Kiln for firing antique black bricks
By designing a blue brick bracket and partition baffle with a rotating structure in the kiln, the problem of uneven heat receiving during firing of antique blue bricks is solved, and a higher quality firing effect is achieved.
Patent Information
- Application Number
- CN202411516208.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing antique blue bricks are fired in the kiln, the heat is uneven due to stacking and stacking states, which affects the firing quality.
A furnace is designed including a blue brick bracket with a rotating structure and a plurality of partition baffles with spatial gaps. The blue brick bracket can rotate 360 degrees, and the partition baffles avoid the traditional stacking and stacking state.
Through the rotating structure of the blue brick bracket, the uniform heating is achieved in many aspects. The partition baffle improves the heating effect of the blue brick bottom, solves the problem of uneven heating, and significantly improves the firing quality of the blue brick.
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Figure CN119509176A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of blue brick production, and in particular relates to a kiln for firing antique blue bricks. Background Art
[0002] Blue bricks are sintered bricks. The main raw material of antique blue bricks is clay. After the clay is mixed with water, it is extruded into shape, and then baked in a brick kiln (about 1000 degrees) and cooled with water to prevent the iron in the clay from being completely oxidized, making it more resistant to weathering and water. Blue bricks are significantly better than red bricks in terms of anti-oxidation, hydration, and atmospheric erosion. When used as masonry materials, they can extend the life of buildings. Ancient blue bricks are mostly used in temples, churches, Chinese restaurants, Chinese teahouses, private clubs, gardens, parks, landscapes and other projects. They are more simple and quaint after going through vicissitudes.
[0003] Existing antique blue bricks are usually sintered aerobically with open flames. When antique blue bricks are fired in tunnel kilns, in order to increase production, most of them are fired in a stacked or piled state. Therefore, it is easy for the antique blue bricks inside the stack to be heated unevenly, affecting the firing quality of the antique blue bricks.
[0004] For this purpose, a kiln for firing antique blue bricks is provided. Summary of the invention
[0005] The purpose of the present invention is to provide a kiln for firing antique blue bricks. By setting a blue brick support with a rotating structure, the blue brick support can rotate 360 degrees when the blue bricks are fired inside the kiln body, so that the blue bricks can achieve a multi-faceted uniform heating and firing effect. By setting a plurality of interlayer baffles with space gaps, the traditional stacking and stacking firing state is avoided, the firing quality of the blue bricks is improved, and the problems raised in the background technology are solved. The specific technical solution is as follows: A kiln for firing antique blue bricks comprises a kiln body, one end of the kiln body is provided with a base, a transporting pallet is slidably mounted on the base, a slot corresponding to the moving pallet is provided at the bottom inner side of the kiln body, the transporting pallet is in an L-shaped structure, a plurality of square blue brick brackets are arranged on the transporting pallet, the plurality of blue brick brackets are rotatably mounted on the transporting pallet, and a heat insulating material is mounted on the transporting pallet.
[0006] Preferably, a gear assembly is provided at the inner bottom of the transport cart, and the gear assembly is rotatably connected to multiple blue brick brackets respectively. A drive motor is provided at one end of the base, and the drive motor is rotatably connected to the gear assembly. A circulating water cooling device for cooling the gear assembly is installed at the bottom of the kiln body.
[0007] Preferably, each of the blue brick brackets is connected to a circular turntable at the bottom, and the bottom of the circular turntable is connected to a supporting column. The transport cart is provided with a plurality of guide grooves, and the supporting column is slidably installed in the guide grooves, and the gear assembly comprises a first rotating gear, a second rotating wheel, a fixed gear, a gear ring, a support seat and a pressure bearing, and the first rotating gear is installed at the end of the support column away from the circular turntable, and the first rotating gear is located inside the transport cart, and a support seat is installed at the bottom of the inner side of the transport cart, and a fixed gear is installed on the support seat, and the fixed gear is meshed with the first rotating gear, and a pressure bearing is installed at the bottom of the inner side of the transport cart, and a gear ring is installed on the pressure bearing, and the inner side of the gear ring is meshed with the first rotating gear, and the second rotating gear is installed in the transport cart, and the outer side of the gear ring is meshed with the second rotating gear, and the second rotating gear extends to the outside of the transport cart and is rotatably connected to the driving motor, and a dust shield is commonly provided on the circular rotating wheel, and the dust shield completely covers the guide groove.
[0008] Preferably, the guide grooves are arranged in a circular array about the center of the transport pallet.
[0009] Preferably, the driving motor is invertedly installed on the base, and a driving gear is installed on the output shaft of the driving motor and is located at the bottom of the base. A coupling gear is provided at the bottom of the base and at one end away from the driving gear. The driving gear and the coupling gear are rotatably connected to each other through a steel belt. A power connecting assembly is provided on the side wall of one end of the transport cart, and the power connecting assembly and the coupling gear are rotatably connected to each other.
[0010] Preferably, the power connection assembly includes a power transition gear, a connecting rod is provided on the power transition gear, a support rod is provided on the side wall of one end of the transport cart, the connecting rod is rotatably and slidably installed on the support rod, and a coupling hole is provided above the coupling gear, and the power is connected by sliding the connecting rod deep into the coupling gear, and the power transition gear is meshed with the second rotating gear.
[0011] Preferably, a short clamping rod is provided at the bottom of one end of the connecting rod, and a short clamping groove cooperating with the short clamping rod is provided on the engaging gear.
[0012] Preferably, the outer side wall of each of the green brick brackets is a grid structure, and the outer side wall of each of the green brick brackets is made of metal material.
[0013] Preferably, the interior of the blue brick support is provided with multiple layers of blue brick interlayers in a longitudinally stacked structure, and an interlayer baffle is provided under each blue brick interlayer, each of the interlayer baffles is a grid-like structure, and each of the interlayer baffles is made of metal.
[0014] Compared with the existing technology, the present invention has the following beneficial effects: 1. The present invention provides a blue brick support with a rotating structure, so that when the blue bricks are fired inside the kiln body, the blue brick support can rotate 360 degrees under the action of a driving motor, and each blue brick support can rotate around a guide groove while rotating, so that the blue brick support in the middle of the transport cart is moved to the edge of the transport cart to make it closer to the heat source, so that the blue bricks can achieve a multi-faceted uniform heating and firing effect, which is beneficial to the firing quality of the blue bricks.
[0015] 2. The present invention provides a baffle plate under each green brick interlayer, and a certain gap is set between each baffle plate, so that the bottom of the green brick can be heated when the green brick is fired, avoiding the traditional stacking and stacking firing state. Each baffle plate and the outer wall of the green brick support are grid structures, so that the flame can evenly penetrate the interior of the green brick support and evenly heat the green brick during firing. Each baffle plate and the green brick support are also made of metal material to improve the high temperature resistance and ensure the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual scale.
[0017] Figure 1 The overall structure of the present invention is schematically shown in cross-sectional view. Figure 1 .
[0018] Figure 2 The overall structure of the present invention is shown in cross-sectional view. Figure 2 .
[0019] Figure 3 The present invention Figure 1 Schematic diagram of the local enlarged structure at point A.
[0020] Figure 4 It is a schematic diagram of the top view structure of the engaging gear of the present invention.
[0021] Figure 5 It is a top view of a transport pallet truck of the present invention.
[0022] Figure 6 The present invention Figure 5 Middle BB section view.
[0023] Description of main reference numerals: 1. Kiln body; 2. Base; 3. Transport cart; 4. Blue brick bracket; 5. Driving motor; 6. Circular turntable; 7. Support column; 8. First rotating gear; 9. Second rotating gear; 10. Ring gear; 11. Support seat; 12. Pressure bearing; 13. Fixed gear; 14. Driving gear; 15. Engaging gear; 16. Steel belt; 17. Power transition gear; 18. Connecting rod; 19. Support rod; 20. Engaging hole; 21. Snap-in short rod; 22. Snap-in short groove; 23. Blue brick interlayer; 24. Interlayer baffle; 25. Dust shield; 26. Guide groove; 27. Notch; 28. Circulating cold water device. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Next, the embodiments are described in detail to enable those skilled in the art to better understand the present invention: A kiln for firing antique blue bricks, such as Figures 1 to 6 As shown, the kiln body 1 includes a base 2 at one end of the kiln body 1, and a transporting pallet 3 is slidably mounted on the base 2. The transporting pallet 3 can slide on the base 2 to facilitate the transportation of green bricks. A slot 17 corresponding to the moving pallet 3 is opened at the bottom of the inner side of the kiln body 1. After the transporting pallet 3 enters the slot 27, it is engaged with the slot 27 to form the bottom of the kiln body 1. The transporting pallet 3 is an L-shaped structure, and heat insulation materials such as calcium silicate board, aluminum silicate and rock wool are installed on the transporting pallet, respectively. Figure 1 and Figure 2 As shown, an entrance is provided on the kiln body 1. When the transporting pallet 3 is pushed into the kiln body 1, one end of the pallet blocks the entrance of the kiln body 1 to achieve sealing and heat insulation, so that the green bricks can be fired well inside the kiln body 1. A plurality of square green brick brackets 4 are arranged on the transporting pallet 3, which are used to place green bricks for firing. The plurality of green brick brackets 4 are rotatably mounted on the transporting pallet 3, so that when the transporting pallet 3 is pushed into the kiln body 1 to fire the green bricks, each green brick bracket 4 can be rotated, so that each green brick thereon can achieve uniform heating and firing, thereby improving the firing quality of the green bricks.
[0026] The details are as follows. First, Figure 1 and Figure 2As shown, a gear assembly is provided at the inner bottom of the transporting cart 3, and the gear assembly is rotatably connected to a plurality of blue brick brackets 4 respectively. A driving motor 5 is provided at one end of the base 2, and the driving motor 5 is rotatably connected to the gear assembly. When the driving motor 5 is started, the plurality of blue brick brackets 4 can be driven to achieve a rotation effect, so that each blue brick thereon can be fired evenly heated in the kiln body 1. A circulating water cooling device 28 for cooling the gear assembly is installed at the bottom of the kiln body 1. The circulating water cooling device 28 is connected to the cooling device for cooling the entire kiln furnace, and is used to cool the gear assembly to prevent the high temperature from affecting the operation of the gear assembly.
[0027] The bottom of each green brick support 4 is connected with a circular turntable 6, which is rotatably mounted on the transporting pallet 3. The rotation of the circular turntable 6 drives the rotation of the green brick support 4, and the bottom of each circular turntable 6 is connected with a support column 7, which is slidably mounted in the guide groove 26 and limited by the circular turntable 6, so that the circular turntable 6 slides on the transporting pallet 3. The first rotating gear 8 is respectively sleeved on the support column 7, the support seat 11 is mounted on the inner bottom of the transporting pallet 3, the fixed gear 13 is fixedly mounted on the support seat 11, and the first rotating gear 8 is meshed with the fixed gear 13. The pressure bearing 12 is mounted on the inner bottom of the transporting pallet 3, the gear ring 10 is fixedly mounted on the pressure bearing 12, and the first rotating gear 8 is meshed with the gear ring 10. The second rotating gear 9 is rotatably mounted in the transporting pallet 3, and partially extends to the outside of the transporting pallet 3. The second rotating gear 9 is respectively meshed with the gear ring 10 and the power transition gear 17. When the driving motor 5 is started, the power transition gear 17 drives the second rotating gear 9 to rotate, the second rotating gear 9 drives the ring gear 10 to rotate, and the ring gear 10 drives the first rotating gear 8 to rotate. Since the fixed gear 13 is fixed, the first rotating gear 8 rotates around the fixed gear 13 while rotating. While each green brick support 4 rotates, the green brick support 4 located in the center of the kiln body 1 can be moved to the edge of the kiln body 1. In the heating stage, the temperature at the center and the edge of the kiln body 1 is inconsistent. The present invention allows each green brick to be fired evenly in the kiln body 1.
[0028] Specifically, first, the driving motor 5 is invertedly installed on the base 2, and a driving gear 14 is installed on the output shaft of the driving motor 5 and is located at the bottom of the base 2. A coupling gear 15 is provided at the bottom of the base 2 and at one end away from the driving gear 14. The driving gear 14 and the coupling gear 15 are rotatably connected to each other through a steel belt 16. A power connection component is provided on the side wall of one end of the transport cart 3. When the driving motor 5 is started, the driving gear 14 rotates, and the power of the driving gear 14 is transmitted to the coupling gear 15 through the steel belt 16. After the power connection component and the coupling gear 15 are rotatably connected to each other, the power connection is realized, so that the entire blue brick bracket 4 can rotate.
[0029] Specifically, the power connection assembly includes a power transition gear 17, on which a connecting rod 18 is provided, and a support rod 19 is provided on the side wall of one end of the transport cart 3. The connecting rod 18 is rotatably and slidably installed on the support rod 19, that is, the connecting rod 18 can rotate on the support rod 19, and can also slide on the support rod 19. A coupling hole 20 is provided above the coupling gear 15. The connecting rod 18 slides deep into the coupling hole 20 and is connected to the coupling gear 15, thereby realizing power connection.
[0030] The connection method is that a short clamping rod 21 is provided at the bottom of one end of the connecting rod 18, and a short clamping groove 22 that cooperates with the short clamping rod 21 is provided on the coupling gear 15. When the short clamping rod 21 is inserted into the short clamping groove 22, the driving force of the driving motor 5 can be connected. Since the power transition gear 17 at this time will also be slidably engaged with the second rotating gear 9, when the power transition gear 17 rotates, the second rotating gear 9 also rotates. The second rotating gear 9 also realizes the rotation of the ring gear 10 by engaging with the ring gear 10. Since the ring gear 10 is engaged with the first rotating gear 8, the first rotating gear 8 drives the entire blue brick bracket 4 to rotate under the action of the ring gear 10.
[0031] When all the green bricks are fired, the transporting trolley 3 can be pushed out of the kiln body 1 by pulling out the clamping short rod 21. The separate connection realizes flexible power interruption and efficient green brick firing production.
[0032] Furthermore, the outer wall of each blue brick bracket 4 is a grid structure to improve the permeability of flame and evenly heat and burn the blue bricks, and the outer wall of each blue brick bracket 4 is made of metal material to improve high temperature resistance and increase service life.
[0033] At the same time, the interior of the blue brick bracket 4 is provided with multiple layers of blue brick interlayers 23, which are arranged in a longitudinal stacking structure. When placing blue bricks, they can be placed from the side of the blue brick bracket 4. An interlayer baffle 24 is provided under each blue brick interlayer 23. A certain gap is set between each interlayer baffle 24, so that when the blue bricks are fired, the bottom of the blue bricks can also be heated, avoiding the traditional stacking and stacking firing state, and each interlayer baffle 24 is a grid structure, so that the flame can evenly penetrate the interior of the blue brick bracket 4, and the blue bricks are evenly heated and fired, and each interlayer baffle 24 is also made of metal material to ensure the service life.
[0034] In summary, by providing a blue brick support 4 with a rotating structure, the blue brick support 4 can rotate 360 degrees when the blue bricks are fired inside the kiln body 1, and the blue brick support 4 located in the center of the kiln body 1 can be moved to the edge of the kiln body 1, so that the blue bricks can achieve a multi-faceted uniform heating and firing effect, and by providing a plurality of interlayer baffles 24 with space gaps, the traditional stacking and stacking firing state is avoided, thereby improving the firing quality of the blue bricks.
[0035] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is only an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed without departing from the principles and purpose of the present invention after reading this specification, but they are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A kiln for firing antique blue bricks, characterized in that: The invention comprises a kiln body (1), wherein one end of the kiln body (1) is provided with a base (2), a transporting pallet (3) is slidably mounted on the base (2), a notch (27) corresponding to the movable pallet (3) is provided at the inner bottom of the kiln body (1), the transporting pallet (3) is in an L-shaped structure, a plurality of square-shaped blue brick brackets (4) are arranged on the transporting pallet (3), the plurality of blue brick brackets (4) are rotatably mounted on the transporting pallet (3), and a heat insulating material is mounted on the transporting pallet (3).
2. A kiln for firing antique blue bricks according to claim 1, characterized in that: A gear assembly is provided at the inner bottom of the transporting pallet truck (3), and the gear assembly is rotatably connected to a plurality of blue brick brackets (4). A driving motor (5) is provided at one end of the base (2), and the driving motor (5) is rotatably connected to the gear assembly. A circulating water cooling device (28) for cooling the gear assembly is installed at the bottom of the kiln body (1).
3. A kiln for firing antique blue bricks according to claim 2, characterized in that: The bottom of each of the blue brick supports (4) is connected to a circular turntable (6), and the bottom of the circular turntable (6) is connected to a support column (7). The transport cart (3) is provided with a plurality of guide grooves (26), and the support column (7) is slidably mounted in the guide grooves (26). The gear assembly comprises a first rotating gear (8), a second rotating wheel, a fixed gear (13), a gear ring (10), a support seat (11) and a pressure bearing (12). The first rotating gear (8) is mounted on one end of the support column (7) away from the circular turntable (6). The first rotating gear (8) is located inside the transport cart (3). The support seat (11) is mounted on the bottom of the inner side of the transport cart (3). The support seat (11) 1) is provided with a fixed gear (13), the fixed gear (13) meshing with a first rotating gear (8), a pressure bearing (12) is provided at the bottom of the inner side of the transporting cart (3), a gear ring (10) is provided on the pressure bearing (12), the inner side of the gear ring (10) meshing with the first rotating gear (8), a second rotating gear (9) is rotatably provided inside the transporting cart (3), the outer side of the gear ring (10) meshing with the second rotating gear (9), the second rotating gear (9) extends to the outside of the transporting cart (3) and is rotatably connected to a driving motor (5), a dust shield (25) is provided on the circular rotating wheel, the dust shield (25) completely shields the guide groove (26).
4. A kiln for firing antique blue bricks according to claim 3, characterized in that: The guide grooves (26) are arranged in a circular array about the center of the transport cart.
5. The kiln for firing antique blue bricks according to claim 3, characterized in that: The drive motor (5) is invertedly mounted on the base (2); a drive gear (14) is mounted on the output shaft of the drive motor (5) and is located at the bottom of the base (2); an engaging gear (15) is provided at one end of the bottom of the base (2) away from the drive gear (14); the drive gear (14) and the engaging gear (15) are rotatably connected to each other via a steel belt (16); a power connection assembly is provided on a side wall at one end of the transporting cart (3); the power connection assembly and the engaging gear (15) are rotatably connected to each other.
6. The kiln for firing antique blue bricks according to claim 5, characterized in that: The power connection assembly comprises a power transition gear (17), a connecting rod (18) is arranged on the power transition gear (17), a support rod (19) is arranged on a side wall at one end of the transporting cart (3), the connecting rod (18) is rotatably and slidably mounted on the support rod (19), and a coupling hole (20) is provided above the coupling gear (15), and the connecting rod (18) slides deep into the coupling gear (15) to connect the power, and the power transition gear (17) is meshed with the second rotating gear (9).
7. A kiln for firing antique blue bricks according to claim 6, characterized in that: A short clamping rod (21) is provided at the bottom of one end of the connecting rod (18), and a short clamping groove (22) cooperating with the short clamping rod (21) is provided on the engaging gear (15).
8. The kiln for firing antique blue bricks according to claim 1, characterized in that: The outer side wall of each of the blue brick supports (4) is a grid-like structure, and the outer side wall of each of the blue brick supports (4) is made of metal material.
9. The kiln for firing antique blue bricks according to claim 8, characterized in that: The interior of the blue brick support (4) is provided with multiple layers of blue brick interlayers (23) in a longitudinally stacked arrangement structure, and an interlayer baffle (24) is provided below each blue brick interlayer (23), and each of the interlayer baffles (24) is a grid-like structure, and each of the interlayer baffles (24) is made of metal material.