Full-automatic backlight assembling machine for mobile phone screen processing and operation method thereof
By coordinating the adjustment mechanism and the linear drive mechanism, and using negative pressure to fix the LCD module, the problem of inertial displacement of the LCD module is solved, the stability of film peeling and production efficiency are improved, and a more efficient backlight assembly process is achieved.
Patent Information
- Application Number
- CN202411679304.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2044-11-22
AI Technical Summary
In existing backlight assembly machines, the LCD modules are prone to displacement and positioning due to inertia, affecting bonding accuracy. Furthermore, the peeling action has a long cycle time, resulting in reduced overall production efficiency.
An adjustment mechanism combined with a linear drive mechanism is used to ensure that the LCD module moves synchronously with the stage by adjusting the negative pressure and acceleration control. The negative pressure is used to fix the LCD module to avoid inertial deviation and optimize the film peeling cycle.
This improved the stability and production efficiency of the LCD module film removal process, increased the overall cycle time of the backlight assembly machine, and ensured the accuracy and efficiency of subsequent assembly.
Smart Images

Figure CN119526777B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of backlight assembly machines, in particular to a full-automatic backlight assembly machine for mobile phone screen processing and an operation method thereof. BACKGROUND
[0002] In the production and processing of mobile phone screens, a backlight assembly machine is needed to assemble the backlight module and the liquid crystal module. The existing backlight assembly machine comprises a backlight feeding mechanism and a liquid crystal feeding mechanism. The backlight feeding mechanism and the liquid crystal feeding mechanism respectively feed the backlight module and the liquid crystal module to a buffer area, and then the backlight module and the liquid crystal module are fed to a film tearing station by a mechanical arm. The protective film of the liquid crystal module is located at the bottom, and a tape film tearing device is usually used for tearing the film. The liquid crystal module is directly carried to the lamination station by the mechanical arm, and the protective film on the upper surface is torn off by the clamping jaw. Then the liquid crystal module after film tearing is carried to the lamination station for lamination assembly.
[0003] In the film tearing process of the liquid crystal module, there are usually two liquid crystal modules on the stage at the same time. The stage is moved by a linear drive mechanism, and the recovery wheel of the tape drives the liquid crystal module on the tape to move by the driving of the servo motor. Due to the guidance of the front end of the travel direction of the stage, the travel direction of the liquid crystal module driven by the tape is consistent with that of the stage, and until the liquid crystal module located in front and the stage are both moved to the discharge position. At this time, the liquid crystal module is fixed by the suction cup device of the mechanical arm, the stage is returned to the original position, and the stage cooperates with the moving roller at the bottom to make the tape under the liquid crystal module grabbed by the mechanical arm be taken away synchronously, completing the film tearing of a single liquid crystal module. The other liquid crystal module is positioned by the tape, and the stage moves relative to the liquid crystal module until it is reset. The next liquid crystal module is fed from the buffer area, so as to complete the flow film tearing operation in a cycle.
[0004] However, in the existing backlight assembly machine, when the liquid crystal module driven by the tape stops at the discharge position, the liquid crystal module is easily affected by its own inertia and is easy to move relative to the tape, resulting in the phenomenon that the liquid crystal module still slides forward after the tape stops moving. Moreover, the discharge position of the liquid crystal module is usually that the liquid crystal module partially protrudes from the stage, so that the protective film of the protruding part is taken away by the tape, facilitating the subsequent film tearing action, making the inertia deviation of the liquid crystal module more likely to occur, causing the positioning deviation of the liquid crystal module, and directly affecting the lamination precision of the backlight module and the liquid crystal module. Since the beat length of the film tearing action is usually the longest part in the working process of the backlight assembly machine, reducing the linear speed of the tape will cause the beat of the whole backlight assembly machine to slow down, affecting the efficiency of mobile phone screen production. Moreover, the quality of liquid crystal modules of different specifications is not uniform, and it is difficult to uniformly adjust the speed. SUMMARY
[0005] The application provides a full-automatic backlight assembling machine for mobile phone screen processing and an operation method thereof.
[0006] To achieve the above-mentioned purpose, the application adopts the following technical scheme: a full-automatic backlight assembling machine for mobile phone screen processing, comprising a mounting seat, a moving plate movably arranged on one side of the mounting seat, a connecting rod, a loading platform fixedly connected to the top of the connecting rod, a pay-off roller rotatably connected to one side of the mounting seat, an adhesive tape arranged outside the pay-off roller, a driving roller rotatably connected to the other side of the bottom of the mounting seat, a linear driving mechanism fixedly arranged on one side of the back of the mounting seat, an adjusting cylinder fixedly connected to one side of the bottom of the loading platform, a plurality of through holes in a rectangular distribution formed in the top of the loading platform, a sliding plug slidably sleeved in the adjusting cylinder, and a connecting cavity formed in the loading platform, wherein connecting holes for connecting the adjusting cylinder and the connecting cavity are formed in the loading platform and the adjusting cylinder.
[0007] The adjusting mechanism is arranged on the mounting seat, and can drive the loading platform and the liquid crystal module to move synchronously in cooperation with the linear driving mechanism and the adhesive tape, drive the sliding plug to ascend or descend relative to the adjusting cylinder according to the position of the loading platform, and adjust the negative pressure size at the bottom of the liquid crystal module according to the position of the loading platform in cooperation with the through holes, the connecting cavity and the connecting holes, change the fixing state of the liquid crystal module at the bottom and the loading platform, and adjust the acceleration size and the acceleration state of the loading platform and the liquid crystal module according to the fixing state and the position of the liquid crystal module and the loading platform.
[0008] The application has the following beneficial effects:
[0009] The full-automatic backlight assembling machine for mobile phone screen processing and the operation method thereof provided by the application drive the driving roller to rotate and the loading platform to move through the adjusting mechanism cooperating with the linear driving mechanism, the driving roller pulls the adhesive tape without increasing the radius caused by winding the adhesive tape, the linear speed of the adhesive tape is consistent with the speed of the loading platform, the liquid crystal module and the loading platform move synchronously, the adjusting mechanism drives the sliding plug to suck the connecting cavity to form a negative pressure in the loading platform acceleration stage, the liquid crystal module is fixed on the top surface of the loading platform while keeping relative stillness with the loading platform, additional fixation is provided, the liquid crystal module can be accelerated and decelerated at a larger acceleration without position deviation due to inertia, and the assembling rhythm is improved. BRIEF DESCRIPTION OF DRAWINGS
[0010] In order to make the technical solutions in the embodiments of the present application or the prior art clearer, the accompanying drawings needed in the embodiments or prior art description will be briefly introduced. Obviously, the accompanying drawings in the following description only aim at the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative effort based on the provided drawings:
[0011] Figure 1 Front view of the overall structure of the present application;
[0012] Figure 2 Back view of the overall structure of the present application;
[0013] Figure 3 Schematic diagram of the adhesive tape arrangement line of the present application;
[0014] Figure 4 Schematic diagram of the structure at the driving roller of the present application;
[0015] Figure 5 Schematic diagram of the transmission structure of the present application;
[0016] Figure 6 Schematic diagram of the structure section at the connecting cavity of the present application;
[0017] Figure 7 Schematic diagram of the structure section at the adjusting cylinder of the present application;
[0018] Figure 8 Schematic diagram of the cooperation between the adjusting block and the adjusting plate of the present application;
[0019] Figure 9 Schematic diagram of the structure section at the adjusting block of the present application;
[0020] Figure 10 Schematic diagram of the structure of the adjusting block of the present application.
[0021] In the figure: 1 - mounting seat, 2 - carrier, 3 - moving plate, 4 - active roller, 5 - adjusting block, 501 - sliding part, 502 - contraction part, 503 - lifting part, 6 - adjusting plate, 601 - plate body, 602 - No. 1 guide part, 603 - No. 2 guide part, 7 - connecting seat, 8 - pressing roller, 9 - pressing cylinder, 10 - adjusting roller, 11 - adhesive tape, 12 - No. 1 moving roller, 13 - liquid crystal module, 14 - No. 2 moving roller, 15 - unwinding roller, 16 - winding roller, 17 - guide roller, 18 - driving gear, 19 - driven gear, 20 - gear set, 21 - position sensor, 22 - linear drive mechanism, 23 - No. 1 toothed plate, 24 - No. 1 tensioning motor, 25 - No. 2 tensioning motor, 26 - tensioning spring, 27 - No. 1 coupler, 28 - adjusting cylinder, 29 - No. 2 toothed plate, 30 - No. 2 coupler, 31 - No. 3 coupler, 32 - transmission gear, 33 - brake motor, 34 - connecting rod, 35 - connecting cavity, 36 - connecting hole, 37 - adjusting spring, 38 - moving block, 39 - sliding plug, 40 - adjusting rod, 41 - telescopic spring, 42 - through hole. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] Embodiment one, as Figures 1-3 , Figure 5 An automatic backlight assembly machine for processing mobile phone screens comprises a mounting seat 1, the mounting seat 1 is arranged at a film tearing station of a liquid crystal module 13 of the backlight assembly machine, a moving plate 3 is movably arranged on one side of the front of the mounting seat 1, referring to Figure 5 One side of the moving plate 3 is fixedly connected with a connecting rod 34, the connecting rod 34 is slidably connected with the mounting seat 1, the top of the connecting rod 34 is fixedly connected with a carrier 2, the carrier 2 is used for carrying the liquid crystal module 13 and tearing the film by reciprocating movement in cooperation with an adhesive tape 11, one side of the bottom of the mounting seat 1 is rotatably connected with a winding roller 16, the other side of the bottom of the mounting seat 1 is rotatably connected with an active roller 4, one side of the mounting seat 1 is rotatably connected with an unwinding roller 15, the outer side of the unwinding roller 15 is wound with the adhesive tape 11, the adhesive tape 11 is pulled to the winding roller 16 through the top surface of the carrier 2 and the active roller 4, referring to Figure 2 One side of the bottom of the mounting seat 1 is fixedly provided with a No. 2 tensioning motor 25, one side of the mounting seat 1 is fixedly provided with a No. 1 tensioning motor 24, the active roller 4 is used for rotating to drive the body of the adhesive tape 11 to move, and the linear speed of the adhesive tape 11 is controlled.
[0024] The output end of the first tensioning motor 24 is in transmission connection with the unwinding roller 15 through a rotating shaft, and the output end of the second tensioning motor 25 is in transmission connection with the winding roller 16 through a rotating shaft. The first tensioning motor 24 is preferably a servo motor, which is used for controlling the tensioning degree of the adhesive tape 11 between the unwinding roller 15 and the driving roller 4 in the unwinding process. The second tensioning motor 25 is preferably a torque motor, which is used for controlling the tensioning degree of the adhesive tape 11 between the driving roller 4 and the winding roller 16 in the adhesive tape 11 traction process. The adjusting roller 10 is movably arranged at the bottom position of the front surface of the mounting seat 1. The adjusting roller 10 is rotatably arranged on a roller seat, and the roller seat is in sliding connection with the mounting seat 1. The bottom of the mounting seat 1 is fixedly connected with the tensioning spring 26. The tensioning spring 26 is fixedly connected with the roller seat of the adjusting roller 10. The roller seat cooperates with the adjusting roller 10 to slide relative to the mounting seat 1 without being separated from the mounting seat 1. The tensioning spring 26 is used for pushing the adjusting roller 10, so that the adjusting roller 10 abuts against the adhesive tape 11 between the driving roller 4 and the winding roller 16. When the rotating speed of the driving roller 4 increases, the tensioning of the adhesive tape 11 is ensured. In cooperation with the torque motor, the winding roller 16 is driven to tension the adhesive tape 11, so as to avoid the mutual stacking of the adhesive tapes 11 due to the sudden relaxation of the adhesive tapes 11 in the variable speed state, and ensure the stability of the adhesive tape 11 traction process.
[0025] The mounting seat 1 is rotatably connected with the guide roller 17. The number of the guide rollers 17 is several. One side of the moving plate 3 is rotatably connected with the first moving roller 12. The other side of the moving plate 3 is rotatably connected with the second moving roller 14. The first moving roller 12 is used for providing guidance for the traction of the adhesive tape 11 when the moving plate 2 moves, so as to ensure the stability of the film tearing process. The bottom height of the second moving roller 14 is consistent with the top height of one of the guide rollers 17. The top surface of the carrier 2 is provided with a groove for the adhesive tape 11, and the height of the groove is consistent with the top height of one of the guide rollers 17. After the loading of the liquid crystal module 13 is completed, two liquid crystal modules 13 are stored on the carrier. The moving plate 3 and the carrier 2 move to one side of the mounting seat 1. At this time, the distance between the second moving roller 14 and the guide roller 17 corresponding to the horizontal height is reduced, the carrier 2 is away from the guide roller 17 corresponding to the height, and the distance between the adhesive tapes 11 is increased. The driving roller 4 drives the adhesive tape 11 to rotate, and the linear speed of the adhesive tape 11 is equal to that of the driving roller 4. Since the winding roller 16 winds, the thickness of the adhesive tape 11 is increased due to the winding, so as to avoid the increase of the linear speed due to the increase of the radius of the roller body under the condition of the constant angular speed, which affects the traction speed of the adhesive tape 11.
[0026] The protective film is moved together with the liquid crystal module 13 in the process of being pulled by the adhesive tape 11, and the moving direction of the liquid crystal module 13 is consistent with the moving direction of the carrier 2, until the carrier 2 stops at the unloading position, at this time the adhesive tape 11 continues to pull the liquid crystal module 13 to move, so that the liquid crystal module 13 continues to move relative to the carrier 2, until one of the two liquid crystal modules 13 moves to the edge of the carrier 2, under the guidance of the first moving roller 12, the adhesive tape 11 tears off part of the protective film, which is convenient for subsequent film tearing, the speed of the driven roller 4 pulling the adhesive tape 11 is first increased and then decreased, the speed of the carrier 2 moving together with the adhesive tape 11 is increased, and the liquid crystal module 13 is slowed down to the rated speed by the adhesive tape 11 at the rated position, cooperating with the adjusting roller 10 and the winding roller 16, under the condition of ensuring the stability of the adhesive tape 11, the speed of the liquid crystal module 13 moving to the unloading position is increased, and the liquid crystal module 13 is slowed down at the rated speed, so that the rhythm of the liquid crystal module 13 tearing the film is improved.
[0027] After the liquid crystal module 13 reaches the unloading position, the mechanical arm sucks the liquid crystal module 13 through the suction cup mechanism, the moving seat 3 moves to drive the carrier 2 to reset, the first moving roller 12 moves relative to the liquid crystal module 13, the second moving roller 14 cooperates with the height corresponding guide roller 17, and the carrier 2 cooperates with the height corresponding guide roller 17, so that the protective film at the bottom of the liquid crystal module 13 fixed by the mechanical arm moves with the carrier 2, and is torn off by the adhesive tape 11 along the edge of the carrier 2 under the guidance of the first moving roller 12, completing the film tearing, the installation seat 1 is rotatably provided with a pressing roller 8 on one side, the pressing roller 8 is rotatably provided on the corresponding roller seat, the installation seat 1 is fixedly provided with a pressing cylinder 9 on one side, the output end of the pressing cylinder 9 is fixedly connected with the corresponding roller seat of the pressing roller 8, the pressing cylinder 9 drives the pressing roller 8 to press against the driven roller 4, and the driven roller 4 cooperates with the pressing roller 8 to ensure the stability of the driven roller 4 pulling the adhesive tape 11.
[0028] Referring to Figures 1-5The back side of the mounting seat 1 is fixedly provided with a linear driving mechanism 22, which is preferably an electric push rod, and can also be a linear motor, a hydraulic push rod and a pneumatic cylinder. The output end of the electric push rod is fixedly connected with a first toothed plate 23 located at the bottom of the electric push rod. The back side of the mounting seat 1 is rotatably connected with a transmission gear 32 at the top. The back side of the mounting seat 1 is rotatably provided with a driving gear 18 at the top. The front side of the mounting seat 1 is fixedly connected with a brake motor 33 at the top. The brake motor 33 is provided with a third coupler 31 between the transmission gear 32. The driving gear 18 is provided with a second coupler 30 between the transmission gear 32. The back side of the mounting seat 1 is rotatably provided with a driven gear 19 at the bottom. The driven gear 19 is provided with a first coupler 27 between the driving roller 4. The first coupler 27, the second coupler 30 and the third coupler 31 are fixedly connected with the mounting seat 1. The first coupler 27, the second coupler 30 and the third coupler 31 can be electromagnetic clutches. The mounting seat 1 is slidably connected with a second toothed plate 29 at the top. The first toothed plate 23 is meshed with the driving gear 18. The second toothed plate 29 is meshed with the transmission gear 32. The back side of the mounting seat 1 is provided with a gear set 20. The driving gear 18 is drivingly connected with the driven gear 19 through the gear set 20.
[0029] When the liquid crystal module 13 moves to the unloading position, the electric push rod is elongated to cooperate with the first tooth plate 23 to drive the driving gear 18 to rotate, the driving gear 18 cooperates with the second coupler 30 to drive the transmission gear 32 to rotate, the transmission gear 32 drives the second tooth plate 29 to move, at this time, the third coupler 31 is in a separated state, the second tooth plate 29 is fixedly connected with the connecting rod 34, thereby driving the connecting rod 34 to move, the connecting rod 34 drives the moving plate 3 to move, at the same time, the driving gear 18 cooperates with the gear set 20 to drive the driven gear 19 to rotate, the driven gear 19 cooperates with the first coupler 27 to drive the driving roller 4 to rotate, and the rotation direction of the driving roller 4 is adapted to the movement direction of the moving plate 3, the linear speed of the adhesive tape 11 is equal to the movement speed of the platform 2, the liquid crystal module 13 moves synchronously with the platform 2, at the same time, the driving roller 4 does not wind the adhesive tape 11, the radius of the driving roller 4 is always unchanged, the linear driving mechanism 22 can always drive the driving roller 4 to rotate at a rated linear speed in the working process of the backlight assembly machine, thereby ensuring the synchronization of the liquid crystal module 13 and the platform 2, facilitating the subsequent movement of the platform 2 synchronously with the liquid crystal module 13 and the additional fixation of the liquid crystal module 13, the moving speed of the first tooth plate 23 driven by the linear driving mechanism 22 is first increased and then decreased, when the speed of the platform 2 and the liquid crystal module 13 is reduced, the second coupler 30 is separated, the third coupler 31 is engaged, the brake motor 33 controls the platform 2 to stop moving, the first tooth plate 23 continues to drive the driving roller 4 to slow down, when the platform 2 is reset, the first coupler 27 is separated, the second coupler 30 and the third coupler 31 are engaged, and the first tooth plate 23 drives the platform 2 to move.
[0030] Referring to Figure 1 , Figure 3 , Figures 5-10 The bottom of the platform 2 is fixedly connected with an adjusting cylinder 28, a sliding plug 39 is slidably sleeved in the adjusting cylinder 28, the sliding plug 39 divides the cavity of the adjusting cylinder 28 into two parts, the cavity at the bottom of the adjusting cylinder 28 is in communication with the air outside the adjusting cylinder 28, the inside of the platform 2 is provided with a connecting cavity 35, the number of the connecting cavities 35 corresponds to the number of the liquid crystal modules 13, the top of the platform 2 is provided with a plurality of through holes 42, the number of the through holes 42 is set to be several, the several through holes 42 are divided into two groups and are distributed in a rectangular shape and correspond to two connecting cavities 35 respectively, the through holes 42 are in communication with the corresponding connecting cavities 35, the platform 2 and the adjusting cylinder 28 are both provided with connecting holes 36 for connecting the adjusting cylinder 28 and the connecting cavities 35, the bottom of the sliding plug 39 is fixedly connected with an adjusting rod 40, the bottom of the adjusting rod 40 is fixedly connected with a moving block 38, one side of the top of the mounting seat 1 is fixedly connected with a connecting seat 7, one side of the connecting seat 7 is fixedly connected with an adjusting plate 6, the inside of the moving block 38 is slidably connected with an adjusting block 5, the adjusting block 5 cooperates with the adjusting plate 6 to drive the moving block 38 to ascend and descend in the synchronous movement process of the platform 2 and the liquid crystal module 13, and the platform 2 drives the adjusting cylinder 28 to move.
[0031] Specifically, the number of adjusting plates 6 and adjusting blocks 5 is set to two, the adjusting block 5 includes a sliding part 501 in T shape and capable of telescopic movement relative to the moving block 38 without disengaging the moving block 38, the sliding part 501 is located on one side of the outer vertical surface of the moving block 38 and is set as a contraction part 502 in arc shape, the adjusting plate 6 includes a plate body 601, the plate body 601 is horizontally arranged, referring to Figure 5 , one side of the vertical surface of the plate body 601 is set as a first guide part 602 in inclined surface, the first guide part 602 is matched with the contraction part 502, when the carrier 2 is reset, the first guide part 602 pushes the contraction part 502 to contract into the moving block 38, one side of the top surface of the sliding part 501 is set as a lifting part 503 in arc shape, one side of the plate body 601 is set as a second guide part 603 matched with the lifting part 503, the bottom of the second guide part 603 is in inclined surface, the adjusting cylinder 28 movably sets an adjusting spring 37, the moving block 38 movably sets a telescopic spring 41, one side of the mounting base 1 is fixedly set with a position sensor 21, the controller controls the speed of the linear drive mechanism 22 according to the position of the first toothed plate 23 detected by the position sensor 21, forms a closed loop control, and ensures the accuracy of the starting time of the acceleration process and the deceleration process.
[0032] When the adhesive tape 11 drives the liquid crystal module 13 to move synchronously with the carrier 2, the lifting part 503 contacts the corresponding second guide part 603, the second guide part 603 pushes the lifting part 503 to move downward, the adjusting block 5 drives the moving block 38 to move downward relative to the carrier 2, the moving block 38 drives the adjusting rod 40 to move, the adjusting rod 40 drives the sliding plug 39 to move, the sliding plug 39 moves downward relative to the adjusting cylinder 28 to suck the air in the connecting cavity 35 through the connecting hole 36 to form negative pressure, the top of the through hole 42 is the bottom surface of the protective film of the liquid crystal module 13, and the corresponding liquid crystal module 13 is sucked by the negative pressure, so that the carrier 2 moving synchronously with the liquid crystal module 13 is fixed by the negative pressure relative to the relatively static liquid crystal module 13, on the one hand, the fixing degree of the liquid crystal module 13 is increased to avoid the movement of the liquid crystal module 13 relative to the adhesive tape 11 due to inertia, and on the other hand, the liquid crystal module 13 is close to the adhesive tape 11 by the negative pressure, and the protective film of the liquid crystal module 13 is tightly attached to the adhesive tape 11 under the condition of surface-to-surface contact, that is, the adhesive tape 11 effectively pastes the protective film under the condition of avoiding the cracking of the liquid crystal module 13, which is beneficial to the subsequent adhesive tape 11 to paste the protective film and improves the reliability of film tearing. At this time, the linear drive mechanism 22 is accelerated to move in the rated acceleration range.
[0033] After the negative pressure is formed, the acceleration of the linear drive mechanism 22 is increased, and the negative pressure is fixed. In the case of avoiding the liquid crystal module 13 from being separated from the adhesive tape 11, the pace of the film tearing action is further improved. The stage of the carrier 2 and the liquid crystal module 13 enters the deceleration stage. The carrier 2 and the liquid crystal module 13 decelerate to the rated speed. At this time, the carrier 2 drives the adjusting block 5 to move to be separated from the contact with the adjusting plate 6. The adjusting spring 37 pushes the sliding plug 39 to reset. The telescopic spring 41 pushes the adjusting block 5 to extend to reset. The carrier 2 removes the fixation on the liquid crystal module 13. The carrier 2 is braked by the brake motor 33. The liquid crystal module 13 continues to move at the rated acceleration range and stops moving after being partially protruded from the carrier 2. In the case of avoiding the liquid crystal module 13 from being deviated due to the inertial effect, the rate of the adhesive tape 11 dragging the liquid crystal module 13 is further improved. The pace of the backlight assembly machine is improved.
[0034] An operation method of a full-automatic backlight assembly machine for processing a mobile phone screen, characterized in that it comprises the following steps:
[0035] S1: The mechanical arm places the liquid crystal module 13 on the top surface of the carrier 2 to complete the feeding. The first coupler 27 and the second coupler 30 are connected.
[0036] S2: The linear drive mechanism 22 drives the driving roller 4 to rotate and the carrier 2 to move. The driving roller 4 drags the adhesive tape 11 to drive the liquid crystal module 13 to move synchronously with the carrier 2.
[0037] S3: The linear drive mechanism 22 accelerates within the rated acceleration range until the adjusting plate 6 drives the sliding plug 39 to move to form a negative pressure in the suction cavity 35 in cooperation with the adjusting block 5. The linear drive mechanism 22 moves at an increased acceleration.
[0038] S4: The linear drive mechanism 22 drives the carrier 2 and the driving roller 4 to decelerate.
[0039] S5: After the speed of the liquid crystal module 13 decreases to the rated value, the second coupler 30 is separated, the third coupler 31 is connected, the brake motor 33 brakes the carrier 2, and the linear drive mechanism 22 drives the driving roller 4 to move at a deceleration within the rated range.
[0040] S6: The mechanical arm fixes the liquid crystal module 13. The first coupler 27 is separated, the second coupler 30 is connected, the linear drive mechanism 22 drives the carrier 2 to reset, and waits for the next round of feeding of the liquid crystal module 13.
[0041] The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and that the appended claims are intended to cover all such modifications that do not depart from the true spirit and scope of the application. Therefore, the application is not limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fully automatic backlight assembly machine for mobile phone screen processing, comprising a mounting base (1), a movable plate (3) movably disposed on one side of the mounting base (1), a platform (2) fixedly connected to the top of the movable plate (3), an unwinding roller (15) rotatably connected to one side of the mounting base (1), and an adhesive tape (11) disposed outside the unwinding roller (15), characterized in that, Another side of the bottom of the mounting seat (1) is rotationally connected with a driving roller (4), a linear driving mechanism (22) is fixedly arranged on one side of the back of the mounting seat (1), one side of the bottom of the carrier (2) is fixedly connected with an adjusting cylinder (28), a plurality of through holes (42) in a rectangular distribution are arranged on the top of the carrier (2), a sliding plug (39) is slidably sleeved in the adjusting cylinder (28), a connecting cavity (35) is arranged in the carrier (2), and a connecting hole (36) for connecting the adjusting cylinder (28) and the connecting cavity (35) is arranged in the carrier (2) and the adjusting cylinder (28); The adjusting mechanism is arranged on the mounting seat (1), the adjusting mechanism can drive the carrier (2) and the liquid crystal module (13) to move synchronously in cooperation with the linear driving mechanism (22) and the adhesive tape (11), the adjusting mechanism can drive the sliding plug (39) to ascend and descend relative to the adjusting cylinder (28) according to the position of the carrier (2), and the through holes (42), the connecting cavity (35) and the connecting hole (36) are matched, the negative pressure at the bottom of the liquid crystal module (13) is adjusted according to the position of the carrier (2), the fixing state of the bottom of the liquid crystal module (13) and the carrier (2) is changed, the adjusting mechanism can adjust the acceleration and acceleration state of the carrier (2) and the liquid crystal module (13) according to the fixing state and position of the carrier (2) and the liquid crystal module (13), when the negative pressure is formed at the bottom of the liquid crystal module (13) and the liquid crystal module (13) is located in the acceleration stroke stage, the adjusting mechanism drives the carrier (2) and the liquid crystal module (13) to accelerate and increase the acceleration, and when the liquid crystal module (13) is located in the deceleration stroke stage, the adjusting mechanism drives the liquid crystal module (13) and the carrier (2) to decelerate and then removes the negative pressure; The bottom of the output end of the linear driving mechanism (22) is fixedly connected with a first gear plate (23), the back of the mounting seat (1) is rotationally connected with a transmission gear (32) close to the top, the back of the mounting seat (1) is rotationally provided with a driving gear (18) close to the top, the front of the mounting seat (1) is fixedly connected with a brake motor (33) close to the top, a third coupler (31) is arranged between the brake motor (33) and the transmission gear (32), a second coupler (30) is arranged between the driving gear (18) and the transmission gear (32), and a driven gear (19) is rotationally arranged on one side of the back of the mounting seat (1) close to the bottom; One side of the moving plate (3) is fixedly connected with a connecting rod (34), the connecting rod (34) is slidably sleeved with the mounting seat (1), the first gear plate (23) and the driving gear (18) are meshed with each other, a second gear plate (29) is slidably connected to the top of the mounting seat (1), the second gear plate (29) and the transmission gear (32) are meshed with each other, and a gear set (20) for drivingly connecting the driving gear (18) and the driven gear (19) is arranged on one side of the back of the mounting seat (1).
2. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 1, characterized in that, A plurality of said through holes (42) are divided into two groups, the adjusting mechanism comprises an adjusting rod (40), the sliding plug (39) is fixedly connected with the adjusting rod (40), the bottom of the adjusting rod (40) is fixedly connected with a moving block (38), one side of the top of the mounting seat (1) is fixedly connected with a connecting seat (7), one side of the connecting seat (7) is fixedly connected with an adjusting plate (6), the inner side of the moving block (38) is slidably connected with an adjusting block (5), and the adjusting block (5) drives the moving block (38) to rise and fall in the synchronous movement process of the adjusting plate (6) and the liquid crystal module (13) in cooperation with the adjusting plate (6).
3. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 2, characterized in that, The number of the adjusting plate (6) and the adjusting block (5) is two, the adjusting block (5) comprises a sliding part (501), the side of the sliding part (501) located outside the moving block (38) is provided as a contraction part (502) in an arc shape, the adjusting plate (6) comprises a plate body (601), one side of the plate body (601) is provided as a first guide part (602) in an inclined surface, the first guide part (602) is matched with the contraction part (502), one side of the top surface of the sliding part (501) is provided as a lifting part (503) in an arc shape, one side of the plate body (601) is provided as a second guide part (603) matched with the lifting part (503), the bottom of the second guide part (603) is provided as an inclined surface, the adjusting cylinder (28) movably arranged has an adjusting spring (37), and the moving block (38) movably sleeved has a telescopic spring (41).
4. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 1, characterized in that, One side of the bottom of the mounting seat (1) is rotatably connected with a winding roller (16), one side of the bottom of the mounting seat (1) is fixedly provided with a second tensioning motor (25) for driving the winding roller (16) to rotate, one side of the mounting seat (1) is fixedly provided with a first tensioning motor (24) for driving the unwinding roller (15) to rotate, and one side of the mounting seat (1) is fixedly provided with a position sensor (21).
5. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 1, characterized in that, The adjusting roller (10) is movably arranged at the bottom of the front of the mounting seat (1), and the bottom of the mounting seat (1) is fixedly connected with a tensioning spring (26) for driving the adjusting roller (10) to tension the adhesive tape (11).
6. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 1, characterized in that, One side of the mounting seat (1) is rotatably provided with a pressing roller (8), and one side of the mounting seat (1) is fixedly provided with a pressing cylinder (9) for driving the pressing roller (8) to press against the driving roller (4).
7. The full-automatic backlight assembling machine for mobile phone screen processing according to claim 1, characterized in that, The front of the mounting seat (1) is rotatably connected with a guide roller (17), the number of the guide roller (17) is several, one side of the moving plate (3) is rotatably connected with a first moving roller (12), and the other side of the moving plate (3) is rotatably connected with a second moving roller (14).
8. An operating method of a full-automatic backlight assembly machine for mobile phone screen processing, characterized in that, The use of the full-automatic backlight assembly machine for mobile phone screen processing according to any one of claims 1-7 comprises the following steps: S1: the mechanical arm places the liquid crystal module (13) on the top surface of the loading platform (2) to complete feeding, and the first coupler (27) and the second coupler (30) are connected. S2: The linear drive mechanism (22) drives the rotation of the driven roller (4) and the movement of the carrier (2), and the driven roller (4) pulls the rubber belt (11) to drive the liquid crystal module (13) to move synchronously with the carrier (2); S3: The linear drive mechanism (22) accelerates within the rated acceleration range until the adjustment plate (6) cooperates with the adjustment block (5) to drive the sliding plug (39) to move the suction connection cavity (35) to form negative pressure, and the linear drive mechanism (22) accelerates and the acceleration increases; S4: The linear drive mechanism (22) drives the carrier (2) and the driven roller (4) to decelerate; S5: After the speed of the liquid crystal module (13) is reduced to the rated value, the second coupler (30) is separated, the third coupler (31) is engaged, the brake motor (33) brakes the carrier (2), and the linear drive mechanism (22) drives the driven roller (4) to keep the acceleration within the rated range and move at a deceleration; S6: The mechanical arm fixes the liquid crystal module (13), the first coupler (27) is separated, the second coupler (30) is engaged, the linear drive mechanism (22) drives the carrier (2) to reset, and waits for the next round of liquid crystal module (13) feeding.
Citation Information
Patent Citations
Backlight assembly glass feeding method and device
CN112571917A
Automatic pipe end tape take-up device
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