Multifunctional numerical control rolling forming production line for domestic ceramics
By designing a multi-function CNC rolling molding production line, using mold sensors, automatic rolling head replacement and parameter adjustment, the problem of traditional rolling lines not being able to achieve continuous production without stopping, and efficient production of various types and small batches of daily ceramics is achieved.
Patent Information
- Application Number
- CN202411606814.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-12
AI Technical Summary
When traditional rolling lines produce various types of daily ceramics, they cannot achieve continuous production without stopping, and require manual shutdown to replace molds and roller heads, which is inefficient.
A multi-function CNC rolling molding production line for daily ceramics is designed, including circulation line, tool changing platform, adaptive roller seat and feeding mechanism. Through mold sensors, push cylinders, tool punching cylinders and adjustment motors, automatic mold type identification, automatic roller head replacement and automatic parameter adjustment are achieved through components such as mold sensors, push cylinders, and adjustment motors.
It realizes continuous production of different types of ceramics without stopping, and is suitable for the production of various types and small batches of daily ceramics, improving production efficiency and flexibility.
Smart Images

Figure CN119502111A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ceramic processing equipment, and in particular to a multifunctional CNC rolling forming production line for daily-use ceramics. Background Art
[0002] Daily-use ceramics include bowls, plates, basins, cups and other types of vessels, each of which has a variety of shapes and specifications. These ceramics of different shapes and sizes are usually processed by rolling production lines. During the processing, the cut mud strips need to be put into the gypsum mold, and then transported to the bottom of the rolling machine by the conveyor belt, and rolled into shape by the high-speed rotating roller head. In the above process, ceramics of different shapes require different types of molds and roller heads for processing. Among them, the amount of mud strips input, the inclination angle of the roller head, the rotation speed, etc. need to be adaptively adjusted. The settings of each device in the traditional rolling line are relatively fixed and need to be manually changed after stopping. It cannot be adjusted by itself during the production process. Therefore, it cannot meet the continuous production of a variety of small batches of daily-use ceramic sets. A new device is needed to solve the above problems. Summary of the invention
[0003] In order to solve the above problems, the present invention proposes a multifunctional CNC rolling forming production line for daily-use ceramics, including a circulation line, a tool changing platform is set up at the head end of the circulation line, a turntable in the tool changing platform clamps a plurality of roller heads, and the turntable moves the corresponding roller heads to the bottom of the roller head seat under the drive of the push cylinder, and the knife cylinder on the roller head seat clamps the roller head through the clamping assembly, the roller head seat is hinged to the clamping plate of the rolling machine and the angle is adjusted by the push-pull assembly, a drying room is provided at the tail section of the circulation line, a feeding mechanism is provided at the line on the opposite side of the drying room entrance, the feeding mechanism puts the mud strips into the mold on the circulation line in a quantitative manner, and a transfer robot is provided at the drying room outlet.
[0004] Furthermore, the tool changing platform includes a cross frame, which is installed between the two lines at the head end of the circulation line. A pushing frame is provided in the middle of the top frame of the cross frame. One end of the long beam of the pushing frame extends out of the top frame. A pushing rail is provided on the bottom of the long beam. The pushing rail is slidably connected to a moving plate. One end of the moving plate is connected to a pushing cylinder. The pushing cylinder is installed on the outside of the cross beam of the top frame. A right-angle planetary reducer is installed on the top surface of the moving plate. The output end gear of the right-angle planetary reducer is meshed with a gear disc inside the rotating table on the bottom surface of the moving plate. The gear disc is connected to the center of the top surface of the turntable. Four tool clamps are evenly distributed on the edge of the turntable, and a roller head is inserted vertically downward into the clamping hole of the tool clamp.
[0005] Furthermore, the rolling machine includes a base, which is connected along the direction of the head end of the circulation line. The slide rail on the base is slidably connected to the bottom surface of the box seat. An electric lifting plate is provided on the front of the box seat. A box support and a mold rotation motor are respectively installed on both sides of the end surface of the electric lifting plate. The support box is vertically rotated and connected to the shaft rod of the mold support. The pulley at the lower end of the shaft rod is connected to the pulley at the output end of the mold rotation motor through a transmission belt. The mold support is directly opposite to the mold at the turning point of the circulation line. The output end of the push electric rail on the top surface of the box seat is connected to the bottom surface of the lifting seat. A lifting electric rail is provided on the front of the lifting seat. The output end of the lifting electric rail is connected to the seat plate of the two plywood, and a waste conveyor belt is provided on the lower side of the front of the lifting seat.
[0006] Furthermore, the roller head seat is connected to the front end of the transmission box, the knife cylinder is installed on the top surface of the front end of the transmission box, and the drive motor is installed on the top surface of the rear end of the transmission box. The output end of the drive motor extends vertically downward into the transmission box to connect the driving wheel. The driving wheel is connected to the roller shaft body and the driven wheel through a transmission belt. The roller is rotatably connected to the inside of the roller head seat, and the roller has a built-in clamping assembly.
[0007] Furthermore, the clamping assembly includes a pull rod, the upper end of the pull rod is rotatably connected to the bottom of the arm tube, the upper end of the arm tube is connected to the output end of the knife cylinder, a reset spring is provided between the pull rod body ring and the roller inner cavity ring stage, the lower end of the pull rod is connected to the clamping tube, and a limiting bead is provided in the cavity arranged around the clamping tube body. When the knife cylinder is pushed out, the cavity is lowered to communicate with the expansion chamber in the roller, the bottom of the roller cooperates with the conical surface of the roller head, the pull pin of the roller head extends into the clamping tube and contacts the bottom surface of the top block, and the rod part of the top block is connected to the top surface of the clamping tube through a tightening spring.
[0008] Furthermore, the push-pull assembly includes a push-pull rod, the upper end of the push-pull rod is hinged to the back side of the roller head seat, the lower end of the push-pull rod is hinged to the top surface of the sliding frame, the sliding frame is slidingly connected to the straight rail on the mounting frame facing the roller head seat, the threaded seat on the bottom surface of the sliding frame is threadedly connected to a spiral shaft parallel to the straight rail, the end of the spiral shaft is connected to the output end of the adjusting motor, and the adjusting motor and the mounting frame are both installed between the two clamping plates.
[0009] Furthermore, the feeding mechanism includes a frame, a combined cylinder body is provided on the top surface of the frame, the head end of the combined cylinder body is connected to the reduction motor, the output end of the reduction motor is connected to the spiral shaft in the combined cylinder body, the vacuum box in the middle of the combined cylinder body is connected to the external vacuum pump, the mud inlet on the side of the combined cylinder body faces the slope seat, the upper end of the slope seat is rotatably connected to the driving shaft, the end of the driving shaft is connected to the feeding motor, the lower end of the slope seat is rotatably connected to the driven shaft, the toothed discs on the same side of the driving and driven shafts are connected by chain rings, the corresponding chain links on both sides of the chain rings are connected to the bottom of the mud supporting groove plate, a mud pushing frame is provided on the top of the slope seat, the mud pushing frame is connected to both ends of the rodless cylinder, and the rodless cylinder The push plate at the output end cooperates with the groove of the mud supporting groove plate that moves to the uppermost end, and the groove of the mud supporting groove plate at the uppermost end points to the mud inlet. Probe arms are provided on both sides of the mud outlet of the combined cylinder body. The head end of the probe arm is connected to the pillar of the tool holder, and the crossbeam of the tool holder is connected to the mud cutting cylinder. The blade at the output end of the mud cutting cylinder is vertically downward and cooperates with the outlet of the combined cylinder body. A linear pusher is provided on the arm body of the probe arm, and the output end of the linear pusher is connected to the positioning probe. The end of the probe arm is hinged to the cylinder seat rotating shaft of the mud throwing cylinder, and the output end of the mud throwing cylinder is connected to the vacuum suction cup. One end of the cylinder seat rotating shaft is hinged to the steering cylinder through a crank arm, and the end of the steering cylinder body is hinged to the outer side of the probe arm.
[0010] Furthermore, the transfer robot includes a transfer frame, which is arranged between the line at the drying room outlet and the feeding end of the output belt. A transfer motor is provided on one side of the front end of the transfer frame. The output end pulley of the transfer motor is connected to the rear end pulley of the transfer frame through a transmission belt. Transfer rails are provided on both sides of the top surface of the transfer frame. The transfer rails are slidably connected to both sides of the bottom surface of the transfer seat. The middle part of the bottom surface of the transfer seat clamps one side of the transmission belt. The end surface of the transfer seat is connected to the vertical electric rail, and the output end of the vertical electric rail is connected to the adjusting cross rail. The adjusting cross rail is slidably connected to the support of the vertical suction cup.
[0011] Furthermore, the upstream side of the rolling machine is connected to the vertical linear module of the cutting knife mechanism through a bracket, the output end of the vertical linear module is connected to the horizontal linear module, the output end of the horizontal linear module is connected to the carrier plate, the head end of the carrier plate is connected to the vertical adjustment rod, the vertical adjustment rod is connected to the vertical clamping hole of the adapter block, the horizontal clamping hole of the adapter block is inserted into the tail end of the longitudinal adjustment rod, the head end of the longitudinal adjustment rod is inserted into the tail end of the horizontal adjustment rod, the head end of the horizontal adjustment rod is connected to the tail plate of the rocker seat, the middle part of the rocker seat is hinged to the rocker, the rocker seat is threadedly connected to the front and rear screws in the threaded through holes on both sides of the hinge, the front screw is connected to the rocker through a spring, the rear screw is screwed into contact with the rocker, and the cutting knife is installed on the head of the rocker.
[0012] Furthermore, the circulation line includes a bed frame, and the output end of the circulation motor arranged at one end of the bed frame is vertically connected to the driving gear plate upward, and the driving gear plate is connected to the driven gear plate at the other end of the bed frame through an inner chain ring. The chain links on the inner chain ring are connected to the pallet through bolts, and the pulleys on both sides of the pallet are slidably connected to the inner and outer ring rails on the top surface of the bed frame, and the tray hole of the pallet has a built-in mold.
[0013] The beneficial effects of the present invention are as follows: the circulation line in the present invention is equipped with different types of molds, and the loading mechanism, tool changing platform and adaptive roller head seat distributed around the production line cooperate with each other. According to the type of mold, an appropriate amount of mud strips can be put in, the roller head can be replaced, and the inclination angle, rotation speed and other parameters can be adjusted to achieve non-stop continuous production of different types of ceramics, which is suitable for the production of various types and small batches of daily-use ceramics. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the top view structure of the present invention; Figure 3 It is a structural schematic diagram of the tool changing platform in the present invention; Figure 4 It is a structural schematic diagram of the rolling machine in the present invention; Figure 5 It is a structural schematic diagram of the roller head seat in the present invention; Figure 6 It is a structural schematic diagram of the feeding structure in the present invention; Figure 7 It is a structural schematic diagram of the transfer robot in the present invention; Figure 8 It is a schematic diagram of the structure of the cutting knife assembly in the present invention.
[0015] The reference numerals are as follows: 1. turntable; 101. knife clamp; 2. roller head; 3. push cylinder; 4. roller head seat; 401. transmission box; 5. knife cylinder; 6. clamping plate; 601. seat plate; 7. drying room; 8. mold; 9. cross frame; 901. top frame; 902. push frame; 903. push rail; 10. moving plate; 11. right-angle planetary reducer; 12. base; 1201. slide rail; 13. box seat; 14. electric lifting plate; 15. box support; 16. rotary mold motor; 17 , mold support; 18, push rail; 19, lifting seat; 20, lifting rail; 21, waste conveyor belt; 22, drive motor; 23, roller; 2301, inner expansion chamber; 24, pull rod; 25, armature cylinder; 26, reset spring; 27, clamping cylinder; 2701, limit bead; 28, top block; 29, top tightening spring; 30, push-pull rod; 31, sliding frame; 3101, threaded seat; 32, mounting frame; 3201, straight rail; 3202, spiral shaft; 33, adjustment motor; 34, Frame; 35, combined cylinder; 3501, vacuum box; 36, reduction motor; 37, screw conveyor shaft; 38, slope seat; 39, driving shaft; 40, feeding motor; 41, driven shaft; 42, mud support trough plate; 43, mud pusher; 44, rodless cylinder; 45, probe arm; 46, tool holder; 47, mud cutting cylinder; 48, linear actuator; 49, positioning probe; 50, mud throwing cylinder; 5001, cylinder seat rotating shaft; 51, vacuum suction cup; 52, steering cylinder; 53, transfer frame; 5 301. Transfer rail; 54. Outgoing belt; 55. Transfer motor; 56. Transfer seat; 57. Vertical electric rail; 58. Adjustment rail; 59. Vertical suction cup; 60. Vertical linear module; 61. Horizontal linear module; 62. Carrier; 63. Vertical adjustment rod; 64. Adapter block; 65. Longitudinal adjustment rod; 66. Horizontal adjustment rod; 67. Climbing seat; 68. Climbing board; 69. Front screw; 70. Rear screw; 71. Cutter; 72. Bed frame; 7201. Ring rail; 73. Inner chain ring; 74. Pallet. DETAILED DESCRIPTION
[0016] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] The present invention will be further described below in conjunction with the accompanying drawings: like Figures 1 to 8 As shown, a multifunctional CNC rolling forming production line for daily-use ceramics includes a circulating line, which includes a bed frame 72. The output end of the circulating motor arranged at one end of the bed frame 72 is vertically connected to the active gear plate, and the active gear plate is connected to the driven gear plate at the other end of the bed frame 72 through an inner chain ring 73. The chain links on the inner chain ring 73 are connected to a tray 74 through bolts. The pulleys on both sides of the tray 74 are slidably connected to the inner and outer ring rails 7201 on the top surface of the bed frame 72, and different types of molds 8 can be placed in the tray holes of each tray 74. A tool changing platform is set up at the head end of the circulation line, and the tool changing platform includes a cross frame 9, which is set up between the two lines at the head end of the circulation line. A mold sensor that can identify the type of mold 8 is set on the cross frame 9, and a push frame 902 is set in the middle of the top frame 901 of the cross frame 9. One end of the long beam of the push frame 902 extends out of the top frame 901, and a push rail 903 is set on the bottom of the long beam. The push rail 903 is slidably connected to the moving plate 10, and one end of the moving plate 10 is connected to the push cylinder 3. The push cylinder 3 is installed on the outside of the cross beam of the top frame 901. A right-angle planetary reducer 11 is installed on the top surface of the moving plate 10, and the output end gear of the right-angle planetary reducer 11 is meshed with the toothed disc in the rotating table on the bottom surface of the moving plate 10. The toothed disc is connected to the center of the top surface of the turntable 1, and four tool clamps 101 are evenly distributed on the edge of the turntable 1. Different types of rollers 2 are vertically inserted into the clamping holes of each tool clamp 101. After the mold sensor identifies the next mold type, the turntable 1 rotates the corresponding roller head 2 to the tool changing station, and the push cylinder 3 pushes the moving plate 10 outward to move the roller head 2 to the bottom of the roller head seat 4.
[0019] In this embodiment, the knife-beating cylinder 5 on the roller head seat 4 clamps the roller head 2 through a clamping assembly. The roller head seat 4 is connected to the head end of the transmission box 401, the knife-beating cylinder 5 is installed on the top surface of the head end of the transmission box 401, and the driving motor 22 is installed on the top surface of the tail end of the transmission box 401. The output end of the driving motor 22 extends vertically downward into the transmission box 401 to connect the driving wheel, and the driving wheel is connected to the roller shaft 23 and the driven wheel through a transmission belt. The roller 23 is rotatably connected to the inside of the roller head seat 4, and the roller 23 has a built-in clamping assembly. The clamping assembly includes a pull rod 24, the upper end of which is rotatably connected to the bottom of the arm tube 25, the upper end of which is connected to the output end of the knife-beating cylinder 5, a return spring 26 is arranged between the rod body ring of the pull rod 24 and the inner cavity ring stage of the roller 23, the lower end of the pull rod 24 is connected to the clamping tube 27, and a limit bead 2701 is arranged in the cavity arranged around the body of the clamping tube 27. When the knife-beating cylinder 5 is ejected, the cavity is lowered to communicate with the expansion chamber 2301 in the roller 23, and the limit bead 2701 is arranged in the cavity arranged around the body of the clamping tube 27. The ball 2701 rolls into the inner expansion chamber 2301 to release the space inside the clamping tube 27. The bottom of the roller 23 cooperates with the conical surface of the roller head 2. The pull pin 201 of the roller head 2 extends into the clamping tube 27 and contacts the bottom surface of the top block 28. The rod of the top block 28 is connected to the top surface inside the clamping tube 27 through the tightening spring 29. When the knife cylinder 5 drives the pull rod 24 upward, the limiting ball 2701 is squeezed into the cavity of the clamping tube 27 again, and the limiting pull pin 201 hits the bottom surface of the cap.
[0020] In this embodiment, the roller head seat 4 is hinged with the clamping plate 6 of the rolling machine and the angle is adjusted by the push-pull assembly. The rolling machine includes a base 12, the base 12 is docked along the direction of the head end of the circulation line, the slide rail 1201 on the base 12 is slidably connected to the bottom surface of the box seat 13, the front of the box seat 13 is provided with an electric lifting plate 14, the two sides of the end surface of the electric lifting plate 14 are respectively installed with a support box 15 and a rotary mold motor 16, the support box 15 is vertically rotatably connected to the shaft rod of the mold support 17, the lower end pulley of the shaft rod is connected to the output end pulley of the rotary mold motor 16 through a transmission belt, the mold support 17 is directly opposite to the mold 8 at the turning point of the circulation line, the top of the box seat 13 pushes the output end of the electric rail 18 to connect the bottom surface of the lifting seat 19, the lower side of the front of the lifting seat 19 is provided with a waste conveyor belt 21, the front of the lifting seat 19 is provided with a lifting electric rail 20, the output end of the lifting electric rail 20 is connected to the seat plate 601 of the two clamping plates 6, and the mounting frame 32 in the push-pull assembly is located between the two clamping plates 6. The push-pull assembly includes a push-pull rod 30, the upper end of the push-pull rod 30 is hinged to the back side of the roller head seat 4, the lower end of the push-pull rod 30 is hinged to the top surface of the sliding frame 31, the sliding frame 31 is slidingly connected to the straight rail 3201 on the mounting frame 32 facing the roller head seat 4, the threaded seat 3101 on the bottom surface of the sliding frame 31 is threadedly connected to the spiral shaft 3202 parallel to the straight rail 3201, the end of the spiral shaft 3202 is connected to the output end of the adjusting motor 33, and the adjusting motor 33 is installed between the clamping plates 6 through the support plate.
[0021] In the present embodiment, a drying room 7 is provided at the tail section of the circulation line, and a feeding mechanism is provided at the line on the opposite side of the entrance of the drying room 7. The feeding mechanism can quantitatively put mud strips into the mold 8 on the circulation line. The feeding mechanism includes a frame 34, and a combined cylinder body 35 is provided on the top surface of the frame 34. The head end of the combined cylinder body 35 is connected to a reduction motor 36, and the output end of the reduction motor 36 is connected to a spiral conveying shaft 37 in the combined cylinder body 35. A vacuum box 3501 in the middle of the combined cylinder body 35 is connected to an external vacuum pump. The mud inlet on the side of the combined cylinder body 35 faces the slope seat 38. The upper end of the slope of the slope seat 38 is rotatably connected to a driving shaft 39, and the end of the driving shaft 39 is connected to a feeding motor 40. The lower end of the slope of the slope seat 38 is rotatably connected to a driven shaft 41. The toothed discs on the same side of the driving and driven shafts are connected by chain rings, and the corresponding chain links of the chain rings on both sides are connected to the bottom of the mud support groove plate 42. A pusher is provided on the top of the slope seat 38 Mud rack 43, mud pushing rack 43 connects two ends of rodless cylinder 44, the push plate at output end of rodless cylinder 44 cooperates with the groove of mud supporting groove plate 42 moving to the uppermost end, the groove of mud supporting groove plate 42 at the uppermost end points to mud inlet, probe arms 45 are arranged on both sides of mud outlet of combined cylinder body 35, the head end of probe arm 45 is connected to the pillar of tool holder 46, the cross beam of tool holder 46 is connected to mud cutting cylinder 47, the blade at output end of mud cutting cylinder 47 vertically downward cooperates with outlet of combined cylinder body 35, the arm body of probe arm 45 is provided with linear pusher 48, the output end of linear pusher 48 is connected to positioning probe 49, the end of probe arm 45 is hinged to cylinder seat rotating shaft 5001 of mud throwing cylinder 50, the output end of mud throwing cylinder 50 is connected to vacuum suction cup 51, one end of cylinder seat rotating shaft 5001 is hinged to steering cylinder 52 through crank arm, the cylinder body end of steering cylinder 52 is hinged to the outer side of probe arm 45. When the steering cylinder 52 contracts, the mud throwing cylinder 50 is horizontal, and the vacuum suction cup 51 faces the outlet of the combined cylinder body 35; when the steering cylinder 52 is pushed out, the mud throwing cylinder 50 is pushed to a vertical position, and the vacuum suction cup 51 faces the center of the tray 74 below.
[0022] In this embodiment, a transfer robot is provided at the exit of the drying room 7, and the transfer robot includes a transfer frame 53. The transfer frame 53 is erected between the line at the exit of the drying room 7 and the feeding end of the conveyor belt 54. A transfer motor 55 is provided on one side of the head end of the transfer frame 53. The output end pulley of the transfer motor 55 is connected to the rear end pulley of the transfer frame 53 through a transmission belt. Transfer rails 5301 are provided on both sides of the top surface of the transfer frame 53. The transfer rails 5301 are slidably connected to both sides of the bottom surface of the transfer seat 56. The middle part of the bottom surface of the transfer seat 56 clamps one side of the transmission belt. The end face of the transfer seat 56 is connected to the vertical electric rail 57. The output end of the vertical electric rail 57 is connected to the adjusting cross rail 58. The adjusting cross rail 58 is slidably connected to the support of the vertical suction cup 59.
[0023] In this embodiment, the upstream side of the rolling machine is connected to the vertical linear module 60 of the cutting knife mechanism through a bracket, the output end of the vertical linear module 60 is connected to the horizontal linear module 61, the output end of the horizontal linear module 61 is connected to the carrier plate 62, the head end of the carrier plate 62 is connected to the vertical adjustment rod 63, the vertical adjustment rod 63 is connected to the vertical clamping hole of the adapter block 64, the horizontal clamping hole of the adapter block 64 is inserted into the tail end of the longitudinal adjustment rod 65, the head end clamping hole of the longitudinal adjustment rod 65 is inserted into the tail end of the horizontal adjustment rod 66, the head end of the horizontal adjustment rod 66 is connected to the tail plate of the cocking seat 67, the middle part of the cocking seat 67 is hinged to the cocking plate 68, the cocking seat 67 is threadedly connected to the front and rear screws in the threaded through holes on both sides of the hinge point, the front screw 69 is connected to the cocking plate 68 through a spring, the rear screw 70 is screwed together to contact the cocking plate 68, and the cutting knife 71 is installed at the head of the cocking plate 68.
[0024] The working principle of the present invention is as follows: Start the feeding motor 40, and move the mud supporting trough plates 42 carrying mud sticks to the top one by one. Then, the rodless cylinder 44 pushes the mud sticks in the uppermost mud supporting trough plate 42 into the mud inlet of the combined cylinder body 35 through the push plate. Under the conveyance of the spiral conveying shaft 37, the mud material that has been vacuumed by the vacuum box 3501 is extruded from the mud outlet of the combined cylinder body 35. The linear pusher 48 moves the positioning probe 49 to the corresponding position according to the mold type identified by the mold sensor. When the positioning probe 49 senses the head of the extruded mud strip, the reduction motor 36 stops extruding, and the mud throwing cylinder 50 pushes out the vacuum suction cup 51 to absorb the mud strip. Then, the mud cutting cylinder 47 pushes down the blade to cut the mud strip. The steering cylinder 52 pushes the mud throwing cylinder 50 to a vertical position. The vacuum suction cup 51 throws the mud strip into the lower mold 8 under the push of the mud throwing cylinder 50.
[0025] The mold 8 carrying the mud strips continues to move forward along the circulation line. At the same time, the turntable 1 rotates the corresponding roller head 2 to the tool changing station, and the push cylinder 3 pushes the moving plate 10 outward to move the roller head 2 to the bottom of the roller head seat 4. The lifting electric rail 20 drives the roller head seat 4 downward, so that the pull pin 201 is pushed into the clamping cylinder 27 and contacts the top block 28. Then the knife cylinder 5 drives the pull rod 24 upward, forcing the limit bead 2701 to limit the pull pin 201. After the roller head 2 is clamped, the roller head seat 4 and the moving plate 10 are reset successively, and the adjustment motor 33 adjusts the angle of the roller head seat 4 through the push-pull rod 30. When the mold 8 moves to the top surface of the mold support 17, the circulation line is paused, the electric lifting plate 14 is started to lift the mold 8 so that it corresponds to the roller head 2, the rotary mold motor 16 and the drive motor 22 are started to drive the mold 8 and the roller head 2 to rotate respectively, and the mud strips in the mold 8 are rolled and formed, and the two linear modules are started to adjust the cutting knife 71 to a suitable position to cut off the excess mud generated during the rolling process. The carrier plate 62 can be fixed with an air blowing pipe to blow the excess mud into the waste conveyor belt 21 and take it out of the production line.
[0026] After the rolling operation is completed, each component is reset, and the mold 8 carries the formed green body and continues to move forward to the drying room 7 for drying. The dried green body flows out from the outlet of the drying room 7, and the vertical electric rail 57 drives the vertical suction cup 59 to move downward to absorb the green body and then reset, and then the transfer motor 55 is started to move the transfer seat 56 to the top of the transfer belt 54, and the vertical suction cup 59 moves downward again to release the green body, and the green body enters the next process with the transfer belt 54. The circulation line in the present invention is equipped with different types of molds 8, and the feeding mechanism, tool changing platform and adaptive roller head seat 4 distributed around the production line cooperate with each other. According to the type of mold 8, an appropriate amount of mud strips can be added, the roller head 2 can be replaced, and the inclination angle, rotation speed and other parameters can be adjusted to achieve non-stop continuous production of different types of ceramics, which is suitable for the production of various types and small batches of daily-use ceramics.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A multifunctional CNC rolling forming production line for daily-use ceramics, including a circulation line, characterized in that: A tool changing platform is set up at the head end of the circulation line. A turntable (1) in the tool changing platform clamps a plurality of roller heads (2). The turntable (1) moves the corresponding roller heads (2) to the bottom of the roller head seat (4) under the drive of the push cylinder (3). The knife-beating cylinder (5) on the roller head seat (4) clamps the roller head (2) through a clamping assembly. The roller head seat (4) is hinged to the clamping plate (6) of the rolling machine and the angle is adjusted through a push-pull assembly. A drying room (7) is provided at the tail end of the circulation line. A feeding mechanism is provided at the line opposite to the entrance of the drying room (7). The feeding mechanism puts a certain amount of mud strips into the mold (8) on the circulation line. A transfer robot is provided at the exit of the drying room (7).
2. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The tool changing platform comprises a cross frame (9), which is erected between two lines at the head end of the circulation line. A push frame (902) is provided in the middle of a top frame (901) of the cross frame (9). One end of a long beam of the push frame (902) extends out of the top frame (901). A push rail (903) is provided on the bottom surface of the long beam. The push rail (903) is slidably connected to a moving plate (10). One end of the moving plate (10) is connected to a push cylinder (3). The push cylinder (3) is installed on the outer side of the cross beam of the top frame (901). A right-angle planetary reducer (11) is installed on the top surface of the moving plate (10). The output end gear of the right-angle planetary reducer (11) meshes with a toothed disc inside a rotating table on the bottom surface of the moving plate (10). The toothed disc is connected to the center of the top surface of a turntable (1). Four tool clamps (101) are evenly distributed on the edge of the turntable (1). A roller head (2) is vertically inserted into the clamping hole of the tool clamp (101).
3. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The rolling machine comprises a base (12), the base (12) is butted along the direction of the head end of the circulation line, the slide rail (1201) on the base (12) is slidably connected to the bottom surface of the box seat (13), the front of the box seat (13) is provided with an electric lifting plate (14), the end surface of the electric lifting plate (14) is respectively installed with a support box (15) and a rotary mold motor (16), the support box (15) is vertically rotatably connected to the shaft rod of the mold support (17), the lower end pulley of the shaft rod is connected to the output end pulley of the rotary mold motor (16) through a transmission belt, the upper part of the mold support (17) is directly opposite to the mold (8) at the turning point of the circulation line, the output end of the push electric rail (18) on the top surface of the box seat (13) is connected to the bottom surface of the lifting seat (19), the front of the lifting seat (19) is provided with a lifting electric rail (20), the output end of the lifting electric rail (20) is connected to the seat plate (601) of the two clamping plates (6), and the lower side of the front of the lifting seat (19) is provided with a waste conveyor belt (21).
4. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The roller head seat (4) is connected to the front end of the transmission box (401) above, the knife-beating cylinder (5) is installed on the top surface of the front end of the transmission box (401), and the driving motor (22) is installed on the top surface of the rear end of the transmission box (401). The output end of the driving motor (22) extends vertically downward into the transmission box (401) to connect to the driving wheel, and the driving wheel is connected to the roller shaft (23) and the driven wheel through a transmission belt. The roller (23) is rotatably connected to the inside of the roller head seat (4), and the roller (23) has a built-in clamping component.
5. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 4 is characterized in that: The clamping assembly comprises a pull rod (24), the upper end of the pull rod (24) is rotatably connected to the bottom of the arm tube (25), the upper end of the arm tube (25) is connected to the output end of the knife-beating cylinder (5), a return spring (26) is provided between the rod body ring of the pull rod (24) and the inner cavity ring stage of the roller (23), the lower end of the pull rod (24) is connected to the clamping tube (27), and a limiting bead (2701) is provided in the cavity arranged around the body of the clamping tube (27). When the knife-beating cylinder (5) is ejected, the cavity is lowered to communicate with the expansion chamber (2301) in the roller (23), the bottom of the roller (23) is matched with the conical surface of the roller head (2), the pull pin (201) of the roller head (2) extends into the clamping tube (27) and contacts the bottom surface of the top block (28), and the rod of the top block (28) is connected to the inner top surface of the clamping tube (27) through the tension spring (29).
6. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The push-pull assembly comprises a push-pull rod (30), the upper end of the push-pull rod (30) is hinged to the back side of the roller seat (4), the lower end of the push-pull rod (30) is hinged to the top surface of the sliding frame (31), the sliding frame (31) is slidably connected to a straight rail (3201) on the mounting frame (32) facing the roller seat (4), the threaded seat (3101) on the bottom surface of the sliding frame (31) is threadedly connected to a spiral shaft (3202) parallel to the straight rail (3201), the end of the spiral shaft (3202) is connected to the output end of the adjusting motor (33), and the adjusting motor (33) and the mounting frame (32) are both installed between two clamping plates (6).
7. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The feeding mechanism comprises a frame (34), the top surface of the frame (34) is provided with a combined cylinder body (35), the head end of the combined cylinder body (35) is connected to a reduction motor (36), the output end of the reduction motor (36) is connected to a spiral conveying shaft (37) in the combined cylinder body (35), the vacuum box (3501) in the middle of the combined cylinder body (35) is connected to an external vacuum pump, the mud inlet on the side of the combined cylinder body (35) faces the slope seat (38), the upper end of the slope of the slope seat (38) is rotatably connected to a driving shaft (39), the end of the driving shaft (39) is connected to a feeding motor (40), the lower end of the slope of the slope seat (38) is rotatably connected to a driven shaft (41), the toothed discs on the same side of the driving and driven shafts are connected by a chain ring, the corresponding chain links of the chain rings on both sides are connected to the bottom of a mud support groove plate (42), the top of the slope seat (38) is provided with a mud push frame (43), the mud push frame (43) is connected to the two ends of a rodless cylinder (44), and the rodless cylinder (44) The push plate at the output end cooperates with the groove of the mud supporting groove plate (42) that moves to the uppermost end, and the groove of the mud supporting groove plate (42) at the uppermost end points to the mud inlet. The mud outlet of the combined cylinder body (35) is provided with a probe arm (45) on both sides, the head end of the probe arm (45) is connected to the pillar of the tool holder (46), the cross beam of the tool holder (46) is connected to the mud cutting cylinder (47), the blade of the mud cutting cylinder (47) is vertically downward and cooperates with the outlet of the combined cylinder body (35), the arm body of the probe arm (45) is provided with a linear pusher (48), the output end of the linear pusher (48) is connected to the positioning probe (49), the end of the probe arm (45) is hinged to the cylinder seat rotating shaft (5001) of the mud throwing cylinder (50), the output end of the mud throwing cylinder (50) is connected to the vacuum suction cup (51), one end of the cylinder seat rotating shaft (5001) is hinged to the steering cylinder (52) through a crank arm, and the cylinder end of the steering cylinder (52) is hinged to the outer side of the probe arm (45).
8. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The transfer robot comprises a transfer frame (53), which is erected between a line at an outlet of a drying room (7) and a feeding end of a conveyor belt (54); a transfer motor (55) is provided at one side of a front end of the transfer frame (53); a pulley at an output end of the transfer motor (55) is connected to a pulley at a rear end of the transfer frame (53) via a transmission belt; transfer rails (5301) are provided at both sides of a top surface of the transfer frame (53); the transfer rails (5301) are slidably connected to both sides of a bottom surface of a transfer seat (56); a middle portion of a bottom surface of the transfer seat (56) clamps one side of the transmission belt; an end surface of the transfer seat (56) is connected to a vertical electric rail (57); an output end of the vertical electric rail (57) is connected to an adjustable horizontal rail (58); and the adjustable horizontal rail (58) is slidably connected to a support of a vertical suction cup (59).
9. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1 is characterized in that: The upstream side of the rolling machine is connected to a vertical linear module (60) of a cutting knife mechanism through a bracket, the output end of the vertical linear module (60) is connected to a horizontal linear module (61), the output end of the horizontal linear module (61) is connected to a carrier plate (62), the head end of the carrier plate (62) is connected to a vertical adjustment rod (63), the vertical adjustment rod (63) is connected to a vertical clamping hole of a transfer block (64), the horizontal clamping hole of the transfer block (64) is inserted into the tail end of the longitudinal adjustment rod (65), and the longitudinal adjustment rod (65) is connected to the front end of the carrier plate (62). The clamping hole at the head end of the adjusting rod (65) is inserted into the tail end of the horizontal adjusting rod (66), the head end of the horizontal adjusting rod (66) is connected to the tail plate of the tilting seat (67), the middle part of the tilting seat (67) is hinged with the tilting plate (68), the tilting seat (67) is threadedly connected to the front and rear screw rods in the threaded through holes on both sides of the hinge point, the front screw rod (69) is connected to the tilting plate (68) through a spring, the rear screw rod (70) is screwed to contact with the tilting plate (68), and a cutting knife (71) is installed at the head of the tilting plate (68).
10. The multifunctional CNC rolling forming production line for daily-use ceramics according to claim 1, characterized in that: The circulation line comprises a bed frame (72), wherein an output end of a circulation motor arranged at one end of the bed frame (72) is vertically connected to a driving gear plate upward, the driving gear plate is connected to a driven gear plate at the other end of the bed frame (72) via an inner chain ring (73), the chain links on the inner chain ring (73) are connected to a tray (74) via bolts, the pulleys on both sides of the tray (74) are slidably connected to the inner and outer ring rails (7201) on the top surface of the bed frame (72), and the tray hole of the tray (74) has a built-in mold (8).
Citation Information
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