Environment-friendly treatment device and method for sludge in sewage treatment process
By designing an environmentally friendly treatment device for sludge during sewage treatment, the sludge treatment module is used to compress the sludge into a mud cake, and the automatic stacking and collection of the mud cake is achieved through the driving module, the equipment blockage and poor sewage discharge caused by sludge accumulation is solved, and the work efficiency and production continuity is improved.
Patent Information
- Application Number
- CN202411918582.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-02-25
AI Technical Summary
Existing sludge drying equipment is prone to sludge accumulation during sludge compression, causing equipment blockage and poor sewage discharge, increasing labor intensity and operating costs, and affecting production continuity and stability.
An environmentally friendly treatment device for sludge during sewage treatment is designed, including filter tanks, collection barrels and sludge treatment components. The sludge is compressed into mud cakes through the sludge treatment assembly, and the collection barrel is driven by the driving assembly to rotate intermittently, so that the mud cakes are stacked layer by layer in the collection barrel to avoid excessive accumulation.
Automatic compression and stacking of sludge is realized, and equipment blockage and poor sewage discharge caused by sludge accumulation is avoided, labor intensity and operating costs are reduced, and work efficiency and production continuity is improved.
Smart Images

Figure CN119504104A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sewage treatment, and in particular relates to an environmentally friendly treatment device and method for sludge in a sewage treatment process. Background Art
[0002] In the process of sewage treatment, it is generally necessary to dry the reaction sedimentation sludge with high water content accumulated at the bottom of the sedimentation tank so that the dried sludge can be discharged into the environment. At present, the more commonly used sludge drying method is physical drying, that is, by placing a certain amount of sludge in a closed space and squeezing it to reduce the effective volume of the closed space (the volume of the internal space for storing sludge), and squeeze out a large amount of water mixed in the sludge, and filter it through a filter. This method has the advantages of low cost, safety and reliability.
[0003] Patent application CN118459048B discloses a sewage treatment sludge compression treatment device, the technical solution of which is as follows: it includes a base, the top outer wall of the base is fixedly connected to a sludge extraction cylinder, and a sludge extraction mechanism is arranged inside the sludge extraction cylinder, one end of the sludge extraction cylinder is an open structure, the side of the open end of the sludge extraction cylinder is fixedly connected to a fixed block, and the outer wall of one side of the fixed block is rotatably connected to a turntable, the outer wall of the side of the turntable is provided with four circular holes evenly distributed in an annular pattern, the inner wall of the side of the circular hole is fixedly connected to a compression cylinder, and the inner wall of the side of the compression cylinder is slidably connected to a filter frame. In this invention, when the compression cylinder on one side of the sludge extraction cylinder is filled with compressed sludge, the rotation of the turntable will drive the compression cylinder to move to one side of the pushing mechanism, and then the pushing mechanism will clean out the sludge in the compression cylinder, and at the same time, the compression cylinder on the other side will move to one side of the sludge extraction cylinder to continue compressing the sludge, thereby improving the compression efficiency.
[0004] However, the above technology often has the following defects: after the sludge in the compression cylinder is compressed and discharged, the sludge tends to accumulate in the same position of the collection box. As the sludge continues to accumulate, if it is not cleaned in time, the accumulated sludge may block the discharge end of the compression cylinder, causing the sewage outlet of the equipment to be blocked, affecting the subsequent sludge discharge and compression operation. When the sludge is accumulated too high, it will cause equipment blockage and poor sewage discharge, forcing operators to manually guide and clean, increasing the labor intensity and reducing work efficiency. In addition, manual cleaning not only increases the operating cost, but also affects the continuity and stability of production. To this end, the present invention provides an environmentally friendly treatment device and method for sludge in a sewage treatment process. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the environmental protection treatment device for sludge in the sewage treatment process of the present invention comprises a filter tank and a collection barrel, a sludge treatment component is arranged between the filter tank and the collection barrel, and the sludge is compressed into a mud cake by the sludge treatment component;
[0007] The sludge treatment component comprises a motor 1, a rotating shaft 1 is fixed to the output end of the motor 1, a housing is fixed to the top of the rotating shaft 1, a motor 2 is fixed to the top of the housing, a rotating shaft 2 is rotatably mounted on the side of the housing, a filter cartridge is fixed to one end of the rotating shaft 2 through a connecting block, a cloth bag is mounted in the middle of the filter cartridge, the other end of the rotating shaft 2 extends to the inside of the housing, and the two ends of the rotating shaft are connected to the output end of the motor 2 through a bevel gear set;
[0008] It also includes a driving assembly, through which the collecting barrel is driven to rotate intermittently, the driving assembly includes a toothed disc, the toothed disc is rotatably mounted on the side of the filter tank through a mounting frame, the rotating shaft 1 movably penetrates the toothed disc, a toothed ring meshing with the toothed disc is fixed on the outer wall of the collecting barrel, a ratchet is fixed on the inner wall of the inner cavity of the toothed disc, a rotating disc is fixed on the rotating shaft 1, and a clamping block engaged with the ratchet is movably mounted on the side wall of the rotating disc through a torsion spring;
[0009] A bracket is fixed above the filter tank, a hydraulic cylinder is fixed on the bracket, and a pressing plate is fixed on the telescopic end of the hydraulic cylinder.
[0010] Preferably, a support frame for supporting rotating shaft 2 is fixed to the side wall of the shell, a tapping assembly is provided below the support frame, and the tapping assembly includes a fixed block, a tapping rod is slidably installed in the middle of the fixed block, a spring is fixed on the side wall of the fixed block, one end of the spring away from the fixed block is connected and fixed to the tapping rod, a magnetic block is fixed on the end of the tapping rod close to rotating shaft 1, and an iron plate is fixed on the top of the filter tank and adjacent to rotating shaft 1.
[0011] Preferably, a counterweight is fixed to the bottom of the cloth bag.
[0012] Preferably, a bottom plate is provided under the collecting barrel, a universal wheel is symmetrically fixed to the lower end surface of the collecting barrel, the universal wheel is in contact with the bottom plate, a support rod is rotatably installed in the middle of the bottom plate, and the support rod is movably inserted into a socket opened in the center of the bottom of the collecting barrel.
[0013] Preferably, a groove is provided at the bottom of the pressure plate, a flap is rotatably installed in the groove through a torsion spring, a through hole penetrating the pressure plate is provided at the top of the groove, and a connecting pipe is fixed in the middle of the through hole.
[0014] Preferably, two sides of the groove are arranged in the shape of vertical bars.
[0015] Preferably, a support plate is fixed on the filter cartridge and below the cloth bag.
[0016] Preferably, a filter screen is fixed on the top of the filter tank.
[0017] Preferably, a plurality of mounting holes are symmetrically provided in the middle of the filter cartridge, a connecting strip is fixed at a corresponding position on the top end of the cloth bag, the connecting strip can pass through the mounting hole, the outer wall of the filter cartridge is provided with a clamp for tightening the connecting strip, and notches matching the two ends of the clamp are provided at both ends of the side edge where the connecting block is connected to the filter cartridge, and bolts for tightening the clamp are threadedly connected at both ends of the fixing block.
[0018] A method for environmentally friendly treatment of sludge in a sewage treatment process, which is applicable to the above-mentioned environmentally friendly treatment device for sludge in a sewage treatment process, comprises the following steps:
[0019] S1. Pump out the sludge at the bottom of the sedimentation tank through the sludge pump, and add an appropriate amount of sludge into the bag in the middle of the filter cartridge through the conveying hose, connecting pipe and through-hole;
[0020] S2. Stop the sludge pump, and the water contained in the sludge will automatically seep out of the bag. The hydraulic cylinder drives the pressing plate to move down into the bag, further squeezing out the water in the sludge to make the sludge into a mud cake. Then the hydraulic cylinder drives the pressing plate to move up to the top of the filter cartridge, and the seeping sewage falls into the filter tank below to be collected.
[0021] S3, the motor drives the shaft 1 to rotate, and the shaft 1 drives the filter cartridge to rotate horizontally 180 degrees through the housing and the shaft 2, so that the filter cartridge rotates to the top of the collection bucket, and then the motor 2 and the bevel gear group drive the shaft 1 and the filter cartridge to rotate vertically 180 degrees, pouring out the mud cake in the bag, and the mud cake falls into the collection bucket below to be collected, and the sludge treatment work is completed;
[0022] S4, the motor drives the shaft to rotate, and at the same time drives the turntable and the clamping block to rotate synchronously. The clamping block is engaged with the ratchet wheel to drive the toothed disc to rotate. The toothed disc and the gear ring cooperate to drive the collection bucket to rotate, so that the mud cakes will fall at different positions in the collection bucket for stacking.
[0023] The beneficial effects of the present invention are as follows:
[0024] 1. The environmentally friendly treatment device and method for sludge in a sewage treatment process described in the present invention, by arranging structures such as a sludge treatment component and a driving component so as to compress the sludge into a mud cake, and the mud cake is stacked and collected. When in use, the sludge is injected into a cloth bag, and the sludge is squeezed by a pressing plate to squeeze the sludge to squeeze out the water in the sludge to make it into a mud cake, and then the filter cartridge is rotated to the top of the collection barrel to make the filter cartridge flip over, and the mud cake in the cloth bag falls into the collection barrel below under the action of gravity, so that the mud cake is automatically collected; at the same time, the collection barrel is driven by the driving component to intermittently rotate a certain angle, so that the mud cake falls to a different position each time, so that the mud cake can be stacked layer by layer in the collection barrel to avoid the mud cake from piling up too high at the same position and affecting subsequent work.
[0025] 2. The environmentally friendly treatment device and method for sludge in the sewage treatment process described in the present invention, by setting a knocking component to knock on the side wall of the filter cartridge, the magnetic block is adsorbed on the iron plate, so that the knocking rod moves toward the magnetic block, the spring is stretched, and when the motor drives the rotating shaft and the shell to rotate, the support frame and the lower structure are driven to rotate synchronously through the shell, thereby driving the magnetic block to separate from the iron plate, and the spring rebounds and resets, driving the knocking rod to move toward the filter cartridge. In the initial state of the spring, there is a gap between the end of the knocking rod and the filter cartridge, so that the spring can move back and forth, and then the knocking rod can knock on the side wall of the filter cartridge multiple times. The vibration generated separates the side of the mud cake from the inner wall of the bag, so that when the bag is turned over, the mud can be easily poured out, thereby improving the efficiency of dumping the mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described below in conjunction with the accompanying drawings.
[0027] Figure 1 is a stereogram of the present invention;
[0028] Figure 2 is a top view of the drive assembly of the present invention;
[0029] Figure 3 is a partial cross-sectional view of the present invention;
[0030] Figure 4 yes Figure 3 A schematic diagram of the structure enlargement in the middle;
[0031] Figure 5 yes Figure 3 A magnified schematic diagram of the structure at B in the middle;
[0032] Figure 6 yes Figure 3 A magnified schematic diagram of the structure at C in the middle;
[0033] Figure 7 is a schematic diagram of the bottom of the groove of the present invention;
[0034] Figure 8 It is a schematic diagram of the connection position of the cloth bag and the filter cartridge of the present invention;
[0035] Fig. 9 It is a flow chart of the method of the present invention.
[0036] In the figure: 1. filter tank; 2. bracket; 3. hydraulic cylinder; 4. filter cartridge; 5. motor 1; 6. shaft 1; 7. housing; 8. shaft 2; 9. motor 2; 10. bottom plate; 11. collecting bucket; 12. filter screen; 13. toothed disc; 14. ratchet; 15. turntable; 16. block; 17. gear ring; 18. universal wheel; 19. support rod; 20. pressure plate; 21. cloth bag; 22. magnet; 23. iron plate; 24. connecting block; 25. support frame; 26. fixing block; 27. knock rod; 28. spring; 29. groove; 30. flap; 31. connecting pipe; 32. counterweight; 33. support plate; 34. mounting hole; 35. clamp; 36. connecting strip. DETAILED DESCRIPTION
[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0038] Embodiment 1: Figures 1 to 7 As shown, an environmentally friendly treatment device for sludge in a sewage treatment process according to an embodiment of the present invention comprises a filter tank 1 and a collecting barrel 11, wherein a sludge treatment component is provided between the filter tank 1 and the collecting barrel 11, and the sludge is compressed into a mud cake by the sludge treatment component;
[0039] The sludge treatment assembly includes a motor 15, a rotating shaft 16 is fixed to the output end of the motor 15, a housing 7 is fixed to the top of the rotating shaft 6, a motor 29 is fixed to the top of the housing 7, a rotating shaft 28 is rotatably mounted on the side of the housing 7, a filter cartridge 4 is fixed to one end of the rotating shaft 8 through a connecting block 24, a cloth bag 21 is installed in the middle of the filter cartridge 4, the other end of the rotating shaft 28 extends to the inside of the housing 7, and the end of the rotating shaft 28 is connected to the output end of the motor 29 through a bevel gear set;
[0040] It also includes a driving assembly, through which the collecting barrel 11 is driven to rotate intermittently, the driving assembly includes a toothed disc 13, the toothed disc 13 is rotatably mounted on the side of the filter tank 1 through a mounting frame, the rotating shaft 16 movably penetrates the toothed disc 13, a toothed ring 17 meshing with the toothed disc 13 is fixed on the outer wall of the collecting barrel 11, a ratchet 14 is fixed on the inner wall of the inner cavity of the toothed disc 13, a rotating disc 15 is fixed on the rotating shaft 16, and a clamping block 16 clamped with the ratchet 14 is movably mounted on the side wall of the rotating disc 15 through a torsion spring;
[0041] A bracket 2 is fixed above the filter tank 1, a hydraulic cylinder 3 is fixed on the bracket 2, and a pressing plate 20 is fixed on the telescopic end of the hydraulic cylinder 3;
[0042] During operation, the sludge at the bottom of the sedimentation tank is pumped out by the sludge pump, and an appropriate amount of sludge is transported to the cloth bag 21 in the middle of the filter cartridge 4 through the conveying hose. The sludge pump is then stopped, and the water in the sludge automatically seeps out of the cloth bag 21 under the influence of its own weight. The hydraulic cylinder 3 then drives the pressing plate 20 to move down along the filter cartridge 4 into the cloth bag 21, and the pressing plate 20 is used to squeeze the sludge to further squeeze out the water in the sludge. The sewage falls into the filter tank 1 below and is collected, thereby preventing sewage leakage and polluting the surrounding environment. The sludge is squeezed into a mud cake, and then the hydraulic cylinder 3 drives the pressing plate 20 to move up to the top of the filter cartridge 4. The motor 5 then drives the rotating shaft 6 to rotate, and the rotating shaft 6 passes through the housing 7 and the second shaft 8 drive the filter cartridge 4 to rotate horizontally 180 degrees, so that the filter cartridge 4 rotates to the top of the collection bucket 11, and then the motor 2 9 and the bevel gear group drive the shaft 1 6 and the filter cartridge 4 to rotate vertically 180 degrees, so that the filter cartridge 4 flips over, and then the opening of the cloth bag 21 is downward, and the mud cake in the cloth bag 21 automatically falls into the collection bucket 11 below under the action of gravity, so that the mud cake can be collected. The dehydrated sludge block is usually rich in organic matter and nutrients (such as nitrogen, phosphorus, potassium, etc.), which can be used as a soil conditioner or organic fertilizer. The treated sludge will not cause harm to the environment and is more environmentally friendly. At the same time, it can increase the organic matter content of the soil and improve the structure and water retention capacity of the soil;
[0043] In addition, the motor 5 drives the rotating shaft 6 to rotate, and at the same time drives the rotating disk 15 and the clamping block 16 to rotate synchronously. The clamping block 16 is engaged with the ratchet 14 to drive the toothed disk 13 to rotate. The toothed disk 13 cooperates with the gear ring 17 to drive the collecting barrel 11 to rotate. When the mud blocks fall off, the motor 5 is controlled to drive the rotating shaft 6 to rotate in the opposite direction, and then the filter cartridge 4 is driven to reset to the initial position for the next processing step. During the process of the motor 5 driving the rotating shaft 6 to rotate in the opposite direction, the clamping block 16 passes through the ratchet 14 and will not drive the ratchet 14 and The toothed disc 13 rotates, and the collecting bucket 11 remains stationary at this time, so that the collecting bucket 11 can be intermittently rotated at a certain angle. By controlling the size of the toothed disc 13 and the gear ring 17, the rotation angle of the collecting bucket 11 is controlled, so that the mud cakes fall into different positions in the collecting bucket 11 in sequence, and the mud cakes are stacked layer by layer in the collecting bucket 11, so that more mud cakes can be stacked, and there is no need to manually sort the mud cakes, so as to avoid the mud cakes from piling up too high at the same position, affecting subsequent work, and there is no need to frequently replace the collecting bucket 11, thereby improving work efficiency;
[0044] Two filter cartridges 4 are provided, symmetrically distributed on both sides of the housing 7, and two filter cartridges 4 and cloth bags 21 are used to work together. The cloth bags 21 on both sides rotate in opposite directions through the bevel gear set. When the filter cartridge 4 and cloth bag 21 on one side are used to compress the mud cake, the cloth bag 21 on the other side is in an unloaded state. Then the motor 1 5 drives the cloth bag 21 filled with mud cake to rotate to the top of the collection bucket 11, and then the motor 2 9 drives the filter cartridge 4 to rotate, so that the mud cake in the cloth bag 21 is turned over and poured out, and then the motor is controlled to rotate in the opposite direction so that the inner cloth bag 21 can be in the filter cartridge 4. The cloth bag 21 is flipped over, and the residue remaining on the side wall is shaken off by bending and deforming the cloth bag 21, so that the cloth bag 21 maintains good water filtering performance, and the cloth bag 21 can be flipped over multiple times to achieve a better residue shaking-off effect; the unloaded cloth bag 21 on the other side rotates synchronously, and the cloth bag 21 is flipped over to further improve the residue removal effect; after the residue shaking-off work is completed, mud can be injected into the unloaded cloth bag 21 on the other side, and then the mud block compression operation is performed, and then the filter cartridges 4 on both sides are swapped, so that continuous work can be achieved to improve work efficiency.
[0045] A support frame 25 for supporting the rotating shaft 2 8 is fixed to the side wall of the shell 7, and a tapping assembly is arranged below the support frame 25, and the tapping assembly includes a fixed block 26, and a tapping rod 27 is slidably installed in the middle of the fixed block 26, and a spring 28 is fixed on the side wall of the fixed block 26, and the end of the spring 28 away from the fixed block 26 is connected and fixed to the tapping rod 27, and a magnetic block 22 is fixed to the end of the tapping rod 27 close to the rotating shaft 1 6, and an iron plate 23 is fixed to the top of the filter tank 1 and adjacent to the rotating shaft 1 6; during operation, when the filter cartridges 4 on both sides are respectively facing the filter tank 1 and the collecting barrel 11, the magnetic block 22 and the iron plate 23 are opposite to each other, and are adsorbed on the iron plate 23 by the magnetic block 22. The knocking rod 27 moves toward the magnetic block 22, and the spring 28 is stretched. When the motor 5 drives the rotating shaft 6 and the shell 7 to rotate, the support frame 25 and the lower structure are driven to rotate synchronously through the shell 7, thereby driving the magnetic block 22 to separate from the iron plate 23. At this time, the spring 28 rebounds and resets, driving the knocking rod 27 to move toward the filter cartridge 4. When the spring 28 is in the initial state, there is a gap between the end of the knocking rod 27 and the filter cartridge 4, so that the spring 28 can move back and forth, and then the knocking rod 27 can knock on the side wall of the filter cartridge 4 multiple times. The vibration generated separates the side of the mud cake from the inner wall of the cloth bag 21, so that when the cloth bag 21 is turned over, the mud can be easily poured out, thereby improving the efficiency of dumping the mud.
[0046] A counterweight block 32 is fixed to the bottom of the cloth bag 21; when working, the cloth bag 21 is automatically unfolded by the gravity of the counterweight block 32 for next use. In addition, the flipping rate of the cloth bag 21 can be accelerated. When the cloth bag 21 flips over, the counterweight block 32 quickly drops to the bottom. At this time, the counterweight block 32 provides a downward force to the cloth bag 21, so that the cloth bag 21 is instantly tightened, and then the cloth bag 21 will rebound relatively upward. This process is conducive to breaking off the residue from the side wall of the cloth bag 21, making it convenient to shake off the residue and clean the cloth bag 21.
[0047] A base plate 10 is provided below the collecting barrel 11, and universal wheels 18 are symmetrically fixed to the lower end surface of the collecting barrel 11, and the universal wheels 18 are in contact with the base plate 10. A support rod 19 is rotatably installed in the middle of the base plate 10, and the support rod 19 is movably inserted into a socket opened in the center of the bottom of the collecting barrel 11; when working, the collecting barrel 11 is supported by the universal wheels 18 and the support rod 19, and the collecting barrel 11 can be stably rotatably set on the base plate 10, and the collecting barrel 11 is lifted by the universal wheels 18 and the support rod, so that enough gap is reserved at the bottom of the collecting barrel 11, so that the collecting barrel 11 can be lifted from the bottom to other transfer vehicles by a forklift; in addition, lifting rings (not shown in the figure) can be symmetrically fixed on the top of the collecting barrel 11, so that the empty collecting barrel 11 can be lifted onto the base plate 10 by lifting equipment.
[0048] The bottom of the pressing plate 20 is provided with a groove 29, in which a flap 30 is rotatably installed by a torsion spring, and the top of the groove 29 is provided with a through hole penetrating the pressing plate 20, in the middle of which a connecting pipe 31 is fixed; when working, the conveying hose connected to the outlet end of the sludge pump is fixed on the connecting pipe 31, so that the hose can move synchronously with the pressing plate 20, so as to avoid the hose being scattered and difficult to organize when not in use; in addition, the mud is input into the cloth bag 21 from the connecting pipe 31 and the through hole through the hose, and under the action of the torsion spring, the flap 30 is initially in an open state, and when the through hole is opened, the connecting pipe 31 is opened. When the pressure plate 20 squeezes the mud, the reverse force of the mud causes the flap 30 to cover the middle of the groove 29 to prevent the mud from flowing back into the through hole. At this time, the bottom plate 10 of the pressure plate 20 is a complete plane so that the mud can be compressed into a mud cake. After the compression is completed, the pressure plate 20 is driven upward by the hydraulic cylinder 3, and the flap 30 is driven to rotate outward and open by the torsion spring for use in the next grouting. In addition, when the mud cake is tightly attached to the lower end surface of the pressure plate 20, it may rise together with the pressure plate 20. At this time, the mud cake can be pushed apart from the pressure plate 20 by rotating the flap 30 outward and opening it.
[0049] The two sides of the groove 29 are arranged in the shape of vertical bars; during operation, when the flap 30 covers the middle of the groove 29, there is mud between the flap 30 and the inner wall of the groove 29. By setting the inner wall at the top of the groove 29 in the shape of vertical bars, the contact area between the flap 30 and the inner wall of the groove 29 is reduced, and the adhesion force between the flap 30 and the inner wall of the groove 29 is reduced, thereby preventing the flap 30 from being tightly adhered to the inner wall of the groove 29 and being difficult to open.
[0050] A support plate 33 is fixed on the filter cartridge 4 and below the cloth bag 21; during operation, the support plate 33 supports the bottom of the cloth bag 21 to prevent the pressing plate 20 from squeezing too much force beyond the bearing range of the cloth bag 21 and causing damage to the cloth bag 21.
[0051] A filter screen 12 is fixed on the top of the filter tank 1 ; when working, the filter screen 12 is arranged to filter the sewage seeping out of the bag 21 , and in addition, the residue shaken off from the bag 21 can be collected.
[0052] Embodiment 2: Figure 8 As shown, compared with Example 1, another embodiment of the present invention is as follows: a plurality of groups of mounting holes 34 are symmetrically provided in the middle of the filter cartridge 4, a connecting strip 36 is fixed at a corresponding position on the top of the cloth bag 21, and the connecting strip 36 can pass through the mounting hole 34, and the outer wall of the filter cartridge 4 is provided with a clamp 35 for clamping the connecting strip 36, and notches are provided at both ends of the side edge where the connecting block 24 is connected to the filter cartridge 4, which are adapted to the two ends of the clamp 35, and bolts for clamping the clamp 35 are threadedly connected at both ends of the fixing block 26; when working, the connecting strip 36 on the cloth bag 21 is passed through the mounting hole 34, and then the clamp 35 is inserted into the notch of the connecting block 24 from top to bottom, and the connecting strip 36 protruding from the mounting hole 34 is clamped, and then the clamp 35 is fixed by tightening the bolts, and then the new cloth bag 21 is installed and fixed in the filter cartridge 4; on the contrary, the damaged cloth bag 21 can be quickly removed by removing the bolts and the clamp 35 so as to replace the cloth bag 21.
[0053] like Fig. 9 As shown, a method for environmentally friendly treatment of sludge in a sewage treatment process, which is applicable to the above-mentioned environmentally friendly treatment device for sludge in a sewage treatment process, comprises the following steps:
[0054] S1. Pump out the sludge at the bottom of the sedimentation tank through the sludge pump, and add an appropriate amount of sludge into the bag 21 in the middle of the filter cartridge 4 through the delivery hose, the connecting pipe 31 and the through hole;
[0055] S2, the sludge pump is stopped, and the water contained in the sludge automatically seeps out from the bag 21, and the pressing plate 20 is driven by the hydraulic cylinder 3 to move down into the bag 21, and the water in the sludge is further squeezed out to make the sludge into a mud cake, and then the pressing plate 20 is driven by the hydraulic cylinder 3 to move up to the top of the filter cartridge 4, and the seeping sewage falls into the filter tank 1 below to be collected;
[0056] S3, the motor 15 drives the shaft 16 to rotate, and the shaft 16 drives the filter cartridge 4 to rotate horizontally 180 degrees through the housing 7 and the shaft 2 8, so that the filter cartridge 4 rotates to the top of the collection bucket 11, and then the motor 2 9 and the bevel gear group drive the shaft 16 and the filter cartridge 4 to rotate vertically 180 degrees, pouring out the mud cake in the bag 21, and the mud cake falls into the collection bucket 11 below to be collected, and the sludge treatment work is completed once;
[0057] S4, the motor 5 drives the rotating shaft 6 to rotate, and at the same time drives the rotating disk 15 and the clamping block 16 to rotate synchronously, and the clamping block 16 is engaged with the ratchet 14 to drive the toothed disk 13 to rotate, and the toothed disk 13 and the gear ring 17 cooperate to drive the collecting bucket 11 to rotate, so that the mud cakes will fall at different positions in the collecting bucket 11, so as to stack the mud cakes.
[0058] Working principle: The sludge at the bottom of the sedimentation tank is pumped out by the sludge pump, and an appropriate amount of sludge is transported to the cloth bag 21 in the middle of the filter cartridge 4 through the conveying hose. Then the sludge pump is stopped, and the water in the sludge automatically seeps out of the cloth bag 21 under the influence of its own weight. Then the hydraulic cylinder 3 drives the pressing plate 20 to move down along the filter cartridge 4 into the cloth bag 21. The pressing plate 20 squeezes the sludge to further squeeze out the water in the sludge. The sewage falls into the filter tank 1 below and is collected, avoiding sewage leakage and pollution of the surrounding environment. The sludge is turned into mud cakes through squeezing. , and then the hydraulic cylinder 3 drives the pressing plate 20 to move up to the top of the filter cartridge 4, and then the motor 15 drives the rotating shaft 16 to rotate, and the rotating shaft 16 drives the filter cartridge 4 to rotate horizontally 180 degrees through the housing 7 and the rotating shaft 2 8, so that the filter cartridge 4 rotates to the top of the collection bucket 11, and then the motor 2 9 and the bevel gear group drive the rotating shaft 16 and the filter cartridge 4 to rotate vertically 180 degrees, so that the filter cartridge 4 flips over, and then the opening of the cloth bag 21 is downward, and under the action of gravity, the mud cake in the cloth bag 21 automatically falls into the collection bucket 11 below, so that the mud cake can be collected;
[0059] In addition, the motor 15 drives the rotating shaft 16 to rotate and drives the rotating disk 15 and the clamping block 16 to rotate synchronously. The clamping block 16 is engaged with the ratchet 14 to drive the toothed disk 13 to rotate. The toothed disk 13 and the gear ring 17 cooperate to drive the collecting bucket 11 to rotate. When the mud block falls, the motor 15 is controlled to drive the rotating shaft 6 to rotate in the opposite direction, thereby driving the filter cartridge 4 to reset to the initial position for the next processing step. During the process of the motor 15 driving the rotating shaft 6 to rotate in the opposite direction, the clamping block 16 passes through the ratchet 14 and will not drive the ratchet 14 and the toothed disk 13 to rotate. At this time, the collecting bucket 11 remains stationary, so that the collecting bucket 11 can be intermittently rotated by a certain angle. By controlling the size of the toothed disk 13 and the gear ring 17, the rotation angle of the collecting bucket 11 is controlled, so that the mud cakes fall into different positions in the collecting bucket 11 in turn, so that more mud cakes can be stacked in the collecting bucket 11. There is no need to manually sort the mud cakes to avoid excessive accumulation of mud cakes in the same position, which affects subsequent work. There is no need to frequently replace the collecting bucket 11, thereby improving work efficiency.
[0060] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0061] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0062] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An environmentally friendly treatment device for sludge in a sewage treatment process, characterized in that: It comprises a filter tank (1) and a collection tank (11), wherein a sludge processing component is provided between the filter tank (1) and the collection tank (11), and the sludge is compressed into a sludge cake by the sludge processing component; The sludge treatment component comprises a motor 1 (5), a rotating shaft 1 (6) is fixed to the output end of the motor 1 (5), a housing (7) is fixed to the top of the rotating shaft 1 (6), a motor 2 (9) is fixed to the top of the housing (7), a rotating shaft 2 (8) is rotatably mounted on the side of the housing (7), a filter cartridge (4) is fixed to one end of the rotating shaft 2 (8) via a connecting block (24), a cloth bag (21) is mounted in the middle of the filter cartridge (4), the other end of the rotating shaft 2 (8) extends to the inside of the housing (7), and the end of the rotating shaft 2 (8) is connected to the output end of the motor 2 (9) via a bevel gear set; It also includes a driving assembly, through which the collecting barrel (11) is driven to rotate intermittently, the driving assembly includes a toothed disc (13), the toothed disc (13) is rotatably mounted on the side of the filter tank (1) through a mounting frame, the rotating shaft (6) movably passes through the toothed disc (13), a toothed ring (17) meshing with the toothed disc (13) is fixed on the outer wall of the collecting barrel (11), a ratchet (14) is fixed on the inner wall of the inner cavity of the toothed disc (13), a rotating disc (15) is fixed on the rotating shaft (6), and a clamping block (16) clamped with the ratchet (14) is movably mounted on the side wall of the rotating disc (15) through a torsion spring; A bracket (2) is fixed above the filter tank (1), a hydraulic cylinder (3) is fixed on the bracket (2), and a pressing plate (20) is fixed on the telescopic end of the hydraulic cylinder (3).
2. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 1, characterized in that: A support frame (25) for supporting the second rotating shaft (8) is fixed to the side wall of the shell (7), and a knocking assembly is provided below the support frame (25), and the knocking assembly includes a fixed block (26), a knocking rod (27) is slidably installed in the middle of the fixed block (26), a spring (28) is fixed on the side wall of the fixed block (26), and the end of the spring (28) away from the fixed block (26) is connected and fixed to the knocking rod (27), and a magnetic block (23) is fixed on the end of the knocking rod (27) close to the first rotating shaft (6), and an iron plate (22) is fixed on the top of the filter tank (1) and at a position adjacent to the first rotating shaft (6).
3. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 2, characterized in that: A counterweight (32) is fixed to the bottom of the cloth bag (21).
4. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 3, characterized in that: A bottom plate (10) is provided below the collecting barrel (11), a universal wheel (18) is symmetrically fixed to the lower end surface of the collecting barrel (11), the universal wheel (18) is in contact with the bottom plate (10), a support rod (19) is rotatably mounted in the middle of the bottom plate (10), and the support rod (19) is movably plugged into a socket provided at the center of the bottom of the collecting barrel (11).
5. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 4, characterized in that: A groove (29) is provided at the bottom of the pressing plate (20), a flap (30) is rotatably installed in the groove (29) via a torsion spring, a through hole penetrating the pressing plate (20) is provided at the top of the groove (29), and a connecting pipe (31) is fixed in the middle of the through hole.
6. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 5, characterized in that: Both sides of the groove (29) are arranged in the shape of vertical strips.
7. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 6, characterized in that: A support plate (33) is fixed on the filter cartridge (4) and located below the cloth bag (21).
8. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 7, characterized in that: A filter screen (12) is fixed on the top of the filter tank (1).
9. The environmentally friendly treatment device for sludge in a sewage treatment process according to claim 8, characterized in that: A plurality of mounting holes (34) are symmetrically provided in the middle of the filter cartridge (4); a connecting strip (36) is fixed at a corresponding position on the top of the cloth bag (21); the connecting strip (36) can pass through the mounting hole (34); an outer wall of the filter cartridge (4) is provided with a clamp (35) for pressing the connecting strip (36); notches matching the two ends of the clamp (35) are provided at the two ends of the side where the connecting block (24) and the filter cartridge (4) are connected; bolts for pressing the clamp (35) are threadedly connected at both ends of the fixing block (26).
10. A method for environmentally friendly treatment of sludge in a sewage treatment process, the method being applicable to the environmentally friendly treatment device for sludge in a sewage treatment process as claimed in claim 9, characterized in that: The following steps are involved: S1. Pump out the sludge at the bottom of the sedimentation tank through a sludge pump, and add an appropriate amount of sludge into the bag (21) in the middle of the filter cartridge (4) through a delivery hose, a connecting pipe (31) and a through hole; S2, the sludge pump is stopped, and the water contained in the sludge automatically seeps out from the bag (21), and the pressing plate (20) is driven by the hydraulic cylinder (3) to move downward into the bag (21), and the water in the sludge is further squeezed out, so that the sludge becomes a mud cake, and then the pressing plate (20) is driven by the hydraulic cylinder (3) to move upward to the top of the filter cartridge (4), and the seeping sewage falls into the filter tank (1) below to be collected; S3, the motor 1 (5) drives the rotating shaft 1 (6) to rotate, and the rotating shaft 1 (6) drives the filter cartridge (4) to rotate horizontally 180 degrees through the housing (7) and the rotating shaft 2 (8), so that the filter cartridge (4) rotates to the top of the collection bucket (11), and then the motor 2 (9) and the bevel gear group drive the rotating shaft 1 (6) and the filter cartridge (4) to rotate vertically 180 degrees, pouring out the mud cake in the cloth bag (21), and the mud cake falls into the collection bucket (11) below to be collected, thereby completing a sludge treatment work; S4, the motor 1 (5) drives the rotating shaft 1 (6) to rotate and drives the rotating disk (15) and the clamping block (16) to rotate synchronously. The clamping block (16) is engaged with the ratchet (14), driving the toothed disk (13) to rotate. The toothed disk (13) and the gear ring (17) cooperate to drive the collection bucket (11) to rotate, so that the mud cakes fall into different positions in the collection bucket (11) so that the mud cakes can be stacked.
Citation Information
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Sewage treatment device
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