plate 9, so that the connecting block 606 and the water squeezing plate 9 cooperate with each other to squeeze water out of the water-removing sponge, and squeeze out the water absorbed in the water-removing sponge, so as to facilitate the next alternating replacement of the water-removing sponge.
[0041] The right side of the processing box 1 is provided with a drying mechanism 7, which includes a ventilation pipe 701. The upper left end of the ventilation pipe 701 is plugged into the right end of the fixing seat 301 and communicated with the right end of the spiral air pipe 304. The right rear end of the ventilation pipe 701 is provided with an air compressor 702. The upper end and left side of the air compressor 702 are respectively provided with an air outlet pipe 1 703 and an air outlet pipe 2 705. The upper end of the air outlet pipe 1 703 is provided with an annular air jet pipe 704, and the inner circumference of the annular air jet pipe 704 is provided with a plurality of air outlets in an array, and the upper surface of the air outlet pipe 2 705 is provided with an array of The provision of a plurality of air outlets and an air compressor 702 accelerates the air flow rate inside the ventilation pipe 701, and accelerates the air flow rate inside the spiral air pipe 304, which improves the air cooling and heat dissipation work, and also makes the air flow rate discharged from the air outlet pipe 1 703 and the air outlet pipe 2 705 faster, so that the annular air jet pipe 704 connected to the air outlet pipe 1 703 can smoothly dry the surface of the cable sheath, so that the air discharged from the air outlet pipe 2 705 can drive the air inside the processing box 1 to flow upward, and then the water vapor inside the processing box 1 can smoothly enter the inside of the connecting pipe 405;
[0042] Lifting slots 13 are provided on the inner walls on both the front and rear sides of the processing box 1, and there are four lifting slots 13. Telescopic rods 12 are slidably installed inside the four lifting slots 13. The other ends of the four telescopic rods 12 are respectively connected to four connecting blocks 606. The setting of the lifting slots 13 provides space for the telescopic rods 12 to move vertically, so that when the connecting block 606 moves in the vertical direction, it can smoothly drive the telescopic rods 12 to move in the vertical direction. The setting of the telescopic rods 12 can limit the connecting block 606, so that when the turntable 602 rotates, the connecting block 606 can move in the vertical direction smoothly, and at the same time does not affect the horizontal movement of the connecting block 606 when it moves in the vertical direction. Example
[0043] Please refer to Figure 1 - Figure 7 As shown, the present invention also discloses a multi-stage cooling treatment method for cable sheath extrusion, which specifically includes the following steps:
[0044] Step 1: First, the cable sheath just coming out of the extruder enters the processing box 1 from the middle of the left side, and moves out from the middle of the right side after passing through the processing box 1. When the cable sheath moves into the fixing seat 301, the fan 303 is started to blow the wind into the spiral air duct 304 through the air inlet 11 and the air inlet duct 302. When the wind entering the spiral air duct 304 moves to the right, it can carry the heat on the surface of the cable sheath and blow it into the ventilation pipe 701 to perform preliminary cooling treatment on the cable sheath.
[0045] Step 2: The cable sheath then passes through the fixing seat 301 and the partition 2 and moves to the annular water spray pipe 404, and the water pump 402 is started. The water pump 402 pumps the water inside the water tank 401 out and sends it into the annular water spray pipe 404 through the water outlet pipe 403. Then, the atomizing nozzle provided on the annular water spray pipe 404 sprays the water in the form of water mist on the circumferential outer surface of the cable sheath, so that the water mist evaporates quickly to take away the heat, and then further cools the cable sheath;
[0046] Step 3: After that, the cable sheath continues to move to the right until it contacts the dewatering sponge on the mounting plate 605. The dewatering sponge can wipe off the excess water sprayed on the surface of the cable sheath to prevent water stains from remaining on the cable sheath and corroding the aged cable sheath. After the dewatering sponge has been dewatering the cable sheath for a period of time, the stepper motor 501 is started. The stepper motor 501 drives the worm 502 to rotate, so that the worm 502 drives the worm wheel 503, the rotating shaft 504 and the rotating gear 505 to rotate, and then the rotating gear 505 drives the gear ring 603 to rotate and the rotating disk 602 to rotate. After rotating half a circle, the left and right mounting plates 605 and the dewatering sponge can be driven to move vertically through the hinged rods 604 on the left and right sides, and then the mounting plate 605 and the dewatering sponge on the left side move downward to fit with the corresponding squeezing plate 9, and perform a squeezing operation to squeeze out the water in the dewatering sponge, and the mounting plate 605 and the dewatering sponge on the right side move upward to contact with the outer surface of the cable sheath to dewater the cable sheath, thereby realizing the alternating replacement of the left and right groups of dewatering sponges, and avoiding the saturation of the dewatering sponge due to the continuous use of one group of dewatering sponges, which affects the dewatering effect;
[0047] Step 4. When the cable sheath continues to move to the right to the inside of the annular air jet pipe 704, the air compressor 702 starts to work, compresses the wind inside the ventilation pipe 701 and discharges it into the inside of the air outlet pipe 1 703 and the air outlet pipe 2 705. Then the wind inside the air outlet pipe 1 703 is sprayed on the outer surface of the cable sheath through the annular air jet pipe 704 to air-dry the cable sheath, further improving the dehydration effect. The wind discharged from the air outlet at the air outlet pipe 2 705 causes an upward airflow to be generated inside the treatment box 1. The airflow drives the water vapor generated during cooling to flow into the inside of the connecting pipe 405. Then the water vapor condenses into water droplets at the condensation plate 14 and falls into the inside of the water tank 401, so that the water can be recycled. The air-dried cable sheath is moved out from the right end of the treatment box 1 to complete the cooling work.
[0048] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-stage cooling treatment device for cable sheath extrusion, comprising a treatment box (1), wherein a partition (2) is arranged inside the treatment box (1), characterized in that: A wiping mechanism (6) is arranged inside the right side of the processing box (1), and the wiping mechanism (6) comprises a fixing plate 1 (601) and a fixing plate 2 (608). The front and rear ends of the fixing plate 1 (601) are respectively connected to the front and rear inner walls of the processing box (1). Four fixing plates 2 (608) are arranged, and two are arranged on the rear inner wall of the processing box (1), and two are arranged on the front inner wall of the processing box (1). A rotating disk (602) is rotatably installed inside the fixing plate 1 (601), and two rotating disks (602) are arranged. The circumferential surfaces on the right sides of the two rotating disks (602) are both provided with toothed rings (603). The left and right side walls of the two rotating disks (602) are both hinged with hinged rods ( 604), the other ends of the four hinged rods (604) are hingedly connected to a mounting plate (605), and a dewatering sponge is arranged on the surface of the mounting plate (605), and a connecting block (606) is arranged on the surface of the four mounting plates (605) away from the dewatering sponge, and the inner sides of the four connecting blocks (606) are rotatably connected to a rotating slider (607), and the rotating slider (607) is movably installed inside the second fixed plate (608), and a column (8) is arranged on the right inner bottom of the processing box (1), and the columns (8) are arranged in two, and the upper ends of the two columns (8) are arranged with a water squeezing plate (9), and the four mounting plates (605) are respectively arranged on the front and rear sides of the two columns (8).
2. A multi-stage cooling treatment device for cable sheath extrusion according to claim 1, characterized in that: The hinge rods (604) on the left and right sides are connected to the rotating disk (602) through pins and are respectively located on the upper and lower sides at opposite positions in the front-rear direction. The left and right side walls of the two fixing plates (608) are both provided with arc grooves (609), and the four rotating sliders (607) are respectively slidably installed inside the four arc grooves (609).
3. A multi-stage cooling treatment device for cable sheath extrusion according to claim 1, characterized in that: The inner walls on both the front and rear sides of the processing box (1) are provided with lifting grooves (13), and there are four lifting grooves (13). Telescopic rods (12) are slidably installed inside the four lifting grooves (13), and the other ends of the four telescopic rods (12) are respectively connected to the four connecting blocks (606).
4. A multi-stage cooling treatment device for cable sheath extrusion according to claim 1, characterized in that: A driving mechanism (5) is arranged on the left side of the column (8), the driving mechanism (5) comprising a stepping motor (501), and the stepping motor (501) is arranged on the rear outer wall of the processing box (1) through a motor seat, the power output end of the stepping motor (501) is drivingly connected to a worm (502), the upper end of the worm (502) is meshingly connected to a worm wheel (503), and two worm wheels (503) are arranged, and the right sides of the two worm wheels (503) are each provided with a rotating shaft (504), and the two rotating shafts (504) are rotatably mounted on the front and rear sides of the column (8) through a fixing block (10), and the right ends of the two rotating shafts (504) are each provided with a rotating gear (505), and the upper ends of the two rotating gears (505) are respectively meshingly connected to the lower ends of the two gear rings (603).
5. A multi-stage cooling treatment device for cable sheath extrusion according to claim 1, characterized in that: A cooling mechanism (3) is arranged inside the left side of the processing box (1), and the cooling mechanism (3) comprises a fixed seat (301). The left outer wall of the fixed seat (301) is connected to the left inner wall of the processing box (1), and the right outer wall of the fixed seat (301) is connected to the left wall of the partition (2). An air inlet (302) is arranged inside the left front end of the fixed seat (301), and a fan (303) is arranged inside the air inlet (302). A spiral air duct (304) is arranged in the middle of the fixed seat (301), and the left end of the spiral air duct (304) is connected to the air inlet (302). An air inlet (11) is arranged at the left end of the front face of the processing box (1), and a dust filter is arranged inside the air inlet (11). The air inlet (302) is arranged directly behind the air inlet (11).
6. A multi-stage cooling treatment device for cable sheath extrusion according to claim 5, characterized in that: The right side of the processing box (1) is provided with a drying mechanism (7), the drying mechanism (7) comprising a ventilation pipe (701), the left upper end of the ventilation pipe (701) is inserted into the right end of the fixing seat (301) and communicated with the right end of the spiral air pipe (304), the right rear end of the ventilation pipe (701) is provided with an air compressor (702), the upper end and left side of the air compressor (702) are respectively provided with an air outlet pipe 1 (703) and an air outlet pipe 2 (705), the upper end of the air outlet pipe 1 (703) is provided with an annular air jet pipe (704), and the inner circumference of the annular air jet pipe (704) is provided with a plurality of air outlets in an array, and the upper surface of the air outlet pipe 2 (705) is provided with a plurality of air outlets in an array.
7. A multi-stage cooling treatment device for cable sheath extrusion according to claim 1, characterized in that: A cooling mechanism 2 (4) is arranged above the treatment box (1), and the cooling mechanism 2 (4) comprises a water tank (401) and a water pump (402), and the water tank (401) and the water pump (402) are both arranged on the upper surface of the treatment box (1), and the right side of the water pump (402) is connected to the inner bottom of the water tank (401) through a water suction pipe, and a water outlet pipe (403) is arranged at the lower end of the water pump (402), and an annular water spray pipe (404) is arranged at the lower end of the water outlet pipe (403), and a plurality of atomizing nozzles are arranged in a circular array on the inner circle of the annular water spray pipe (404), and a connecting pipe (405) is arranged at the upper end of the water tank (401), and the lower left end of the connecting pipe (405) is inserted into the upper end of the treatment box (1) and is connected to the inside of the treatment box (1), and a condensation plate (14) is arranged on the inner wall of the upper right end of the connecting pipe (405).
8. A multi-stage cooling treatment device for cable sheath extrusion according to claim 7, characterized in that: The rear side of the annular water spray pipe (404) is connected to the rear inner wall of the processing box (1) via a support rod, and the annular water spray pipe (404) is arranged on the right side of the partition plate (2) and located on the left side of the mounting plate (605).
9. A multi-stage cooling process for cable sheath extrusion, characterized in that: The multi-stage cooling treatment device for cable sheath extrusion according to any one of claims 1 to 8 is applied to realize the multi-stage cooling treatment device for cable sheath extrusion, and specifically comprises the following steps: Step 1: First, the cable sheath just coming out of the extruder enters the processing box (1) from the middle of the left side of the processing box (1), and moves out from the middle of the right side after passing through the processing box (1). When the cable sheath moves into the interior of the fixing seat (301), the fan (303) is started to blow air into the spiral air duct (304) through the air inlet (11) and the air inlet duct (302). When the air entering the spiral air duct (304) moves to the right, it can carry the heat on the surface of the cable sheath and blow it into the ventilation duct (701), thereby performing a preliminary cooling treatment on the cable sheath. Step 2: The cable sheath then passes through the fixing seat (301) and the partition (2) and moves to the annular water spray pipe (404), and the water pump (402) is started. The water pump (402) pumps water from the water tank (401) and sends the water to the annular water spray pipe (404) through the water outlet pipe (403). Then, the water is sprayed on the circumferential outer surface of the cable sheath in the form of water mist through the atomizing nozzle provided on the annular water spray pipe (404), so that the water mist evaporates quickly to take away the heat, thereby further cooling the cable sheath. Step 3: After that, the cable sheath continues to move to the right until it contacts the dewatering sponge on the mounting plate (605). The dewatering sponge can wipe off the excess water sprayed on the surface of the cable sheath to prevent water stains from remaining on the cable sheath and corroding the aged cable sheath. After the dewatering sponge has been dewatering the cable sheath for a period of time, the stepper motor (501) is started. The stepper motor (501) drives the worm (502) to rotate, so that the worm (502) drives the worm wheel (503), the rotating shaft (504) and the rotating gear (505) to rotate, and then the rotating gear (505) drives the gear ring (603) to rotate and the turntable (602) to rotate. After the turntable (602) rotates half a circle, the hinged rods (604) on the left and right sides can respectively drive the installation plates (605) and the dewatering sponges on the left and right sides to move in the vertical direction, and then the installation plate (605) and the dewatering sponge on the left side move downward to fit with the corresponding squeezing plate (9) to perform a squeezing operation to squeeze out the water in the dewatering sponge, and the installation plate (605) and the dewatering sponge on the right side move upward to contact with the outer surface of the cable sheath to dewater the cable sheath, thereby realizing the alternating replacement of the left and right groups of dewatering sponges, thereby preventing one group of dewatering sponges from being used all the time, resulting in saturation of the dewatering sponge and affecting the dewatering effect; Step 4: When the cable sheath continues to move to the right to the inside of the annular air jet pipe (704), the air compressor (702) starts to work, compresses the air inside the ventilation pipe (701) and discharges it into the inside of the air outlet pipe 1 (703) and the air outlet pipe 2 (705). Then, the air inside the air outlet pipe 1 (703) is sprayed on the outer surface of the cable sheath through the annular air jet pipe (704), so as to air-dry the cable sheath and further improve the dewatering effect. The air discharged from the air outlet at the air outlet pipe 2 (705) generates an upward airflow inside the treatment box (1). The airflow drives the water vapor generated during cooling to flow into the inside of the connecting pipe (405). Then, the water vapor condenses into water droplets at the condensation plate (14) and falls into the inside of the water tank (401), so that the water can be recycled. The air-dried cable sheath is moved out from the right end of the treatment box (1), completing the cooling work.
Citation Information
Patent Citations
Combinational cooling apparatus of cable extrusion molding line
CN108630353A
Cooling device for PVC (polyvinyl chloride) profile processing
CN221392201U