Gas drainage elbow
By designing a gas drainage elbow and using the cooperation of the valve core and actuation components, the problem of water accumulation at the bends of the gas conveying pipeline after a long time of use is solved, and the continuity of gas conveying is achieved.
Patent Information
- Application Number
- CN202411686913.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-02-25
AI Technical Summary
After the coke oven is used for a long time, too much water accumulates in the bends of the gas conveying pipeline, causing the gas to fail to pass, resulting in the interruption of transportation.
A gas drain elbow is designed, including a first pipe, a second pipe, a housing, a valve spool and an actuation assembly. Through the movement of the valve core, the opening and closing of the second channel is realized, and the actuation assembly is used to drive the valve core to move along its own axis to discharge water in the first pipe.
It effectively avoids interruption of gas transportation, ensures continuous transportation of gas in gas transportation pipelines, and prevents excessive accumulation of water.
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Figure CN119508617A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of coke oven components, and in particular to a gas drainage elbow. Background Art
[0002] The coke oven is the main thermal device for coking, which includes a carbonization chamber, a combustion chamber, a heat storage chamber, a ramp area, a furnace top and a flue, etc. The gas transmission pipeline of the coke oven distributes the gas to the vertical flues of each combustion chamber. In the combustion chamber, the gas is mixed with air and then burned. The heat generated is transferred to the carbonization chamber through the walls on both sides of the vertical flue, promoting the dry distillation reaction of the coal.
[0003] However, since the gas transported to the combustion chamber contains a small amount of water, water will accumulate at the bend of the gas transmission pipeline. When the coke oven has been used for a long time, the water level accumulated at the bend of the gas transmission pipeline exceeds the bend, resulting in the gas being unable to pass through the bend of the pipeline and causing gas transmission to be interrupted. Summary of the invention
[0004] The embodiment of the present application provides a gas drainage elbow to solve the technical problem that after the coke oven has been used for a long time, the water level accumulated at the bend of the gas transmission pipeline exceeds the bend, resulting in the inability of the gas to pass through the bend of the pipeline and causing gas transmission to be interrupted.
[0005] A gas drainage elbow provided in an embodiment of the present application includes: a first pipe, the first pipe is bent to form a first section extending vertically upward and a second section extending obliquely upward; a second pipe, one end of the second pipe is connected to the first section; a shell, the shell defines a first channel, a second channel and a third channel; wherein the axis of the second channel coincides with the axis of the third channel, the second channel and the third channel are both connected and orthogonal to the first channel, and the first channel and the second channel are both connected to the outside of the shell; a valve core, the valve core is movably installed in the third channel, and the end of the valve core facing the second channel is conical; and an actuating assembly, the actuating assembly is operably disposed partially in the shell and connected to the valve core, and is configured to drive the valve core to move along its own axis; wherein the second pipe is located in the first channel, and there is a gap between the end of the second pipe away from the first pipe and the bottom of the first channel to allow the valve core to move.
[0006] In one possible implementation, the shell further defines a accommodating chamber and a fourth channel, the third channel and the fourth channel are both connected to the accommodating chamber, and the axis of the fourth channel is parallel to the axis of the third channel; the actuating assembly includes: a push rod, which is installed in the fourth channel and is partially located in the shell; a connecting member, which is located in the accommodating chamber, and the two ends of the connecting member are respectively connected to the valve core and the part of the push rod extending into the accommodating chamber; and a spring, which is located in the accommodating chamber, and the two ends of the spring are respectively connected to the connecting member and the inner wall of the accommodating chamber, so as to apply an elastic force toward the second channel to the valve core.
[0007] In a possible implementation, the shell further defines a fifth channel, the axis of the fifth channel coincides with the axis of the fourth channel, and the inner diameter of the fifth channel is larger than the inner diameter of the fourth channel; the push rod includes a first pushing section and a second pushing section connected to each other; the first pushing section is located in the fourth channel, and one end of the first pushing section extends into the accommodating chamber and is connected to the connecting member; the second pushing section is at least partially located outside the shell, and the outer diameter of the second pushing section is larger than the outer diameter of the first pushing section; when the push rod is pushed, the second pushing section moves in the fifth channel, and the first pushing section moves in the fourth channel.
[0008] In a possible implementation, the side surface of the connecting member facing away from the valve core protrudes upward to form a first positioning portion; the inner wall of the accommodating chamber protrudes downward to form a second positioning portion; and the two ends of the spring are respectively arranged at the first positioning portion and the second positioning portion.
[0009] In a possible implementation, the gas drainage elbow further includes a sealing ring disposed on the outer circumferential surface of the valve core, and when the valve core moves, the sealing ring is in close contact with the inner wall of the third channel.
[0010] In a possible implementation manner, the shell is detachably connected to the first pipe.
[0011] In a possible implementation manner, the shell defines a sixth channel, and the sixth channel is used to surround the first pipe.
[0012] In a possible implementation manner, a connecting hole connecting the second channel and the accommodating chamber is provided inside the valve core.
[0013] In a possible implementation manner, the first pipe and the third pipe are made of transparent material.
[0014] The technical solution provided in the embodiments of the present application has at least the following technical effects: An embodiment of the present application provides a gas drainage elbow, which includes a first pipe, a second pipe, a shell, a valve core and an actuating assembly; the first pipe is bent to form a first section extending vertically upward and a second section extending obliquely upward; one end of the second pipe is connected to the first section; the shell defines a first channel, a second channel and a third channel; wherein the axis of the second channel coincides with the axis of the third channel, the second channel and the third channel are both connected and orthogonal to the first channel, and the first channel and the second channel are both connected to the outside of the shell; the valve core is movably installed in the third channel, and the end of the valve core facing the second channel is conical; the actuating assembly is operably partially disposed in the shell and connected to the valve core, and is configured to drive the valve core to move along its own axis; the second pipe is located in the first channel, and there is a gap between the end of the second pipe away from the first pipe and the bottom of the first channel to allow the valve core to move. When the gas drainage elbow is in use, the first section is connected to the bent part of the gas transmission pipeline, and water is retained at the bend of the first pipeline, thereby isolating the gas transmission pipeline from the outside; the water in the gas transmission pipeline continuously enters the first pipeline and accumulates at the bend of the first pipeline. After the coke oven has been used for a long time, the worker can operate the actuating assembly to make the actuating assembly drive the valve core to move away from the second channel, so that the second pipeline is connected with the second channel through the first channel, and the water in the first pipeline located above the second pipeline flows out from the second channel; then, the worker operates the actuating assembly to make the actuating assembly drive the valve core to move toward the second channel, and the conical end of the valve core presses the port of the second pipeline, so that the first pipeline and the second pipeline are blocked; when the water in the first pipeline accumulates too quickly and the worker fails to waterproof the second channel in time, the water level in the first pipeline rises, and after the water level is higher than the second section, the water in the first pipeline automatically flows out from the second section. Therefore, the gas drainage elbow can drain water from the second channel by operating the actuating assembly, and can also automatically drain water from the second section of the first pipeline, so that the gas in the gas transmission pipeline is continuously transported, avoiding excessive accumulation of water in the gas and causing gas transmission interruption. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the gas transmission pipeline; Figure 2 A schematic diagram of the structure of a gas drainage elbow provided in some embodiments of the present application; Figure 3A schematic diagram of the internal structure of a gas drainage elbow provided in some embodiments of the present application; Figure 4 A schematic diagram of the structure of a first housing provided in some embodiments of the present application; Figure 5 A schematic diagram of the structure of a second housing provided in some embodiments of the present application; Figure 6 A schematic diagram of a structure in which two ends of a connecting member provided in some embodiments of the present application are connected to a push rod and a valve core.
[0017] Description of reference numerals: 100-first pipeline; 110-first section; 120-second section; 200-second pipeline; 300-housing; 310-first channel; 320-second channel; 330-third channel; 340-4th channel; 350-5th channel; 360-sixth channel; 370-accommodating chamber; 371 - second positioning portion; 380 - first housing; 390-second housing; 400-valve core; 500-actuating assembly; 510-push rod; 511-first pushing section; 512-second pushing section; 520-connecting member; 521-first positioning portion; 530-spring; 600-seal ring; 700- plugging cover; 800- first delivery pipeline; 900- the second delivery pipeline; 1000- the third delivery pipeline. DETAILED DESCRIPTION
[0018] like Figure 1 As shown, the gas delivery pipeline includes a first delivery pipeline 800, a second delivery pipeline 900 and a third delivery pipeline 1000. The first delivery pipeline 800 is horizontally arranged, the third delivery pipeline 1000 is vertically arranged and connected to the combustion chamber, the second delivery pipeline 900 is inclined and connects the first delivery pipeline 800 and the third delivery pipeline 1000, and the connection between the second delivery pipeline 900 and the third delivery pipeline 1000 forms a bent part of the gas delivery pipeline. Figure 1 It shows a situation where the water level accumulated at the bend of the gas transmission pipeline exceeds the bend, causing the gas to be unable to pass through the bend of the pipeline, resulting in interruption of gas transmission.
[0019] Given that Figure 1As shown in the situation, an embodiment of the present application provides a gas drainage elbow, which can avoid the interruption of gas transmission and maintain continuous transmission of gas in the gas transmission pipeline.
[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0021] In the description of the present application, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present application. The terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0022] The present application provides a gas drainage elbow, such as Figures 2 to 4 As shown, the gas drainage elbow includes a first pipe 100 , a second pipe 200 , a housing 300 , a valve core 400 and an actuating assembly 500 .
[0023] The first pipeline 100 is bent to form a first section 110 extending vertically upward and a second section 120 extending obliquely upward. The upper end of the first section 110 is used to connect to the gas delivery pipeline. Specifically, the first section 110 is connected to the plugging cover 700 at the bottom of the third delivery pipeline 1000 and communicates with the third delivery pipeline 1000.
[0024] One end of the second pipe 200 is connected to the first section 110. When the water level in the first pipe 100 exceeds the position of the second pipe 200, the water in the first pipe 100 flows toward the second pipe 200.
[0025] The housing 300 defines a first channel 310, a second channel 320 and a third channel 330. The axis of the second channel 320 coincides with the axis of the third channel 330, the second channel 320 and the third channel 330 are both connected and orthogonal to the first channel 310, and the first channel 310 and the second channel 320 are both connected to the outside of the housing 300.
[0026] For example, Figure 2 As shown, the housing 300 includes a first housing 380 and a second housing 390, and the first housing 380 and the second housing 390 are detachably connected; Figure 4 shows a schematic structural diagram of the first housing 380, Figure 5 A schematic structural diagram of the second housing 390 is shown.
[0027] The valve core 400 is movably installed in the third channel 330, and the end of the valve core 400 facing the second channel 320 is tapered. When the valve core 400 moves in a direction close to the second channel 320, the tapered end of the valve core 400 can press the port of the second channel 320, thereby blocking the first channel 310 and the second channel 320, and the water in the first channel 310 cannot flow out of the second channel 320. When the valve core 400 moves in a direction away from the second channel 320, the tapered end of the valve core 400 opens the port of the second channel 320, so that the first channel 310 and the second channel 320 are connected, and the water in the first channel 310 flows out of the second channel 320 to the outside of the housing 300.
[0028] The actuating assembly 500 is partially operably disposed in the housing 300 and connected to the valve core 400, and is configured to drive the valve core 400 to move along its own axis. A worker can operate the portion of the actuating assembly 500 located outside the housing 300 to cause the actuating assembly 500 to drive the valve core 400 to move along its own axis, and then the tapered end of the valve core 400 can press and open the port of the second channel 320.
[0029] The second pipe 200 is located in the first channel 310, and a gap is provided between the end of the second pipe 200 away from the first pipe 100 and the bottom of the first channel 310 to allow the valve core 400 to move. Water in the second pipe 200 can flow into the first channel 310, and when the valve core 400 opens the second channel 320, the water in the second pipe 200 passes through the first channel 310 and flows from the second channel 320 to the outside of the housing 300.
[0030] When the gas drainage elbow is in use, the first section 110 is connected to the bent part of the gas delivery pipeline, and water is kept at the bent part of the first pipeline 100, so that the gas delivery pipeline is isolated from the outside; the water in the gas delivery pipeline continuously enters the first pipeline 100 and accumulates at the bent part of the first pipeline 100. When the coke oven is used for a long time, the worker can operate the part of the actuating assembly 500 located outside the shell 300, so that the actuating assembly 500 drives the valve core 400 to move away from the second channel 320, so that the second pipeline 200 is connected to the second channel 320 through the first channel 310, and the valve core 400 located inside the first pipeline 100 is moved away from the second channel 320. The water above the second pipe 200 flows out from the second channel 320; then, the worker operates the part of the actuating assembly 500 located outside the housing 300, so that the actuating assembly 500 drives the valve core 400 to move in the direction close to the second channel 320, and the conical end of the valve core 400 presses the port of the second pipe 200, so that the first pipe 100 and the second pipe 200 are blocked; when the water in the first pipe 100 accumulates too quickly and the worker fails to waterproof the second channel 320 in time, the water level in the first pipe 100 rises, and after the water level is higher than the second section 120, the water in the first pipe 100 automatically flows out from the second section 120. Therefore, the gas drainage elbow can drain water from the second channel 320 by operating the actuating assembly 500, and can also automatically drain water from the second section 120 of the first pipe 100, so that the gas in the gas transmission pipeline is continuously transported, and the situation that the excessive accumulation of water in the gas leads to the interruption of gas transmission is avoided.
[0031] Reference Figures 3 to 5 The housing 300 further defines a receiving chamber 370 and a fourth channel 340. The third channel 330 and the fourth channel 340 are both connected to the receiving chamber 370, and the axis of the fourth channel 340 is parallel to the axis of the third channel 330. The actuating assembly 500 includes a push rod 510, a connecting member 520 and a spring 530. The push rod 510 is installed in the fourth channel 340 and is partially located in the housing 300. The connecting member 520 is located in the receiving chamber 370, and the two ends of the connecting member 520 are respectively connected to the valve core 400 and the part of the push rod 510 extending into the receiving chamber 370. The spring 530 is located in the receiving chamber 370, and the two ends of the spring 530 are respectively connected to the connecting member 520 and the inner wall of the receiving chamber 370, so as to apply an elastic force toward the second channel 320 to the valve core 400.
[0032] When the worker pushes the push rod 510 upward, the push rod 510 moves and drives the valve core 400 through the connecting piece 520, so that the conical end of the valve core 400 opens the second channel 320, and then the first channel 310 is connected with the second channel 320, and the spring 530 is further compressed. When the worker gradually releases the push rod 510, the spring 530 pushes the connecting piece 520 to move downward, and the connecting piece 520 drives the valve core 400 and the push rod 510 to move downward, and finally the conical end of the valve core 400 blocks the port of the second channel 320, blocking the first channel 310 from the second channel 320.
[0033] Continue to refer to Figures 3 to 5 The housing 300 further defines a fifth channel 350, the axis of the fifth channel 350 coincides with the axis of the fourth channel 340, and the inner diameter of the fifth channel 350 is greater than the inner diameter of the fourth channel 340. The push rod 510 includes a first push section 511 and a second push section 512 connected to each other; the first push section 511 is located in the fourth channel 340, and one end of the first push section 511 extends into the accommodating chamber 370 and is connected to the connecting member 520; the second push section 512 is at least partially located outside the housing 300, and the outer diameter of the second push section 512 is greater than the outer diameter of the first push section 511; when the push rod 510 is pushed, the second push section 512 moves in the fifth channel 350, and the first push section 511 moves in the fourth channel 340.
[0034] Since the space in the housing 300 is small, the first push section 511 with a smaller outer diameter occupies less space, while the second push section 512 with a larger outer diameter is convenient for workers to operate. In addition, the bottom of the fifth channel 350 can limit the second push section 512, limit the maximum moving distance of the push rod 510, and prevent the spring 530 from being over-compressed.
[0035] Exemplarily, the first pushing section 511 and the second pushing section 512 are integrally connected.
[0036] Furthermore, if Figure 6 As shown, the side of the connecting member 520 that is away from the valve core 400 protrudes upward to form a first positioning portion 521; Figure 4 and Figure 5 As shown, the inner wall of the accommodating chamber 370 protrudes downward to form a second positioning portion 371 ; two ends of the spring 530 are respectively disposed at the first positioning portion 521 and the second positioning portion 371 .
[0037] The first positioning portion 521 and the second positioning portion 371 can position the two ends of the spring 530 to prevent the end portions of the spring 530 from being offset during compression or release of the spring 530, and the two ends of the spring 530 only need to be pressed against the side of the connecting member 520 facing away from the valve core 400 and the inner wall of the accommodating chamber 370, thereby facilitating the installation of the spring 530.
[0038] like Figure 3 and Figure 6 As shown, the gas drainage elbow further includes a sealing ring 600 disposed on the outer circumferential surface of the valve core 400. When the valve core 400 moves, the sealing ring 600 is in close contact with the inner wall of the third channel 330. The sealing ring 600 can seal the valve core 400 and the inner wall of the third channel 330 to prevent the water and gas in the first channel 310 from flowing out of the third channel 330.
[0039] The housing 300 is detachably connected to the first pipe 100, so that the housing 300 is more firmly fixed relative to the first pipe 100 and the second pipe 200. Specifically, the housing 300 defines a sixth channel 360, which is used to surround the first pipe 100; the inner wall of the sixth channel 360 clamps the first pipe 100.
[0040] The valve core 400 is provided with a connecting hole connecting the second channel 320 and the accommodating chamber 370. The connecting hole can balance the air pressure of the accommodating chamber 370 and the outside of the housing 300, avoiding the air pressure in the accommodating chamber 370 to be too high or too low, and ensuring the smooth movement of the valve core 400 in its own axial direction.
[0041] Furthermore, in the embodiment of the present application, the first pipe 100 and the third pipe are made of transparent materials. For example, the first pipe 100 and the third pipe are made of resin or glass. Workers can visually observe the water level in the first pipe 100 and the second pipe 200, and then determine whether drainage is needed.
[0042] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0043] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A gas drainage elbow, characterized in that: include: A first pipe, wherein the first pipe is bent to form a first section extending vertically upward and a second section extending obliquely upward; a second pipe, one end of which is connected to the first section; A shell, wherein the shell defines a first channel, a second channel, and a third channel; wherein the axis of the second channel coincides with the axis of the third channel, the second channel and the third channel are both connected and orthogonal to the first channel, and the first channel and the second channel are both connected to the outside of the shell; a valve core, the valve core being movably installed in the third passage, and an end of the valve core facing the second passage being tapered; and an actuating assembly, the actuating assembly being operably disposed partially in the housing and connected to the valve core, and being configured to drive the valve core to move along its own axis; The second pipe is located in the first channel, and there is a gap between the end of the second pipe away from the first pipe and the bottom of the first channel to allow the valve core to move.
2. The gas drainage elbow according to claim 1, characterized in that: The housing further defines a receiving chamber and a fourth channel, the third channel and the fourth channel are both connected to the receiving chamber, and the axis of the fourth channel is parallel to the axis of the third channel; The actuating assembly comprises: a push rod, the push rod being mounted in the fourth passage and being partially located in the housing; A connecting member, the connecting member is located in the accommodating chamber, and two ends of the connecting member are respectively connected to the valve core and a portion of the push rod extending into the accommodating chamber; and A spring is located in the accommodating chamber, and two ends of the spring are respectively connected to the connecting member and the inner wall of the accommodating chamber, so as to apply an elastic force to the valve core toward the second channel.
3. The gas drainage elbow according to claim 2, characterized in that: The housing further defines a fifth channel, the axis of the fifth channel coincides with the axis of the fourth channel, and the inner diameter of the fifth channel is greater than the inner diameter of the fourth channel; The push rod comprises a first pushing section and a second pushing section connected to each other; The first pushing section is located in the fourth channel, and one end of the first pushing section extends into the accommodating chamber and is connected to the connecting member; The second pushing section is at least partially located outside the shell, and an outer diameter of the second pushing section is greater than an outer diameter of the first pushing section; when the push rod is pushed, the second pushing section moves in the fifth channel, and the first pushing section moves in the fourth channel.
4. The gas drainage elbow according to claim 2, characterized in that: The side surface of the connecting member facing away from the valve core protrudes upward to form a first positioning portion; The inner side wall of the accommodating chamber protrudes downward to form a second positioning portion; Two ends of the spring are respectively arranged on the first positioning portion and the second positioning portion.
5. The gas drainage elbow according to claim 1, characterized in that: It also includes a sealing ring arranged on the outer circumferential surface of the valve core. When the valve core moves, the sealing ring is closely attached to the inner wall of the third channel.
6. The gas drainage elbow according to claim 1, characterized in that: The housing is detachably connected to the first pipe.
7. The gas drainage elbow according to claim 1, characterized in that: The housing defines a sixth passage for surrounding the first conduit.
8. The gas drainage elbow according to claim 1, characterized in that: A communication hole communicating the second passage and the accommodating chamber is disposed inside the valve core.
9. The gas drainage elbow according to claim 1, characterized in that: The first pipe and the third pipe are made of transparent material.