A continuous heating device for forging round steel

By designing a continuous heating device for forging of round steel including multifunctional units and pushing and unloading units, the problem of the inability to be heated round steel cannot be placed in advance, multiple round steels cannot be placed in the same central plane, and the difficulty of taking out the round steel after heating is solved, efficient round steel heating and rapid round steel removal and placement are achieved.

CN119525403BActive Publication Date: 2025-06-10HE BEI KAI RUI GUAN JIAN ZHI ZAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202510072929.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-06-10
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

The existing forging heating equipment has problems such as the round steel to be heated that cannot be placed in advance, multiple round steels cannot be located in the same central plane, and the difficulty of taking out the round steel after heating, resulting in a reduction in heating efficiency and effect.

Method used

A continuous heating device for forging of round steel is designed, including a mounting unit, a heating unit, a movable support unit, a multi-function unit, a driving unit and a push-unloading unit. The pre-placement of the round steel after heating is achieved through the setting of the high-temperature-resistant support rod; the automatic positioning of the round steel and the same plane are achieved by using the linear cylinder and the movable positioning plate; the unloading unit is pushed through the rectangular push plate and the arc-shaped extrusion rod to achieve the rapid removal of the round steel after heating and the rapid placement of the round steel to be heated.

Benefits of technology

The heating efficiency and effect of round steel is improved, the rapid placement of round steel to be heated and the rapid removal of round steel after heating is achieved, the labor intensity of staff is reduced, and the heating uniformity of round steel is ensured.

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Abstract

The present invention discloses a continuous heating device for forging round steel, which relates to the technical field of forging processing and includes: a mounting unit, a heating unit, a movable support unit, a multi-functional unit, a driving unit, and a pushing and discharging unit; the heating unit is mounted on the mounting unit; the movable support unit is mounted on the mounting unit; the multi-functional unit is mounted on the mounting unit; the driving unit is mounted on the mounting unit; there are two groups of pushing and discharging units in total, and the two groups of pushing and discharging units are mounted on the mounting unit, and the two groups of pushing and discharging units are used to improve the installation and disassembly efficiency of round steel; the present invention realizes the rapid removal of the round steel after heating, and also realizes the rapid placement of the round steel to be heated, improving the heating efficiency of the round steel; it solves the problem that the round steel to be heated can only be placed when the heated round steel is removed, and the round steel to be heated cannot be placed in advance, increasing the removal and placement time of the round steel and reducing the heating efficiency of the round steel.
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Description

Technical Field

[0001] The present invention relates to the technical field of forging processing, and more specifically, to a continuous heating device for forging round steel. Background Art

[0002] Forging processing is a processing method that uses forging machinery to apply pressure to metal billets, causing plastic deformation to obtain forgings with certain mechanical properties, certain shapes and sizes; the main purpose of forging processing is to optimize the organizational structure of metals through plastic deformation and improve the mechanical properties of forgings; the main reason for heating round steel during forging is to improve the plasticity of metals, reduce the deformation resistance, so as to make forging easier and obtain good forging quality.

[0003] The currently used heating devices still have the following problems:

[0004] 1. The round steel to be heated can only be placed when the heated round steel is taken off, and the round steel to be heated cannot be placed in advance, which increases the taking-out and placing time of the round steel and reduces the heating efficiency of the round steel.

[0005] 2. Usually, there is a lack of an automatic positioning structure, resulting in multiple round steels not being able to be located on the same central plane; at the same time, the round steel being heated cannot be automatically moved, reducing the heating effect of the round steel.

[0006] 3. The heated round steel cannot be automatically pushed, resulting in the heated round steel being difficult to take out, and it is also not convenient to place the round steel to be heated, increasing the difficulty of taking out and placing the round steel. For this reason, we provide a continuous heating device for forging round steel to solve the above problems. Summary of the Invention

[0007] The purpose of the present invention is to make up for the deficiencies of the existing technology, and provide a continuous heating device for forging round steel, which has an installation unit, a heating unit, a movable support unit, a multi-functional unit, a driving unit and a pushing and discharging unit; it realizes the rapid taking-out of the heated round steel and also realizes the rapid placement of the round steel to be heated, improving the heating efficiency of the round steel; when the output shafts of the two linear electric cylinders extend, the movable positioning plate automatically moves downward, playing a positioning role for the round steel in the support heating shell, ensuring that the round steel to be heated is on the same plane; a row of rectangular pushing plates drives the heated round steel to move upward, which is beneficial to taking out a row of heated round steel and also convenient for placing the round steel to be heated, making it more labor-saving when placing and taking out the round steel; it solves the problems that the round steel to be heated can only be placed when the heated round steel is taken off, multiple round steels cannot be located on the same central plane and the heated round steel cannot be automatically pushed.

[0008] To solve the above technical problems, the present invention provides the following technical solutions: A continuous heating device for forging round steel, comprising: a mounting unit, a heating unit, a movable support unit, a multi-functional unit, a driving unit, and a pushing and discharging unit; the heating unit is mounted on the mounting unit;

[0009] The movable support unit is mounted on the mounting unit. The movable support unit is used to support the round steel to be heated, and the movable support unit is also used to improve the heating efficiency of the round steel; the multi-functional unit is mounted on the mounting unit. The multi-functional unit is used to position the round steel to be heated, and the multi-functional unit is also used to position the movable support unit;

[0010] The driving unit is mounted on the mounting unit. The driving unit is used to move the round steel during heating; There are two sets of pushing and discharging units in total, and the two sets of pushing and discharging units are mounted on the mounting unit. The two sets of pushing and discharging units are used to improve the installation and disassembly efficiency of the round steel.

[0011] Further, the mounting unit includes: a support heating housing, an L-shaped guiding frame, and a mounting flat plate; There are four L-shaped guiding frames in total, and the four L-shaped guiding frames are fixedly mounted on the left and right sides of the support heating housing; There are two mounting flat plates in total, and the two mounting flat plates are fixedly mounted on the left and right sides of the support heating housing, and the two mounting flat plates are located below the four L-shaped guiding frames.

[0012] Further, the heating unit includes: a rectangular air collecting hood, a gas heating gun head, and a natural gas pipeline; The rectangular air collecting hood is fixedly mounted inside the support heating housing; There are four rows of gas heating gun heads in total, and the four rows of gas heating gun heads are fixedly mounted on the top of the rectangular air collecting hood; The natural gas pipeline is fixedly mounted at the bottom of the rectangular air collecting hood, and the natural gas pipeline is also fixedly connected to the support heating housing.

[0013] Further, the movable support unit includes: a circular guiding shaft and a rectangular connecting frame; There are four circular guiding shafts in total, and the four circular guiding shafts are slidably mounted on the four L-shaped guiding frames; The rectangular connecting frame is fixedly mounted at the inner ends of the four circular guiding shafts, and four circular positioning grooves are formed at the top of the rectangular connecting frame.

[0014] Further, the movable support unit further includes: a rectangular limiting baffle A, a high-temperature support rod, and a high-temperature belt; There are two rectangular limiting baffles A in total, and the two rectangular limiting baffles A are fixedly mounted outside the four circular guiding shafts, and the left rectangular limiting baffle A is in contact with the left two L-shaped guiding frames; There is one row of high-temperature support rods in total, and the one row of high-temperature support rods is rotatably mounted on the rectangular connecting frame; There are two rows of high-temperature belts in total, and the two rows of high-temperature belts are mounted at the front and rear ends of the one row of high-temperature support rods.

[0015] Furthermore, the movable support unit further includes: a driving gear A, a rectangular connecting frame, and an arc-shaped pressing rod; there are two driving gears A in total, and the two driving gears A are fixedly installed at the front ends of the two high-temperature resistant support rods; there are four rectangular connecting frames in total, and the four rectangular connecting frames are fixedly installed at the bottom of the rectangular connecting frame; there are four arc-shaped pressing rods in total, and the four arc-shaped pressing rods are fixedly installed at the bottoms of the four rectangular connecting frames.

[0016] Furthermore, the multifunctional unit includes: a linear electric cylinder, a movable positioning plate, and an L-shaped positioning rod; there are two linear electric cylinders in total, and the two linear electric cylinders are fixedly installed at the top of the support heating housing; the movable positioning plate is fixedly installed on the output shafts of the two linear electric cylinders; there are two L-shaped positioning rods in total, and the two L-shaped positioning rods are fixedly installed on the front and rear sides of the movable positioning plate; chamfers are provided at the bottoms of the two L-shaped positioning rods, and the two L-shaped positioning rods are concentric with the two circular positioning grooves on the left side.

[0017] Furthermore, the driving unit includes: a driving motor and a driving gear B; the driving motor is installed on the front side of the support heating housing by screws; the driving gear B is fixedly installed on the output shaft of the driving motor, and the driving gear B is also meshed with the driving gear A on the left side.

[0018] Furthermore, the pushing and discharging unit includes: a circular movable shaft, a pushing support, and a rectangular pushing plate; there are two circular movable shafts in total, and the two circular movable shafts are slidably installed on the installation flat plate; the pushing support is fixedly installed on the tops of the two circular movable shafts; there is a row of rectangular pushing plates in total, and the row of rectangular pushing plates is fixedly installed on the top of the pushing support.

[0019] Furthermore, the pushing and discharging unit further includes: a rectangular limiting baffle B and a rectangular force-bearing plate; the rectangular limiting baffle B is fixedly installed outside the two circular movable shafts; there are two rectangular force-bearing plates in total, and the two rectangular force-bearing plates are fixedly installed on the front and rear sides of the pushing support.

[0020] Compared with the prior art, the continuous heating equipment for round steel forging has the following beneficial effects:

[0021] 1. The arrangement of a row of high-temperature resistant support rods in the present invention plays a supporting role for the round steel to be heated. When supporting the round steel in the heating shell during heating, the staff can pre-place the round steel to be heated on the top of the other half row of high-temperature resistant support rods; after the round steel in the heating shell is heated, the staff push the rectangular connection frame, so that another rectangular limit baffle A contacts with the other two L-shaped guiding frames, realizing the rapid removal of the heated round steel and the rapid placement of the round steel to be heated, improving the heating efficiency of the round steel; when the driving gear B is meshed and connected with the left driving gear A, the high-temperature resistant support rods in the left half part rotate; when the driving gear B is meshed and connected with the right driving gear A, the high-temperature resistant support rods in the right half part rotate, enabling the round steel to rotate automatically during heating, ensuring uniform heating of the round steel and improving the heating effect of the round steel.

[0022] 2. When the output shafts of the two linear electric cylinders extend, the movable positioning plate automatically moves downward, playing a positioning role for the round steel in the heating shell, ensuring that the round steel to be heated is on the same plane; when the output shafts of the two linear electric cylinders extend, the movable positioning plate can also drive the two L-shaped positioning rods to move downward, so that the two L-shaped positioning rods are inserted into the two circular positioning grooves, playing a positioning role for the rectangular connection frame.

[0023] 3. When the heated round steel is removed, the two arc-shaped pressing rods at the position of the heated round steel can push the corresponding two rectangular force plates upward, enabling a row of rectangular pushing plates to drive the heated round steel to move upward, which is beneficial to the removal of a row of heated round steel and also facilitates the placement of the round steel to be heated, making it more labor-saving when placing and removing the round steel; when the two arc-shaped pressing rods are separated from the two rectangular force plates, a row of rectangular pushing plates move downward a certain distance to ensure that when the two arc-shaped pressing rods contact the two rectangular force plates again, the two arc-shaped pressing rods can still push the corresponding two rectangular force plates upward.

[0024] Other advantages, objectives and features of the present invention will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 shows a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 shows a structural schematic diagram of the installation unit of the present invention;

[0027] Figure 3 shows the present invention Figure 1 bottom perspective structural schematic diagram;

[0028] Figure 4 Shows a schematic structural diagram of the heating unit of the present invention;

[0029] Figure 5 Shows a schematic structural diagram of the movable support unit of the present invention;

[0030] Figure 6 Shows the present invention Figure 1 Schematic diagram of the transverse central sectional structure;

[0031] Figure 7 Shows a schematic structural diagram of the multifunctional unit of the present invention;

[0032] Figure 8 Shows the present invention Figure 1 Schematic diagram of the longitudinal central sectional structure;

[0033] Figure 9 Shows the present invention Figure 8 Schematic diagram of the partial enlarged structure of area A in the present invention;

[0034] Figure 10 Shows a schematic structural diagram of the pushing and discharging unit of the present invention;

[0035] Figure 11 Shows the present invention Figure 6 Schematic diagram of the partial enlarged structure of area B in the present invention;

[0036] Figure 12 Shows the present invention Figure 3 Schematic diagram of the partial enlarged structure of area C in the present invention.

[0037] In the figure:

[0038] 100, mounting unit; 101, support heating housing; 102, L-shaped guide frame; 103, mounting plate;

[0039] 200, heating unit; 201, rectangular air collecting hood; 202, gas heating gun head; 203, natural gas pipeline;

[0040] 300, movable support unit; 301, circular guide shaft; 302, rectangular connection frame; 3021, circular positioning groove; 303, rectangular limit baffle A; 304, high-temperature resistant support rod; 305, high-temperature resistant belt; 306, driving gear A; 307, rectangular connecting frame; 308, arc-shaped pressing rod;

[0041] 400, multifunctional unit; 401, linear electric cylinder; 402, movable positioning plate; 403, L-shaped positioning rod;

[0042] 500, driving unit; 501, driving motor; 502, driving gear B;

[0043] 600. Pushing and discharging unit; 601. Circular movable shaft; 602. Pushing bracket; 603. Rectangular pushing plate; 604. Rectangular limiting baffle B; 605. Rectangular stress plate. Detailed implementation manners

[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0045] Please refer to Figures 1 to 12 A continuous heating device for round steel forging shown in the figure, including: installation unit 100, heating unit 200, movable support unit 300, multifunctional unit 400, driving unit 500 and pushing and discharging unit 600; the heating unit 200 is installed on the installation unit 100; the movable support unit 300 is installed on the installation unit 100, and the movable support unit 300 is used to support the round steel to be heated, and the movable support unit 300 is also used to improve the heating efficiency of the round steel; the multifunctional unit 400 is installed on the installation unit 100, and the multifunctional unit 400 is used to position the round steel to be heated, and the multifunctional unit 400 is also used to position the movable support unit 300; the driving unit 500 is installed on the installation unit 100, and the driving unit 500 is used to move the round steel being heated; there are two groups of pushing and discharging units 600 in total, and the two groups of pushing and discharging units 600 are installed on the installation unit 100, and the two groups of pushing and discharging units 600 are used to improve the installation and disassembly efficiency of the round steel.

[0046] Please refer specifically to Figure 2 and Figure 4 As shown in the figure, the installation unit 100 includes: support heating shell 101, L-shaped guide frame 102 and installation flat plate 103; there are four L-shaped guide frames 102 in total, and the four L-shaped guide frames 102 are fixedly installed on the left and right sides of the support heating shell 101; there are two installation flat plates 103 in total, and the two installation flat plates 103 are fixedly installed on the left and right sides of the support heating shell 101, and the two installation flat plates 103 are located below the four L-shaped guide frames 102;

[0047] The heating unit 200 includes: rectangular air collecting hood 201, gas heating gun head 202 and natural gas pipeline 203; the rectangular air collecting hood 201 is fixedly installed inside the support heating shell 101; there are four rows of gas heating gun heads 202 in total, and the four rows of gas heating gun heads 202 are fixedly installed on the top of the rectangular air collecting hood 201; the natural gas pipeline 203 is fixedly installed at the bottom of the rectangular air collecting hood 201, and the natural gas pipeline 203 is also fixedly connected to the support heating shell 101;

[0048] Its specific function is as follows: Since the four-row gas heating gun head 202 is fixedly installed on the top of the rectangular air collecting hood 201, and the natural gas pipeline 203 is fixedly installed on the bottom of the rectangular air collecting hood 201, it is convenient to automatically heat the round steel in the support heating shell 101.

[0049] Please refer specifically to Figure 5 、 Figure 9 and Figure 12 As shown, the movable support unit 300 includes: a circular guide shaft 301 and a rectangular connection frame 302; there are four circular guide shafts 301 in total, and the four circular guide shafts 301 are slidably installed on the four L-shaped guide frames 102; the rectangular connection frame 302 is fixedly installed at the inner ends of the four circular guide shafts 301, and four circular positioning grooves 3021 are formed at the top of the rectangular connection frame 302; the movable support unit 300 further includes: a rectangular limit baffle A 303, a high-temperature support rod 304 and a high-temperature belt 305; there are two rectangular limit baffles A 303 in total, and the two rectangular limit baffles A 303 are fixedly installed on the outside of the four circular guide shafts 301, and the left rectangular limit baffle A 303 is in contact with the left two L-shaped guide frames 102; there is one row of high-temperature support rods 304 in total, and the row of high-temperature support rods 304 is rotatably installed on the rectangular connection frame 302; there are two rows of high-temperature belts 305 in total, and the two rows of high-temperature belts 305 are installed at the front and rear ends of the row of high-temperature support rods 304; the movable support unit 300 further includes: a driving gear A 306, a rectangular connection frame 307 and an arc-shaped pressing rod 308; there are two driving gears A 306 in total, and the two driving gears A 306 are fixedly installed at the front ends of the two high-temperature support rods 304; there are four rectangular connection frames 307 in total, and the four rectangular connection frames 307 are fixedly installed at the bottom of the rectangular connection frame 302; there are four arc-shaped pressing rods 308 in total, and the four arc-shaped pressing rods 308 are fixedly installed at the bottom of the four rectangular connection frames 307;

[0050] The driving unit 500 includes: a driving motor 501 and a driving gear B 502; the driving motor 501 is installed on the front side of the support heating shell 101 by screws; the driving gear B 502 is fixedly installed on the output shaft of the driving motor 501, and the driving gear B 502 is also meshed with the left driving gear A 306;

[0051] Its specific functions are as follows: Since a row of high-temperature resistant support rods 304 are rotatably installed on the rectangular connection frame 302, they play a supporting role for the round steel to be heated. When supporting the round steel in the heating shell 101 during heating, the staff can pre-place the round steel to be heated on the top of the other half row of high-temperature resistant support rods 304; after the round steel in the heating shell 101 is heated, the staff push the rectangular connection frame 302 to make the other rectangular limit baffle A 303 contact with the other two L-shaped guiding frames 102, realizing the rapid removal of the heated round steel and the rapid placement of the round steel to be heated, improving the heating efficiency of the round steel; also, since two driving gears A 306 are fixedly installed at the front ends of the two high-temperature resistant support rods 304, and the driving gear B 502 can be meshed and connected with the two driving gears A 306, and two rows of high-temperature resistant belts 305 are installed at the front and rear ends of a row of high-temperature resistant support rods 304, when the driving gear B 502 is meshed and connected with the left driving gear A 306, the left half of the high-temperature resistant support rods 304 rotate; when the driving gear B 502 is meshed and connected with the right driving gear A 306, the right half of the high-temperature resistant support rods 304 rotate, enabling the round steel to rotate automatically during heating, ensuring uniform heating of the round steel and improving the heating effect of the round steel.

[0052] Please refer to Figure 7 and Figure 9 As shown in Figure 7 and Figure 9 , the multifunctional unit 400 includes: a linear electric cylinder 401, a movable positioning plate 402, and an L-shaped positioning rod 403; there are two linear electric cylinders 401 in total, and the two linear electric cylinders 401 are fixedly installed on the top of the support heating shell 101; the movable positioning plate 402 is fixedly installed on the output shafts of the two linear electric cylinders 401; there are two L-shaped positioning rods 403 in total, and the two L-shaped positioning rods 403 are fixedly installed on the front and rear sides of the movable positioning plate 402; the bottoms of the two L-shaped positioning rods 403 are provided with chamfers, and the two L-shaped positioning rods 403 are concentrically arranged with the two left circular positioning grooves 3021;

[0053] Its specific functions are as follows: Since the movable positioning plate 402 is fixedly installed on the output shafts of the two linear electric cylinders 401, when the output shafts of the two linear electric cylinders 401 extend, the movable positioning plate 402 automatically moves downward, playing a positioning role for the round steel in the support heating shell 101 and ensuring that the round steel to be heated is on the same plane; also, since the two L-shaped positioning rods 403 are fixedly installed on the front and rear sides of the movable positioning plate 402, and four circular positioning grooves 3021 are opened on the top of the rectangular connection frame 302, and the two L-shaped positioning rods 403 are concentrically arranged with the two left circular positioning grooves 3021, when the output shafts of the two linear electric cylinders 401 extend, the movable positioning plate 402 can also drive the two L-shaped positioning rods 403 to move downward, so that the two L-shaped positioning rods 403 are inserted into the two circular positioning grooves 3021, playing a positioning role for the rectangular connection frame 302.

[0054] Please refer to with emphasis Figures 10 to 12 As shown, the pushing and discharging unit 600 includes: a circular movable shaft 601, a pushing bracket 602, and a rectangular pushing plate 603; there are two circular movable shafts 601 in total, and the two circular movable shafts 601 are slidably installed on the mounting flat plate 103; the pushing bracket 602 is fixedly installed on the tops of the two circular movable shafts 601; there is a row of rectangular pushing plates 603 in total, and the row of rectangular pushing plates 603 is fixedly installed on the top of the pushing bracket 602; the pushing and discharging unit 600 further includes: a rectangular limiting baffle B604 and a rectangular force-bearing plate 605; the rectangular limiting baffle B604 is fixedly installed outside the two circular movable shafts 601; there are two rectangular force-bearing plates 605 in total, and the two rectangular force-bearing plates 605 are fixedly installed on the front and rear sides of the pushing bracket 602;

[0055] Its specific function is as follows: Since the four rectangular connecting frames 307 are fixedly installed at the bottom of the rectangular connecting frame 302, and the four arc-shaped pressing rods 308 are fixedly installed at the bottoms of the four rectangular connecting frames 307, and the four rectangular force-bearing plates 605 are fixedly installed on the front and rear sides of the two pushing brackets 602, when the heated round steel is removed, the two arc-shaped pressing rods 308 located at the position of the heated round steel can push the corresponding two rectangular force-bearing plates 605 to move upward, so that a row of rectangular pushing plates 603 drives the heated round steel to move upward, which is beneficial to taking out a row of heated round steel and also convenient for placing the round steel to be heated, making it more labor-saving when placing and taking out the round steel; also, since the two rectangular limiting baffles B604 are fixedly installed outside the four circular movable shafts 601, when the two arc-shaped pressing rods 308 are separated from the two rectangular force-bearing plates 605, a row of rectangular pushing plates 603 moves downward by a certain distance, ensuring that when the two arc-shaped pressing rods 308 come into contact with the two rectangular force-bearing plates 605 again, the two arc-shaped pressing rods 308 can still push the corresponding two rectangular force-bearing plates 605 to move upward.

[0056] Working principle: When the present invention is in use, first connect the natural gas pipeline 203 to an external gas pipeline. When heating is required, start the valve on the gas pipeline and the four rows of gas heating nozzles 202 to facilitate the automatic heating of the round steel in the support heating housing 101. Then start the two linear electric cylinders 401 to extend the output shafts of the two linear electric cylinders 401. When the output shafts of the two linear electric cylinders 401 extend, the movable positioning plate 402 automatically moves downward, positioning the round steel in the support heating housing 101 and ensuring that the round steel to be heated is in the same plane. When the output shafts of the two linear electric cylinders 401 extend, the movable positioning plate 402 can also drive the two L-shaped positioning rods 403 to move downward, inserting the two L-shaped positioning rods 403 into the two circular positioning grooves 3021 to position the rectangular connection frame 302. The arrangement of a row of high-temperature resistant support rods 304 supports the round steel to be heated. When the round steel in the support heating housing 101 is heated, the staff can pre-place the round steel to be heated on the top of the other half row of high-temperature resistant support rods 304. After the round steel in the support heating housing 101 is heated, the staff pushes the rectangular connection frame 302 so that the other rectangular limit baffle A 303 contacts the other two L-shaped guide frames 102, realizing the rapid removal of the heated round steel and the rapid placement of the round steel to be heated, improving the heating efficiency of the round steel. When the driving gear B 502 is meshed and connected with the left driving gear A 306, the left half of the high-temperature resistant support rods 304 rotate. When the driving gear B 502 is meshed and connected with the right driving gear A 306, the right half of the high-temperature resistant support rods 304 rotate, enabling the round steel to rotate automatically during heating, ensuring uniform heating of the round steel and improving the heating effect of the round steel. When the heated round steel is removed, the two arc-shaped pressing rods 308 at the position of the heated round steel can push the corresponding two rectangular force-bearing plates 605 upward, causing a row of rectangular pushing plates 603 to drive the heated round steel upward, which is beneficial for removing a row of heated round steel and also facilitates the placement of the round steel to be heated, making it more labor-saving when placing and removing the round steel. When the two arc-shaped pressing rods 308 are separated from the two rectangular force-bearing plates 605, a row of rectangular pushing plates 603 moves downward a certain distance to ensure that when the two arc-shaped pressing rods 308 contact the two rectangular force-bearing plates 605 again, the two arc-shaped pressing rods 308 can still push the corresponding two rectangular force-bearing plates 605 upward.

[0057] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention.

Claims

1. A continuous heating device for round steel forging, comprising: A mounting unit (100), a heating unit (200), a movable support unit (300), a multifunctional unit (400), a driving unit (500) and a pushing and unloading unit (600); characterized in that the heating unit (200) is mounted on the mounting unit (100); The movable support unit (300) is mounted on the mounting unit (100), the movable support unit (300) is used to support the round steel to be heated, and the movable support unit (300) is also used to improve the heating efficiency of the round steel; the multifunctional unit (400) is mounted on the mounting unit (100), the multifunctional unit (400) is used to position the round steel to be heated, and the multifunctional unit (400) is also used to position the movable support unit (300); The driving unit (500) is installed on the mounting unit (100), and the driving unit (500) is used to move the round steel being heated; the pushing and unloading units (600) are provided with two groups in total, and the two groups of pushing and unloading units (600) are installed on the mounting unit (100), and the two groups of pushing and unloading units (600) are used to improve the installation and disassembly efficiency of the round steel; The installation unit (100) comprises: a supporting heating shell (101), an L-shaped guide frame (102) and a mounting plate (103); The movable support unit (300) comprises: a circular guide shaft (301) and a rectangular connection frame (302); there are four circular guide shafts (301) in total, and the four circular guide shafts (301) are slidably mounted on four L-shaped guide frames (102); the rectangular connection frame (302) is fixedly mounted on the inner ends of the four circular guide shafts (301), and four circular positioning grooves (3021) are opened on the top of the rectangular connection frame (302); the movable support unit (300) further comprises: a rectangular limit baffle A (303), a high temperature resistant support rod (304) and a high temperature resistant belt (305); there are two rectangular limit baffles A (303) in total, and the two rectangular limit baffles A (303) are fixedly mounted on the outside of the four circular guide shafts (301), and the rectangular limit baffle A (303) on the left side is in contact with the two L-shaped guide frames (102) on the left side; the high temperature resistant support rod (304) is provided with a plurality of rectangular limit baffles A (303). A row of high-temperature support rods (304) is provided, and the row of high-temperature support rods (304) is rotatably mounted on the rectangular connecting frame (302); two rows of high-temperature belts (305) are provided, and the two rows of high-temperature belts (305) are mounted on the front and rear ends of the row of high-temperature support rods (304); the movable support unit (300) further comprises: a driving gear A (306), a rectangular connecting frame (307) and an arc-shaped extrusion rod (308); two driving gears A (306) are provided, and the two driving gears A (306) are fixedly mounted on the front ends of the two high-temperature support rods (304); four rectangular connecting frames (307) are provided, and the four rectangular connecting frames (307) are fixedly mounted on the bottom of the rectangular connecting frame (302); four arc-shaped extrusion rods (308) are provided, and the four arc-shaped extrusion rods (308) are fixedly mounted on the bottoms of the four rectangular connecting frames (307); The pushing and unloading unit (600) comprises: a circular movable shaft (601), a pushing bracket (602) and a rectangular pushing plate (603); two circular movable shafts (601) are provided, and the two circular movable shafts (601) are slidably mounted on the mounting plate (103); the pushing bracket (602) is fixedly mounted on the top of the two circular movable shafts (601); a row of rectangular pushing plates (603) are provided, and a row of rectangular pushing plates (603) is fixedly mounted on the top of the pushing bracket (602); the pushing and unloading unit (600) further comprises: a rectangular limit baffle plate B (604) and a rectangular force plate (605); the rectangular limit baffle plate B (604) is fixedly mounted on the outside of the two circular movable shafts (601); There are two rectangular force-bearing plates (605) in total, and the two rectangular force-bearing plates (605) are fixedly mounted on the front and rear sides of the pushing bracket (602); when the heated round steel is removed, the two arc-shaped extrusion rods (308) located at the heated round steel can push the corresponding two rectangular force-bearing plates (605) to move upward, so that a row of rectangular pushing plates (603) drives the heated round steel to move upward; when the two arc-shaped extrusion rods (308) are separated from the two rectangular force-bearing plates (605), the row of rectangular pushing plates (603) moves downward a certain distance to ensure that when the two arc-shaped extrusion rods (308) are in contact with the two rectangular force-bearing plates (605) again, the two arc-shaped extrusion rods (308) can also push the corresponding two rectangular force-bearing plates (605) to move upward.

2. The continuous heating equipment for round steel forging according to claim 1 is characterized in that: There are four L-shaped guide frames (102) in total, and the four L-shaped guide frames (102) are fixedly mounted on the left and right sides of the supporting heating shell (101); there are two mounting plates (103) in total, and the two mounting plates (103) are fixedly mounted on the left and right sides of the supporting heating shell (101), and the two mounting plates (103) are located below the four L-shaped guide frames (102).

3. The continuous heating equipment for round steel forging according to claim 1 is characterized in that: The heating unit (200) comprises: a rectangular gas collecting hood (201), a gas heating gun head (202) and a natural gas pipeline (203); the rectangular gas collecting hood (201) is fixedly installed inside a supporting heating shell (101); the gas heating gun heads (202) are provided in four rows, and the four rows of gas heating gun heads (202) are fixedly installed on the top of the rectangular gas collecting hood (201); the natural gas pipeline (203) is fixedly installed on the bottom of the rectangular gas collecting hood (201), and the natural gas pipeline (203) is also fixedly connected to the supporting heating shell (101).

4. The continuous heating equipment for round steel forging according to claim 1 is characterized in that: The multifunctional unit (400) comprises: a linear electric cylinder (401), a movable positioning plate (402) and an L-shaped positioning rod (403); two linear electric cylinders (401) are provided, and the two linear electric cylinders (401) are fixedly mounted on the top of the supporting heating shell (101); the movable positioning plate (402) is fixedly mounted on the output shafts of the two linear electric cylinders (401); two L-shaped positioning rods (403) are provided, and the two L-shaped positioning rods (403) are fixedly mounted on the front and rear sides of the movable positioning plate (402); the bottoms of the two L-shaped positioning rods (403) are provided with chamfers, and the two L-shaped positioning rods (403) are arranged concentrically with the two circular positioning grooves (3021) on the left side.

5. The continuous heating equipment for round steel forging according to claim 1 is characterized in that: The driving unit (500) comprises: a driving motor (501) and a driving gear B (502); the driving motor (501) is mounted on the front side of the supporting heating shell (101) by means of screws; the driving gear B (502) is fixedly mounted on the output shaft of the driving motor (501), and the driving gear B (502) is also meshedly connected with the driving gear A (306) on the left side.

Citation Information

Patent Citations

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