Sand making machine with adjustable proportion of grinding medium

By introducing a detection unit and wear-resistant grinding balls into the sand making machine, the problem of poor sand making effect caused by damage to the grinding balls in the sand making machine is solved, and the detection and removal of defective grinding media is realized, thereby improving sand making efficiency and quality.

CN119500337BActive Publication Date: 2025-11-28SHANDONG LIANBANG HEAVY IND
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Patent Information

Application Number
CN202411580503.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-11-28
Estimated Expiration
2044-11-07

AI Technical Summary

Technical Problem

In existing sand making machines, grinding balls are damaged due to material differences and collisions during use, resulting in poor sand making effect and making it difficult to effectively detect and remove unqualified grinding balls.

Method used

A sand making machine with adjustable grinding media ratio was designed, including a detection unit. Through a drive unit, telescopic unit, limit ring and detector, it detects and removes defective grinding media. Wear-resistant and surface-treated grinding balls are used, and the grinding media ratio is adjusted by weighing and conveying mechanism.

Benefits of technology

It enables effective detection and removal of defective grinding media, improves the grinding efficiency and effect of the sand making machine, extends the service life of the grinding balls, and ensures the quality of sand making.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the field of quartz stone crushing, and discloses a sand making machine capable of adjusting the proportion of grinding media, which comprises a placing unit for placing the grinding media; a detection unit for detecting the grinding media on the placing unit, which comprises a driving part, an extension part, a limiting ring and a detector; the driving part is connected with the extension part and adjusts the extension distance of the two ends of the extension part; the limiting ring is connected with the extension part, the extension part and the limiting ring form a wrapping area, and the grinding media are located in the wrapping area; and the detector is arranged on the extension part and cooperates with the wrapping area to form a detection area for detecting the flaws of the grinding media; the device makes the shearing fork arm and the limiting ring form a wrapping area, cooperates with the detector arranged on the shearing fork arm, and enables the detector to detect the flaws of the grinding media; meanwhile, the setting of the discharging assembly can add the required number of grinding balls with different sizes according to the needs of the operators, changes the proportion of the grinding media in the sand making machine, and improves the sand making efficiency.
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Description

TECHNICAL FIELD

[0001] The application relates to a sand making machine, in particular to a sand making machine capable of adjusting the proportion of grinding media, and relates to the technical field of quartz stone crushing. BACKGROUND

[0002] The raw material is placed in the sand making machine barrel through the conveying device, and then the barrel is driven to rotate through the transmission device. The grinding media are lifted to a certain height, and then fall under the gravity of the grinding media, so that the grinding media fall at a certain linear speed. The material is impacted, ground and extruded under the action of force, so that the material is finely ground.

[0003] However, the existing sand making machine still has some problems. For example, the grinding device for artificial sand processing disclosed in the Chinese patent with the authorization announcement number CN11543050B comprises a base, electric telescopic rods are fixedly arranged at the top of the base, the telescopic ends of the electric telescopic rods are fixedly connected with support rods, support pipes are rotatably arranged on the support rods, two support pipes are fixedly connected with the left and right ends of a grinding cylinder, a rear sealing disc is rotatably connected to the rear end of the grinding cylinder, and a grinding mechanism is arranged in the grinding cylinder and rotates along the circumference of the grinding cylinder.

[0004] However, the above-mentioned patent still has some problems. Because there are differences between the hardness and material of the raw material added into the barrel, the number of grinding balls needs to be increased according to the actual grinding condition or grinding time during the sand making process. Because of the nature of the grinding balls, most of the grinding balls are reused. Because the grinding balls collide with other materials or other grinding balls in the barrel, damage will occur. If the damaged grinding balls are put into the barrel again, the sand making effect of the sand making machine will be poor.

[0005] Therefore, how to detect unqualified grinding balls is a problem to be solved at present. SUMMARY

[0006] The application provides a sand making machine capable of adjusting the proportion of grinding media to solve the above-mentioned problems in the prior art.

[0007] A sand making machine capable of adjusting the proportion of grinding media comprises:

[0008] A placing unit is arranged for placing the grinding media.

[0009] A detection unit is arranged for detecting the grinding media on the placing unit, and comprises a driving part, an extension part, a limiting ring and a detector.

[0010] The driving part is connected with the extension part and is arranged for adjusting the extension distance of the two ends of the extension part.

[0011] The limiting ring is connected with the telescopic part, and the telescopic part and the limiting ring form a wrapping area, and the grinding medium is located in the wrapping area;

[0012] The detector is arranged on the telescopic part and cooperates with the wrapping area to form a detection area for detecting flaws of the grinding medium.

[0013] During the detection work, the grinding medium is located on the placing unit, the driving part adjusts the telescopic distance of the telescopic part, and the telescopic part, the limiting ring and the detector detect the flaws of the grinding medium.

[0014] In a further embodiment, the telescopic part comprises a plurality of groups of movably connected scissor arms, the scissor arms comprising two movably connected arc-shaped connecting rods, wherein one of the arc-shaped connecting rods is connected with the output end of the driving part, and the other arc-shaped connecting rod is sleeved on the output end of the driving part through a ball bearing, and the scissor arms away from the driving part are movably connected with the limiting ring, and the limiting ring is further provided with an arc-shaped waist hole, and the scissor arms located in the middle region are provided with sliding blocks, and the sliding blocks penetrate through the arc-shaped waist hole and slide in the arc-shaped waist hole.

[0015] In a further embodiment, the placing unit comprises a placing seat, a placing motor fixedly installed on the placing seat, a rotating shaft movably connected with the placing seat, a rotating seat connected with the rotating shaft, a rotating block arranged on the output end of the placing motor, and a driving block arranged on the rotating block.

[0016] The rotating seat is semispherical, the rotating seat is provided with semicircular through holes, and U-shaped driving holes are arranged between adjacent semicircular through holes.

[0017] In a further embodiment, the sand making machine further comprises a mounting seat and a sand making machine body, a weighing part arranged on the mounting seat, a feeding mechanism and a conveying mechanism symmetrically arranged on the radial direction of the weighing part, a detection support fixedly connected with the mounting seat, a carrying mechanism arranged on the detection support, a discharging unit arranged on the mounting seat, a discharging bin connected with the discharging unit, a discharge pipe connected with the discharging unit, and a feeding pipe arranged on the feeding end of the sand making machine.

[0018] The discharge pipe is located above the feeding pipe; the carrying mechanism, the feeding mechanism and the conveying mechanism are the same in structure; the detection unit and the placing unit are located on the detection support; and the discharging bin is provided with a plurality of partitions to form a plurality of discharging areas.

[0019] In a further embodiment, the feeding mechanism comprises a first cylinder fixedly arranged on the mounting base, a moving block connected to the output end of the first cylinder, a first sliding block arranged on the moving block and in sliding connection with the first sliding rail, a second cylinder arranged on the moving block, a lifting block connected to the output end of the second cylinder, a rotating part arranged on the lifting block, and a mechanical hand connected to the rotating part.

[0020] In a further embodiment, the discharging unit comprises a shielding plate movably connected to the partition plate at the outlet end of the discharging area, a horizontal moving assembly arranged on the mounting base for adjusting the position of the discharging bin in the plane of the mounting base, a discharging assembly arranged on the mounting base for relative movement between the shielding plate and the partition plate, and a counting sensor arranged on the discharging assembly; the detector and the counting sensor are prior art.

[0021] In a further embodiment, the horizontal moving assembly comprises a horizontal moving sliding rail arranged on the mounting base, a horizontal moving motor and a support, a horizontal moving lead screw arranged on the support, a transmission wheel arranged on one end of the horizontal moving motor and the horizontal moving lead screw respectively, a transmission belt for connecting the two transmission wheels, a connecting block sleeved on the horizontal moving lead screw, and a horizontal moving sliding block arranged on the discharging bin and in sliding connection with the horizontal moving sliding rail.

[0022] The connecting block is connected to the discharging bin.

[0023] In a further embodiment, the discharging assembly comprises a discharging seat arranged on the mounting base, a discharging cylinder fixedly connected to the discharging seat, a driving member arranged on the output end of the discharging cylinder, and an electromagnet connected to the driving member.

[0024] The shielding plate is a magnet structure.

[0025] In a further embodiment, the grinding medium is a grinding ball made of a material with high wear resistance, and the surface of the grinding ball is subjected to carburizing and quenching treatment to form a protective layer.

[0026] In a further embodiment, the surface of the grinding ball is designed with fine concave-convex structures, and the inside of the grinding ball is provided with a hollow or porous structure.

[0027] Beneficial effects: the application discloses a sand making machine capable of adjusting proportion of grinding medium, when detection work is carried out, the grinding medium is transported to the placing unit through the conveying mechanism, then the driving part, the telescopic part, the limiting ring and the detector in the detection unit are arranged, the telescopic part is driven to move through the driving part, a plurality of scissors arms in the telescopic part are opened, the front ends of the two limiting rings on the telescopic part are moved forward until the two limiting rings abut against each other, so that the scissors arms and the limiting rings form a wrapping area, then the detector arranged on the scissors arms is matched, the detector can detect the grinding medium when the conveying mechanism places the grinding medium on the rotating seat, then the placing motor drives the rotating block to rotate, the rotating block moves to drive the driving block to move, the driving block moves in the U-shaped driving hole, the driving block applies a driving force to the rotating seat, the rotating seat rotates around the rotating shaft, the detection area of the detector on the grinding medium is changed, the grinding medium with defects can be detected and removed, so that the grinding medium is prevented from being broken in the cylinder and the grinding effect of the sand making machine is affected. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a perspective view of the application.

[0029] Figure 2 is a schematic view of the feeding mechanism of the application.

[0030] Figure 3 is a schematic view of the detection unit structure of the application.

[0031] Figure 4 is a schematic view of the telescopic part structure of the application.

[0032] Figure 5 is a perspective view of the placing unit of the application.

[0033] Figure 6 is a schematic view of the placing unit structure of the application.

[0034] Figure 7 is a schematic view of the discharging unit structure of the application.

[0035] Figure 8 is a schematic view of the transverse moving assembly structure of the application.

[0036] Labels: 1, sand making machine; 2, mounting seat; 3, feeding mechanism; 31, first air cylinder; 32, moving block; 33, first sliding block; 34, first sliding rail; 35, second air cylinder; 36, lifting block; 37, rotating part; 38, mechanical hand; 4, conveying mechanism; 5, weighing part; 6, detection support; 7, detection unit; 71, support; 72, driving motor; 73, scissor arm; 74, limiting ring; 75, detection seat; 8, placing unit; 81, placing seat; 82, rotating shaft; 83, rotating seat; 84, placing motor; 85, rotating block; 86, driving block; 9, discharging unit; 91, horizontal moving assembly; 911, horizontal moving motor; 912, support; 913, horizontal moving screw; 914, connecting block; 915, transmission wheel; 916, transmission belt; 917, horizontal moving sliding rail; 918, horizontal moving sliding block; 92, discharging assembly; 921, discharging seat; 922, discharging air cylinder; 923, driving piece; 924, electromagnet; 93, shielding plate; 94, counting sensor; 10, carrying mechanism; 11, discharging bin; 12, feeding pipe; 13, discharging pipe. DETAILED DESCRIPTION

[0037] Through the research and analysis of the applicant, the reason for this problem (poor sand making effect of the sand making machine) is that due to the difference between the hardness and material of the raw materials added into the cylinder, the number of grinding balls needs to be increased according to the actual grinding condition or grinding time during the sand making work, and due to the nature of the grinding balls, most of the grinding balls are reused; the grinding balls will collide with other materials or other grinding balls in the cylinder, which will cause damage, and if the damaged grinding balls are put into the cylinder again, it will cause poor sand making effect of the sand making machine; in order to detect the grinding balls, the device transports the grinding medium to the placing unit 8 through the conveying mechanism during the detection work, and then drives the extension part through the driving part, the extension part, the limiting ring 74 and the detector in the detection unit 7 arranged, drives the extension part to move, makes the multiple scissor arms 73 in the extension part open, and can make the front ends of the two limiting rings 74 on the extension part move forward until the two limiting rings 74 abut, so that the scissor arms 73 and the limiting rings 74 form a wrapping area, then cooperate with the detector arranged on the scissor arms 73, and then the detector can detect the grinding medium during the process that the conveying mechanism puts the grinding medium from the conveying mechanism to the rotating seat 83, and then the placing unit 8 is arranged, the placing motor 84 drives the rotating block 85 to rotate, the moving rotating block 85 can drive the driving block 86 to move, the driving block 86 moves in the U-shaped driving hole, the moving driving block 86 applies a driving force to the rotating seat 83, so that the rotating seat 83 rotates around the rotating shaft 82, changes the detection area of the detector on the grinding medium, can detect the grinding medium with defects, and removes the grinding medium, avoids the grinding medium from breaking in the cylinder, and affects the grinding effect of the sand making machine 1.

[0038] As Figures 1-8As shown, the device comprises a placing unit 8 for placing the grinding medium and capable of driving the grinding medium to rotate, and a detection unit 7 composed of a driving part, a telescopic part, a limiting ring 74 and a detector, for detecting the grinding medium located on the placing unit 8, the driving part is used for adjusting the telescopic distance of the two ends of the telescopic part and is connected with the telescopic part, the two limiting rings 74 are symmetrically arranged on the telescopic part, and a plurality of detectors are arranged on the telescopic part; in operation, the movement of the driving part enables the two free ends of the telescopic part to move away from the end of the driving part, since the two free ends of the telescopic part are respectively connected with the limiting rings 74, and the connecting rods in the telescopic part and the limiting rings 74 are all arc-shaped structures, so that the two limiting rings 74 abut, at this time, the annular structure formed by the telescopic part and the limiting rings 74 is sleeved on the grinding medium, and the detector can detect the grinding medium, during the process of placing the grinding medium on the placing unit 8, the detector can detect the bottom of the grinding medium, so as to avoid that the bottom of the grinding medium is blocked by the placing unit 8 after being placed on the placing unit 8, and the detector cannot detect the bottom of the grinding medium.

[0039] The telescopic part comprises a plurality of groups of movably connected scissors arms 73, the scissors arms 73 comprise two movably connected arc-shaped connecting rods, one of the arc-shaped connecting rods in the scissors arm 73 connected with the output end of the driving part is connected with the output end of the driving part, and the other is sleeved on the output end of the driving part through a ball bearing, the scissors arm 73 away from the driving part is movably connected with the limiting ring 74, the limiting ring 74 is further provided with an arc-shaped waist hole, the scissors arm 73 located in the middle region is provided with a sliding block, the sliding block penetrates through the arc-shaped waist hole and slides in the arc-shaped waist hole; the driving part comprises a support 71 arranged on the detection support 6, a detection seat 75 connected with the top of the support 71, and a driving motor 72 arranged on the detection seat 75, the output end of the driving motor 72 is connected with the telescopic part; when detection work is needed, the driving motor 72 starts to work, the moving driving motor 72 can drive the arc-shaped connecting rod connected with the output end thereof to move, the moving arc-shaped connecting rod can drive the arc-shaped connecting rod movably connected with the other scissors arm 73 to move, and so on, so as to adjust the angle between the two arc-shaped connecting rods in the same scissors arm 73, enable the scissors arm 73 located at the front end to stretch forward, drive the limiting ring 74 to move forward, and make the front end of the limiting ring 74 abut, so as to form a structure similar to a cover body with the scissors arm 73 and the limiting ring 74, and cooperate with the detector to detect the grinding medium located in the cover body.

[0040] The placing unit 8 comprises a placing seat 81, a placing motor 84 fixedly installed on the placing seat 81, a rotating shaft 82 movably connected with the placing seat 81, a rotating seat 83 connected with the rotating shaft 82, a rotating block 85 arranged at an output end of the placing motor 84, and a driving block 86 arranged on the rotating block 85; the rotating seat 83 is in a semispherical shape, and a semicircular through hole is arranged on the rotating seat 83, and a U-shaped driving hole is arranged between adjacent semicircular through holes; after the detector completes the first detection work on the grinding medium located on the placing seat 81, the placing motor 84 starts to work at this time, the moving placing motor 84 can drive the rotating block 85 to rotate, and then can drive the driving block 86 to rotate, so that the driving block 86 can move in the U-shaped driving hole on the rotating seat 83, and a driving force is applied to the rotating seat 83 in the moving process, so that the rotating seat 83 can rotate around the rotating shaft 82, and then the detection areas of the detectors on the grinding medium are adjusted, so as to avoid damage to the detectors or the fact that some lenses of the detectors are stained with stains, thereby avoiding errors in the detection results.

[0041] The device further comprises a mounting seat 2 and a sand making machine 1 body, a weighing part 5 arranged on the mounting seat 2, an upper feeding mechanism 3 and a conveying mechanism 4 symmetrically arranged on the radial direction of the weighing part 5, a detection support 6 fixedly connected with the mounting seat 2, a carrying mechanism 10 arranged on the detection support 6, a discharging unit 9 arranged on the mounting seat 2, a discharging bin 11 connected with the discharging unit 9, a discharge pipe 13 connected with the discharging unit 9, and a feeding pipe 12 arranged at the feeding end of the sand making machine 1; the discharge pipe 13 is located above the feeding pipe 12; the carrying mechanism 10, the upper feeding mechanism 3 and the conveying mechanism 4 are of the same structure; the detection unit 7 and the placing unit 8 are located on the detection support 6; a plurality of partitions are arranged on the discharging bin 11, so as to form a plurality of discharging areas; the weighing part 5 is a prior art, which can weigh the grinding medium, and according to the weighing result, the grinding medium with different weights is placed in different discharging areas, and the grinding medium with the same weight is placed in the same discharging area.

[0042] In a further embodiment, during operation, the grinding medium is placed on the weighing seat by the feeding mechanism 3, the weighing part 5 detects the weight of the grinding medium, and when the detected weight is less than the preset value, it indicates that the grinding medium is damaged, at which time the conveying mechanism 4 removes it, and when the weight meets the standard, the conveying mechanism 4 adjusts the height of the grinding medium and places it on the placing unit 8, and then detects the grinding medium by the detection unit 7, and then according to the detection result, the handling mechanism 10 removes the grinding medium that does not meet the standard, and for the grinding medium that meets the standard, it is placed in different placing areas according to the size and size of the grinding medium, and then according to the actual matching requirement or the grinding condition of the material, the corresponding number of grinding media is selected, and the corresponding number of grinding balls is put into the feeding pipe 12 through the discharging unit 9, so that the grinding medium can enter the sand making machine 1 along the feeding pipe 12, and in the process of movement of the sand making machine 1, the grinding medium collides with the quartz stone to complete the sand making work of the quartz stone.

[0043] The feeding mechanism 3 comprises a first cylinder 31 fixedly arranged on the mounting seat 2, a moving block 32 connected with the output end of the first cylinder 31, a first sliding block 33 arranged on the moving block 32 and in sliding connection with the first sliding rail 34, a second cylinder 35 arranged on the moving block 32, a lifting block 36 connected with the output end of the second cylinder 35, a rotating part 37 arranged on the lifting block 36, and a mechanical hand 38 connected with the rotating part 37; when the grinding medium needs to be fed, the first cylinder 31 starts to work, and under the cooperation of the first sliding block 33, the mechanical hand 38 can clamp the grinding medium at a predetermined position, and then the first cylinder 31 works in reverse to place the clamped grinding medium on the weighing seat, and the grinding medium is divided into three types according to its size, i.e. large grinding ball, medium grinding ball and small grinding ball. In order to ensure that the feeding mechanism 3 can clamp grinding balls of different sizes, the second cylinder 35 is arranged to adjust the height of the mechanical hand 38, so that it can grasp and carry the grinding medium of different sizes.

[0044] The blanking unit 9 comprises a shielding plate 93 arranged at the outlet end of the blanking area and movably connected with the partition plate, a transverse moving assembly 91 arranged on the mounting seat 2 and used for adjusting the transverse movement of the blanking bin 11 in the plane position of the mounting seat 2, a blanking assembly 92 arranged on the mounting seat 2 and used for the relative movement between the shielding plate 93 and the partition plate, and a counting sensor 94 arranged on the blanking assembly 92; after the detection is completed, the grinding balls with similar sizes are placed in the corresponding blanking area according to the size of the grinding medium, then the operator calculates the number of grinding media of each size to be added according to the proportion of the existing grinding medium in the sand making machine 1, and then the transverse moving assembly 91 is moved to add grinding media of different sizes and different quantities and count the number of the grinding media through the counting sensor 94, so as to adjust the proportion of the grinding medium in the sand making machine 1 and improve the grinding efficiency, and at the same time, the conveying mechanism 10 can still place the grinding medium meeting the standard in the same blanking area on the blanking bin 11, and the placement area is different from the blanking area being worked at this time.

[0045] The transverse moving assembly 91 comprises a transverse moving slide rail 917 arranged on the mounting seat 2, a transverse moving motor 911 and a support 912, a transverse moving lead screw 913 arranged on the support 912, a transmission wheel 915 arranged at one end of the transverse moving motor 911 and the transverse moving lead screw 913 respectively, a transmission belt 916 used for connecting the two transmission wheels 915, a connecting block 914 sleeved on the transverse moving lead screw 913, and a transverse moving slide block 918 arranged on the blanking bin 11 and slidably connected with the transverse moving slide rail 917; the connecting block 914 is connected with the blanking bin 11; according to the proportion of each ball, the operator calculates the number of large, medium and small grinding balls to be added, and then the transverse moving motor 911 starts to work, so that the transverse moving lead screw 913 can be rotated through the transmission wheel 915 and the transmission belt 916, the rotating transverse moving lead screw 913 can drive the connecting block 914 to move, the connecting block 914 can drive the blanking bin 11 to move in the length direction of the transverse moving slide rail 917, so that grinding media of different sizes are selected and added according to the needs, and the counting sensor 94 is arranged to ensure the number of the added grinding media, so that the proportion of the large, medium and small grinding balls can meet the set value.

[0046] The discharging assembly 92 comprises a discharging seat 921 arranged on the mounting base 2, a discharging cylinder 922 fixedly connected with the discharging seat 921, a driving member 923 arranged on the output end of the discharging cylinder 922, and an electromagnet 924 connected with the driving member 923; the shielding plate 93 is a magnetic structure; when the discharging work is performed, the coil on the electromagnet 924 is energized, and the position of the electromagnet 924 is adjusted by the discharging cylinder 922, so that the electromagnet 924 can attract the shielding plate 93, the shielding plate 93 slides on the partition plate, and then the grinding ball can fall into the discharging pipe 13, the grinding ball enters the feeding pipe 12 along the discharging pipe 13 and enters the sand making machine 1 along with the raw materials in the feeding pipe 12, and by starting the sand making machine 1, the grinding media of different sizes can crush the quartz stone to complete the sand making work.

[0047] The grinding medium is a grinding ball, and the grinding ball is made of a material with high wear resistance and is subjected to carburizing and quenching treatment on the surface to form a protective layer on the surface.

[0048] The surface of the grinding ball is provided with a concave-convex structure, and the inside is provided with a hollow or porous structure; the concave-convex surface is arranged to increase the contact area and friction between the grinding ball and the material, and when the grinding ball falls, the convex points formed by the concave-convex surface can exert greater pressure on the material, so as to improve the grinding efficiency of the grinding ball; and the hollow or porous structure can reduce the weight of the grinding ball, reduce energy consumption, and produce a certain buffering effect in the grinding process, thereby reducing the energy loss when colliding.

[0049] In a further embodiment, when the sand making machine 1 is used, the grinding ball is located in the cylinder of the sand making machine 1 and moves along with the rotation of the cylinder, collides with the material in the cylinder under the influence of its own gravity when the grinding ball is transported to a predetermined position, and reduces the volume of the material; in this process, the wear resistance of the grinding ball needs to meet certain requirements, therefore, the grinding ball used in the device is subjected to special treatment on the surface of the raw material, i.e., high-chromium alloy steel, such as carburizing and quenching, nitriding, etc., to form a hard protective layer, thereby prolonging the service life of the sand ball; in order to improve the grinding efficiency of the grinding ball, the grinding ball is designed in a spherical structure to ensure uniform distribution and effective collision in the sand mill.

[0050] Principle: when the need for grinding medium feeding work, the first cylinder 31 starts work, in the first slider 33 under the cooperation of the mechanical hand 38 can be in a given position of the grinding medium clamping, then the first cylinder 31 reverse work, the clamping of the grinding medium placed in the weighing seat, while the grinding medium is divided into three categories, according to its size, respectively, large grinding ball, medium grinding ball and small grinding ball, in order to ensure that the feeding mechanism 3 can be clamped to different size of grinding ball work, and then set the second cylinder 35 can adjust the height of the mechanical hand 38, so that it can be able to carry out the work of grabbing and carrying different size of grinding medium; when the grinding medium is located in the weighing seat, the weighing part 5 is weighed, when the detected weight is less than the preset value, it shows that the grinding medium is damaged, at this time the transport mechanism 4 is rejected, while when its weight meets the standard, the transport mechanism 4 can adjust the height of the grinding medium, and place it on the placement unit 8, and through the detection unit 7 to detect the grinding medium; in the detection work, the driving motor 72 starts to work, the movement of the driving motor 72 can drive the arc-shaped connecting rod connected with the output end to move, the movement of the arc-shaped connecting rod can drive the other scissor arm 73 in the arc-shaped connecting rod to move, and so on, so as to adjust the angle between the two arc-shaped connecting rods in the same scissor arm 73, so that the scissor arm 73 in the front end can be stretched forward, and drive the limiting ring 74 to move forward to make the limiting ring 74 front end abuts, so as to make the scissor arm 73 and the limiting ring 74 form a structure similar to the cover, cooperate with the detector to detect the grinding medium in the cover; after the detector completes the first detection work of the grinding medium on the placement seat 81, the placement motor 84 starts to work, the movement of the placement motor 84 can drive the rotating block 85 to rotate, so as to drive the driving block 86 to rotate, so that the driving block 86 can move in the U-shaped driving hole on the rotating seat 83, and in the process of moving, the driving force is applied to the rotating seat 83, so that the rotating seat 83 can rotate around the rotating shaft 82, so as to adjust the detection area of each detector on the grinding medium, avoid the damage of the detector or the partial detector lens with stains, so as to avoid the error of the detection result; then according to the detection result, the transport mechanism 10 is rejected for the grinding medium which does not meet the standard, and for the grinding medium which meets the standard, according to the size and size of the grinding medium, it is placed in different placement area;Then the operator calculates the amount of grinding media of each size that needs to be added according to the proportion of the existing grinding media in the sand making machine 1, and then through the movement of the horizontal movement assembly 91, different sizes and amounts of grinding media can be added and counted by the counting sensor 94, thereby adjusting the proportion of the grinding media in the sand making machine 1 and improving the grinding efficiency. At the same time, during the process of adding grinding media, the conveying mechanism 10 can still place the qualified grinding media on the corresponding discharge area of the discharge bin 11, and the placement area at this time is different from the discharge area that is being discharged. During the discharging process, according to the pre-set proportion of each ball, the operator calculates the amount of large, medium and small grinding balls that need to be added, and then the horizontal movement motor 911 starts to work. Through the transmission wheel 915 and the transmission belt 916, the horizontal movement screw 913 can be rotated, and the rotating horizontal movement screw 913 can drive the connecting block 914 to move, so that the connecting block 914 can drive the discharge bin 11 to move in the length direction of the horizontal movement slide rail 917, thereby selecting grinding media of different sizes for addition according to the needs, and the counting sensor 94 can ensure the addition amount, so that the proportion of large, medium and small grinding balls can meet the set value. When discharging, the coil of the electromagnet 924 is energized, and the position of the electromagnet 924 is adjusted by the discharge cylinder 922, so that it can attract the shielding plate 93, make the shielding plate 93 slide on the partition plate, and then make the grinding balls fall into the discharge pipe 13. The grinding balls enter the feeding pipe 12 along the discharge pipe 13 and enter the sand making machine 1 with the raw materials in the feeding pipe 12. By opening the sand making machine 1, different sizes of grinding media can crush quartz stone to complete the sand making work.

[0051] The preferred embodiments of the present application are described in detail above in combination with the drawings, but the present application is not limited to the specific details in the above-described embodiments. Within the technical concept of the present application, various equivalent transformations of the technical solutions of the present application can be made, and these equivalent transformations all belong to the protection scope of the present application.

Claims

1. A sand plant with adjustable abrasive media mix, characterized in that, The utility model relates to a sand making machine (1) and a sand making machine (1) grinding medium detection device, including: The placing unit (8) is used for placing grinding medium; The detection unit (7) is used for detecting the grinding medium on the placing unit (8), which includes a driving part, a telescopic part, a limiting ring (74) and a detector; The driving part is connected with the telescopic part and is used for adjusting the telescopic distance of the two ends of the telescopic part; The limiting ring (74) is connected with the telescopic part, and the telescopic part and the limiting ring (74) form a wrapping area, and the grinding medium is located in the wrapping area; The detector is arranged on the telescopic part and cooperates with the wrapping area to form a detection area for detecting defects of the grinding medium; During detection, the grinding medium is located on the placing unit (8), the driving part adjusts the telescopic distance of the telescopic part, the telescopic part, the limiting ring (74) and the detector form a detection area, and defects of the grinding medium at a predetermined position are detected; The telescopic part includes a plurality of groups of shearing fork arms (73) connected movably, the shearing fork arms (73) include two arc-shaped connecting rods connected movably, one of the arc-shaped connecting rods is connected with the output end of the driving part, and the other is sleeved on the output end of the driving part through a ball bearing, the shearing fork arms (73) away from the driving part are movably connected with the limiting ring (74), the limiting ring (74) is further provided with an arc-shaped waist hole, the shearing fork arms (73) located in the middle region are provided with sliding blocks, the sliding blocks penetrate through the arc-shaped waist hole and slide in the arc-shaped waist hole; Further comprising a mounting seat (2) and a sand making machine (1) body; The blanking unit (9) is arranged on the mounting seat (2), a blanking bin (11) connected with the blanking unit (9), a plurality of partitions are arranged on the blanking bin (11) to form a plurality of blanking areas, the blanking unit (9) includes a shielding plate (93) movably connected with the partitions and arranged at the outlet end of the blanking area, a transverse moving assembly (91) arranged on the mounting seat (2) and used for adjusting the position of the blanking bin (11) in the plane of the mounting seat (2), a blanking assembly (92) arranged on the mounting seat (2) and used for enabling the shielding plate (93) and the partitions to move relative to each other, and a counting sensor (94) arranged on the blanking assembly (92); The transverse moving assembly (91) includes a transverse moving slide rail (917), a transverse moving motor (911) and a support (912) arranged on the mounting seat (2), a transverse moving lead screw (913) arranged on the support (912), transmission wheels (915) arranged at one end of the transverse moving motor (911) and the transverse moving lead screw (913) respectively, a transmission belt (916) used for connecting the two transmission wheels (915), a connecting block (914) sleeved on the transverse moving lead screw (913), and a transverse moving slider (918) arranged on the blanking bin (11) and slidably connected with the transverse moving slide rail (917); The connecting block (914) is connected with the blanking bin (11). The blanking assembly (92) comprises a blanking seat (921) arranged on the mounting base (2), a blanking cylinder (922) fixedly connected with the blanking seat (921), a driving piece (923) arranged at an output end of the blanking cylinder (922), and an electromagnet (924) connected with the driving piece (923). The shielding plate (93) is a magnetic structure.

2. The sand production machine of claim 1, wherein: The placing unit (8) comprises a placing seat (81), a placing motor (84) fixedly installed on the placing seat (81), a rotating shaft (82) movably connected with the placing seat (81), a rotating seat (83) connected with the rotating shaft (82), a rotating block (85) arranged at an output end of the placing motor (84), and a driving block (86) arranged on the rotating block (85). The rotating seat (83) is semispherical, and semicircular through holes are arranged on the rotating seat (83), and U-shaped driving holes are arranged between adjacent semicircular through holes.

3. The sand production machine of claim 1, wherein: A weighing part (5) is arranged on the mounting base (2), an upper feeding mechanism (3) and a conveying mechanism (4) are symmetrically arranged on a radial direction of the weighing part (5), a detection support (6) is fixedly connected with the mounting base (2), a carrying mechanism (10) is arranged on the detection support (6), a discharge pipe (13) is connected with the blanking unit (9), and a feeding pipe (12) is arranged on a feeding end of the sand making machine (1). The discharge pipe (13) is located above the feeding pipe (12); the carrying mechanism (10), the upper feeding mechanism (3) and the conveying mechanism (4) are of the same structure; and the detection unit (7) and the placing unit (8) are located on the detection support (6).

4. A sand plant with adjustable abrasive media ratio according to claim 3, characterized in that: The upper feeding mechanism (3) comprises a first cylinder (31) and a first sliding rail (34) fixedly arranged on the mounting base (2), a moving block (32) connected with an output end of the first cylinder (31), a first sliding block (33) arranged on the moving block (32) and slidably connected with the first sliding rail (34), a second cylinder (35) further arranged on the moving block (32), a lifting block (36) connected with an output end of the second cylinder (35), a rotating part (37) arranged on the lifting block (36), and a mechanical hand (38) connected with the rotating part (37).

5. The sand production machine of claim 1, wherein: The grinding medium is a grinding ball, the grinding ball is made of a material with high wear resistance, and a carburizing quenching treatment is performed on the surface of the grinding ball to form a protective layer on the surface of the grinding ball.

6. A sand plant with adjustable abrasive media ratio according to claim 5, characterized in that: The surface of the grinding ball is provided with a concave-convex structure, and the inside of the grinding ball is provided with a hollow or porous structure.

Citation Information

Patent Citations

  • Grinding device for machine-made sand processing

    CN115430500B

  • Graphene metal composite powder preparation device

    CN112792345A

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    CN114950653A

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    CN221260835U

  • Steel ball feeding device and ball mill applying same

    CN221619636U