Power distribution device, battery and electric equipment
By designing the gap between electrical devices in the power distribution device and allowing the connection terminals to be outside the gap, the problems of poor structural compactness and large external dimensions caused by large spacing of electrical devices are solved, and higher structural compactness and lower production cost.
Patent Information
- Application Number
- CN202311041205.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-02-21
AI Technical Summary
Due to the large spacing between electrical devices, existing distribution devices have poor structural compactness and large overall appearance size, which affects the performance of electrical equipment and increases production costs.
By designing the gap between the first electrical device and the second electrical device, the first connection terminal is placed outside the gap, thereby reducing the spacing between the electrical devices and improving the structural compactness of the power distribution device.
The external dimensions of the power distribution device are reduced, the performance of power consumption equipment is improved, and the production cost of power consumption equipment is reduced.
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Figure CN119495966A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of electrical power distribution technology, and in particular relates to a power distribution device, a battery and electrical equipment. Background Art
[0002] With the development of science and technology, the application of electrical equipment is becoming more and more extensive, such as: mobile phones, tablets, laptops, electric toys, electric tools, battery cars, electric cars, ships, spacecraft, etc. Electrical equipment is usually equipped with a power distribution device to assist the operation of the electrical equipment. The power distribution device includes multiple electrical components, and the distance between two electrical components is large, resulting in poor structural compactness of the power distribution device and large overall dimensions, which affects the performance and production cost of the electrical equipment. Summary of the invention
[0003] The purpose of the present application is to provide a power distribution device, a battery and electrical equipment, including but not limited to solving the problem in the related art that the large spacing between electrical components in the battery assembly causes the power distribution device to have poor structural compactness and large overall dimensions.
[0004] The technical solution adopted in the embodiment of the present application is:
[0005] In a first aspect, a power distribution device is provided, which includes a first electrical device and a second electrical device, the first electrical device includes a first connecting terminal, the first connecting terminal is used to electrically connect the first electrical device and other electrical devices; a first gap is formed between the second electrical device and the first electrical device; wherein the first connecting terminal is located outside the first gap.
[0006] In the power distribution device of the embodiment of the present application, a first gap is formed between the first electrical component and the second electrical component, and the first connecting terminal in the first electrical component is located outside the first gap, so that the connection operation space required by the first connecting terminal can be moved outside the first gap, thereby reducing the distance between the first electrical component and the second electrical component, improving the structural compactness of the entire power distribution device, which is beneficial to reducing the overall dimensions of the entire power distribution device, and is also beneficial to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0007] In one embodiment, the second electrical device includes a second connection terminal for electrically connecting the second electrical device to another electrical device, and the second connection terminal is located outside the first gap.
[0008] By adopting the technical solution of this embodiment, the connection operation space required by the second connecting terminal may not occupy the first gap, so that the distance between the second electrical component and the first electrical component can be set smaller, so that the distribution device has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0009] In one embodiment, at least two second electrical components are provided, a first gap is formed between each second electrical component and the first electrical component, and the first connecting terminal is located outside all the first gaps; and / or at least one second connecting terminal is located outside all the first gaps.
[0010] By adopting the technical solution of this embodiment, the distance between the second electrical component and the first electrical component can be reduced, so that the distribution device has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0011] In one embodiment, a second gap is formed between two adjacent second electrical components, and the first connecting terminal is located outside all the second gaps; and / or at least one second connecting terminal is located outside all the second gaps.
[0012] By adopting the technical solution of this embodiment, the connection operation space required by the first connecting terminal located outside all the second gaps is staggered with the second gaps, and the connection operation space required by the second connecting terminal located outside all the second gaps is staggered with the second gaps. At least one of these two methods can make the distance between two adjacent second electrical components smaller, so that the distribution device has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0013] In one embodiment, the first connection terminal and the at least one second connection terminal are located on a same side of the first electrical component and the second electrical component.
[0014] By adopting the technical solution of this embodiment, the connection operation space required for the first connecting terminal and at least one second connecting terminal is concentrated on the same side of the first electrical device and the second electrical device, which is beneficial to reducing the overall size of the power distribution device, improving the performance of the electrical equipment and reducing the cost of the electrical equipment; in addition, the first connecting terminal and the second connecting terminal can be electrically connected on the same side of the first electrical device and the second electrical device, which also facilitates the assembly of the power distribution device.
[0015] In one embodiment, the power distribution device further includes a third electrical component, the third electrical component and the first electrical component are located on different sides of the second electrical component, a third gap is formed between the second electrical component and the third electrical component, and at least one second connection terminal is located outside the third gap.
[0016] By adopting the technical solution of this embodiment, the connection operation space required for at least one second connecting terminal may not occupy the third gap, so that the distance between the second electrical component and the third electrical component can be set smaller, so that the distribution device has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0017] In one embodiment, the third electrical device includes a third connection terminal for electrically connecting the third electrical device with other electrical devices, and the third connection terminal is located outside the third gap.
[0018] By adopting the technical solution of this embodiment, the connection operation space required by the third connecting terminal may not occupy the third gap, so that the distance between the third electrical component and the second electrical component can be set smaller, so that the distribution device has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0019] In one embodiment, the third connection terminal and the at least one second connection terminal are located on a same side of the second electrical component and the third electrical component.
[0020] By adopting the technical solution of this embodiment, the connection operation space required for the third connecting terminal and at least one second connecting terminal is concentrated on the same side of the second electrical device and the third electrical device, which is beneficial to reducing the overall size of the distribution device, improving the performance of the electrical equipment and reducing the cost of the electrical equipment; the electrical connection operation of the second connecting terminal and the third connecting terminal on the same side of the second electrical device and the third electrical device also facilitates the assembly of the distribution device.
[0021] In one embodiment, the first electrical component, the at least one second electrical component, and the at least one third electrical component are arranged in a straight line.
[0022] By adopting the technical solution of this embodiment, the first electrical component, the second electrical component and the third electrical component are simply arranged, which can facilitate the layout of the first connecting terminal, the second connecting terminal and the third connecting terminal, facilitate the assembly and manufacture of the distribution device, and is also beneficial to reducing the overall size of the distribution device in the direction perpendicular to the linear arrangement, and the overall structure is more compact.
[0023] In one embodiment, the first electrical component has a first side opposite to the second electrical component, and the first connection terminal is located at a side of the first electrical component adjacent to the first side.
[0024] By adopting the technical solution of this embodiment, the first connecting terminal is located on the side of the first electrical device adjacent to the first side, so that the connection operation space required by the first connecting terminal is located on one side of the arrangement direction of the first electrical device and the second electrical device, and the connection operation space will not be superimposed on the arrangement direction of the first electrical device and the second electrical device, thereby reducing the size of the distribution device in the arrangement direction of the first electrical device and the second electrical device, which is conducive to improving the compactness of the structure.
[0025] In one embodiment, a plurality of first connection terminals are provided, and at least two first connection terminals are located on the same side of the first electrical device.
[0026] By adopting the technical solution of this embodiment, the connection operation space required by at least two first connection terminals is concentrated on the same side of the first electrical device, so that at least two first connection terminals are staggered with the first gap, which is beneficial to reducing the distance between the first electrical device and the second electrical device, thereby reducing the overall size of the distribution device and improving the overall structural compactness; in addition, at least two first connection terminals can be connected on the same side of the first electrical device, which facilitates the electrical connection operation of the distribution device.
[0027] In one embodiment, the power distribution device further includes a first electrical connector having a first end and a second end, the first end being used to connect to other electrical components except the first electrical component, and the second end being used to be electrically plugged into the first connection terminal.
[0028] By adopting the technical solution of this embodiment, the first electrical connector can realize the connection between the first electrical component and other electrical components, and the first electrical connector and the first connecting terminal are electrically connected by electrical plug-in. The connection method is simple and convenient for assembling the power distribution device.
[0029] In one embodiment, the first connecting terminal includes a body and an elastic member, the body is configured with a plug-in hole, the elastic member is located in the plug-in hole, the second end is inserted into the plug-in hole, and the second end elastically abuts against the elastic member so that the second end is elastically clamped in the plug-in hole.
[0030] By adopting the technical solution of this embodiment, the second end is elastically clamped in the plug-in hole, the plug-in stability between the first electrical connector and the first connecting terminal is good, and the electrical connection is more stable and reliable; in addition, the structure of the first connecting terminal is simple, and the second end is elastically clamped in the plug-in hole by the elastic member, and the first electrical connector and the first connecting terminal can also be plugged in and out multiple times to facilitate assembly and maintenance.
[0031] In one embodiment, the second end is in the shape of a sheet.
[0032] By adopting the technical solution of this embodiment, the second end is in a sheet shape, so that when the second end is inserted into the plug-in hole, the second end and the elastic member can have a larger abutment area, so that the plug-in stability between the first electrical connector and the first connecting terminal is better, and the electrical connection is more stable and reliable.
[0033] In one embodiment, the power distribution device also includes a first shell cover and a mounting seat, the first shell cover is installed on the mounting seat, the first shell cover and the mounting seat are arranged to form an installation space, the first electrical component and the second electrical component are located in the installation space, the first electrical connector is installed on the first shell cover, and the plug interface of the first connecting terminal is arranged toward the first shell cover.
[0034] By adopting the technical solution of this embodiment, since the first connecting terminal is facing the first shell cover, the distribution device can simultaneously complete the assembly of components and the electrical plugging of the first connecting terminal during the assembly process, which is beneficial to improving the assembly efficiency of the distribution device; in addition, the second end and the first connecting terminal can be automatically connected, and compared with manual plugging, the space required for plugging is small, which is beneficial to reducing the distance between the first electrical component and the second electrical component and improving the structural compactness of the distribution device.
[0035] In one embodiment, the first electrical connector is embedded in the first housing cover.
[0036] By adopting the technical solution of this embodiment, the first shell cover can protect the first electrical connector and improve the reliability of the use of the power distribution device; in addition, the first electrical connector is located inside the first shell cover, which is beneficial to improving the structural compactness of the power distribution device and also beneficial to reducing the overall size of the power distribution device.
[0037] In one embodiment, the first electrical component is a relay; the relay includes a switch unit, and the first connecting terminal is electrically connected to the switch unit; the mounting seat is configured with a first accommodating cavity, and the switch unit is exposed in the first accommodating cavity.
[0038] By adopting the technical solution of this embodiment, the switch unit of the relay is directly exposed in the first accommodating cavity. In this way, in the power distribution device, the space occupied by the relay housing can be saved, the structural compactness of the power distribution device is improved, which is beneficial to improving the performance of the power distribution device and reducing the manufacturing cost; in addition, the relay is usually a larger component in the power distribution device, and eliminating the relay housing can save a large space in the power distribution device, thereby effectively improving the structural compactness of the power distribution device.
[0039] In one embodiment, the first electrical component is a resistor, a fuse or a current sensor; and / or the second electrical component is a relay, a resistor, a fuse or a current sensor.
[0040] By adopting the technical solution of this embodiment, the structure of the power distribution device can be flexibly arranged and is easy to process and manufacture.
[0041] In a second aspect, a battery is provided, comprising a power distribution device as described in the above embodiment.
[0042] In a third aspect, there is provided an electrical equipment, comprising a power distribution device as in the above embodiment; and / or, comprising a battery as in the above embodiment.
[0043] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0045] Figure 1 A schematic diagram of the structure of a vehicle provided in one embodiment of the present application;
[0046] Figure 2 A schematic diagram of the structure of a battery provided in another embodiment of the present application;
[0047] Figure 3 A schematic diagram of the structure of a battery cell provided in another embodiment of the present application;
[0048] Figure 4 for Figure 3 An exploded schematic diagram of a battery cell is shown;
[0049] Figure 5 A schematic diagram of the structure of a power distribution device provided in yet another embodiment of the present application;
[0050] Figure 6 for Figure 5 An exploded schematic diagram of a power distribution device shown in one perspective;
[0051] Figure 7 for Figure 6 A schematic diagram of the arrangement of the first electrical device, the second electrical device and the third electrical device;
[0052] Figure 8 for Figure 5 An exploded schematic diagram of another perspective of the power distribution device shown;
[0053] Fig. 9 for Figure 5 The cross-section along line AA in the middle;
[0054] Fig.10 for Fig. 9 A partial enlarged view of point B in the middle;
[0055] Fig.11 for Figure 7 A schematic structural diagram of the first electrical device shown in ;
[0056] Fig.12 An exploded schematic diagram of a power distribution device provided in yet another embodiment of the present application;
[0057] Fig.13 for Fig.12Schematic diagram of the arrangement of the first electrical component, the second electrical component, the third electrical component and the fourth electrical component.
[0058] Among them, the reference numerals in the figure are:
[0059] vehicle; 1100, battery; 1200, controller; 1300, motor; 10, housing; 11, first part; 12, second part; 20, battery cell; 21, end cap; 211, electrode terminal; 212, pressure relief mechanism; 22, housing; 23, electrode assembly; 100, power distribution device; 1001, first gap; 1002, second gap; 1003, third gap; 1004, fourth gap; 101, Pre-charge relay; 102, main positive relay; 103, pre-charge resistor; 104, fuse; 105, main negative relay; 110, first electrical component; 110a, relay; 111, first connecting terminal; 1111, body; 1112, elastic member; 11111, plug hole; 112, first conductive member; 113, first side; 114, switch unit; 120, second electrical component; 121, second connecting terminal; 1 22, second conductive member; 130, third electrical member; 131, third connecting terminal; 132, third conductive member; 140, housing; 141, first housing cover; 1411, surrounding edge; 14111, buckle; 1412, insulating isolation plate; 1413, fifth accommodating cavity; 1414, sixth accommodating cavity; 142, mounting seat; 1421, first accommodating cavity; 1422, second accommodating cavity; 1423, third accommodating cavity; 14 24. Fourth accommodating cavity; 1425. Second insulating isolation member; 1426. Seventh accommodating cavity; 143. Second shell cover; 1431. Accommodating hole; 151. First electrical connector; 152. Second electrical connector; 160. Insulating thermal conductive member; 171. First insulating cover assembly; 1711. First insulating portion; 172. Second insulating cover assembly; 1721. Second insulating portion; 180. Fourth electrical component; 181. Fourth connecting terminal. DETAILED DESCRIPTION
[0060] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0061] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions.
[0062] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more of the features.
[0063] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments in any suitable manner.
[0064] In the description of the embodiments of the present application, the term "and / or" is only a description of the association relationship of the associated objects, indicating that there may be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0065] In the description of the embodiments of the present application, the term "multiple" refers to more than two (including two), and similarly, "multiple groups" refers to more than two groups (including two groups), and "multiple pieces" refers to more than two pieces (including two pieces). "Several" means one or more than one, unless otherwise clearly and specifically defined.
[0066] In the description of the embodiments of the present application, the orientations or positional relationships indicated by technical terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", and "circumferential" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
[0067] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0068] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element.
[0069] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, the technical term "adjacent" refers to proximity in position. For example, among the three components A1, A2 and B, the distance between A1 and B is greater than the distance between A2 and B. Then A2 is closer to B than A1, that is, A2 is adjacent to B, or B is adjacent to A2. For another example, when there are multiple C components, the multiple C components are C1, C2...CN, and when one of the C components, such as C2, is closer to the B component than the other C components, then B is adjacent to C2, or C2 is adjacent to B.
[0070] With the development of science and technology, the application of electrical equipment is becoming more and more extensive. Electrical equipment can be but not limited to mobile phones, tablets, laptops, electric toys, electric tools, battery cars, electric cars, ships, spacecraft, etc.; electrical equipment is usually equipped with a power distribution device to assist the operation of the electrical equipment. Electrical equipment can refer to a device that uses a battery as a power source, and the power source provides electrical energy to the electrical equipment, thereby driving the electrical equipment to work. Electrical equipment is usually equipped with a power distribution device, which is used to control the operation of the high-voltage circuit in the electrical equipment; wherein, the "pressure" in the high-voltage circuit refers to the voltage, and the high-voltage circuit refers to a circuit with a voltage exceeding 60V; the power distribution device includes a plurality of electrical components, and the electrical components are electrically connected through electrical connectors. The electrical components usually have connection terminals, one end of the electrical connector is connected to the connection terminal, and the other end is electrically connected to other electrical components, thereby achieving electrical conduction between the electrical components.
[0071] However, the connecting terminal is usually located between two electrical components, and the distance between the two electrical components is usually set to be larger to provide connection operation space between the electrical connector and the connecting terminal, thereby facilitating the electrical connection between the electrical connector and the connecting terminal. However, the large distance between the electrical components makes the overall space utilization of the entire distribution device low, the structural compactness is poor, and the overall size is large, which is not conducive to improving the performance of the electrical equipment and reducing the manufacturing cost of the electrical equipment.
[0072] In order to improve the structural compactness of a power distribution device, an embodiment of the present application provides a power distribution device, which includes a first electrical component and a second electrical component, a first gap is formed between the first electrical component and the second electrical component, and a first connecting terminal of the first electrical component is located outside the first gap, so that the connection operation space required by the first connecting terminal can be moved outside the first gap, thereby reducing the distance between the first electrical component and the second electrical component, improving the structural compactness of the entire power distribution device, and facilitating reducing the overall dimensions of the entire power distribution device, thereby facilitating improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0073] The power distribution device, battery and power-consuming equipment disclosed in the embodiments of the present application; from the perspective of the development of the market situation, the application of batteries is becoming more and more extensive. Batteries are not only used in energy storage power supply systems such as hydropower, thermal power, wind power and solar power stations, but are also widely used in electric vehicles such as electric bicycles, electric motorcycles, electric vehicles, as well as military equipment and aerospace and other fields. With the continuous expansion of the application field of power batteries, the market demand is also constantly expanding. Power-consuming equipment can be but is not limited to mobile phones, tablets, laptops, electric toys, electric tools, battery cars, electric cars, ships, spacecraft, etc. Among them, electric toys can include fixed or mobile electric toys, for example, game consoles, electric car toys, electric ship toys and electric airplane toys, etc., and spacecraft can include airplanes, rockets, space shuttles and spacecraft, etc.
[0074] For the convenience of description, the following embodiments are described by taking a vehicle 1000 as an example of an electrical device in an embodiment of the present application.
[0075] Please refer to Figure 1The vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle. The new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc. A battery 1100 is provided inside the vehicle 1000. The battery 1100 may be provided at the bottom, head or tail of the vehicle 1000. The battery 1100 may be used to power the vehicle 1000. For example, the battery 1100 may be used as an operating power source for the vehicle 1000. The vehicle 1000 may further include a controller 1200 and a motor 1300. The controller 1200 is used to control the battery 1100 to power the motor 1300, for example, to meet the power requirements for starting, navigating and driving the vehicle 1000.
[0076] In some embodiments of the present application, the battery 1100 can not only serve as the operating power source of the vehicle 1000, but also serve as the driving power source of the vehicle 1000, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000.
[0077] Please refer to Figure 2 As an embodiment of the battery 1100, the battery 1100 includes a box body 10 and a battery cell 20, and the battery cell 20 is contained in the box body 10. The box body 10 is used to provide a storage space for the battery cell 20, and the box body 10 can adopt a variety of structures. In some embodiments, the box body 10 may include a first part 11 and a second part 12, and the first part 11 and the second part 12 cover each other, and the first part 11 and the second part 12 jointly define a storage space for accommodating the battery cell 20. The second part 12 may be a hollow structure with one end open, and the first part 11 may be a plate-like structure, and the first part 11 covers the open side of the second part 12, so that the first part 11 and the second part 12 jointly define a storage space; the first part 11 and the second part 12 may also be hollow structures with one side open, and the open side of the first part 11 covers the open side of the second part 12. Of course, the box body 10 formed by the first part 11 and the second part 12 may be in a variety of shapes, such as a cylinder, a cuboid, etc.
[0078] In the battery 1100 , there may be a plurality of battery cells 20 , and the plurality of battery cells 20 may be connected in series, in parallel, or in mixed connection. Mixed connection means that the plurality of battery cells 20 may be connected in series or in parallel.
[0079] In one embodiment, multiple battery cells 20 can be directly connected in series, parallel or hybrid, and then the whole formed by the multiple battery cells 20 is accommodated in the box 10; of course, the battery 1100 can also be a battery module formed by connecting multiple battery cells 20 in series, parallel or hybrid, and then the multiple battery modules are connected in series, parallel or hybrid to form a whole and accommodated in the box 10. The battery 1100 can also include other structures, for example, the battery 1100 can also include a busbar component for realizing electrical connection between the multiple battery cells 20.
[0080] Each battery cell 20 may be a secondary battery or a primary battery, or a lithium-sulfur battery, a sodium-ion battery, or a magnesium-ion battery, but is not limited thereto. The battery cell 20 may be cylindrical, flat, rectangular, or in other shapes.
[0081] As another embodiment of the battery 1100, the battery 1100 may not include the housing 10, but may electrically connect a plurality of battery cells 20, and form a whole with necessary fixing structures, and then assemble it into an electrical device.
[0082] Please refer to Figure 3 and Figure 4 The battery cell 20 refers to the smallest unit that constitutes the battery. Figure 3 The battery cell 20 includes an end cover 21, a shell 22, an electrode assembly 23 and other functional components.
[0083] The end cap 21 refers to a component that covers the opening of the shell 22 to isolate the internal environment of the battery cell 20 from the external environment. Without limitation, the shape of the end cap 21 can be adapted to the shape of the shell 22 to match the shell 22. Optionally, the end cap 21 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the end cap 21 is not easily deformed when squeezed and collided, so that the battery cell 20 can have a higher structural strength and the safety performance can also be improved. Functional components such as electrode terminals 211 can be provided on the end cap 21. The electrode terminal 211 can be used to electrically connect with the electrode assembly 23 for outputting or inputting electrical energy of the battery cell 20. In some embodiments, the end cap 21 can also be provided with a pressure relief mechanism 212 for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold. The material of the end cap 21 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this. In some embodiments, an insulating member may be provided inside the end cap 21, and the insulating member may be used to isolate the electrical connection components in the housing 22 from the end cap 21 to reduce the risk of short circuit. For example, the insulating member may be plastic, rubber, or the like.
[0084] The shell 22 is a component used to cooperate with the end cap 21 to form the internal environment of the battery cell 20, wherein the formed internal environment can be used to accommodate the electrode assembly 23, the electrolyte and other components. The shell 22 and the end cap 21 can be independent components, and an opening can be set on the shell 22, and the internal environment of the battery cell 20 is formed by covering the opening with the end cap 21 at the opening. Without limitation, the end cap 21 and the shell 22 can also be integrated. Specifically, the end cap 21 and the shell 22 can form a common connection surface before other components are put into the shell, and when the interior of the shell 22 needs to be encapsulated, the end cap 21 covers the shell 22. The shell 22 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 22 can be determined according to the specific shape and size of the electrode assembly 23. The material of the shell 22 can be various, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
[0085] The electrode assembly 23 is a component in the battery cell 20 where an electrochemical reaction occurs. One or more electrode assemblies 23 may be contained in the housing 22. The electrode assembly 23 includes a positive electrode, a negative electrode, and a separator. During the charge and discharge process of the battery cell, active ions (such as lithium ions) are embedded and removed back and forth between the positive electrode and the negative electrode. The separator is arranged between the positive electrode and the negative electrode to prevent the positive electrode and the negative electrode from short-circuiting, while allowing active ions to pass through.
[0086] In some embodiments, the positive electrode member may be a positive electrode sheet, and the positive electrode sheet may include a positive electrode collector and a positive electrode active material disposed on at least one surface of the positive electrode collector.
[0087] In some embodiments, the negative electrode member may be a negative electrode sheet, and the negative electrode sheet may include a negative electrode current collector and a negative electrode active material disposed on at least one surface of the negative electrode current collector.
[0088] In some embodiments, the separator is a separator. The present application has no particular limitation on the type of separator, and any known separator with a porous structure having good chemical stability and mechanical stability can be selected.
[0089] In some embodiments, the electrode assembly 23 is a wound structure. The positive electrode sheet and the negative electrode sheet are wound into a wound structure.
[0090] In some embodiments, the electrode assembly 23 is a laminate structure.
[0091] In some embodiments, the power distribution device 100 may refer to a collection of multiple electrical components, wherein the electrical components may be, but are not limited to, relays, fuses, resistors, current sensors and other components. For example, the power distribution device 100 may be a high-voltage distribution box, which may refer to a device responsible for the power distribution and management of high-voltage circuits in electrical equipment, such as a PDU (Power Distribution Unit) used in new energy vehicles, wherein the function of the PDU is to be responsible for the power distribution and management of high-voltage circuits in new energy vehicles, and to provide the whole vehicle with functions such as charge and discharge control, power-on control of high-voltage components, circuit overload short-circuit protection, high-voltage sampling, and low-voltage control, and to protect and monitor the operation of high-voltage circuits; for example, the PDU may be used to control the distribution and management of power from the battery 1100 to the controller 1200 and the motor 1300, thereby assisting the operation of the vehicle 1000; the power distribution device 100 may also be used to control the charge and discharge of the battery cells 20 in the battery 1100. The high-voltage distribution box may also refer to a component used in the battery 1100 and used to control the charging and discharging control of the battery 1100, such as: BDU (Battery Disconnect Unit, battery 1100 package disconnect unit), BDU controls the charging and discharging of the battery 1100, and is a high-voltage distribution box designed specifically for the battery 1100. For example, the BDU can control the charging and discharging of the battery cell 20.
[0092] In some embodiments, the power distribution device 100 can be used to control the distribution and management of electrical energy from the battery 1100 to the controller 1200 and the motor 1300, thereby assisting the operation of the vehicle 1000; the power distribution device 100 can also be used to control the charging and discharging of the battery cells 20 in the battery 1100. The power distribution device 100 can be installed inside the box 10 or outside the box 10.
[0093] like Figure 5 , Figure 6 and Figure 7 As shown, in one embodiment of the present application, a power distribution device 100 is provided, which includes a first electrical device 110 and a second electrical device 120. The first electrical device 110 includes a first connecting terminal 111, and the first connecting terminal 111 is used to electrically connect the first electrical device 110 with other electrical devices; a first gap 1001 is formed between the second electrical device 120 and the first electrical device 110; wherein the first connecting terminal 111 is located outside the first gap 1001.
[0094] The power distribution device 100 generally includes a plurality of electrical components, and the first electrical component 110 may refer to an electrical component or a plurality of electrical component integrated electrical modules in the power distribution device 100; for example, the first electrical component 110 may be, but is not limited to, relays, fuses, circuits, current sensors and other components.
[0095] The first connection terminal 111 may refer to a component in the first electrical device 110 for electrical connection with other electrical devices. The first electrical device 110 may be electrically connected to other electrical devices through the first electrical connector 151, wherein one end of the first electrical connector 151 is electrically connected to other electrical devices, and the other end of the first electrical connector 151 is electrically connected to the first connection terminal 111, thereby realizing electrical connection between the first electrical device 110 and other electrical devices; the other electrical devices here may refer to the second electrical device 120, or may refer to other electrical devices other than the first electrical device 110 and the second electrical device 120, or may refer to electrical devices other than the power distribution device 100. In order to meet the conductivity requirements, the first connection terminal 111 is made of conductive materials, such as copper, aluminum, etc.
[0096] The second electrical device 120 may refer to an electrical device other than the first electrical device 110 in the power distribution device 100, wherein the second electrical device 120 may be an electrical device in the power distribution device 100 or an electrical module integrating multiple electrical devices. For example, the second electrical device 120 may be, but is not limited to, components such as relays, fuses, circuits, and current sensors.
[0097] A first gap 1001 is formed between the first electrical device 110 and the second electrical device 120. It can be understood that the first electrical device 110 and the second electrical device 120 are adjacent to each other and are spaced apart from each other, so that a gap is formed between the first electrical device 110 and the second electrical device 120, and the gap is the first gap 1001.
[0098] The first connection terminal 111 is located outside the first gap 1001. It can be understood that the first connection terminal 111 and the first gap 1001 are staggered in space, the first connection terminal 111 does not occupy the space of the first gap 1001, and the first connection terminal 111 is located outside the gap formed between the first electrical device 110 and the second electrical device 120; for example, the side opposite to the first electrical device 110 and the second electrical device 120 is the first side 113, and the first connection terminal 111 can be located on the side of the first electrical device 110 adjacent to the first side 113, or on the side of the first electrical device 110 facing away from the second electrical device 120, so that the first connection terminal 111 and the first gap 1001 are staggered. When the first electrical connector 151 is electrically connected to the first connecting terminal 111, since the first connecting terminal 111 is located outside the first gap 1001, the connection operation between the first electrical connector 151 and the first connecting terminal 111 can be performed outside the first gap 1001, that is, there is no need to set the connection operation space required for the first connecting terminal 111 in the first gap 1001, thereby reducing the distance between the first electrical device 110 and the second electrical device 120.
[0099] In the power distribution device 100 of the embodiment of the present application, a first gap 1001 is formed between the first electrical device 110 and the second electrical device 120, and the first connecting terminal 111 of the first electrical device 110 is located outside the first gap 1001, so that the connection operation space required by the first connecting terminal 111 is located outside the first gap 1001. In this way, the distance between the first electrical device 110 and the second electrical device 120 can be reduced, and the structural compactness of the entire power distribution device 100 is improved, which is beneficial to reducing the overall dimensions of the entire power distribution device 100, and is also beneficial to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0100] In one embodiment of the present application, Figure 7 As shown, the second electrical device 120 includes a second connection terminal 121 , and the second connection terminal 121 is used to electrically connect the second electrical device 120 to other electrical devices. The second connection terminal 121 is located outside the first gap 1001 .
[0101] The second connection terminal 121 may refer to a component in the second electrical device 120 for electrical connection with other electrical devices. The second electrical device 120 and other electrical devices may also be electrically connected through the first electrical connector 151; one end of the first electrical connector 151 is electrically connected to other electrical devices, and the other end of the first electrical connector 151 is electrically plugged into the second connection terminal 121, thereby realizing the electrical connection between the second connection terminal 121 and other electrical devices, and then realizing the electrical connection between the second electrical device 120 and other electrical devices; the other electrical devices here may refer to the first electrical device 110, or may refer to other electrical devices other than the first electrical device 110 and the second electrical device 120, or may be electrical devices other than the power distribution device 100. In order to meet the conductivity requirements, the second connection terminals 121 are made of conductive materials, such as copper, aluminum, etc. The structure of the second connection terminal 121 may be the same as that of the first connection terminal 111, or may be different.
[0102] The second connection terminal 121 is located outside the first gap 1001. It can be understood that the second connection terminal 121 is staggered with the first gap 1001 in space, the second connection terminal 121 does not occupy the space of the first gap 1001, and the second connection terminal 121 is located outside the gap formed between the first electrical device 110 and the second electrical device 120. For example, the side of the second electrical device 120 opposite to the first electrical device 110 is the second side, and the second connection terminal 121 can be located on the side of the second electrical device 120 adjacent to the second side, or on the side of the second electrical device 120 opposite to the first electrical device 110, so that the second connection terminal 121 is staggered with the first gap 1001. Among them, the structure of the second connection terminal 121 can be the same as that of the first connection terminal 111, or it can be different.
[0103] By adopting the technical solution of this embodiment, the connection operation space required by the second connecting terminal 121 may not occupy the first gap 1001, so that the distance between the second electrical device 120 and the first electrical device 110 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0104] In one embodiment of the present application, Figure 7 As shown, at least two second electrical devices 120 are provided, a first gap 1001 is formed between each second electrical device 120 and the first electrical device 110 , the first connecting terminal 111 is located outside all the first gaps 1001 , and / or at least one second connecting terminal 121 is located outside all the first gaps 1001 .
[0105] At least two second electrical devices 120 are provided. It can be understood that the number of the second electrical devices 120 can be but is not limited to two, three, or four.
[0106] A first gap 1001 is formed between each second electrical device 120 and the first electrical device 110. It can be understood that a plurality of second electrical devices 120 may be distributed around the first electrical device 110, and each second electrical device 120 is spaced apart from the first electrical device 110. The gap formed between each second electrical device 120 and the first electrical device 110 is referred to as a first gap 1001.
[0107] In one embodiment, the first connecting terminal 111 is located outside all the first gaps 1001. It can be understood that the first connecting terminal 111 is staggered with all the first gaps 1001, so that the connection operation space required by the first connecting terminal 111 can be staggered with all the first gaps 1001, so as not to occupy the space of any first gap 1001. In this way, the distance between any second electrical device 120 and the first electrical device 110 can be reduced, so that the distribution device 100 has better structural compactness and a smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0108] In one embodiment, at least one second connection terminal 121 is located outside all the first gaps 1001. It can be understood that the number of second connection terminals 121 staggered from all the first gaps 1001 may be one, two, three or more than four, or all the second connection terminals 121 are staggered from all the first gaps 1001. The connection operation space required for at least one second connection terminal 121 may not occupy all the first gaps 1001, so that the spacing between the second electrical device 120 and the first electrical device 110 can be set smaller, so that the distribution device 100 has better structural compactness and a smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0109] In one embodiment, the first connecting terminal 111 is located outside all the first gaps 1001, and at least one second connecting terminal 121 is located outside all the first gaps 1001, so that the first connecting terminal 111 and at least one second connecting terminal 121 are staggered from all the first gaps 1001, so that the distance between the second electrical device 120 and the first electrical device 110 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0110] By adopting the technical solution of this embodiment, the distance between the second electrical device 120 and the first electrical device 110 can be reduced, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0111] In one embodiment of the present application, Figure 7 As shown, a second gap 1002 is formed between two adjacent second electrical devices 120 , and the first connection terminal 111 is located outside all the second gaps 1002 ; and / or, at least one second connection terminal 121 is located outside all the second gaps 1002 .
[0112] Two adjacent second electrical components 120 are arranged at an interval, and a gap formed between the two adjacent second electrical components 120 is referred to as a second gap 1002 .
[0113] In one embodiment, a second gap 1002 is formed between two adjacent second electrical components 120, and the first connecting terminal 111 is located outside the second gap 1002. It can be understood that the first connecting terminal 111 is staggered with the second gap 1002, and the connection operation space required by the first connecting terminal 111 is also staggered with the second gap 1002. In this way, the distance between two adjacent second electrical components 120 can be set smaller, so that the distribution device 100 has better structural compactness and a smaller overall size, which is beneficial to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0114] In one embodiment, a second gap 1002 is formed between two adjacent second electrical devices 120, and at least one second connection terminal 121 is located outside all the second gaps 1002. It can be understood that the number of the second connection terminals 121 located outside all the second gaps 1002 can be one, two, or more than three, that is, a part of the second connection terminals 121 can be located outside the second gaps 1002, and another part of the second connection terminals 121 can be located inside the second gaps 1002; or, all the second connection terminals 121 are located outside the second gaps 1002; at least one second connection terminal 121 is located outside the second gaps 1002; The terminal 121 is spatially staggered from all the second gaps 1002, at least one second connection terminal 121 does not occupy the space of the second gap 1002, at least one second connection terminal 121 is located outside the gap formed between two adjacent second electrical devices 120, and the connection operation space required by at least one second connection terminal 121 is also staggered from the second gap 1002. In this way, the distance between two adjacent second electrical devices 120 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0115] In one embodiment, a second gap 1002 is formed between two adjacent second electrical components 120, and the first connecting terminal 111 is located outside all the second gaps 1002; at least one second connecting terminal 121 is located outside all the second gaps 1002; the connection operation space required by the first connecting terminal 111 located outside all the second gaps 1002 is staggered with the second gaps 1002, and the connection operation space required by the second connecting terminal 121 located outside all the second gaps 1002 is staggered with the second gaps 1002, so that the distance between two adjacent second electrical components 120 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0116] By adopting the technical solution of this embodiment, the connection operation space required by the first connection terminal 111 located outside all the second gaps 1002 is staggered with the second gaps 1002, and the connection operation space required by the second connection terminal 121 located outside all the second gaps 1002 is staggered with the second gaps 1002. At least one of these two methods can make the distance between two adjacent second electrical components 120 smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0117] In one embodiment of the present application, Figure 7As shown, the first connection terminal 111 and the at least one second connection terminal 121 are located on the same side of the first electrical device 110 and the second electrical device 120 .
[0118] It can be understood that the first connection terminal 111 and a part of the second connection terminals 121 are located on the same side of the first electrical device 110 and the second electrical device 120, and another part of the second connection terminals 121 are located on other sides of the second electrical device 120; or, the first connection terminal 111 and all the second connection terminals 121 are located on the same side of the first electrical device 110 and the second electrical device 120. Specifically, in the case where the second electrical device 120 is provided on both the left and right sides and the rear side of the first electrical device 110, the first connection terminal 111 is located on the upper side of the first electrical device 110, and at least part of the second connection terminals 121 is located on the upper side of the second electrical device 120; of course, in another embodiment, the first connection terminal 111 can also be located on the lower side of the first electrical device 110, and at least part of the second connection terminals 121 is also located on the lower side of the second electrical device 120.
[0119] By adopting the technical solution of this embodiment, the connection operation space required for the first connection terminal 111 and the at least one second connection terminal 121 is concentrated on the same side of the first electrical device 110 and the second electrical device 120, which is also beneficial to reducing the overall size of the distribution device 100, and is beneficial to improving the performance of the electrical equipment and reducing the cost of the electrical equipment; in addition, the first connection terminal 111 and the second connection terminal 121 can be electrically connected on the same side of the first electrical device 110 and the second electrical device 120, which also facilitates the assembly of the distribution device 100.
[0120] In one embodiment of the present application, Figure 7 As shown, the power distribution device 100 also includes a third electrical device 130 . The third electrical device 130 and the first electrical device 110 are located on different sides of the second electrical device 120 . A third gap 1003 is formed between the second electrical device 120 and the third electrical device 130 . At least one second connection terminal 121 is located outside the third gap 1003 .
[0121] The third electrical device 130 may refer to an electrical device other than the first electrical device 110 and the second electrical device 120, wherein the third electrical device 130 may be an electrical device or an electrical module integrating multiple electrical devices in the power distribution device 100. For example, the third electrical device 130 may be, but is not limited to, components such as relays, fuses, circuits, and current sensors.
[0122] The third electrical device 130 and the first electrical device 110 are located on different sides of the second electrical device 120. It can be understood that the third electrical device 130 is located on one side of the second electrical device 120, and the third electrical device 130 is located on the side of the second electrical device 120 other than the side where the first electrical device 110 is provided.
[0123] A third gap 1003 is formed between the second electrical device 120 and the third electrical device 130. It can be understood that the second electrical device 120 and the third electrical device 130 are adjacent to each other and are spaced apart from each other, so that a gap is formed between the second electrical device 120 and the third electrical device 130, and the gap is the third gap 1003.
[0124] At least one second connection terminal 121 is located outside the third gap 1003. It can be understood that a part of the second connection terminals 121 is located outside the third gap 1003, and another part of the second connection terminals 121 is located inside the third gap 1003; or, all the second connection terminals 121 are located outside the third gap 1003; at least one second connection terminal 121 is spatially staggered with the third gap 1003, so that at least one second connection terminal 121 does not occupy the space of the third gap 1003, and at least one second connection terminal 121 is located outside the space between the second electrical device 120 and the third electrical device 130. For example, the side opposite to the second electrical device 120 and the third electrical device 130 is the third side, and the second connection terminal 121 can be located on the side adjacent to the third side of the second electrical device 120, or on the side opposite to the third electrical device 120 and the third electrical device 130, so that the second connection terminal 121 and the third gap 1003 are staggered; wherein, the second side and the third side can be arranged adjacent to each other, or can be arranged opposite to each other.
[0125] By adopting the technical solution of this embodiment, the connection operation space required for at least one second connection terminal 121 may not occupy the third gap 1003, so that the distance between the second electrical device 120 and the third electrical device 130 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0126] In one embodiment of the present application, Figure 7 As shown, the third electrical device 130 includes a third connection terminal 131 , which is used to electrically connect the third electrical device 130 to other electrical devices, and the third connection terminal 131 is located outside the third gap 1003 .
[0127] The third connection terminal 131 may refer to a component in the third electrical device 130 for electrical connection with other electrical devices. The third electrical device 130 may also be electrically connected to other electrical devices through the first electrical connector 151; wherein one end of the first electrical connector 151 is electrically connected to other electrical devices, and the other end of the first electrical connector 151 is electrically plugged into the third connection terminal 131, thereby realizing the electrical connection between the third connection terminal 131 and other electrical devices, and then realizing the electrical connection between the third electrical device 130 and other electrical devices; the other electrical devices here may refer to the first electrical device 110 or the second electrical device 120, or may refer to other electrical devices other than the first electrical device 110 and the second electrical device 120, or may be electrical devices other than the power distribution device 100. In order to meet the conductivity requirements, the third connection terminal 131 is made of conductive materials, such as copper, aluminum, etc. In particular, the structure of the third connection terminal 131 may be the same as that of the first connection terminal 111, or may be different.
[0128] The third connection terminal 131 is located outside the third gap 1003. It can be understood that the third connection terminal 131 is staggered with the third gap 1003 in space, so that the third connection terminal 131 does not occupy the space of the third gap 1003, and the third connection terminal 131 is located outside the space between the second electrical device 120 and the third electrical device 130. For example, the side of the third electrical device 130 opposite to the second electrical device 120 is the fourth side, and the third connection terminal 131 can be located on the side of the third electrical device 130 adjacent to the fourth side, or on the side of the third electrical device 130 opposite to the fourth side, so that the third connection terminal 131 is staggered with the third gap 1003. Among them, the structure of the third connection terminal 131 can be the same as that of the first connection terminal 111, or it can be different.
[0129] By adopting the technical solution of this embodiment, the connection operation space required by the third connection terminal 131 may not occupy the third gap 1003, so that the distance between the third electrical device 130 and the second electrical device 120 can be set smaller, so that the distribution device 100 has better structural compactness and smaller overall size, which is more conducive to improving the performance of electrical equipment and reducing the cost of electrical equipment.
[0130] In one embodiment of the present application, Figure 7 As shown, the third connection terminal 131 and the at least one second connection terminal 121 are located on the same side of the second electrical device 120 and the third electrical device 130 .
[0131] The third connection terminal 131 and the at least one second connection terminal 121 are located on the same side of the second electrical device 120 and the third electrical device 130. It can be understood that the third connection terminal 131 and the at least one second connection terminal 121 are located on the same side of the second electrical device 120 and the third electrical device 130; for example, when the third electrical device 130 is located on the left side of the second electrical device 120, the third connection terminal 131 is located on the upper side of the third electrical device 130, and the at least one second connection terminal 121 is located on the upper side of the second electrical device 120; of course, in another embodiment, the third connection terminal 131 is located on the lower side of the third electrical device 130, and the at least one second connection terminal 121 is also located on the lower side of the second electrical device 120; or, the third connection terminal 131 is located on the front side of the third electrical device 130, and the at least one second connection terminal 121 is also located on the front side of the second electrical device 120; or, the third connection terminal 131 is located on the rear side of the third electrical device 130, and the at least one second connection terminal 121 is also located on the rear side of the second electrical device 120.
[0132] By adopting the technical solution of this embodiment, the connection operation space required for the third connection terminal 131 and at least one second connection terminal 121 is concentrated on the same side of the second electrical device 120 and the third electrical device 130, which is also beneficial to reducing the overall size of the distribution device 100; the second connection terminal 121 and the third connection terminal 131 are electrically connected on the same side of the second electrical device 120 and the third electrical device 130, which also facilitates the assembly of the distribution device 100.
[0133] In one embodiment, in combination Fig.12 and Fig.13 As shown, the power distribution device 100 may further include a fourth electrical device 180, the fourth electrical device 180 and the second electrical device 120 are located on different sides of the third electrical device 130, a fourth gap 1004 is formed between the fourth electrical device 180 and the third electrical device 130, and the third connecting terminal 131 is located outside the fourth gap 1004, so that the distance between the third electrical device 130 and the fourth electrical device 180 can be reduced, and the compactness of the structure can be improved; in another embodiment, the fourth electrical device 180 includes a fourth connecting terminal 181, and the fourth connecting terminal 181 is used to electrically connect the fourth electrical device 180 and other electrical devices, and the fourth connecting terminal 181 is located outside the fourth gap 1004, so that the distance between the third electrical device 130 and the fourth electrical device 180 can be further reduced, and the compactness of the structure can be improved; and by analogy, the power distribution device 100 also includes a fifth electrical device, a sixth electrical device, a seventh electrical device, etc., that is, the connecting terminals led out of the electrical devices in the power distribution device 100 can be arranged outside the gaps between the electrical devices, which is conducive to improving the compactness of the structure.
[0134] In one embodiment of the present application, Figure 7As shown, the first electrical device 110 , the at least one second electrical device 120 , and the at least one third electrical device 130 are arranged in a straight line.
[0135] The first electrical device 110, at least one second electrical device 120 and at least one third electrical device 130 are arranged in a straight line along a direction (see the direction indicated by arrow M), so that the first gap 1001, at least part of the second gap 1002 and at least part of the third gap 1003 are also arranged in a straight line.
[0136] By adopting the technical solution of this embodiment, the first electrical device 110, the second electrical device 120 and the third electrical device 130 are simply arranged, which can facilitate the layout of the first connecting terminal 111, the second connecting terminal 121 and the third connecting terminal 131, facilitate the assembly and manufacture of the distribution device 100, and is also beneficial to reducing the overall size of the distribution device 100 in the direction perpendicular to the linear arrangement, and the overall structure is more compact.
[0137] In one embodiment, in combination Fig.12 and Fig.13 As shown, the first electrical device 110, the second electrical device 120, the third electrical device 130 and the fourth electrical device 180 are arranged in a straight line, so that the arrangement of the electrical devices in the distribution device 100 is simple, which is conducive to improving the compactness of the structure. In addition, all the connection terminals leading out of the electrical devices are located on the same side of all the electrical devices. In this way, all the connection terminals are located outside all the gaps between the electrical devices, thereby further improving the compactness of the structure. In addition, it also facilitates the electrical connection operation of the connection terminals, which is conducive to improving the production efficiency of the distribution device 100.
[0138] In one embodiment of the present application, Figure 7 As shown, the first electrical device 110 has a first side portion 113 opposite to the second electrical device 120 , and the first connection terminal 111 is located at a side of the first electrical device 110 adjacent to the first side portion 113 .
[0139] The first side portion 113 may refer to a side portion of the first electrical device 110 opposite to the second electrical device 120 , and a first gap 1001 is formed between the first side portion 113 and the second electrical device 120 .
[0140] The first connection terminal 111 is located at a side of the first electrical device 110 adjacent to the first side portion 113 , so that the first connection terminal 111 is staggered with the first gap 1001 , that is, the first connection terminal 111 is located outside the first gap 1001 and adjacent to the first gap 1001 .
[0141] By adopting the technical solution of this embodiment, the first connecting terminal 111 is located on the side of the first electrical device 110 adjacent to the first side portion 113, so that the connection operation space required by the first connecting terminal 111 is located on one side of the arrangement direction of the first electrical device 110 and the second electrical device 120, and the connection operation space will not be superimposed on the arrangement direction of the first electrical device 110 and the second electrical device 120, thereby reducing the size of the distribution device 100 in the arrangement direction of the first electrical device 110 and the second electrical device 120, which is conducive to improving the compactness of the structure.
[0142] In one embodiment of the present application, Figure 7 As shown, a plurality of first connection terminals 111 are provided, and at least two first connection terminals 111 are located on the same side of the first electrical device 110 .
[0143] A plurality of first connection terminals 111 are provided. It can be understood that the number of the first connection terminals 111 is two, three, or more than four.
[0144] At least two first connection terminals 111 are located on the same side of the first electrical device 110. It can be understood that a portion of the first connection terminals 111 are located on the same side of the first electrical device 110, and another portion of the first connection terminals 111 are located on other sides of the first electrical device 110; or, all of the first connection terminals 111 are located on the same side of the first electrical device 110. For example, four first connection terminals 111 are located on the upper side of the first electrical device 110.
[0145] By adopting the technical solution of this embodiment, the connection operation space required for the at least two first connection terminals 111 is concentrated on the same side of the first electrical device 110, so that the at least two first connection terminals 111 are staggered with the first gap 1001, which is beneficial to reducing the distance between the first electrical device 110 and the second electrical device 120, thereby reducing the overall size of the distribution device 100 and improving the overall structural compactness; in addition, the at least two first connection terminals 111 can be connected on the same side of the first electrical device 110, which facilitates the electrical connection operation of the distribution device 100.
[0146] In one embodiment of the present application, Fig. 9 , Fig.10 and Fig.11 As shown, the power distribution device 100 also includes a first electrical connector 151 having a first end and a second end. The first end is used to connect to other electrical devices except the first electrical device 110 , and the second end is used to electrically connect to the first connection terminal 111 .
[0147] The first electrical connector 151 may refer to a component used to electrically connect the first electrical device 110 and other electrical devices. The first electrical connector 151 is made of conductive materials, such as copper, aluminum, etc. For example, the first electrical connector 151 is a copper bar.
[0148] The first end may refer to an end of the first electrical connector 151 connected to other electrical devices except the first electrical device 110. The second end may refer to an end of the first electrical connector 151 electrically plugged into the first connection terminal 111. The first end of the first electrical connector 151 is electrically connected to other electrical devices except the first electrical device 110, and the second end of the first electrical connector 151 is electrically plugged into the first connection terminal 111, so as to realize electrical conduction between the first electrical device 110 and other electrical devices. Here, the other electrical devices may refer to the second electrical device 120 or the third electrical device 130, or may refer to other electrical devices except the first electrical device 110, the second electrical device 120 and the third electrical device 130. Among them, the number of first electrical connectors 151 can be multiple, and the first electrical connectors 151 can be used to electrically conduct between the second electrical device 120 and the third electrical device 130, between the second electrical device 120 and other electrical devices except the first electrical device 110, the second electrical device 120 and the third electrical device 130, and between the third electrical device 130 and other electrical devices except the first electrical device 110, the second electrical device 120 and the third electrical device 130.
[0149] By adopting the technical solution of this embodiment, the first electrical connector 151 can realize the connection between the first electrical device 110 and other electrical devices, and the first electrical connector 151 and the first connecting terminal 111 are electrically connected by electrical plug-in. The connection method is simple and convenient for assembling the distribution device 100.
[0150] In one embodiment of the present application, Fig. 9 , Fig.10 and Fig.11 As shown, the first connecting terminal 111 includes a main body 1111 and an elastic member 1112, the main body 1111 is configured with a plug-in hole 11111, the elastic member 1112 is located in the plug-in hole 11111, the second end is inserted into the plug-in hole 11111, and the second end elastically abuts against the elastic member 1112 so that the second end is elastically clamped in the plug-in hole 11111.
[0151] The body 1111 may refer to the main body of the first connection terminal 111. The body 1111 is provided with a plug hole 11111, and the plug hole 11111 is used for inserting the second end and providing an installation space for the elastic member 1112. When the second end of the first electrical connector 151 is inserted into the plug hole 11111, the second end elastically abuts against the elastic member 1112, and the elastic member 1112 can give an abutting force to the second end, so that the second end is elastically clamped in the plug hole 11111, and the plugging stability of the first electrical connector 151 and the first connection terminal 111 is good, and the electrical connection is more stable and reliable.
[0152] The elastic member 1112 may refer to a component with elastic deformation capability, and the elastic member 1112 is made of conductive material, such as copper, aluminum, etc., to meet the conductive requirements; the elastic member 1112 and the main body 1111 may be an integral structure or a split structure, and the materials of the elastic member 1112 and the main body 1111 may be the same or different; for example, when the second end of the first electrical connector 151 is inserted into the plug hole 11111, the elastic member 1112 pushes the second end against the wall surface opposite to the plug hole 11111 and the elastic member 1112, thereby realizing elastic clamping of the second end; the elastic member 1112 may be a conductive spring sheet.
[0153] By adopting the technical solution of this embodiment, the second end is elastically clamped in the plug-in hole 11111, the plug-in stability between the first electrical connector 151 and the first connecting terminal 111 is good, and the electrical connection is more stable and reliable; in addition, the structure of the first connecting terminal 111 is simple, and the second end is elastically clamped in the plug-in hole 11111 by the elastic member 1112, and the first electrical connector 151 and the first connecting terminal 111 can be plugged in and out multiple times to facilitate assembly and maintenance.
[0154] In an embodiment of the present application, the second end is in a sheet shape.
[0155] The second end is flat.
[0156] By adopting the technical solution of this embodiment, the second end is in a sheet shape, so that when the second end is inserted into the plug-in hole 11111, the second end and the elastic member 1112 can have a larger abutment area, so that the plug-in stability of the first electrical connector 151 and the first connecting terminal 111 is better, and the electrical connection is more stable and reliable.
[0157] In one embodiment of the present application, Figure 5 , Figure 6 , Figure 7 and Fig. 9As shown, the power distribution device 100 also includes a first shell cover 141 and a mounting base 142. The first shell cover 141 is installed on the mounting base 142. The first shell cover 141 and the mounting base 142 are arranged to form an installation space. The first electrical device 110 and the second electrical device 120 are located in the installation space. The first electrical connector 151 is installed on the first shell cover 141, and the plug interface of the first connecting terminal 111 is arranged toward the first shell cover 141.
[0158] The first shell cover 141 and the mounting seat 142 are connected to form at least part of the outer shell 140 of the power distribution device 100. The first shell cover 141 and the mounting seat 142 can be connected by covering, bolting, bonding, etc.; the installation space can refer to the space formed by the first shell cover 141 and the mounting seat 142 for accommodating the first electrical device 110 and the second electrical device 120. For example, the first shell cover 141 and the mounting seat 142 can jointly define the installation space, and the installation space provides an installation space for the electrical devices of the power distribution device 100. The cover 141 and the mounting seat 142 can separate the electrical device from the external environment, thereby protecting the electrical device; wherein the mounting seat 142 can be a hollow structure with one end open, and the first shell cover 141 can be a plate-like structure, and the first shell cover 141 covers the open side of the mounting seat 142, so that the first shell cover 141 and the mounting seat 142 jointly define the installation space; the first shell cover 141 and the mounting seat 142 can also be hollow structures with one side open, and the open side of the first shell cover 141 covers the open side of the mounting seat 142. Of course, the housing 140 formed by the first shell cover 141 and the mounting seat 142 can be in various shapes, such as a cylinder, a cuboid, etc. The first shell cover 141 and the mounting seat 142 are made of insulating materials, such as: PP (Polypropylene, polypropylene), PE (polyethylene, polyethylene), PVC (Polyvinylchlorid, polyvinyl chloride) and other insulating plastics, so as to provide insulation protection for the first electrical device 110 and the second electrical device 120.
[0159] The first electrical connector 151 is installed on the first shell cover 141. It can be understood that the first electrical connector 151 is connected to the first shell cover 141. Specifically, the first electrical connector 151 can be fixed to the first shell cover 141 by means of threads, clamping, etc.
[0160] The plug interface of the first connection terminal 111 is arranged toward the first shell cover 141. Specifically, the opening of the plug hole 11111 of the first connection terminal 111 is arranged opposite to the first shell cover 141. In this way, when assembling, while the first electrical device 110 is installed on the first shell cover 141, the second end of the first electrical connector 151 installed on the first shell cover 141 can be inserted into the first connection terminal 111. In this way, the assembly of the first electrical device 110 and the first shell cover 141 and the electrical plugging of the first connection terminal 111 can be completed at the same time, which is beneficial to improving the assembly efficiency of the power distribution device 100; or After the first electrical component 110 and the second electrical component 120 are installed on the mounting base 142, the first shell cover 141 is buckled on the mounting base 142. Since the first connecting terminal 111 is facing the first shell cover 141, during the buckling process of the first shell cover 141 and the mounting base 142, the second end of the first electrical connector 151 installed on the first shell cover 141 can be automatically electrically connected with the first connecting terminal 111. In this way, the assembly of the first electrical component 110 and the first shell cover 141 and the electrical connection of the first connecting terminal 111 can be completed at the same time, which is beneficial to improving the assembly efficiency of the power distribution device 100.
[0161] By adopting the technical solution of this embodiment, since the plug interface of the first connecting terminal 111 is facing the first shell cover 141, the distribution device 100 can simultaneously complete the assembly of components and the electrical plugging of the first connecting terminal 111 during the assembly process, which is beneficial to improving the assembly efficiency of the distribution device 100; in addition, the second end and the first connecting terminal 111 can be automatically connected. Compared with manual plugging, the space required for plugging is small, which is beneficial to reducing the distance between the first electrical device 110 and the second electrical device 120, and improving the structural compactness of the distribution device 100.
[0162] In another embodiment, the plugging port of the second connection terminal 121 may be disposed toward the first shell cover 141 to improve production efficiency; of course, the plugging port of the second connection terminal 121 may not be disposed toward the first shell cover 141 .
[0163] In another embodiment, the third electrical device 130 is installed on the mounting base 142, and the plug interface of the third connection terminal 131 can be set toward the first shell cover 141 to improve production efficiency; of course, the plug interface of the third connection terminal 131 may not be set toward the first shell cover 141.
[0164] In actual application, when the power distribution device 100 is in working state, the first shell cover 141 can be located at the bottom of the mounting seat 142, or at the side of the mounting seat 142, or at the top of the mounting seat 142, which can be selected according to actual needs.
[0165] In one embodiment of the present application, Fig. 9 and Fig.10 As shown, the first electrical connector 151 is embedded in the first shell cover 141 .
[0166] The first electrical connector 151 is buried in the first shell cover 141. It can be understood that the first electrical connector 151 is located inside the first shell cover 141. In other words, the first shell cover 141 is covered outside the first electrical connector 151. It should be noted that the first end and the second end are exposed to the first shell cover 141 to facilitate electrical connection with other electrical components and the first connection terminal 111.
[0167] By adopting the technical solution of this embodiment, the first shell cover 141 can protect the first electrical connector 151, thereby improving the reliability of the use of the distribution device 100; in addition, the first electrical connector 151 is located inside the first shell cover 141, and the overall structure is compact, which is also conducive to reducing the overall size of the distribution device 100.
[0168] In one embodiment of the present application, Fig. 9 and Fig.10 As shown, the first electrical connector 151 and the first shell cover 141 are an integral injection molding structure.
[0169] By adopting the technical solution of this embodiment, the first electrical connector 151 and the first shell cover 141 are manufactured by an integrated injection molding process. This manufacturing method is simple, and the connection strength between the first electrical connector 151 and the first shell cover 141 is good, which is beneficial to improving the reliability of the use of the distribution device 100.
[0170] In one embodiment of the present application, Fig.12 and Fig.13 As shown, the first electrical device 110 is a relay 110a; the relay 110a includes a switch unit 114, and the first connecting terminal 111 is electrically connected to the switch unit 114; the mounting seat 142 is configured with a first accommodating cavity 1421, and the switch unit 114 is exposed in the first accommodating cavity 1421.
[0171] The relay 110a may refer to an electrical device for controlling the on and off of a circuit. Specifically, the relay 110a includes components such as an electromagnet, a coil, and a contact. When the input quantity (such as voltage, current, temperature, etc.) of the input coil reaches a specified value, the electromagnet moves under the magnetic force of the coil, and the movement of the electromagnet drives the movement of the contact, thereby changing the on and off state of the controlled circuit. The switch unit 114 may refer to the main component in the relay 110a that plays a role in switch control, that is, a unit composed of components such as an electromagnet, a coil, and a contact in the relay 110a. The first connection terminal 111 is electrically connected to the switch unit 114, and the switch unit 114 is electrically connected to other electrical components except the first electrical device 110 through the first connection terminal 111.
[0172] The first accommodating cavity 1421 may refer to a cavity formed by the mounting seat 142 and used to accommodate the switch unit 114 .
[0173] The switch unit 114 is exposed in the first accommodating cavity 1421. It can be understood that the switch unit 114 is not wrapped by a shell, but is directly exposed in the first accommodating cavity 1421, that is, the cavity wall of the first accommodating cavity 1421 can be directly used as the shell of the relay 110a, that is, the first electrical device 110 is the relay 110a after the shell is removed, and the mounting seat 142 is integrated with the shell of the relay 110a to form an integrated structure, which is beneficial to reduce the manufacturing cost.
[0174] By adopting the technical solution of this embodiment, the switch unit 114 of the relay 110a is directly exposed in the first accommodating cavity 1421. In this way, in the power distribution device 100, the space occupied by the housing of the relay 110a can be saved, the structural compactness of the power distribution device 100 is improved, and it is beneficial to improve the performance of the power distribution device 100 and reduce the manufacturing cost; in addition, the relay 110a is usually a larger component in the power distribution device 100, and eliminating the housing of the relay 110a can save a large space for the power distribution device 100, thereby effectively improving the structural compactness of the power distribution device 100.
[0175] In one embodiment, the first connection terminal 111 may be a connection terminal derived from the coil of the relay 110a, or may be a connection terminal derived from the contact of the relay 110a, or may be a high-voltage sampling terminal of the relay 110a. Fig. 9 , Fig.10 and Fig.11 As shown, the first electrical device 110 also includes a first conductive member 112, the first conductive member 112 electrically connects the switch unit 114 and the body 1111, and the first conductive member 112 is made of a conductive material, such as copper, aluminum, etc. For example, the first conductive member 112 is a copper bar. The first conductive member 112 and the body 1111 are an integral structure or a split structure. Among them, the first conductive member 112 and the body 1111 are an integrated structure. It can be understood that the first conductive member 112 and the body 1111 can be an integrated structure obtained by an integrated molding method such as integral casting, integral cutting, etc.
[0176] The first conductive member 112 and the body 1111 are of a split structure. It can be understood that the first conductive member 112 and the body 1111 can be separated into two separate parts. For example, the first conductive member 112 and the body 1111 can be connected by a detachable connection method such as screw connection or clamping; or, the first conductive member 112 and the body 1111 are connected by a fixed connection method such as welding; or, the end of the first conductive member 112 can also be inserted into the plug hole 11111, and the elastic member 1112 pushes against the plug hole 11111. The end of the first conductive member 112 abuts against the wall of the plug hole 11111, thereby realizing elastic clamping of the first conductive member 112, wherein the end of the first conductive member 112 and the second end may be located on the same side of the elastic member 1112, or on opposite sides of the elastic member 1112; in another embodiment, two elastic members 1112 are provided in the plug hole 11111, and the second end is inserted between the two elastic members 1112, and the two elastic members 1112 clamp the second end, thereby realizing elastic clamping of the second end. The materials of the first conductive member 112 and the body 1111 may be the same or different.
[0177] In one embodiment, the second end of the first electrical connector 151 can be electrically connected to the first connection terminal 111 through the opening of the first accommodating cavity 1421; or, the first connection terminal 111 extends out of the opening of the first accommodating cavity 1421 and is electrically connected to the second end of the first electrical connector 151; or, the second end of the first electrical connector 151 can pass through the cavity wall of the first accommodating cavity 1421 to be electrically connected to the first connection terminal 111, or, the first conductive member 112 passes through the cavity wall of the first accommodating cavity 1421 so that the first connection terminal 111 is located outside the first accommodating cavity 1421 to be electrically connected to the second end of the first electrical device 110.
[0178] In one embodiment of the present application, the first electrical device 110 is a resistor, a fuse or a current sensor; and / or the second electrical device 120 is a relay, a resistor, a fuse or a current sensor. It is understandable that the first electrical device 110 can be any one of the resistor, the fuse and the current sensor in the power distribution device 100, and similarly, the second electrical device 120 can be any one of the resistor, the fuse and the current sensor in the power distribution device 100.
[0179] A fuse may refer to an electrical component in a circuit that cuts off the current by fusing itself when the current abnormally rises to a preset value. The fuse plays a role in protecting the safe operation of the circuit.
[0180] Resistors can refer to electrical components in a circuit that have a certain resistance to the flow of current.
[0181] The current sensor may refer to a detection device that can sense the information of the measured current and convert the sensed information into an electrical signal that meets certain standard requirements according to a certain rule. Or by adopting the technical solution of this embodiment, the structure of the distribution device 100 can be flexibly set and easy to process and manufacture.
[0182] In one embodiment, in combination Figures 5 to 8 As shown, the mounting seat 142 is also configured with a second accommodating cavity 1422 and a third accommodating cavity 1423. The second accommodating cavity 1422 is used to accommodate the second electrical device 120, and the third accommodating cavity 1423 is used to accommodate the third electrical device 130. The first accommodating cavity 1421, the second accommodating cavity 1422 and the third accommodating cavity 1423 all have openings. The first electrical device 110, the second electrical device 120 and the third electrical device 130 can enter the corresponding cavity through the corresponding openings to facilitate the assembly of the power distribution device 100. The first shell cover 141 is buckled on the outside of the mounting seat 142 and seals a part of the opening; the housing 140 also includes a second shell cover 143, which is buckled on the mounting seat 142 and seals another part of the opening to achieve insulation between the electrical device in the cavity and the external environment. The second shell cover 143 and the first shell cover 141 are respectively arranged on opposite sides of the mounting seat 142, so that the structure of the entire power distribution device 100 is simpler. Specifically, a partition is provided in the installation space, and the partition divides the installation space into a first accommodating cavity 1421 and a second accommodating cavity 1422 .
[0183] In one embodiment, the second electrical device 120 further includes a second conductive member 122, and the second conductive member 122 is electrically connected to the second connection terminal 121, wherein the first electrical connector 151 passes through the opening of the second accommodating cavity 1422 and is electrically plugged into the second connection terminal 121; or, the second connection terminal 121 extends out of the opening of the second accommodating cavity 1422 and is electrically plugged into the first electrical connector 151; or, the first electrical connector 151 can pass through the cavity wall of the second accommodating cavity 1422 and be electrically plugged into the second connection terminal 121, or, the second conductive member 122 passes through the cavity wall of the second accommodating cavity 1422, so that the second connection terminal 121 is located outside the second accommodating cavity 1422, so as to facilitate electrical plugging with the first electrical device 110. The second conductive member 122 is made of a conductive material, such as copper, aluminum, etc.; for example, the second conductive member 122 is a copper bar.
[0184] In one embodiment, the third electrical device 130 further includes a third conductive member 132, and the third conductive member 132 is electrically connected to the third connection terminal 131, wherein the first electrical connector 151 passes through the opening of the third accommodating cavity 1423 and is electrically plugged into the third connection terminal 131; or, the third connection terminal 131 extends out of the opening of the third accommodating cavity 1423 and is electrically plugged into the first electrical connector 151; or, the first electrical connector 151 can pass through the cavity wall of the third accommodating cavity 1423 and be electrically plugged into the third connection terminal 131, or, the second conductive member 122 passes through the cavity wall of the third accommodating cavity 1423, so that the third connection terminal 131 is located outside the third accommodating cavity 1423, so as to facilitate electrical plugging with the first electrical device 110. The third conductive member 132 is made of conductive material, such as copper, aluminum, etc.; for example, the third conductive member 132 is a copper bar.
[0185] In one embodiment, the housing 140 is further provided with an insulating heat-conducting member 160, which can transfer the heat generated inside the power distribution device 100 to the outside of the power distribution device 100, thereby improving the heat dissipation performance of the power distribution device 100; when the power distribution device 100 is installed on an external component, the insulating heat-conducting member 160 is attached to the external component, thereby transferring the heat generated inside the power distribution device 100 to the external component, thereby improving the heat dissipation performance of the power distribution device 100; wherein the housing 140 is provided with a receiving hole 1431 that penetrates the housing 140, and at least some components in the power distribution device 100 are received by the receiving hole 1431. The nanohole 1431 is in direct contact with the insulating heat-conducting component 160 to improve the heat dissipation efficiency; at least one of the first shell cover 141, the mounting seat 142 or the second shell cover 143 is embedded with the insulating heat-conducting component 160, which can be specifically set according to the installation method of the power distribution device 100; for example, the second shell cover 143 is provided with a receiving hole 1431, and the insulating heat-conducting component 160 is embedded in the second shell cover 143 and is located on the side of the second shell cover 143 facing away from the mounting seat 142; wherein, the insulating heat-conducting component 160 can be made of components with good thermal conductivity and insulation properties, such as ceramics and thermally conductive silicone.
[0186] In one embodiment, a first insulating spacer may be provided between the first connection terminal 111 and the second connection terminal 121. The first insulating spacer insulates and separates the first connection terminal 111 and the second connection terminal 121. The insulation between the first connection terminal 111 and the second connection terminal 121 is good, which is conducive to reducing the distance between the first connection terminal 111 and the second connection terminal 121, and further conducive to reducing the distance between the first electrical device 110 and the second electrical device 120. The distribution device 100 has a more compact structure and a smaller size. The first insulating spacer can be made of insulating material, such as insulating plastics such as rubber and silicone.
[0187] In one embodiment, at least one of the first electrical device 110, the second electrical device 120 and the third electrical device 130 may be a shelled electrical device. After the electrical device is shelled, the overall size of the electrical device is small, which is conducive to improving the compactness of the arrangement of the electrical devices and reducing the overall external dimensions of the power distribution device 100.
[0188] In one embodiment of the present application, the power distribution device 100 is a high-voltage power distribution box.
[0189] It can be understood that the technical solution of the above-mentioned power distribution device 100 can be applied to a high-voltage matching box, wherein the high-voltage matching box can be but is not limited to a PDU or a BDU.
[0190] By adopting the technical solution of this embodiment, the high-voltage distribution box adopts the structure of the distribution device 100 as described above, which can effectively reduce the size of the high-voltage distribution box and provide more installation space for other components, which is beneficial to reducing the difficulty of laying out the high-voltage matching box in the whole vehicle and the high-voltage distribution box in the battery 1100; in addition, the high-voltage distribution box in the battery 1100 requires a small installation space, which can provide more installation space for the battery cell 20, which is beneficial to improving the volume energy density of the battery 1100.
[0191] In order to clearly illustrate the technical solution of the present application, a BDU structure is taken as an example for illustration.
[0192] Embodiment 1
[0193] In this embodiment, combined with Figure 6 , Figure 7 and Figure 8As shown, the power distribution device 100 is a BDU, the first electrical component 110 is a pre-charging relay 101, the number of the second electrical components 120 is three, one of which is a main positive relay 102, and the other two are a pre-charging resistor 103 and a fuse 104, respectively. The main positive relay 102 and the pre-charging resistor 103 are arranged on two opposite sides of the pre-charging relay 101, and the fuse 104 is located on one of the other two opposite sides of the pre-charging relay 101. A first gap 1001 is formed between the main positive relay 102 and the pre-charging relay 101, between the pre-charging resistor 103 and the pre-charging relay 101, and between the fuse 104 and the pre-charging relay 101. A second gap 1002 is formed between the main positive relay 102 and the fuse 104, and between the fuse 104 and the pre-charging resistor 103; the third electrical device 130 is the main negative relay 105, and the main negative relay 105 is located on the side of the main positive relay 102 facing away from the pre-charging relay 101, and a third gap 1003 is formed between the main negative relay 105 and the main positive relay 102. This arrangement makes the BDU in the shape of a long strip, making the BDU more compact; wherein the first connecting terminal 111 may refer to a connecting terminal led out of the coil of the pre-charging relay 101, or may refer to a high-voltage sampling terminal led out of the pre-charging relay 101. When the second electrical device 120 is a pre-charging resistor 103, the second connection terminal 121 may refer to a terminal led out from the pre-charging resistor 103 and used for electrical connection with other electrical devices, or may refer to a sampling terminal of the pre-charging resistor 103; when the second electrical device 120 is a fuse 104, the second connection terminal 121 may refer to a terminal led out from the fuse 104 and used to control the on and off of the fuse 104, or may refer to a terminal led out from the fuse 104 and used for electrical connection with other electrical devices, or may refer to a sampling terminal of the fuse 104; when the second electrical device 120 is a main positive relay 102, the second connection terminal 121 may refer to a terminal led out from the coil of the main positive relay 102, or may refer to a terminal led out from the contact of the main positive relay 102, or may refer to a high-voltage sampling terminal of the main positive relay 102. The third connection terminal 131 may refer to a terminal led out of the coil of the main negative relay 105, or a terminal led out of the contact of the main negative relay 105, or a high-voltage sampling terminal of the main negative relay 105; in addition, the first electrical connector 151 is a copper bar, and the number of copper bars is multiple, and multiple copper bars realize the electrical connection of the main negative relay 105, the main positive relay 102, the pre-charge relay 101, the pre-charge resistor 103 and the fuse 104. Among them, the main positive relay 102 and the main negative relay 105 are shelled relays, which can save the internal space of the power distribution device 100, which is conducive to improving the compactness of the structure of the power distribution device 100 and reducing costs.
[0194] In this embodiment, combined with Figure 6 , Figure 7 and Figure 8 As shown, the four first connection terminals 111 led out of the pre-charging relay 101 are all located at the top of the pre-charging relay 101, and the two second connection terminals 121 led out of the pre-charging resistor 103 are all located at the top of the pre-charging resistor 103, that is, the four first connection terminals 111 led out of the pre-charging relay 101 and the two second connection terminals 121 led out of the pre-charging resistor 103 are located on the same side and are located outside all the first gaps 1001, all the second gaps 1002 and all the third gaps 1003; the main positive relay 102 leads to the Four second connection terminals 121 are provided, two of which are located at the front side of the main positive relay 102, one of the other two second connection terminals 121 is located between the main positive relay 102 and the main negative relay 105, and the other is located between the pre-charging resistor 103 and the fuse 104, the second connection terminal 121 led out of the fuse 104 is located at the rear side of the fuse 104, and the two second connection terminals 121 led out of the main negative relay 105 are located at the front side of the main negative relay 105; the orientation here can be referred to Figure 7 The orientation shown in .
[0195] In this embodiment, please combine Figures 9 to 11 As shown, the shell 140 of the BDU includes a first shell cover 141, a mounting base 142 and a second shell cover 143. The first shell cover 141 is snapped onto one side of the mounting base 142, and the second shell cover 143 is snapped onto the other side of the mounting base 142 opposite to the first shell cover 141. The mounting base 142 is constructed with a first accommodating cavity 1421, three second accommodating cavities 1422 and one third accommodating cavity 1423, wherein the first accommodating cavity 1421 and one of the second accommodating cavities 1422 are connected to form a fourth accommodating cavity 1424.
[0196] In this embodiment, the first shell cover 141 protrudes out of the side of the mounting seat 142 to form a peripheral edge 1411, and an insulating isolation plate 1412 is provided in the peripheral edge 1411. The insulating isolation plate 1412 divides the chamber formed by the peripheral edge 1411 into a fifth accommodating chamber 1413 and a sixth accommodating chamber 1414. The pre-charging resistor 103 and the pre-charging relay 101 are respectively arranged in the fifth accommodating chamber 1413 and the sixth accommodating chamber 1414. The insulating isolation plate 1412 insulates and separates the pre-charging resistor 103 and the pre-charging relay 101 to improve the reliability of BDU use. The peripheral edge 1411 is provided with a buckle 14111, and the pre-charging resistor 103 and the pre-charging relay 101 are fixed by the buckle 14111 to facilitate subsequent assembly. When the first shell cover 141 is buckled onto the mounting seat 142, the surrounding edge 1411 is inserted into the fourth accommodating cavity 1424, so that the pre-charging relay 101 is located in the first accommodating cavity 1421, the pre-charging resistor 103 is located in the second accommodating cavity 1422 connected to the first accommodating cavity 1421, the main positive relay 102 and the fuse 104 are respectively installed in the other two second accommodating cavities 1422, and the main negative relay 105 is installed in the third accommodating cavity 1423.
[0197] In this embodiment, the opening of the fourth accommodating chamber 1424 and the opening of the second accommodating chamber 1422 loaded with the fuse 104 are respectively arranged toward the opposite sides of the mounting seat 142, and the opening of the fourth accommodating chamber 1424 is arranged toward the mounting seat 142, and the opening of the second accommodating chamber 1422 loaded with the main positive relay 102 and the opening of the third accommodating chamber 1423 are toward one of the other opposite sides of the mounting seat 142; the first shell cover 141 is buckled on the mounting seat 142 and seals the opening of the fourth accommodating chamber 1424, and the second shell cover 143 is buckled on the other side of the mounting seat 142 and seals the opening of the second accommodating chamber 1422 loaded with the fuse 104, the opening of the second accommodating chamber 1422 loaded with the main positive relay 102, and the opening of the third accommodating chamber 1423, so that the electrical components inside the BDU are separated from the external environment to achieve insulation protection; the second shell cover 14 A receiving hole 1431 is provided, and the terminals led out of the contacts of the main positive relay 102 and the terminals led out of the contacts of the main negative relay 105 are both connected with the second electrical connector 152. The two second electrical connectors 152 are provided with a second insulating spacer 1425 to increase the insulation performance between the two second electrical connectors 152 and improve the reliability of BDU use; the second insulating spacer 1425 and the mounting seat 142 are an integral injection molding structure; a portion of the second electrical connector 152 is located in the receiving hole 1431 and is in direct contact with the insulating heat conductive member 160 embedded in the second shell cover 143 to improve the heat dissipation performance, wherein it should be noted that the contacts of the main positive relay 102 and the main negative relay 105 usually control the on and off of the high-voltage circuit, and the second electrical connector 152 generates a large amount of heat, and the second electrical connector 152 is in direct contact with the insulating heat conductive member 160, which can effectively improve the heat dissipation efficiency of the BDU. The second electrical connector 152 is made of a conductive material, such as copper, aluminum or other metal conductive materials. The second electrical connector 152 may be, but is not limited to, a copper bar.
[0198] In this embodiment, the main positive relay 102 is covered with a first insulating cover 171, which seals the opening of the corresponding second accommodating cavity 1422. The two terminals led out from the contacts of the main positive relay 102 pass through the first insulating cover 171 and are electrically connected to the second electrical connector 152. The side of the first insulating cover 171 facing away from the second accommodating cavity 1422 is provided with a first insulating portion 1711. The first insulating portion 1711 is located between the two terminals led out from the contacts of the main positive relay 102, which can increase the insulation of the two terminals led out from the contacts of the main positive relay 102, and is beneficial to improving the reliability of the use of the main positive relay 102. In addition, the two terminals led out from the contacts of the main positive relay 102 have good insulation reliability through the first insulating portion 1711, so that the distance between the two terminals led out from the contacts of the main positive relay 102 can be set to be smaller, which is beneficial to reducing the size of the main positive relay 102, and then it is beneficial to reducing the size of the entire power distribution device 100.
[0199] In this embodiment, the main negative relay 105 is covered with a second insulating cover 172, and the second insulating cover 172 seals the opening of the corresponding third accommodating cavity 1423. The two terminals led out from the contact 105 of the main negative relay pass through the second insulating cover 172 and are electrically connected to the second electrical connector 152. The side of the second insulating cover 172 facing away from the third accommodating cavity 1423 is provided with a second insulating portion 1721. The second insulating portion 1721 is located between the two terminals led out from the contact of the main negative relay 105, which can increase the insulation of the two terminals led out from the contact of the main negative relay 105, which is beneficial to improving the reliability of the use of the main negative relay 105. In addition, the insulation reliability between the two terminals led out from the contact of the main negative relay 105 is good through the second insulating portion 1721, so that the distance between the two terminals led out from the contact of the main negative relay 105 can be set smaller, which is beneficial to reducing the size of the main negative relay 105, and then it is beneficial to reducing the size of the entire power distribution device 100.
[0200] In this embodiment, the first conductive member 112 led out of the pre-charge relay 101, the first connection terminal 111 includes a body 1111 and an elastic member 1112, the body 1111 is configured with a plug hole 11111, the elastic member 1112 is located in the plug hole 11111, the second end is inserted into the plug hole 11111, the second end elastically abuts against the elastic member 1112, so that the second end is elastically clamped in the plug hole 11111, and the first conductive member 112 is inserted into the plug hole 11111 and elastically abutted and fixed by the elastic member 1112. Among them, the main positive relay 102, the pre-charge resistor 103 and the fuse 104 are all led out through the second conductive member 122. The third connection terminal 131 led out of the main negative relay 105 through the third conductive member 132 has the same structure as the first connection terminal 111.
[0201] Embodiment 2
[0202] This embodiment is different from the above embodiment in that: Fig.12 and Fig.13 As shown, the power distribution device 100 is a BDU, the first electrical device 110 is a main positive relay 102, the number of the second electrical devices 120 is two, one of which is a pre-charge relay 101, and the other is a fuse 104, the third electrical device 130 is a main negative relay 105, the fourth electrical device 180 is a main negative relay 105, the pre-charge resistor 103, the main negative relay 105, the pre-charge relay 101, the main positive relay 102 and the fuse 104 are arranged in a straight line, and the arrangement direction can be along Fig.13In the direction indicated by the middle arrow M, the electrical components in the BDU are arranged in a straight line, which is beneficial to improving the compactness of the structure and reducing the overall dimensions of the BDU, and two adjacent electrical components are spaced apart, that is, a first gap 1001 is formed between the main positive relay 102 and the fuse 104 and between the main positive relay 102 and the pre-charge relay 101, a third gap 1003 is formed between the pre-charge relay 101 and the main negative relay 105, and a fourth gap 1004 is formed between the pre-charge resistor 103 and the main negative relay 105.
[0203] The first connection terminal 111 may refer to a terminal led out of the coil of the main positive relay 102, or a terminal led out of the contact of the main positive relay 102, or a high-voltage sampling terminal of the main positive relay 102. In the case where the second electrical device 120 is a pre-charge relay 101, the second connection terminal 121 may refer to a connection terminal led out of the coil of the pre-charge relay 101, or a high-voltage sampling terminal led out of the pre-charge relay 101. When the second electrical device 120 is a fuse 104, the second connection terminal 121 may refer to a terminal led out from the fuse 104 and used to control the on and off of the fuse 104, or may refer to a terminal led out from the fuse 104 and used to be electrically connected to other electrical devices, or may refer to a sampling terminal of the fuse 104; the third connection terminal 131 may refer to a terminal led out from the coil of the main negative relay 105, or may refer to a terminal led out from the contact of the main negative relay 105, or may refer to a high-voltage sampling terminal of the main negative relay 105; the fourth connection terminal 181 may refer to a terminal led out from the pre-charging resistor 103 and used to be electrically connected to other electrical devices, or may refer to a sampling terminal of the pre-charging resistor 103.
[0204] In this embodiment, the main positive relay 102 leads to four first connection terminals 111, the four second connection terminals 121 led to the pre-charging relay 101 are all located at the top of the pre-charging relay 101, the second connection terminal 121 led to the fuse 104 is located at the top of the fuse 104, and the second connection terminal 121 led to the fuse 104 is located at the top of the fuse 104. The four third connection terminals 131 led to the main negative relay 105 are located at the top of the main negative relay 105; the two fourth connection terminals 181 led to the pre-charging resistor 103 are both located at the top of the pre-charging resistor At the top of 103, the first connection terminal 111, the second connection terminal 121, the third connection terminal 131 and the fourth connection terminal 181 are located on the same side of all the electrical components in the power distribution device 100, so that all the first connection terminals 111, all the second connection terminals 121, all the third connection terminals 131 and all the fourth connection terminals 181 are located outside all the first gaps 1001, all the third gaps 1003 and all the fourth gaps 1004, which can minimize the distance between the electrical components, thereby improving the compactness of the structure.
[0205] In this embodiment, please combine Fig.12 and Fig.13 As shown, the housing 140 of the BDU includes a first shell cover 141, a mounting base 142 and a second shell cover 143. The first shell cover 141 is buckled on one side of the mounting base 142, and the second shell cover 143 is buckled on the other side of the mounting base 142 opposite to the first shell cover 141. The mounting base 142 is constructed with a first accommodating cavity 1421, two second accommodating cavities 1422, a third accommodating cavity 1423 and a seventh accommodating cavity 1426. The main positive relay 102 is located in the first accommodating cavity 1421, the pre-charging relay 101 and the fuse 104 are respectively located in the two second accommodating cavities 1422, the main negative relay 105 is located in the third accommodating cavity 1423, the pre-charging resistor 103 is located in the seventh accommodating cavity 1426, and the opening of the first accommodating cavity 1421 and the fused The openings of the second accommodating chamber 1422, the third accommodating chamber 1423 and the fourth accommodating chamber 1424 of the fuse 104 are all arranged toward the first shell cover 141, so that when the first shell cover 141 is installed on the mounting base 142, the first shell cover 141 can block the opening of the first accommodating chamber 1421, the opening of the second accommodating chamber 1422, the third accommodating chamber 1423 and the fourth accommodating chamber 1424 loaded with the fuse 104; the opening of the second accommodating chamber 1422 loaded with the pre-filled relay 101 faces the second shell cover 143, so that when the second shell cover 143 is installed on the mounting base 142, the opening of the second accommodating chamber 1422 loaded with the pre-filled relay 101 is opened, thereby encapsulating the electrical components in the housing 140 to achieve insulation protection of the electrical components.
[0206] In this embodiment, the first connection terminal 111 led out from the main positive relay 102, the third connection terminal 131 led out from the main negative relay 105, the second connection terminal 121 led out from the fuse 104, and the fourth connection terminal 181 led out from the pre-charging resistor 103 can all be electrically connected to the first electrical connector 151 of the first shell cover 141 through corresponding openings, and the second connection terminal 121 led out from the pre-charging relay 101 passes through the cavity wall of the second accommodating cavity 1422 and is electrically connected to the first electrical connector 151 of the first shell cover 141.
[0207] In this embodiment, the main positive relay 102 and the main negative relay 105 are shelled relays 110a, and the main negative relay 105 has the same structure as the main positive relay 102; for the convenience of explanation, the structure of the main positive relay 102 is taken as an example for explanation, and the main positive relay 102 includes a switch unit 114, a first conductive member 112 and a first connecting terminal 111, and the first connecting terminal 111 is electrically connected to the switch unit 114 through the first conductive member 112; the switch unit 114 is exposed in the first accommodating cavity 1421. Among them, the switch unit 114 can refer to the main component in the main positive relay 102 that plays a role in switch control, that is, a unit composed of an electromagnet, a coil and a contact in the relay 110a. The first connecting terminal 111 is electrically connected to the switch unit 114, and the switch unit 114 is electrically connected to other electrical devices except the first electrical device 110 through the first connecting terminal 111. Among them, the switch unit 114 is exposed in the first accommodating cavity 1421. It can be understood that the switch unit 114 is not wrapped by a shell, but is directly exposed in the first accommodating cavity 1421, that is, the cavity wall of the first accommodating cavity 1421 can be directly used as the shell of the main positive relay 102, that is, the mounting seat 142 and the shell of the main positive relay 102 are integrated to form an integral structure, which is conducive to reducing the manufacturing cost. The switch unit 114 of the main positive relay 102 is directly exposed in the first accommodating cavity 1421, so that in the power distribution device 100, the space occupied by the shell of the main positive relay 102 can be saved, the compactness of the structure of the power distribution device 100 is improved, and the performance of the power distribution device 100 is improved and the manufacturing cost is reduced; in addition, the main positive relay 102 is usually a large component in the power distribution device 100, and the elimination of the shell of the main positive relay 102 can save a large space for the power distribution device 100, thereby effectively improving the compactness of the structure of the power distribution device 100. Of course, in other embodiments, the structures of the main positive relay 102 and the main negative relay 105 may also be different.
[0208] In one embodiment of the present application, a battery 1100 is provided, comprising the power distribution device 100 as described in the above embodiment.
[0209] In one embodiment of the present application, an electrical device is provided, including the power distribution device 100 as described in the above embodiment; and / or, including the battery 1100 as described in the above embodiment.
[0210] The above are only preferred embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A power distribution device, characterized in that: include: A first electrical device, comprising a first connecting terminal, wherein the first connecting terminal is used to electrically connect the first electrical device to another electrical device; a second electrical device, wherein a first gap is formed between the second electrical device and the first electrical device; Wherein, the first connecting terminal is located outside the first gap.
2. The power distribution device according to claim 1, characterized in that: The second electrical device includes a second connection terminal for electrically connecting the second electrical device to other electrical devices, and the second connection terminal is located outside the first gap.
3. The power distribution device according to claim 2, characterized in that: At least two second electrical components are provided, the first gap is formed between each of the second electrical components and the first electrical component, the first connecting terminal is located outside all the first gaps, and / or at least one second connecting terminal is located outside all the first gaps.
4. The power distribution device according to claim 3, characterized in that: A second gap is formed between two adjacent second electrical components, and the first connecting terminal is located outside all the second gaps; and / or at least one of the second connecting terminals is located outside all the second gaps.
5. The power distribution device according to any one of claims 2 to 4, characterized in that: The first connection terminal and at least one of the second connection terminals are located on a same side of the first electrical component and the second electrical component.
6. The power distribution device according to any one of claims 3 to 5, characterized in that: The power distribution device further includes a third electrical component, wherein the third electrical component and the first electrical component are located on different sides of the second electrical component, a third gap is formed between the second electrical component and the third electrical component, and at least one of the second connection terminals is located outside the third gap.
7. The power distribution device according to claim 6, characterized in that: The third electrical device includes a third connection terminal for electrically connecting the third electrical device to other electrical devices, and the third connection terminal is located outside the third gap.
8. The power distribution device according to claim 7, characterized in that: The third connection terminal and at least one of the second connection terminals are located on the same side of the second electrical component and the third electrical component.
9. The power distribution device according to any one of claims 6 to 8, characterized in that: The first electrical component, at least one of the second electrical components, and at least one of the third electrical components are arranged in a straight line.
10. The power distribution device according to any one of claims 1 to 9, characterized in that: The first electrical component has a first side opposite to the second electrical component, and the first connection terminal is located at a side of the first electrical component adjacent to the first side.
11. The power distribution device according to any one of claims 1 to 10, characterized in that: A plurality of the first connection terminals are provided, and at least two of the first connection terminals are located on the same side of the first electrical component.
12. The power distribution device according to any one of claims 1 to 11, characterized in that: The power distribution device also includes a first electrical connector having a first end and a second end, the first end being used to connect to other electrical components except the first electrical component, and the second end being used to be electrically plugged into the first connection terminal.
13. The power distribution device according to claim 12, characterized in that: The first connecting terminal includes a body and an elastic member, the body is configured with a plug-in hole, the elastic member is located in the plug-in hole, the second end is inserted into the plug-in hole, and the second end elastically abuts against the elastic member so that the second end is elastically clamped in the plug-in hole.
14. The power distribution device according to claim 13, characterized in that: The second end is in a sheet shape.
15. The power distribution device according to claim 12 or 13, characterized in that: The power distribution device also includes a first shell cover and a mounting seat, wherein the first shell cover is mounted on the mounting seat, the first shell cover and the mounting seat are arranged to form an installation space, the first electrical component and the second electrical component are located in the installation space, the first electrical connector is mounted on the first shell cover, and the plug interface of the first connecting terminal is arranged toward the first shell cover.
16. The power distribution device according to claim 15, characterized in that: The first electrical connector is embedded in the first shell cover.
17. The power distribution device according to claim 15 or 16, characterized in that: The first electrical component is a relay; the relay includes a switch unit, and the first connecting terminal is electrically connected to the switch unit; the mounting seat is configured with a first accommodating cavity, and the switch unit is exposed in the first accommodating cavity.
18. The power distribution device according to any one of claims 1 to 17, characterized in that: The first electrical component is a resistor, a fuse or a current sensor; and / or the second electrical component is a relay, a resistor, a fuse or a current sensor.
19. A battery, characterized in that: It includes the power distribution device as described in claims 1 to 19.
20. An electrical equipment, characterized in that: Comprising the power distribution device according to claims 1 to 19; and / or, comprising the battery according to claim 20.
Citation Information
Cited By
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