Integrated management system for textile printing and dyeing equipment

Abstract

The invention discloses a textile printing and dyeing equipment integrated management system, which comprises a cloud platform, a data acquisition module, a data monitoring module, a data analysis module, an order management module, a position detection module, an intelligent terminal, a production data feedback module and an equipment control module, the data acquisition module, the data monitoring module, the data analysis module, the order management module, the position detection module, the intelligent terminal, the production data feedback module and the equipment control module are all connected with the cloud platform; the data acquisition module is used for acquiring temperature and humidity, videos, smoke concentration and worker action capture in a workshop; the data monitoring module is used for monitoring the temperature, current and vibration frequency of the printing and dyeing equipment. A data monitoring module is used for monitoring the temperature, current and vibration frequency of printing and dyeing equipment; the fault prediction module predicts a fault according to the data collected by the data monitoring module, and when the fault is predicted, the fault is uploaded to the intelligent terminal and an alarm is given through the alarm module.

Description

Technical Field

[0001] The invention relates to the technical field related to textile printing and dyeing, and in particular to an integrated management system for textile printing and dyeing equipment. Background Art

[0002] Dyeing and finishing is the dyeing and finishing of fabrics, and is an important technical support for industries such as high value-added clothing fabrics, household textiles and industrial textiles. The use of advanced and applicable intelligent technologies to improve the automation and intelligence level of textile dyeing and finishing equipment can improve the efficiency of dyeing and finishing equipment, solve problems such as low production efficiency, high labor intensity and difficulty in recruiting workers; at the same time, it can achieve two-way information traceability, control quality fluctuations, improve product quality and added value, and realize green and intelligent production. Therefore, strengthening the intelligence of dyeing and finishing equipment can promote the transformation of dyeing and finishing production methods to flexible, intelligent and refined methods.

[0003] The integrated management system of textile printing and dyeing production equipment disclosed in the publication number CN112650161A includes an enterprise resource planning system, a production execution system and a process control system. The enterprise resource planning system generates demand orders and allocates them to the production execution system. The process control system includes textile printing and dyeing production equipment and an equipment control unit. The equipment control unit controls the textile printing and dyeing production equipment to execute the generation work according to the control command of the production execution system, and uploads the production data to the production execution system. The production execution system controls and manages the production work of the textile printing and dyeing production equipment according to the demand order, collects and stores the production data, and feeds back the completion status of the demand order to the enterprise resource planning system, so as to realize the integrated management of printing and dyeing equipment of multiple manufacturers. The existing technology can only reasonably control the printing and dyeing equipment according to the order situation, but cannot reasonably monitor the equipment, resulting in the failure of the equipment to be discovered in time, affecting the subsequent production and processing. For this reason, we propose an integrated management system for textile printing and dyeing equipment. Summary of the invention

[0004] The object of the present invention is to provide an integrated management system for textile printing and dyeing equipment to solve the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated management system for textile printing and dyeing equipment, comprising a cloud platform, a data acquisition module, a data monitoring module, a data analysis module, an order management module, a position detection module, an intelligent terminal, a production data feedback module and an equipment control module, wherein the data acquisition module, the data monitoring module, the data analysis module, the order management module, the position detection module, the intelligent terminal, the production data feedback module and the equipment control module are all connected to the cloud platform; the data acquisition module is used to collect temperature and humidity, video, smoke concentration and worker motion capture in the workshop; the data monitoring module is used to monitor the temperature, current and vibration frequency of the printing and dyeing equipment.

[0006] Preferably, the data acquisition module includes a temperature and humidity acquisition module, a video acquisition module, a smoke acquisition module and a motion capture module.

[0007] Preferably, the data monitoring module includes a temperature monitoring module, a current monitoring module and a vibration frequency monitoring module.

[0008] Preferably, the cloud platform includes a central processing module, a communication module and a storage module.

[0009] Preferably, it also includes a fault prediction module, which predicts faults based on the data collected by the data monitoring module. When a fault is predicted, it is uploaded to the smart terminal and an alarm is issued through the alarm module. The smart terminal arranges maintenance personnel to inspect the equipment.

[0010] Preferably, the order management module is used to obtain an order information set and generate an order production plan based on the order information set.

[0011] Preferably, the order information set includes order quantity information, order time information, order processing plan, order customer information and order delivery date.

[0012] Preferably, the position monitoring module is used to monitor the specific position of the printing and dyeing equipment. When the data monitoring module detects an abnormality in the printing and dyeing equipment and the fault prediction module predicts a fault, the position monitoring module is used to display the position of the abnormal printing and dyeing equipment.

[0013] Preferably, the intelligent terminal includes a mobile phone, a platform computer, and an electronic computer.

[0014] Preferably, it also includes a display module, and the display module is used to display various information of the system.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The data acquisition module is used to collect temperature, humidity, video, smoke concentration and worker motion capture in the workshop. When the temperature, humidity and smoke concentration in the workshop are abnormal, the alarm module can alarm and remind the workers to adjust the temperature and humidity in the workshop; the worker motion capture is used to capture the workers' movements. When the movements are not standardized, the alarm module can alarm and remind the workers to operate in a standardized manner.

[0017] 2. The data monitoring module is used to monitor the temperature, current and vibration frequency of the printing and dyeing equipment; the fault prediction module predicts the fault based on the data collected by the data monitoring module. When a fault is predicted, it is uploaded to the smart terminal and an alarm is issued through the alarm module. The smart terminal arranges maintenance personnel to inspect the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a schematic diagram of the present invention;

[0020] Figure 2 It is a schematic diagram of the data acquisition module of the present invention;

[0021] Figure 3 It is a schematic diagram of the data monitoring module of the present invention;

[0022] Figure 4 It is a schematic diagram of the cloud platform of the present invention. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention.

[0024] Embodiment 1

[0025] See also Figure 1-4 In an embodiment of the present invention, a textile printing and dyeing equipment integrated management system includes a cloud platform, a data acquisition module, a data monitoring module, a data analysis module, an order management module, a position detection module, an intelligent terminal, a production data feedback module and an equipment control module, wherein the data acquisition module, the data monitoring module, the data analysis module, the order management module, the position detection module, the intelligent terminal, the production data feedback module and the equipment control module are all connected to the cloud platform; the data acquisition module is used to collect temperature and humidity, video, smoke concentration and worker motion capture in the workshop, when the temperature and humidity and smoke concentration in the workshop are abnormal, the alarm module can alarm; the worker motion capture is used to capture the worker's motion, when the motion is not standardized, the alarm module can alarm; the data monitoring module is used to monitor the temperature, current and vibration frequency of the printing and dyeing equipment.

[0026] Preferably, the data acquisition module includes a temperature and humidity acquisition module, a video acquisition module, a smoke acquisition module and a motion capture module.

[0027] Preferably, the data monitoring module includes a temperature monitoring module, a current monitoring module and a vibration frequency monitoring module.

[0028] Preferably, the cloud platform includes a central processing module, a communication module and a storage module.

[0029] Preferably, the order management module is used to obtain an order information set and generate an order production plan based on the order information set.

[0030] Preferably, the order information set includes order quantity information, order time information, order processing plan, order customer information and order delivery date.

[0031] Preferably, the position monitoring module is used to monitor the specific position of the printing and dyeing equipment. When the data monitoring module detects that the printing and dyeing equipment is abnormal, the position monitoring module is used to display the position of the abnormal printing and dyeing equipment.

[0032] Preferably, the intelligent terminal includes a mobile phone, a platform computer, and an electronic computer.

[0033] Preferably, it also includes a display module, and the display module is used to display various information of the system.

[0034] Embodiment 2

[0035] See also Figure 1-4 In an embodiment of the present invention, a textile printing and dyeing equipment integrated management system includes a cloud platform, a data acquisition module, a data monitoring module, a data analysis module, an order management module, a position detection module, an intelligent terminal, a production data feedback module and an equipment control module, wherein the data acquisition module, the data monitoring module, the data analysis module, the order management module, the position detection module, the intelligent terminal, the production data feedback module and the equipment control module are all connected to the cloud platform; the data acquisition module is used to collect temperature and humidity, video, smoke concentration and worker motion capture in the workshop; the data monitoring module is used to monitor the temperature, current and vibration frequency of the printing and dyeing equipment.

[0036] Preferably, the data acquisition module includes a temperature and humidity acquisition module, a video acquisition module, a smoke acquisition module and a motion capture module.

[0037] Preferably, the data monitoring module includes a temperature monitoring module, a current monitoring module and a vibration frequency monitoring module.

[0038] Preferably, the cloud platform includes a central processing module, a communication module and a storage module.

[0039] Preferably, it also includes a fault prediction module, which predicts faults based on the data collected by the data monitoring module. When a fault is predicted, it is uploaded to the smart terminal and an alarm is issued through the alarm module. The smart terminal arranges maintenance personnel to inspect the equipment.

[0040] Preferably, the order management module is used to obtain an order information set and generate an order production plan based on the order information set.

[0041] Preferably, the order information set includes order quantity information, order time information, order processing plan, order customer information and order delivery date.

[0042] Preferably, the position monitoring module is used to monitor the specific position of the printing and dyeing equipment. When the data monitoring module detects an abnormality in the printing and dyeing equipment and the fault prediction module predicts a fault, the position monitoring module is used to display the position of the abnormal printing and dyeing equipment.

[0043] Preferably, the intelligent terminal includes a mobile phone, a platform computer, and an electronic computer.

[0044] Preferably, it also includes a display module, and the display module is used to display various information of the system.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated management system for textile printing and dyeing equipment, characterized in that: It includes a cloud platform, a data acquisition module, a data monitoring module, a data analysis module, an order management module, a position detection module, an intelligent terminal, a production data feedback module and an equipment control module, wherein the data acquisition module, the data monitoring module, the data analysis module, the order management module, the position detection module, the intelligent terminal, the production data feedback module and the equipment control module are all connected to the cloud platform; The data acquisition module is used to collect temperature and humidity, video, smoke concentration and worker movement capture in the workshop; The data monitoring module is used to monitor the temperature, current and vibration frequency of the printing and dyeing equipment.

2. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: The data acquisition module includes a temperature and humidity acquisition module, a video acquisition module, a smoke acquisition module and a motion capture module.

3. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: The data monitoring module includes a temperature monitoring module, a current monitoring module and a vibration frequency monitoring module.

4. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: The cloud platform includes a central processing module, a communication module and a storage module.

5. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: It also includes a fault prediction module, which predicts faults based on the data collected by the data monitoring module. When a fault is predicted, it is uploaded to the smart terminal and an alarm is issued through the alarm module. The smart terminal arranges maintenance personnel to inspect the equipment.

6. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: The order management module is used to obtain an order information set and generate an order production plan according to the order information set.

7. The integrated management system for textile printing and dyeing equipment according to claim 6, characterized in that: The order information set includes order quantity information, order time information, order processing plan, order customer information and order delivery date.

8. The integrated management system for textile printing and dyeing equipment according to claim 5, characterized in that: The position monitoring module is used to monitor the specific position of the printing and dyeing equipment. When the data monitoring module detects that the printing and dyeing equipment is abnormal and the fault prediction module predicts a fault, the position monitoring module is used to display the position of the abnormal printing and dyeing equipment.

9. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: The intelligent terminals include mobile phones, platform computers, and electronic computers.

10. The integrated management system for textile printing and dyeing equipment according to claim 1, characterized in that: It also includes a display module, which is used to display various information of the system.

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