A power cable detection device
By designing a power cable detection device containing a variety of innovative components, the problems of poor debris cleaning effect, limited movement and single detection data in the prior art are solved, and the accuracy of the detection results and the efficient and stable cleaning effect are achieved.
Patent Information
- Application Number
- CN202510091618.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-21
AI Technical Summary
The existing power transmission cable damage detection device has poor effect on cleaning up debris on cables. Moving requires multiple cables, and the detection data source is single, resulting in deviations in the detection results.
A power cable detection device including a front casing assembly, a rear casing assembly, a load-bearing container, a connecting plate assembly, a pull-shift assembly and a camera assembly are designed. Through the detection head and wheel on the front casing assembly, combined with the expansion and contraction of the inner cover body and the use of slip adsorption strips, efficient cleaning of debris and stable movement is achieved. Multiple cameras record cable images and provide diverse detection data.
The accuracy of the detection results is achieved, the cleaning effect is efficient and stable, and the movement can be stable with just a single cable, and a variety of detection data is provided, solving multiple shortcomings in the existing technology.
Smart Images

Figure CN119510443B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cable detection, and in particular to a power cable detection device. Background Art
[0002] With the development of economy, the dependence on electric energy in various fields is increasing. As the cables are exposed to the outdoors for a long time, the damage problem of transmission line cables is becoming more and more serious, affecting the normal electricity consumption of users. Therefore, it is usually necessary to regularly detect the damage of cables. In the prior art, when using line loss detection equipment to detect electric wires, the detection equipment is usually used to detect the diameter of the wire to determine whether the line is damaged; however, when the existing detection equipment detects the diameter of the wire, the impurities attached to the wire are likely to affect the accuracy of the detection equipment on the wire detection, which leads to a certain deviation in the actual detection result.
[0003] In response to the above problems, a Chinese invention patent with authorization announcement number CN116773437B discloses a power transmission cable damage detection device. The application rolls on the wire through a pulley, and maintains the close contact state of the detection unit by setting a cam to compress the gas. At the same time, impurities attached to the wire are removed by blowing, thereby reducing the interference of impurities on the detection results, thereby improving the accuracy of the detection.
[0004] Although the above scheme can clean the debris on the wires to a certain extent by blowing air, some debris is attached relatively tightly, and the effect of cleaning the debris by blowing air alone is relatively general; and the damage detection device disclosed in the above scheme needs to be placed on two cables at the same time to be able to be positioned and moved stably, which has many restrictions when used; in addition, the above scheme completely relies on the detection unit to detect the cable diameter (the smoothness of the cable surface) to obtain the cable status result, and the data source is relatively single, and there is a lack of data support for directly determining the cable status as a basis for judgment.
[0005] Therefore, there is a need for a power cable detection device with accurate detection results, efficient and stable cleaning effects, the ability to move stably with only a single cable, and a variety of detection data sources. Summary of the invention
[0006] The embodiment of the present application provides a power cable detection device, which solves the technical problems in the prior art that the power transmission cable damage detection device has a relatively poor cleaning effect on the debris on the cable, requires multiple cables to move, and has a single source of detection data. The power cable detection device achieves the technical effects of accurate detection results, efficient and stable cleaning effects, stable movement with only a single cable, and diverse sources of detection data.
[0007] The embodiment of the present application provides a power cable detection device, including a front sleeve assembly and a rear sleeve assembly which are sleeved on the cable and move along the cable when in use, a carrying and containing box, a connecting plate assembly, a dragging and shifting assembly, and a camera assembly for recording cable images;
[0008] The main body of the front sleeve assembly is a horizontally placed hard round tube, with multiple detection heads arranged at the front, multiple wheels that will abut against the cable arranged at the middle, and two inner bladder bodies connected to the air pump arranged one above and one below on the inner side wall at the rear; the inner bladder body is a plate-shaped elastic bladder;
[0009] The rear sleeve assembly is provided with a wheel body and an inner bladder body;
[0010] The carrying and containing box has a built-in air pump and a battery;
[0011] The connecting plate assembly includes two connecting plates, which are elastic rectangular plates, arranged in a V-shape or an inverted eight-shape, and both of which have their bottoms fixed to the top of the carrying and containing box, one of which has its top fixed to the bottom of the front sleeve assembly, and the other has its top fixed to the bottom of the rear sleeve assembly;
[0012] The pulling displacement assembly changes the distance between the rear sleeve assembly and the front sleeve assembly by pulling, and is a winch structure.
[0013] Furthermore, the dragging and shifting assembly includes a drum assembly, a rope body and a reversing wheel;
[0014] The roll assembly is positioned on top of the load-bearing container;
[0015] The reversing wheel is positioned at a position close to the bottom of the end of the rear sleeve assembly close to the front sleeve assembly, and is used to guide the direction of the rope body;
[0016] The rope body is always in a straight state, one end of which is fixed at a position close to the bottom of the end of the front sleeve assembly close to the rear sleeve assembly, and is wound around the reversing wheel and positioned on the reel assembly.
[0017] Preferably, during the detection period, the inner bladder is controlled to frequently expand and contract to shake off adhered debris.
[0018] Preferably, an outer cleaning sheet for reducing wear of the inner bladder is fixed on the surface of the inner bladder close to the cable, and the outer cleaning sheet is detachably fixed on the inner bladder.
[0019] Furthermore, the front sleeve assembly includes a front carrier tube, a wheel carrier tube and a fixed carrier tube, all of which are tubular and are composed of two horizontally placed hard arc-shaped plates that can be detachably spliced together;
[0020] The front loading tube is a hard round tube with multiple detection heads arranged on the side wall;
[0021] The wheel body carrier tube is used to carry and support the clamping wheel assembly, and is a horizontally placed hard tube body, with a plurality of clamping wheel assemblies arranged on the side wall;
[0022] There are three clamping wheel assemblies, which are evenly distributed on the wheel body carrier tube and contact the cable when in use;
[0023] The fixed carrier tube is used to carry and support the inner bladder body, and is composed of two hard arc-shaped plates arranged one above the other and placed horizontally, and one end is fixed to the end of the wheel body carrier tube away from the front carrier tube; the inner bladder body is a plate-shaped elastic airbag, which is connected to the air pump.
[0024] Preferably, an expansion box and a box offset assembly are also positioned on the load-bearing and accommodating box;
[0025] The expansion box is located on one side of the carrying and containing box and has a built-in battery or air pump; the box offset assembly is a telescopic rod structure, which is controlled by the control unit to be telescopic, and the two ends are respectively fixed on the carrying and containing box and the expansion box;
[0026] When the box offset assembly is extended, the distance between the carrying and containing box and the expansion box increases, causing the center of gravity of the entire device to change, thereby causing the front loading tube to twist and thus changing the angle of the detection unit on the front loading tube relative to the horizontal ground.
[0027] Preferably, it also includes a sliding adsorption strip and a built-in soft strip;
[0028] The interior of the fixed carrier tube is hollow;
[0029] The sliding adsorption strip is a hard arc-shaped magnetic strip, which is slidably positioned in the fixed carrier tube and the sliding direction is the same as the length direction of the fixed carrier tube;
[0030] The built-in soft strip is located in the inner bladder body and is a curved rod-shaped airbag with a soft magnetic sheet fixed inside; the built-in soft strip is also connected to the air pump and expands and contracts under the control of the control unit;
[0031] When the sliding adsorption strip moves, the built-in soft strip is driven to move by magnetic force.
[0032] Preferably, the outer cleaning sheet is formed by splicing and combining multiple pieces of cloth, and different pieces of cloth have different materials and different scrubbing effects.
[0033] Preferably, drone accessories are also included;
[0034] A top adsorption block is fixed on the top of the front sleeve assembly and the rear sleeve assembly; the top adsorption block is an iron block with a flat top surface;
[0035] The two hard arc-shaped plates constituting the fixed carrier tube are detachably fixed together by a combination buckle, the top of the hard arc-shaped plate at the bottom is provided with a longitudinally arranged guide rod, and the hard arc-shaped plate at the top is provided with a guide hole corresponding to the guide rod;
[0036] The drone accessories include a mounting plate whose top is fixed to the bottom of the drone, a longitudinal loading plate, a sliding adsorption plate and a bottom adsorption block;
[0037] The longitudinal loading plate is arranged vertically, and the top is fixed to the bottom of the mounting plate;
[0038] The sliding adsorption plate is a hard plate body arranged transversely, slidably positioned on the longitudinal carrier plate, and an electromagnet is positioned at the bottom;
[0039] The bottom adsorption block is fixed on the side wall of the longitudinal carrying plate close to the bottom, and is fixed on the side wall of the carrying and containing box by magnetic adsorption when in use.
[0040] Preferably, the reel wound with the cable to be tested is a first wire reel; the first wire reel is positioned on the ground; and further comprises a second wire reel and a limiting roller positioned on the bracket, the second wire reel being positioned on the ground for receiving the tested cable;
[0041] The mounting plate of the drone accessory is fixed on the ground, and the power cable detection device is fixed on the drone accessory; the drone accessory is located between the first wire coil and the second wire coil;
[0042] The limiting roller is a roller arranged transversely, which is indirectly positioned on the ground and located on both sides of the drone accessories, and is used to guide the direction of the cable and thus reduce the damage of the cable to the power cable detection device during the movement;
[0043] During the test, the cable passes between the front sleeve assembly and the rear sleeve assembly.
[0044] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0045] By optimizing and improving the power transmission cable damage detection device in the prior art, the debris on the cable is efficiently cleaned by scrubbing and wiping to obtain a more accurate detection effect; the elastic plate is used to accumulate and release elastic potential energy and the rotation of the wheel that resists the cable is used to drive the entire device to crawl on a single cable; multiple cameras are added to record the cable status while detecting to provide theoretical support for the detection results; the technical problems of the power transmission cable damage detection device in the prior art that the debris cleaning effect on the cable is relatively poor, the movement requires multiple cables, and the detection data source is single are effectively solved, thereby achieving the technical effects that the power cable detection device has accurate detection results, efficient and stable cleaning effects, can move stably with only a single cable, and has diverse detection data sources. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Figure 1 This is a schematic diagram of the overall structure of the power cable detection device of this application;
[0047] Figure 2 This is a schematic diagram of the appearance and structure of the power cable detection device of this application;
[0048] Figure 3 It is a simplified diagram of the positional relationship between the carrier rod and the front carrier tube;
[0049] Figure 4 It is a simplified diagram of the positional relationship between the support rod and the wheel body carrying tube;
[0050] Figure 5 It is a schematic diagram of the positional relationship between the carrying and containing box and the expansion box;
[0051] Figure 6 A schematic diagram of the positional relationship between the inner bladder and the soft strip built in it;
[0052] Figure 7 A schematic diagram showing the positional relationship between the sliding adsorption strip in the fixed carrier tube and the built-in soft strip in the inner covering capsule;
[0053] Figure 8 It is a simplified structural diagram of the outer cleaning sheet;
[0054] Fig. 9 This is a simplified structural diagram of the drone accessories;
[0055] Fig.10 It is a schematic diagram of the state of the front sleeve assembly and the rear sleeve assembly when preparing to put on the cable;
[0056] Fig.11 This is a schematic diagram of the state of the drone accessories when placed on the ground;
[0057] Fig.12 Schematic diagram of the positional relationship between the drone accessories and the first wire reel and the second wire reel.
[0058] In the figure:
[0059] The front sleeve assembly 100, the top adsorption block 101, the front carrier tube 110, the carrier rod 111, the detection head 112, the wheel carrier tube 120, the support rod 121, the clamping rotating wheel 122, the fixed carrier tube 130, the inner bladder 131, the guide rod 132, the guide hole 133, the combination buckle 134, the sliding adsorption strip 135, the built-in soft strip 136, the outer cleaning sheet 137, the rear sleeve assembly 200, the load-bearing storage box 300, the expansion box 301, the box offset assembly 302, the connecting plate assembly 400, the reel assembly 510, the rope body 520, the reversing wheel 530, the camera assembly 600, the mounting plate 710, the longitudinal carrier plate 720, the sliding adsorption plate 730, the bottom adsorption block 740, the limiting roller 750, the first wire roll 760, and the second wire roll 770. DETAILED DESCRIPTION
[0060] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0061] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0062] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items. Example
[0063] like Figure 1 and Figure 2 As shown, the power cable detection device of the present application includes a front bushing assembly 100, a rear bushing assembly 200, a carrying and containing box 300, a connecting plate assembly 400, a pulling and displacement assembly, a power assembly and a control unit.
[0064] The main body of the front sleeve assembly 100 is a horizontally placed hard round tube, which is sleeved on the cable and moves along the cable when in use.
[0065] The front sleeve assembly 100 includes a front carrier tube 110, a wheel carrier tube 120 and a fixed carrier tube 130, all of which are tubular and are composed of two horizontally placed hard arc-shaped plates that can be detachably spliced together.
[0066] The front loading tube 110 is a hard round tube, which is composed of two hard arc-shaped plates arranged one above the other and placed horizontally, and a plurality of holes for carrying the positioning detection unit are provided on the side wall; the detection units are fixed on the through holes on the front loading tube 110;
[0067] The detection unit includes more than three detection heads 112 and a carrying rod 111 corresponding to the detection heads 112 and used for carrying the detection heads 112;
[0068] The detection head 112 is positioned at the end of the carrier rod 111, and when in use, it contacts the side wall of the cable to detect the smoothness of the side wall of the cable (i.e., continuously measure the cable diameter) and provide a basis for determining the degree of cable damage. The structure and function of the detection head 112 are both prior art and will not be described in detail here. For details, reference may be made to a power transmission cable damage detection device disclosed in a Chinese invention patent with authorization announcement number CN116773437B.
[0069] like Figure 3 As shown, the carrier rod 111 is a hard threaded rod, and the hole on the front carrier tube 110 for carrying the detection unit is a threaded hole; the carrier rod 111 is inserted into the threaded hole for fixation; when in use, the position of the detection head can be adjusted by twisting the carrier rod 111 to adapt to cables of different specifications.
[0070] The wheel body carrier tube 120 is used to carry and support the clamping wheel assembly. It is a horizontally placed hard tube body, which is composed of two horizontally placed hard arc-shaped plates, one above the other and one below. The side wall is provided with a plurality of holes for carrying the positioning clamping wheel assembly. One end of the wheel body carrier tube 120 is fixed to one end of the front carrier tube 110.
[0071] The number of the clamping wheel assemblies is three, and the three are evenly distributed on the wheel body carrier tube 120;
[0072] like Figure 4 As shown, the clamping wheel assembly includes a support rod 121 and a clamping rotating wheel 122; the support rod 121 is a telescopic rod with a built-in compression spring, which always has a tendency to extend when compressed, and is fixed in a hole on the wheel body carrier tube 120; the end of the support rod 121 is provided with a bracket for carrying and connecting the clamping rotating wheel 122; the clamping rotating wheel 122 is a funnel-shaped wheel body, which rotates around its own axis and is connected to the bracket at the end of the support rod 121. During operation, the side wall always contacts the side wall of the cable, and at least one clamping rotating wheel 122 rotates around its own axis under the coordinated control of the control unit and the power assembly, driving the entire device to slide on the cable during the rotation process.
[0073] Preferably, part of the clamping rotating wheel 122 rotates under the indirect drive of the motor (chain drive, belt drive or gear drive).
[0074] The fixed carrier tube 130 is used to carry and support the inner bladder body 131, and is composed of two hard arc-shaped plates arranged one above and one below and placed horizontally, and one end is fixed to the end of the wheel body carrier tube 120 away from the front carrier tube 110; the inner bladder body 131 is a plate-shaped elastic air bag, which is connected to the air pump and expands and contracts under the control of the control unit. It is arranged close to the inner wall of the fixed carrier tube 130 and there are two of them. The two inner bladder bodies 131 are respectively close to and fixed on the hard arc-shaped plates that constitute the fixed carrier tube 130.
[0075] Preferably, the two hard arc-shaped plates constituting the fixed carrier tube 130 are detachably fixed together by a combination buckle 134, and the combination buckle 134 is an electric buckle controlled by a control unit.
[0076] The rear sleeve assembly 200 is also sleeved on the cable and has a similar structure to the front sleeve assembly 100, except that the rear sleeve assembly 200 does not include the front carrier tube 110; the rear sleeve assembly 200 and the front sleeve assembly 100 are connected together via a carrying and containing box 300 and a connecting plate assembly 400.
[0077] The carrying and containing box 300 is a hard box, which is located below the rear casing assembly 200 and the front casing assembly 100 and has an air pump, a power assembly (battery) and a control unit built in.
[0078] The connecting plate assembly 400 includes two connecting plates, which are elastic rectangular plates made of metal or rubber and accumulate elastic potential energy when bent; the two connecting plates include a first plate and a second plate that are symmetrically arranged; one end of the first plate is fixed to the bottom of the front sleeve assembly 100, and the other end is fixed to the top of the carrying and containing box 300; one end of the second plate is fixed to the bottom of the rear sleeve assembly 200, and the other end is fixed to the top of the carrying and containing box 300; the first plate and the second plate are arranged in a V shape or in an inverted eight shape.
[0079] The pulling displacement assembly is used to change the distance between the rear sleeve assembly 200 and the front sleeve assembly 100 by pulling, thereby assisting the connecting plate assembly 400 to accumulate elastic potential energy and assisting the inner sac 131 to wipe away debris; when the distance between the rear sleeve assembly 200 and the front sleeve assembly 100 is reduced, the first plate and the second plate accumulate elastic potential energy;
[0080] The main body of the drag displacement assembly is a winch structure, including a drum assembly 510, a rope body 520 and a reversing wheel 530; the drum assembly 510 is positioned at the top of the carrying container 300, and reels and releases the rope body 520 under the control of the control unit; the reversing wheel 530 is positioned at a position close to the bottom of the end of the rear sleeve assembly 200 close to the front sleeve assembly 100, and is used to guide the direction of the rope body 520; the rope body 520 is always in a straight state, and one end is fixed to the front sleeve assembly 10 0 is located near the bottom of the end of the rear sleeve assembly 200, and is wound around the reversing wheel 530 and positioned on the reel assembly 510; when the reel assembly 510 reels the rope body 520, the rear sleeve assembly 200 and the front sleeve assembly 100 approach each other under the action of tension, and the connecting plate assembly 400 accumulates elastic potential energy; when the reel assembly 510 releases the rope body 520, the connecting plate assembly 400 releases the elastic potential energy, and the rear sleeve assembly 200 and the front sleeve assembly 100 move away from each other under the action of elastic force.
[0081] Furthermore, the center of gravity of the power cable detection device of the present application is located on the carrying and containing box 300 .
[0082] Furthermore, the power cable detection device of the present application also includes a camera assembly 600; the camera assembly 600 includes a top camera and a bottom camera, which are respectively positioned at the end of the front sleeve assembly 100 and the top of the carrying and containing box 300. When the device of the present application is running, images of the top and bottom of the cable being detected are recorded as data support for cable detection.
[0083] For the convenience of description, the inner bladder body 131 of the front sleeve assembly 100 is defined as a front bladder, and the inner bladder body 131 on the rear sleeve assembly 200 is defined as a rear bladder.
[0084] The power assembly is used to provide power for the operation of the various components of the power cable detection device of the present application, and the control unit plays a role in controlling the coordinated operation of the various components of the power cable detection device. Both are prior arts and will not be described in detail here.
[0085] Preferably, the control unit is a combination of a programmable logic controller and a remote controller.
[0086] When the power cable detection device of the embodiment of the present application is used:
[0087] 1. First, adjust the position of the detection head 112 according to the specifications of the cable to be detected, and ensure that the detection head 112 can contact the side wall of the cable to be detected; put the front sleeve assembly 100 and the rear sleeve assembly 200 on the cable to be detected; operate the camera assembly 600;
[0088] 2. Then control the clamping rotating wheel 122 to rotate and drive the entire device to slide on the cable; while sliding, use the detection head 112 to detect the cable in real time;
[0089] 3. If the cable is not smooth enough (i.e., there may be debris or damage) during the inspection process, the rear capsule is controlled to expand first to fix the rear sleeve assembly 200 on the cable; then the airbag is controlled to expand and contact the side wall of the cable; thereafter, the drag displacement assembly is controlled to operate so that the front sleeve assembly 100 moves backward and the side wall of the cable is wiped (erased) to clean and remove any debris that may exist;
[0090] 4. Then control the drag-shift assembly to run again, reset the front sleeve assembly 100, and use the detection head 112 to perform a second detection on the same section of the cable at the same time to ensure the accuracy of the detection (if an abnormality is still detected, the result can be recorded or erased again);
[0091] 5. Control the entire device to continue moving and detecting.
[0092] Preferably, during the detection, the anterior capsule and the posterior capsule can be controlled to frequently expand and contract to shake off adhered debris.
[0093] Preferably, in order to reduce the wear of the front capsule and the rear capsule, a cloth piece for reducing the wear of the capsule body is fixed on the surface of both capsules close to the cable.
[0094] Furthermore, the cloth sheet is an outer cleaning sheet 137, which is detachably fixed on the inner bag body 131 and is preferably made of cotton cloth.
[0095] Preferably, in order to further improve the accuracy of the test results and avoid missed detections; Figure 5 As shown, the carrying and containing box 300 is also provided with an expansion box 301 and a box offset assembly 302; the expansion box 301 is located on one side of the carrying and containing box 300 and has a built-in battery or air pump; the box offset assembly 302 is a telescopic rod structure, which is controlled by a control unit to be extended and retracted, and its two ends are respectively fixed on the carrying and containing box 300 and the expansion box 301; when the box offset assembly 302 is extended, the distance between the carrying and containing box 300 and the expansion box 301 increases, causing the center of gravity of the entire device to change, thereby causing the front loading tube 110 to twist, thereby changing the angle of the detection unit on the front loading tube 110 relative to the horizontal ground; after performing a second inspection on the same section of cable in step 4, the center of gravity of the device can be changed and then inspected again to determine the degree of cable damage.
[0096] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages:
[0097] The present invention solves the technical problems in the prior art that the cleaning effect of debris on the cable by the power transmission cable damage detection device is relatively poor, the movement requires the support of multiple cables, and the detection data source is single. The present invention realizes the technical effects that the power cable detection device has accurate detection results, efficient and stable cleaning effect, can move stably with only a single cable, can perform secondary fallback detection, and can focus on the same position of the cable with diverse detection data sources. Example
[0098] Considering that the cables to be inspected are generally long, and the outer cleaning sheet 137 cannot be replaced during the movement of the device of the present application on the cable; in order to extend the service life of the outer cleaning sheet 137 and maintain an excellent and stable cleaning effect, the present embodiment of the present application optimizes and improves the structure of the fixed carrier tube 130 and the inner bladder 131 of the front sleeve assembly 100 on the basis of the above embodiment, and adds a sliding adsorption strip 135 inside the fixed carrier tube 130, and adds a built-in soft strip 136 inside the inner bladder 131; specifically:
[0099] like Figure 6 and Figure 7 As shown, the interior of the fixed carrier tube 130 is hollow; the sliding adsorption bar 135 is a hard arc-shaped magnet bar, which is slidably positioned in the fixed carrier tube 130 and the sliding direction is the same as the length direction of the fixed carrier tube 130; the sliding adsorption bar 135 can be driven by an electric or pneumatic telescopic rod, or a motor.
[0100] The built-in soft strip 136 is located in the inner bladder body 131 and is a curved rod-shaped airbag with a soft magnetic sheet fixed inside. The built-in soft strip 136 is also connected to the air pump and expands and contracts under the control of the control unit.
[0101] When the sliding adsorption strip 135 moves, the built-in soft strip 136 is driven to move by magnetic force.
[0102] During the operation of the device of the present application, the position of the built-in soft strip 136 can be controlled by the sliding adsorption strip 135, and the use and wear of the outer cleaning sheet 137 can be concentrated in one place (that is, the use of the outer cleaning sheet 137 is focused) by controlling the expansion of the built-in soft strip 136 and propping up part of the inner bag 131. After using the same part of the outer cleaning sheet 137 for many times, the focus use position can be changed to ensure the cleaning effect while ensuring the service life of the outer cleaning sheet 137.
[0103] Preferably, Figure 8 As shown, the outer cleaning sheet 137 is composed of multiple pieces of cloth spliced together, and different pieces of cloth have different materials and different scrubbing effects.
[0104] Preferably, a water nozzle for spraying water onto the cable is provided at the end of the fixed carrier tube 130, so that a better cleaning effect can be obtained after spraying water; the water nozzle is connected to a water tank and a water pump, and is controlled by a control unit to spray water onto the cable to assist in cleaning; the water tank and the water pump are both positioned in the carrying container box 300. Example
[0105] Considering that the process of installing the power cable detection device on the cable in the sky is complicated and labor-intensive, the embodiment of the present application adds drone accessories on the basis of the above embodiment, and optimizes and improves the structure of the front sleeve assembly 100 and the rear sleeve assembly 200, so as to conveniently complete the installation of the power cable detection device by using a drone; specifically:
[0106] like Fig. 9 and Fig.10 As shown, a top adsorption block 101 is fixed on the top of the front casing assembly 100 and the rear casing assembly 200; the top adsorption block 101 is an iron block with a flat top surface;
[0107] The two hard curved plates constituting the fixed carrier tube 130 are detachably fixed together by a combination buckle 134. The top of the hard curved plate at the bottom is provided with one or more guide rods 132, the length of the guide rods 132 is greater than 5 cm, and the hard curved plate at the top is provided with guide holes 133 corresponding to the guide rods 132 one by one; after the two hard curved plates are separated, the hard curved plate at the top slides on the guide rods 132, and the guide rods 132 do not separate from the guide holes 133;
[0108] The drone accessories include a mounting plate 710, a longitudinal loading plate 720, a sliding adsorption plate 730 and a bottom adsorption block 740;
[0109] The mounting plate 710 is a hard plate, the top of which is fixed to the bottom of the drone, and plays a role in bearing and connecting;
[0110] The longitudinal loading plate 720 is a hard plate body arranged vertically, which plays a supporting and guiding role, and the top is fixed to the bottom of the mounting plate 710;
[0111] The sliding adsorption plate 730 is a hard plate body arranged transversely, and is slidably positioned on the longitudinal carrier plate 720, and slides up and down along the longitudinal carrier plate 720 under the coordinated control of the control unit and the power assembly (the power source is preferably a gear rack structure driven by a motor); the sliding adsorption plate 730 is positioned with an electromagnet corresponding to the top adsorption block 101;
[0112] The bottom adsorption block 740 is an electromagnet block, fixed on the side wall of the longitudinal carrier plate 720 near the bottom, and is fixed on the side wall of the carrying and containing box 300 by magnetic adsorption when in use.
[0113] When it is necessary to install the power cable detection device on the cable, first install the drone accessories on the bottom of the drone; then adsorb the bottom adsorption block 740 on the side wall of the carrying and containing box 300 and adsorb the sliding adsorption plate 730 on the top adsorption block 101; control the combined buckle 134 to release the fixation of the fixed carrier tube 130; control the sliding adsorption plate 730 to move up so that the two hard arc-shaped plates constituting the fixed carrier tube 130 are separated from each other; control the drone to carry the device of the present application to fly high in the sky and put it on the cable to be detected, control the fixed carrier tube 130 to be spliced and fixed, and then control the drone accessories to detach from the device of the present application; after that, perform the detection operation. Example
[0114] In order to further improve the applicability of the present application, so that it can be used not only for the detection of cables in use but also for the detection of removed cables, the embodiment of the present application inverts the drone accessories and fixes them on the ground; for the convenience of description, the reel wound with the cable to be detected is defined as the first wire reel 760; the first wire reel 760 is positioned on the ground; the embodiment of the present application adds a second wire reel 770, which is positioned on the ground and is used to store the detected cables; a limiting roller 750 is added and positioned on the bracket, and the limiting roller 750 is used to guide and limit the movement of the cable; specifically:
[0115] like Fig.11 and Fig.12 As shown, the first wire reel 760 and the second wire reel 770 are both positioned on the ground, and the wires are reeled in and released under the coordinated control of the control unit and the power assembly;
[0116] The mounting plate 710 of the drone accessory is fixed on the ground, and the power cable detection device is fixed on the drone accessory (the front sleeve assembly 100 and the rear sleeve assembly 200 are carried by the sliding adsorption plate 730);
[0117] The drone accessory is located between the first wire reel 760 and the second wire reel 770;
[0118] The limiting rollers 750 are rollers arranged transversely, and are indirectly positioned on the ground, and are located on both sides of the drone accessories, and are used to guide the direction of the cable, thereby reducing the damage of the cable to the power cable detection device during the movement process;
[0119] During the detection process, the cable passes between the front casing assembly 100 and the rear casing assembly 200; after being fixed on the ground, the power cable detection device still has the functions of detection and scrubbing and cleaning.
[0120] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A power cable detection device, characterized in that: The invention comprises a front sleeve assembly (100) and a rear sleeve assembly (200) which are sleeved on a cable and move along the cable when in use, a carrying and containing box (300), a connecting plate assembly (400), a dragging and shifting assembly, and a camera assembly (600) for recording images of the cable; The main body of the front sleeve assembly (100) is a horizontally placed hard round tube, with a plurality of detection heads (112) arranged at the front, a plurality of wheels that will abut against the cable arranged at the middle, and two inner bladder bodies (131) connected to the air pump arranged one above the other on the inner side wall at the rear; the inner bladder body (131) is a plate-shaped elastic bladder; The rear sleeve assembly (200) is provided with a wheel body and an inner bladder body (131); The carrying and containing box (300) has an air pump and a battery built in; The connecting plate assembly (400) comprises two connecting plates, which are elastic rectangular plates, arranged in a V-shape or an inverted figure eight shape, and both of which have their bottoms fixed to the top of the carrying and containing box (300), one of which has its top fixed to the bottom of the front sleeve assembly (100), and the other has its top fixed to the bottom of the rear sleeve assembly (200); The pulling displacement assembly changes the distance between the rear sleeve assembly (200) and the front sleeve assembly (100) by pulling, and is a hoisting structure; The carrying and accommodating box (300) is also provided with an expansion box (301) and a box offset component (302); The expansion box (301) is located on one side of the carrying and containing box (300) and has a built-in battery or air pump; the box offset component (302) is a telescopic rod structure, which is controlled by a control unit to be telescopic, and the two ends are respectively fixed on the carrying and containing box (300) and the expansion box (301); When the box offset assembly (302) is extended, the distance between the carrying and containing box (300) and the expansion box (301) increases, causing the center of gravity of the entire device to change, thereby causing the front loading tube (110) to twist, thereby changing the angle of the detection unit on the front loading tube (110) relative to the horizontal ground; After a second inspection of the same section of cable, change the center of gravity of the device and inspect it again to determine the extent of cable damage.
2. The power cable detection device according to claim 1, characterized in that: The dragging and shifting assembly comprises a reel assembly (510), a rope body (520) and a reversing wheel (530); The reel assembly (510) is positioned on the top of the carrying and containing box (300); The reversing wheel (530) is positioned at a position close to the bottom of the end of the rear sleeve assembly (200) close to the front sleeve assembly (100) and is used to guide the direction of the rope body (520); The rope body (520) is always in a straight state, one end of which is fixed to a position close to the bottom of the end of the front sleeve assembly (100) close to the rear sleeve assembly (200), and is wound around the reversing wheel (530) and positioned on the reel assembly (510).
3. The power cable detection device according to claim 1, characterized in that: During the detection period, the inner bladder (131) is controlled to expand and contract frequently to shake off the adhered debris.
4. The power cable detection device according to claim 1, characterized in that: An outer cleaning sheet (137) for reducing the wear of the inner bladder (131) is fixed on the surface close to the cable, and the outer cleaning sheet (137) is detachably fixed on the inner bladder (131).
5. The power cable detection device according to claim 1, characterized in that: The front sleeve assembly (100) comprises a front carrier tube (110), a wheel carrier tube (120) and a fixed carrier tube (130), all of which are tubular and are composed of two horizontally placed hard arc-shaped plates that are detachably spliced together; The front loading tube (110) is a hard round tube, and a plurality of detection heads (112) are arranged on the side wall; The wheel body carrier tube (120) is used to carry and support the clamping wheel assembly, and is a horizontally placed hard tube body, with a plurality of clamping wheel assemblies arranged on the side wall; The number of the clamping wheel assemblies is three, and the three are evenly distributed on the wheel body carrier tube (120), and when in use, they abut against the cable; The fixed carrier tube (130) is used to support the inner bladder (131), and is composed of two hard arc-shaped plates arranged one above the other and placed horizontally, and one end is fixed to the end of the wheel body carrier tube (120) away from the front carrier tube (110); the inner bladder (131) is a plate-shaped elastic air bag, which is connected to the air pump.
6. The power cable detection device according to claim 5, characterized in that: It also includes a sliding adsorption strip (135) and a built-in soft strip (136); The fixed carrier tube (130) is hollow inside; The sliding adsorption strip (135) is a hard arc-shaped magnetic strip, which is slidably positioned in the fixed carrier tube (130) and the sliding direction is the same as the length direction of the fixed carrier tube (130); The built-in soft strip (136) is located in the inner bladder body (131) and is a curved rod-shaped airbag with a soft magnetic sheet fixed inside. The built-in soft strip (136) is also connected to the air pump and expands and contracts under the control of the control unit. When the sliding adsorption strip (135) moves, it drives the built-in soft strip (136) to move through magnetic force.
7. The power cable detection device according to claim 4, characterized in that: The outer cleaning sheet (137) is formed by splicing and assembling a plurality of pieces of cloth, and different pieces of cloth have different materials and different scrubbing effects.
8. The power cable detection device according to any one of claims 1 to 7, characterized in that: Also includes drone accessories; A top adsorption block (101) is fixed on the top of each of the front sleeve assembly (100) and the rear sleeve assembly (200); the top adsorption block (101) is an iron block with a flat top surface; The two hard arc-shaped plates constituting the fixed carrier tube (130) are detachably fixed together by means of a combination buckle (134); a longitudinally arranged guide rod (132) is provided on the top of the hard arc-shaped plate at the bottom, and a guide hole (133) corresponding to the guide rod (132) is provided on the hard arc-shaped plate at the top; The drone accessory comprises a mounting plate (710) whose top is fixed to the bottom of the drone, a longitudinal loading plate (720), a sliding adsorption plate (730) and a bottom adsorption block (740); The longitudinal loading plate (720) is arranged vertically, and the top is fixed to the bottom of the mounting plate (710); The sliding adsorption plate (730) is a hard plate body arranged transversely, slidably positioned on the longitudinal carrier plate (720), and an electromagnet is positioned at the bottom; The bottom adsorption block (740) is fixed on the side wall of the longitudinal carrier plate (720) close to the bottom, and is fixed on the side wall of the carrying and containing box (300) by magnetic adsorption when in use.
9. The power cable detection device according to claim 8, characterized in that: The reel wound with the cable to be tested is a first reel (760); the first reel (760) is positioned on the ground; and further comprises a second reel (770) and a limiting roller (750) positioned on the bracket, the second reel (770) being positioned on the ground for storing the tested cable; The mounting plate (710) of the drone accessory is fixed on the ground, and the power cable detection device is fixed on the drone accessory; the drone accessory is located between the first wire reel (760) and the second wire reel (770); The limiting roller (750) is a roller arranged transversely, and is indirectly positioned on the ground, and is located on both sides of the drone accessory, and is used to guide the direction of the cable, thereby reducing damage to the power cable detection device during the movement of the cable; During the detection process, the cable passes between the front sleeve assembly (100) and the rear sleeve assembly (200).
Citation Information
Patent Citations
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