A vertical lock and vertical shot column-free injection molding machine

By introducing structures such as suction components, treatment boxes and spray components into the vertical injection molding machine, the suction volume is enhanced and the contact area of ​​the waste gas treatment liquid is increased, and the odor pollution problem in the mold cavity is solved, achieving a more efficient odor treatment effect.

CN119502241BActive Publication Date: 2025-08-22GUANGDONG BAIZAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411403167.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-22
Estimated Expiration
2044-10-09

AI Technical Summary

Technical Problem

During the mold opening process of the existing vertical injection molding machine, the pungent odor emitted from the inner cavity of the mold pollutes the factory environment and endangers the health of the staff. The existing odor removal structure has limited effect.

Method used

The suction component, the first treatment box, the second treatment box, the suction component, the reinforcement component and the spraying component are adopted. Through multiple treatment methods such as suction, stirring, and spraying, the suction volume is enhanced and the contact area of ​​the waste gas treatment liquid is increased to ensure effective odor treatment.

Benefits of technology

It effectively reduces the pollution of the mold cavity odor to the factory environment and the harm to the health of staff, and improves the odor treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the technical field of vertical injection molding machines, and in particular to a vertical lock vertical shot column-free injection molding machine, comprising an injection molding machine body; a lifting injection molding module, the lifting injection molding module being arranged on the injection molding machine body; an injection mold, the injection mold comprising an upper mold and a lower mold, the upper mold being arranged on the lifting injection molding module, and the lower mold being arranged on the injection molding machine body; an odor removal module, the odor removal module comprising an air suction component, a first processing box, a second processing box, an exhaust component, an enhancement component, and a spray component, which increases the air suction volume per unit time of the air suction component during the process of the lifting injection molding module driving the injection mold to open the mold, and extracts waste gas treatment liquid to form a spray state during the process of the lifting injection molding module driving the injection mold to close / open the mold. The waste gas treatment liquid and the activated carbon adsorption plate of the present application sequentially treat pungent odors, thereby minimizing pollution to the factory environment and harm to the health of workers.
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Description

Technical Field

[0001] The present application relates to the technical field of vertical injection molding machines, and in particular to a vertical locking and vertical shot column-free injection molding machine. Background Art

[0002] When making plastic products, an injection molding machine is usually used for injection molding of plastic products. Injection molding machines are roughly divided into vertical injection molding machines and horizontal injection molding machines according to the injection direction.

[0003] The vertical injection molding machine in the prior art usually includes an injection molding machine body, a lifting injection molding module arranged on the injection molding machine body, and a mold consisting of an upper mold and a lower mold; during use, the upper mold and the lower mold are first driven by the lifting injection molding module to close the mold, and then the injection molding operation is performed by the lifting injection molding module to form a plastic product, and then the upper mold and the lower mold are driven by the lifting injection molding module to open the mold, and finally the molded plastic product is taken out from the lower mold by the staff, and this cycle is repeated to complete the injection molding process for producing plastic products using the vertical injection molding machine.

[0004] During the process of opening the upper and lower molds of the mold, the mold cavity easily emits a large amount of pungent odor, which not only pollutes the factory environment but also endangers the health of the workers. Therefore, an injection molding machine deodorizing structure disclosed in the authorization announcement number CN220883149U is provided with a deodorizing mechanism on one side of the mold to absorb and treat the pungent odor emitted from the mold cavity, thereby avoiding the pungent odor from polluting the factory environment and endangering the health of the workers.

[0005] The present application provides another vertical lock vertical shot column-free injection molding machine that can absorb and treat the pungent odor emitted from the mold cavity, aiming to reduce the pollution caused by the pungent odor to the factory environment and the harm to the health of workers. Summary of the Invention

[0006] In order to minimize the pollution to the factory environment and the harm to the health of workers, the present application provides a vertical lock vertical shot column-free injection molding machine.

[0007] The above-mentioned purpose of this application is achieved through the following technical solutions:

[0008] A vertical lock vertical shot column-free injection molding machine, comprising an injection molding machine body; a lifting injection molding module, the lifting injection molding module is arranged on the injection molding machine body; an injection mold, the injection mold comprises an upper mold and a lower mold, the upper mold is arranged on the lifting injection molding module, and the lower mold is arranged on the injection molding machine body; an odor removal module, the odor removal module comprises an air suction component, a first processing box, a second processing box, an air extraction component, an enhancement component and a spray component, the air suction component is arranged on the injection molding machine body, and the air suction component is located on one side of the lower mold, the first processing box is arranged on the injection molding machine body, and the first processing box is connected to the output end of the air suction component, the second processing box is arranged on the injection molding machine body, and the second processing box is connected to the output end of the first processing box At the output end, the exhaust component is connected to the output end of the second treatment box, and the pungent smell emitted from the inner cavity of the injection mold flows through the suction component, the first treatment box, and the second treatment box in sequence; the first treatment box is provided with a waste gas treatment liquid, and the second treatment box is provided with an activated carbon adsorption plate; the enhancement component is arranged between the suction component and the lifting injection molding module, and increases the suction volume per unit time of the suction component during the process of the lifting injection molding module driving the injection mold to open the mold; the spray component is arranged between the first treatment box and the lifting injection molding module, and extracts the waste gas treatment liquid to form a spray state during the process of the lifting injection molding module driving the injection mold to close / open the mold.

[0009] Optionally, the suction component includes a suction chamber fixedly arranged on the injection molding machine body and located on one side of the lower mold, and the suction chamber is provided with a suction port facing the side of the lower mold; the reinforcement component includes a suction piston and a piston rod, the suction piston is slidably arranged inside the suction chamber, one end of the piston rod is fixedly arranged on the suction piston, and the other end of the piston rod is movable through the suction chamber and fixedly arranged on the lifting injection molding module.

[0010] Optionally, a connecting pipe is provided between the output end of the suction component and the input end of the first processing box, and the connecting pipe is arranged tangent to the first processing box; a central axis is fixedly provided inside the first processing box, a stirring impeller is rotatably provided on the central axis, an inclined dispersion net is fixedly provided on the top of the stirring impeller, and a low-resistance component is provided between the bottom of the stirring impeller and the bottom of the first processing box to reduce the rotational resistance of the stirring impeller.

[0011] Optionally, the low-resistance component includes multiple groups of fixed magnets and multiple groups of movable magnets, the multiple groups of movable magnets are evenly fixed at the bottom of the stirring impeller, and the multiple groups of fixed magnets are evenly fixed at the bottom of the first processing box. The multiple groups of fixed magnets and the multiple groups of movable magnets are arranged to repel each other so that the bottom of the stirring impeller and the bottom of the first processing box are kept apart.

[0012] Optionally, the spray assembly includes a water pumping box, a transfer box, a spray pipe, a transmission shaft, a water pumping piston, a transmission gear, a transmission rack, a compression piston and a compression spring. The water pumping box is fixedly arranged on the top of the first treatment box, and the transfer box is fixedly arranged on the bottom of the water pumping box. The spray pipe is rotatably arranged on the bottom of the transfer box through a preset rotary water joint. The transmission shaft is rotatably arranged on the water pumping box, and both ends of the transmission shaft extend outward and rotate in sequence to pass through the first treatment box and the connecting pipe. The water pumping piston is threadedly connected to the transmission shaft, and the water pumping piston is slidably arranged inside the water pumping box to separate the water pumping box into two groups of water pumping chambers, and the bottoms of the two groups of water pumping chambers are connected to the Water flow pipes are provided between the bottom of the transfer box and between the tops of the two groups of pumping chambers and the bottom of the first treatment box. The four groups of water flow pipes are all provided with one-way valves to allow the waste gas treatment liquid to flow in the direction of the pumping box, the transfer box and the spray pipe in sequence; the transmission gear is located inside the connecting pipe, and the transmission gear is fixedly arranged on the transmission shaft, one end of the transmission rack is fixedly arranged on the side of the suction piston away from the piston rod, and the other end of the transmission rack extends to the inside of the connecting pipe, and the transmission rack is meshed with the transmission gear, the compression piston is slidably arranged in the transfer box, one end of the compression spring is fixedly arranged on the compression piston, and the other end of the compression spring is fixedly arranged on the top of the transfer box.

[0013] Optionally, the spray pipes are configured in four groups, and the four groups of spray pipes are evenly and fixedly arranged at the output end of the rotating water joint. One side of the four groups of spray pipes is provided with spray holes arranged obliquely downward.

[0014] Optionally, a door is hingedly provided on one side of the second processing box, and the activated carbon adsorption plates are configured with four layers, and the four layers of activated carbon adsorption plates are stacked and detachably installed in the second processing box.

[0015] Optionally, the suction components are configured in two groups, and the two groups of suction components are respectively located on two opposite sides of the lower mold.

[0016] In summary, this application includes at least one of the following beneficial technical effects:

[0017] When the injection mold is closing or opening, the piston rod drives the suction piston and the transmission rack to rise or fall, thereby driving the transmission shaft to rotate through the meshing of the gear rack, and then driving the water pumping piston to move, so that the volume of the two sets of water pumping chambers increases or decreases; when the volume of the water pumping chamber increases, the waste gas treatment liquid flows unidirectionally from the first treatment box to the water pumping tank, and when the volume of the water pumping chamber decreases, the waste gas treatment liquid flows unidirectionally from the water pumping tank to the transfer box, and the waste gas treatment liquid compresses the compression spring through the compression piston, so that the water pressure of the waste gas treatment liquid inside the transfer box increases, and finally it is sprayed out through the spray pipe, forming a spray state inside the first treatment box, further increasing the contact area between the pungent odor and the waste gas treatment liquid, and ensuring the treatment efficiency of the pungent odor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional diagram of the overall structure of this application.

[0019] Figure 2 It is a side view of the overall structure of this application.

[0020] Figure 3 yes Figure 2 Cross-sectional view along the AA axis.

[0021] Figure 4 It is a cross-sectional view of the overall structure of the deodorization module in this application.

[0022] Figure 5 It is a cross-sectional view of the overall structure of the spray assembly in this application.

[0023] Explanation of Reference Numerals: 1. Suction assembly; 11. Suction chamber; 12. Suction port; 13. Connecting pipe; 2. First treatment box; 21. Central axis; 22. Mixing impeller; 23. Dispersion net; 3. Second treatment box; 4. Suction assembly; 5. Enhancement assembly; 51. Suction piston; 52. Piston rod; 6. Spray assembly; 61. Pumping box; 611. Pumping chamber; 612. Water flow pipe; 613. One-way valve; 62. Transfer box; 63. Spray pipe; 631. Rotating water joint; 632. Spray hole; 64. Drive shaft; 65. Pumping piston; 66. Drive gear; 67. Drive rack; 68. Compression piston; 69. Compression spring; 7. Low-resistance component; 71. Fixed magnet; 72. Movable magnet; 8. Waste gas treatment liquid; 9. Activated carbon adsorption plate; 10. Injection molding machine body; 20. Lifting injection molding module; 30. Injection mold; 40. Deodorization module. DETAILED DESCRIPTION

[0024] The following is combined with Figures 1 to 5 This application is described in further detail.

[0025] The present application discloses a vertical locking and vertical shooting column-free injection molding machine.

[0026] Reference Figure 1-3, the vertical lock vertical shot column-free injection molding machine includes an injection molding machine body 10, a lifting injection molding module 20 and an injection mold 30; wherein the injection molding machine body 10 is provided with a workbench, the lifting injection molding module 20 is arranged on the injection molding machine body 10 and is located directly above the workbench, and the injection mold 30 includes an upper mold and a lower mold, the upper mold is fixedly arranged at the bottom of the lifting injection molding module 20, and the lower mold is fixedly arranged on the workbench of the injection molding machine body 10; during use, the upper mold and the lower mold are first driven by the lifting injection molding module 20 to close the mold, and then the lifting injection molding module 20 is used to perform an injection molding operation to form a plastic product, and then the upper mold and the lower mold are driven by the lifting injection molding module 20 to open the mold, and finally the molded plastic product is taken out from the lower mold by the staff, and this cycle is repeated, thereby completing the injection molding process for producing plastic products using a vertical injection molding machine; the above-mentioned injection molding machine body 10, the lifting injection molding module 20 and the injection mold 30 all adopt the existing technical structure and principle, which will not be repeated here.

[0027] In this embodiment, the vertical lock and vertical shot column-free injection molding machine also includes an odor removal module 40. The odor removal module 40 is located on the outer side of the lower mold, and in the process of the lifting injection molding module 20 driving the injection mold 30 to close or open the mold, the odor removal module 40 processes a large amount of pungent odor emitted from the inner cavity of the mold to avoid pollution to the factory environment and harm to the health of the workers.

[0028] Reference Figure 3-5 The deodorization mechanism specifically includes an air suction component 1, a first processing box 2, a second processing box 3, an exhaust component 4, an enhancement component 5 and a spray component 6; wherein, the air suction component 1 is fixedly arranged on one side of the injection molding machine body 10, and the air suction component 1 specifically includes an air suction chamber 11 fixedly arranged on the workbench of the injection molding machine body 10 and located on one side of the lower mold. The air suction chamber 11 is a hollow rectangular structure, and the air suction chamber 11 is provided with multiple groups of circular air suction ports 12 on the side facing the lower mold; the first processing box 2 is a hollow cylindrical structure, the first processing box 2 is fixedly arranged inside the injection molding machine body 10, the first processing box 2 is located directly below the workbench, and the first processing box 2 is connected to the output end of the air suction component 1 to realize the air transmission function ; The second processing box 3 is also a hollow cylindrical structure. The second processing box 3 is fixedly arranged inside the injection molding machine body 10. The second processing box 3 is located between the workbench and the first processing box 2, and the second processing box 3 is connected to the output end of the first processing box 2 to realize the air transmission function; the exhaust component 4 is an exhaust pump. The exhaust component 4 is fixedly arranged inside the injection molding machine body 10. The exhaust component 4 is located between the workbench and the second processing box 3. The exhaust component 4 is connected to the output end of the second processing box 3 to realize the air transmission function, and under the pumping action of the exhaust component 4, the pungent smell emitted from the inner cavity of the injection mold 30 flows through the suction component 1, the first processing box 2, and the second processing box 3 in sequence and is discharged by the exhaust component 4.

[0029] In the above, the first treatment box 2 is provided with a waste gas treatment liquid 8. The waste gas treatment liquid 8 adopts the plastic waste gas treatment liquid 8 in the prior art, which can effectively treat the irritating plastic smell in the air; the second treatment box 3 is provided with an activated carbon adsorption plate 9. The activated carbon adsorption plate 9 also adopts the filter plate structure made of activated carbon in the prior art, which can effectively treat the irritating plastic smell in the air. The pungent odor emitted from the inner cavity of the injection mold 30 flows through the suction component 1, the first treatment box 2, and the second treatment box 3 in sequence, and is discharged by the exhaust component 4. The waste gas treatment liquid 8 and the activated carbon adsorption plate 9 sequentially treat the pungent odor, thereby minimizing pollution to the factory environment and harm to the health of workers.

[0030] In the above, the enhancement component 5 is arranged between the suction component 1 and the lifting injection molding module 20, and increases the suction volume per unit time of the suction component 1 in the process of the lifting injection molding module 20 driving the injection mold 30 to open the mold; the enhancement component 5 specifically includes an suction piston 51 and a piston rod 52; wherein, the suction piston 51 is adapted to the suction chamber 11, the suction piston 51 is slidably arranged inside the suction chamber 11, the bottom end of the piston rod 52 is fixedly arranged on the top of the suction piston 51, the top end of the piston rod 52 is movable through the top of the suction chamber 11, and the top end of the piston rod 52 is fixedly arranged on the lifting injection molding module 20, so that the piston rod 52 is lifted and lowered with the lifting injection molding module 20 in the process of closing or opening the injection mold 30. When the injection mold 30 is opened, the piston rod 52 pulls the suction piston 51 to slide to the top position of the suction chamber 11. During this process, the effective space inside the suction chamber 11 (referring to the space connected to the suction port 12) increases, while the exhaust speed of the suction chamber 11 (depending on the exhaust volume of the exhaust component 4) remains unchanged, thereby forcing the suction volume of the suction port 12 per unit time to increase, so that more pungent odor enters the suction chamber 11 during the opening process of the injection mold 30, and is minimized from being emitted into the factory environment; when the injection mold 30 is closed, the piston rod 52 pushes the suction piston 51 to slide to the middle position of the suction chamber 11 (the height of the suction piston 51 always remains higher than the height of the suction port 12). At this time, although the effective space inside the suction chamber 11 is reduced, because the exhaust component 4 always remains in working condition, the pungent odor inside the suction chamber 11 will not be discharged again through the suction port 12, but will flow through the first processing box 2 and the second processing box 3 in sequence and then be discharged by the exhaust component 4. By increasing the air suction volume per unit time of the air suction component 1 during the process of opening the injection mold 30 , it is ensured that more pungent odors are collected by the air suction chamber 11 and transported to the next-level processing structure.

[0031] In this embodiment, a connecting pipe 13 is provided between the output end of the air intake component 1 and the input end of the first treatment box 2. The connecting pipe 13 is an L-shaped pipe structure. The top of the connecting pipe 13 is fixedly connected to the output end of the air intake component 1 (specifically, the bottom of the air intake chamber 11), and the bottom of the connecting pipe 13 is fixedly connected to the middle of the first treatment box 2. The bottom of the connecting pipe 13 is arranged tangentially to the first treatment box 2, so that the pungent odor enters the first treatment box 2 along the tangential direction, thereby forming an airflow impact on the waste gas treatment liquid 8; a vertically arranged central axis 21 is fixedly provided inside the first treatment box 2, and a stirring impeller 22 is rotatably provided on the outer periphery of the central axis 21 in a sleeve manner. An inclined dispersion net 23 is fixedly provided on the top of the stirring impeller 22, wherein the top of the central axis 21 is open, so that the stirring impeller 22 can be sleeved into the top of the central axis 21, and it is also convenient for the replacement or maintenance of the stirring impeller 22. By allowing the pungent odor to enter the first treatment box 2 in a tangential direction, an airflow impact is formed on the stirring impeller 22, so that the stirring impeller 22 drives the waste gas treatment liquid 8 to form a flow state inside the first treatment box 2. The stirring impeller 22 can stir the waste gas treatment liquid 8 to prevent the waste gas treatment liquid 8 from material precipitation and affecting the treatment efficiency of the pungent odor. The pungent odor needs to pass through the dispersion net 23 during the floating process. The dispersion net 23 disperses the bubbles of the pungent odor, thereby increasing the contact area between the pungent odor and the waste gas treatment liquid 8, thereby ensuring the treatment efficiency of the pungent odor.

[0032] A low-resistance component 7 is provided between the bottom of the stirring impeller 22 and the bottom of the first processing box 2 to reduce the rotational resistance of the stirring impeller 22; the low-resistance component 7 specifically includes multiple groups of fixed magnets 71 and multiple groups of movable magnets 72; wherein, the number of blades of the stirring impeller 22, the number of movable magnets 72, and the number of fixed magnets 71 are all provided in four groups, the four groups of movable magnets 72 are evenly fixedly provided at the bottom of the stirring impeller 22, and the four groups of fixed magnets 71 are evenly fixedly provided at the bottom of the first processing box 2, the four groups of fixed magnets 71 correspond one to one to the four groups of movable magnets 72 and are arranged to repel each other, so that the bottom of the stirring impeller 22 and the bottom of the first processing box 2 are kept spaced apart. By utilizing the repulsive relationship between the fixed magnet 71 and the movable magnet 72, a suspended design is formed between the stirring impeller 22 and the bottom of the first treatment box 2, thereby reducing the friction resistance between the two, which is beneficial to the rotation of the stirring impeller 22; in addition, during the rotation of the stirring impeller 22, the positional relationship between the fixed magnet 71 and the movable magnet 72 is continuously switched between mutual staggering and mutual overlap, so that the repulsive force between the fixed magnet 71 and the movable magnet 72 is continuously changed, so that the stirring impeller 22 and the dispersion net 23 can swing back and forth in the vertical direction, which is beneficial to the dispersion net 23 to disperse the bubbles of pungent odor, and is also beneficial to causing turbulence in the water flow of the waste gas treatment liquid 8 to prevent material precipitation in the waste gas treatment liquid 8 as much as possible.

[0033] In the above description, the spray assembly 6 is arranged between the first treatment box 2 and the lifting injection molding module 20, and the waste gas treatment liquid 8 is extracted to form a spraying state during the process of the lifting injection molding module 20 driving the injection mold 30 to close or open the mold. The spray assembly 6 specifically includes a water pumping box 61, a transfer box 62, a spray pipe 63, a transmission shaft 64, a water pumping piston 65, a transmission gear 66, a transmission rack 67, a compression piston 68 and a compression spring 69; wherein the water pumping box 61 is a hollow rectangular structure, the water pumping box 61 is fixedly arranged on the top of the first treatment box 2, the transfer box 62 is also a hollow rectangular structure, the transfer box 62 is fixedly arranged at the bottom of the water pumping box 61, and the bottom of the transfer box 62 is provided with a rotary water joint 6 in the prior art. 31, the spray pipe 63 is rotatably arranged at the bottom of the transfer box 62 through the rotating water joint 631, so that the spray pipe 63 can be rotated by force; the transmission shaft 64 is arranged horizontally, and the transmission shaft 64 is rotatably arranged in the water pumping box 61 through a preset sealed bearing, and the two ends of the transmission shaft 64 extend outward and rotate in sequence to pass through the first treatment box 2 and the connecting pipe 13, the water pumping piston 65 is threadedly connected to the transmission shaft 64, and the water pumping piston 65 is adapted to the water pumping box 61, so that the water pumping piston 65 is slidably arranged in the water pumping box Inside the box 61, the pumping box 61 is divided into two groups of pumping chambers 611; wherein, the bottom of the two groups of pumping chambers 611 and the bottom of the transfer box 62, and the top of the two groups of pumping chambers 611 and the bottom of the first treatment box 2 are connected with water flow pipes 612, and the middle position of the four groups of water flow pipes 612 are connected with a one-way valve 613 in the prior art. By setting the flow direction of the one-way valve 613, the waste gas treatment liquid 8 can only flow along the pumping box 61, the transfer box 62, the spray pipe in sequence. 63 direction of flow; the transmission gear 66 is located inside the connecting pipe 13 and is fixedly mounted on the transmission shaft 64. The top of the transmission rack 67 is fixedly mounted on the bottom of the suction piston 51. The bottom end of the transmission rack 67 extends into the inside of the connecting pipe 13 and is meshed with the transmission gear 66. The compression piston 68 is slidably mounted in the middle of the transfer box 62. The bottom end of the compression spring 69 is fixedly mounted on the top of the compression piston 68, and the top end of the compression spring 69 is fixedly mounted on the top of the transfer box 62. In addition, the transmission rack 67 is relatively long, and a limit slider can be provided to make the vertical movement of the transmission rack 67 more stable.

[0034] When the injection mold 30 is closed or opened, the piston rod 52 drives the suction piston 51 and the transmission rack 67 to rise or fall, thereby driving the transmission shaft 64 to rotate through the meshing of the gear rack, and then driving the water pumping piston 65 to move, so that the volume of the two sets of water pumping chambers 611 increases or decreases; when the volume of the water pumping chamber 611 increases, the waste gas treatment liquid 8 flows unidirectionally from the first treatment box 2 to the water pumping tank 61, and when the volume of the water pumping chamber 611 decreases, the waste gas treatment liquid 8 flows unidirectionally from the water pumping tank 61 to the transfer box 62, and the waste gas treatment liquid 8 compresses the compression spring 69 through the compression piston 68, so that the water pressure of the waste gas treatment liquid 8 inside the transfer box 62 increases, and finally is sprayed out through the spray pipe 63, forming a spray state inside the first treatment box 2, further increasing the contact area between the pungent odor and the waste gas treatment liquid 8, and ensuring the treatment efficiency of the pungent odor.

[0035] In this embodiment, four groups of spray pipes 63 are configured, and the four groups of spray pipes 63 are evenly fixed at the output end of the rotating water joint 631. One side of the four groups of spray pipes 63 is provided with spray holes 632 arranged tilted downward. In the process of the waste gas treatment liquid 8 being sprayed out from the spray holes 632, a reaction force will be generated on the spray pipes 63, thereby pushing the spray pipes 63 to rotate, so that the waste gas treatment liquid 8 is sprayed more evenly inside the first treatment box 2, further increasing the contact area between the pungent odor and the waste gas treatment liquid 8, and ensuring the treatment efficiency of the pungent odor.

[0036] In this embodiment, a box door is hingedly provided on one side of the second processing box 3, and the activated carbon adsorption plate 9 is configured with four layers. The four layers of activated carbon adsorption plates 9 are stacked and embedded in the second processing box 3, that is, the four layers of activated carbon adsorption plates 9 can be detachably installed in the second processing box 3, so that the activated carbon adsorption plates 9 can be replaced when the activity of the activated carbon adsorption plates 9 is reduced.

[0037] In this embodiment, two groups of air suction components 1 are configured, and the two groups of air suction components 1 are respectively located on the two sides of the lower mold; accordingly, the reinforcement component 5, the connecting pipe 13, the transmission gear 66, the transmission rack 67 and other structures are also configured in two groups, so that the structure of the odor removal module 40 is more stable.

[0038] Implementation principle:

[0039] When the injection mold 30 is closed or opened, the piston rod 52 drives the suction piston 51 and the transmission rack 67 to rise or fall, thereby driving the transmission shaft 64 to rotate through the meshing of the gear rack, and then driving the water pumping piston 65 to move, so that the volume of the two sets of water pumping chambers 611 increases or decreases; when the volume of the water pumping chamber 611 increases, the waste gas treatment liquid 8 flows unidirectionally from the first treatment box 2 to the water pumping tank 61, and when the volume of the water pumping chamber 611 decreases, the waste gas treatment liquid 8 flows unidirectionally from the water pumping tank 61 to the transfer box 62, and the waste gas treatment liquid 8 compresses the compression spring 69 through the compression piston 68, so that the water pressure of the waste gas treatment liquid 8 inside the transfer box 62 increases, and finally is sprayed out through the spray pipe 63, forming a spray state inside the first treatment box 2, further increasing the contact area between the pungent odor and the waste gas treatment liquid 8, and ensuring the treatment efficiency of the pungent odor.

[0040] When the injection mold 30 is opened, the piston rod 52 pulls the suction piston 51 to slide to the top position of the suction chamber 11. During this process, the effective space inside the suction chamber 11 (referring to the space connected to the suction port 12) increases, while the exhaust speed of the suction chamber 11 (depending on the exhaust volume of the exhaust component 4) remains unchanged, thereby forcing the suction volume of the suction port 12 per unit time to increase, so that more pungent odor enters the suction chamber 11 during the opening process of the injection mold 30, and is minimized from being emitted into the factory environment; when the injection mold 30 is closed, the piston rod 52 pushes the suction piston 51 to slide to the middle position of the suction chamber 11 (the height of the suction piston 51 always remains higher than the height of the suction port 12). At this time, although the effective space inside the suction chamber 11 is reduced, because the exhaust component 4 always remains in working condition, the pungent odor inside the suction chamber 11 will not be discharged again through the suction port 12, but will flow through the first processing box 2 and the second processing box 3 in sequence and then be discharged by the exhaust component 4. By increasing the air suction volume per unit time of the air suction component 1 during the process of opening the injection mold 30 , it is ensured that more pungent odors are collected by the air suction chamber 11 and transported to the next-level processing structure.

[0041] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be covered within the scope of protection of the present application.

Claims

1. A vertical lock and vertical shot column-free injection molding machine, characterized by: It includes an injection molding machine body (10); Lifting injection molding module (20); An injection mold (30), the injection mold (30) comprising an upper mold and a lower mold; The odor removal module (40) comprises an air intake assembly (1), a first processing box (2), a second processing box (3), an air extraction assembly (4), an enhancement assembly (5), and a spray assembly (6); the first processing box (2) is connected to the output end of the air intake assembly (1), the second processing box (3) is connected to the output end of the first processing box (2), and the air extraction assembly (4) is connected to the output end of the second processing box (3); an exhaust gas treatment liquid (8) is provided inside the first processing box (2), and an activated carbon adsorption plate (9) is provided inside the second processing box (3); The reinforcing assembly (5) comprises an air suction piston (51) and a piston rod (52), one end of the piston rod (52) is fixedly arranged on the air suction piston (51), and the other end of the piston rod (52) movably passes through the air suction chamber (11) and is fixedly arranged on the lifting injection molding module (20); A connecting pipe (13) is provided between the output end of the air suction component (1) and the input end of the first processing box (2), and the connecting pipe (13) is arranged tangentially to the first processing box (2); a central axis (21) is fixedly provided inside the first processing box (2), a stirring impeller (22) is rotatably provided on the central axis (21), and a dispersing net (23) arranged obliquely is fixedly provided on the top of the stirring impeller (22); The spray assembly (6) includes a water pumping box (61), a transfer box (62), a spray pipe (63), a transmission shaft (64), a water pumping piston (65), a transmission gear (66), a transmission rack (67), a compression piston (68) and a compression spring (69); The transmission shaft (64) is rotatably arranged on the water pumping box (61), and the two ends of the transmission shaft (64) extend outward and rotate in sequence to penetrate the first treatment box (2) and the connecting pipe (13). The water pumping piston (65) is threadedly connected to the transmission shaft (64), and the water pumping piston (65) is slidably arranged inside the water pumping box (61) to separate the water pumping box (61) into two groups of water pumping chambers (611). Water flow pipes (612) are arranged between the bottoms of the two groups of water pumping chambers (611) and the bottoms of the transfer box (62), and between the tops of the two groups of water pumping chambers (611) and the bottoms of the first treatment box (2). The four groups of water flow pipes (612) are all provided with one-way valves (613); The transmission gear (66) is located inside the connecting pipe (13), and the transmission gear (66) is fixedly arranged on the transmission shaft (64). One end of the transmission rack (67) is fixedly arranged on the side of the suction piston (51) away from the piston rod (52), and the other end of the transmission rack (67) extends into the inside of the connecting pipe (13), and the transmission rack (67) is meshed with the transmission gear (66). The compression piston (68) is slidably arranged on the transfer box (62).

2. The vertical lock and vertical shot column-free injection molding machine according to claim 1, characterized in that: The lifting injection molding module (20) is arranged on the injection molding machine body (10), the upper mold is arranged on the lifting injection molding module (20), the lower mold is arranged on the injection molding machine body (10), the suction component (1) is arranged on the injection molding machine body (10), and the suction component (1) is located on one side of the lower mold, the first processing box (2) is arranged on the injection molding machine body (10), and the second processing box (3) is arranged on the injection molding machine body (10), and the pungent smell emitted from the inner cavity of the injection mold (30) flows through the suction component (1), the first processing box (2), the second processing box (3) in sequence. The second treatment box (3); the enhancement component (5) is arranged between the air suction component (1) and the lifting injection molding module (20), and increases the air suction volume per unit time of the air suction component (1) when the lifting injection molding module (20) drives the injection mold (30) to open the mold; the spray component (6) is arranged between the first treatment box (2) and the lifting injection molding module (20), and extracts the waste gas treatment liquid (8) to form a spraying state when the lifting injection molding module (20) drives the injection mold (30) to close / open the mold.

3. The vertical lock and vertical shot column-free injection molding machine according to claim 2, characterized in that: The suction assembly (1) comprises a suction chamber (11) fixedly arranged on the injection molding machine body (10) and located on one side of the lower mold, wherein the suction chamber (11) is provided with a suction port (12) facing the side of the lower mold; and the suction piston (51) is slidably arranged inside the suction chamber (11).

4. The vertical lock and vertical shot column-free injection molding machine according to claim 3, characterized in that: A low-resistance component (7) is provided between the bottom of the stirring impeller (22) and the bottom of the first processing box (2) to reduce the rotational resistance of the stirring impeller (22).

5. The vertical lock and vertical shot column-free injection molding machine according to claim 4, characterized in that: The low-resistance component (7) includes multiple groups of fixed magnets (71) and multiple groups of movable magnets (72). The multiple groups of movable magnets (72) are evenly fixedly arranged at the bottom of the stirring impeller (22), and the multiple groups of fixed magnets (71) are evenly fixedly arranged at the bottom of the first processing box (2). The multiple groups of fixed magnets (71) and the multiple groups of movable magnets (72) are arranged to repel each other so that the bottom of the stirring impeller (22) and the bottom of the first processing box (2) are kept spaced apart.

6. The vertical lock and vertical shot column-free injection molding machine according to claim 5, characterized in that: The water pumping box (61) is fixedly arranged on the top of the first treatment box (2), the transfer box (62) is fixedly arranged on the bottom of the water pumping box (61), and the spray pipe (63) is rotatably arranged on the bottom of the transfer box (62) through a preset rotating water joint (631), so that the waste gas treatment liquid (8) flows in the direction of the water pumping box (61), the transfer box (62), and the spray pipe (63) in sequence; one end of the compression spring (69) is fixedly arranged on the compression piston (68), and the other end of the compression spring (69) is fixedly arranged on the top of the transfer box (62).

7. The vertical lock and vertical shot column-free injection molding machine according to claim 6, characterized in that: The spray pipes (63) are configured in four groups. The four groups of spray pipes (63) are evenly fixedly arranged at the output end of the rotating water joint (631). One side of the four groups of spray pipes (63) is provided with spray holes (632) arranged obliquely downward.

8. The vertical lock and vertical shot column-free injection molding machine according to claim 2, characterized in that: A door is hingedly provided on one side of the second processing box (3), and the activated carbon adsorption plate (9) is configured in four layers. The four layers of the activated carbon adsorption plates (9) are stacked and detachably mounted on the second processing box (3).

9. The vertical lock and vertical shot column-free injection molding machine according to claim 2, characterized in that: The air suction components (1) are configured in two groups, and the two groups of air suction components (1) are respectively located on two opposite sides of the lower mold.

Citation Information

Patent Citations

  • Odor removal structure of injection molding machine

    CN220883149U

  • Clean type vertical injection molding machine

    CN213563999U

  • Plastic product processing injection mold

    CN215151328U