Compression mechanism signal switch self-checking method, electronic equipment and storage medium thereof

Abstract

The invention discloses a compression mechanism signal switch self-checking method, electronic equipment and a storage medium thereof, and relates to the technical field of compression mechanism signal switch detection.The compression mechanism signal switch self-checking method comprises the steps that actions of a compression mechanism are controlled, whether a proximity switch in each action receives an in-place signal or not is judged, and whether a pressure sensing device senses a preset pressure value or not is judged; if the proximity switch receives an in-place signal or the pressure relay reaches the set pressure value or the waiting time reaches the preset time, the next step is executed, and after the same action is circularly executed twice, if the pressure sensing device continuously senses the preset pressure value twice after the pressure sensing device circulates twice, the voice loudspeaker gives a full-box alarm, and then the next step is executed. And if the proximity switch does not receive the in-place signal for two consecutive times and the corresponding waiting time reaches the preset time, performing proximity switch fault alarm by a voice loudspeaker. And when the box is full, a voice prompt is played in time, so that the mechanical structure is prevented from being damaged by overload.

Description

Technical Field

[0001] The invention relates to the technical field of compression mechanism signal switch detection, and in particular to a compression mechanism signal switch self-detection method, electronic equipment and storage medium thereof. Background Art

[0002] Existing garbage trucks generally use position signal switches as the reversing switches of the compression mechanism. Due to the harsh working conditions of the compression mechanism, the signal switch is easily damaged by corrosion or external impact, resulting in abnormal reversing. It is difficult for operators to find and deal with the fault in time. If it is not found and dealt with in time, it will cause damage to the machinery, safety accidents, and affect people's safety. Summary of the invention

[0003] The embodiment of the present invention provides a compression mechanism signal switch self-check method to solve the problem that in the existing garbage truck compression mechanism, due to the harsh working conditions of the compression mechanism, the signal switch is easily damaged by corrosion or external force impact, but there is no obvious alarm device for whether the signal switch is normal, which is difficult for people to find. Failure to handle it in time may cause damage to the machinery, safety accidents, and affect people's safety.

[0004] In a first aspect, an embodiment of the present invention provides a compression mechanism signal switch self-test method, the method comprising the following steps: S101, control the scraper to open; S102, judging whether the first proximity switch receives the in-position signal I1, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T1 reaches the preset time T1'. If the first proximity switch receives the in-position signal I1 or the pressure relay reaches the set pressure value P or the waiting time T1 reaches the preset time T1', then proceeding to step S103; S103, control the slide board downward S104, judging whether the second proximity switch receives the in-position signal I2, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T2 reaches the preset time T. If the second proximity switch receives the in-position signal I2 or the pressure relay reaches the set pressure value P or the waiting time T2 reaches the preset time T2', then proceeding to step S105; S105, control the scraper to close; S106, judging whether the third proximity switch receives the in-position signal I3, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T3 reaches the preset time T. If the third proximity switch receives the in-position signal I3 or the pressure relay reaches the set pressure value P or the waiting time T3 reaches the preset time T3', then proceeding to step S105; S107, controlling the slide plate to move upward; S108, judging whether the fourth proximity switch receives the in-position signal I4, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T4 reaches the preset time T. If the fourth proximity switch receives the in-position signal I4 or the pressure relay reaches the set pressure value P or the waiting time T4 reaches the preset time T4', then entering step S101; S109, after judging steps S101-S108 are cycled twice, whether the pressure sensing device senses the set pressure value P twice in succession, the first proximity switch does not receive the in-place signal I1 and the waiting time T1 reaches the preset time T1', the second proximity switch does not receive the in-place signal I2 and the waiting time T2 reaches the preset time T2', the third proximity switch does not receive the in-place signal I3 and the waiting time T3 reaches the preset time T3', the fourth proximity switch does not receive the in-place signal I4 and the waiting time T4 reaches the preset time T4'. If the pressure sensing device senses the set pressure value P twice in succession after two cycles, the voice speaker will give a full tank alarm. If the proximity switch does not receive the in-place signal twice in succession and the corresponding waiting time reaches the preset time T, the voice speaker will give a proximity switch failure alarm.

[0005] Optionally, if after two cycles, the first proximity switch fails to receive the arrival signal I1 twice in succession and the waiting time T1 reaches the preset time T1', the voice speaker issues a first proximity switch failure alarm; If after two cycles, the second proximity switch fails to receive the arrival signal I2 twice in succession and the waiting time T2 reaches the preset time T2', the voice speaker will issue a second proximity switch failure alarm; If after two cycles, the third proximity switch fails to receive the arrival signal I3 twice in succession and the waiting time T3 reaches the preset time T3', the voice speaker will issue a third proximity switch failure alarm; If after two cycles, the fourth proximity switch fails to receive the arrival signal I4 twice in succession and the waiting time T4 reaches the preset time T4', the voice speaker issues a fourth proximity switch failure alarm.

[0006] Optionally, the pressure sensing device is a pressure relay.

[0007] Optionally, the compression mechanism includes a cylinder for controlling the opening and closing of the scraper and the sliding of the slide, and a hydraulic power system for providing power to the cylinder, and the preset time T1', T2', T3', T4'>Q / A, where Q is the flow rate of the hydraulic power system, and A is the cross-sectional area of ​​the cylinder.

[0008] In a second aspect, an embodiment of the present invention provides an electronic device, comprising: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps in the compression mechanism signal switch self-test method when executing the computer program.

[0009] In a third aspect, an embodiment of the present invention provides a computer-readable storage medium having a computer program stored thereon, and when the computer program is executed by a processor, the steps in the compression mechanism signal switch self-test method are implemented.

[0010] Compared with the prior art, the beneficial effects of this technical solution are: In the embodiment of the present invention, by controlling the action of the compression mechanism, it is determined whether the proximity switch in each action receives the in-place signal, and whether the pressure sensing device senses the preset pressure value. If the proximity switch receives the in-place signal or the pressure relay reaches the set pressure value or the waiting time reaches the preset time, then the next step is entered. After the same action cycle is executed twice, it is determined whether the pressure sensing device senses the set pressure value twice in a row. The proximity switch does not receive the in-place signal and the waiting time reaches the preset time. If the pressure sensing device senses the preset pressure value twice in a row after two cycles, the voice speaker will issue a full tank alarm. If the proximity switch does not receive the in-place signal twice in a row and the corresponding waiting time reaches the preset time, the voice speaker will issue a proximity switch failure alarm. This reminds people that the signal detection switch needs to be repaired, and a voice reminder is played in time when the tank is full to prevent overload from damaging the mechanical structure.

[0011] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0013] Figure 1 It is a flow chart of a compression mechanism signal switch self-test method according to an embodiment of the present invention; Figure 2 1 is a flow chart of steps S100 to S105 of the compression mechanism signal switch self-test method according to an embodiment of the present invention; Figure 31 is a flow chart of steps S105 to S109 of the compression mechanism signal switch self-test method according to an embodiment of the present invention; DETAILED DESCRIPTION The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments, and the well-known modules, units and their connections, links, communications or operations are not shown or described in detail. In addition, the described features, architectures or functions can be combined in any way in one or more embodiments. It should be understood by those skilled in the art that the various embodiments described below are only used for illustration and are not used to limit the scope of protection of the present invention. It can also be easily understood that the modules or units or processing methods in each embodiment shown in this article and the drawings can be combined and designed according to various different configurations. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. The limitations of various nouns or methods in the following embodiments, except for those that are logically untenable, are generally based on the broad concepts that can be implemented under the premise of the contents disclosed in the embodiments. Under such understanding, various specific subordinate specific limitations of nouns or methods should be regarded as the inventive content of the present invention, and should not be understood narrowly or interpreted in a biased manner on the grounds that the specification does not disclose such specific limitations. Similarly, under the premise that it can be implemented logically, the order of the steps in the method is flexible and changeable, and the specific subordinate specific limitations in the broad concepts of various nouns or methods are not limited to specific definitions. All of them belong to the protection scope of the present invention.

[0014] The main solution of the embodiment of the present application is: by controlling the action of the compression mechanism, it is determined whether the proximity switch in each action receives the in-place signal, and whether the pressure sensing device senses the set pressure value. If the proximity switch receives the in-place signal or the pressure relay reaches the set pressure value or the waiting time reaches the preset time, then proceed to the next step. After the same action cycle is executed twice, it is determined whether the pressure sensing device senses the set pressure value twice in a row, the proximity switch does not receive the in-place signal and the waiting time reaches the preset time. If the pressure sensing device senses the set pressure value twice in a row after two cycles, the voice speaker will issue a full tank alarm. If the proximity switch does not receive the in-place signal twice in a row and the corresponding waiting time reaches the preset time, the voice speaker will issue a proximity switch fault alarm. This reminds people that the signal detection switch needs to be repaired, and a voice reminder is played in time when the tank is full to prevent overload from damaging the mechanical structure.

[0015] In the prior art, garbage trucks generally use position signal switches as reversing switches for compression mechanisms. Due to the harsh working conditions of compression mechanisms, signal switches are easily damaged by corrosion or external impact, resulting in abnormal reversing. It is difficult for operators to find and handle faults in time. If they are not found and handled in time, it will cause damage to the machinery, safety accidents, and affect people's safety.

[0016] The present application provides a solution that can perform self-check on the compression mechanism signal switch and issue an alarm, so that the operator can know more clearly whether the compression mechanism signal switch is normal.

[0017] To this end, the present invention provides a compression mechanism signal switch self-test method. Figures 1 to 3 In one embodiment of the present invention, the compression mechanism signal switch self-test method includes steps S100-S109, wherein: S101, control the scraper to open; S102, judging whether the first proximity switch receives the in-position signal I1, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T1 reaches the preset time T1'. If the first proximity switch receives the in-position signal I1 or the pressure relay reaches the set pressure value P or the waiting time T1 reaches the preset time T1', then proceeding to step S103; S103, control the slide board downward S104, judging whether the second proximity switch receives the in-position signal I2, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T2 reaches the preset time T. If the second proximity switch receives the in-position signal I2 or the pressure relay reaches the set pressure value P or the waiting time T2 reaches the preset time T2', then proceeding to step S105; S105, control the scraper to close; S106, judging whether the third proximity switch receives the in-position signal I3, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T3 reaches the preset time T. If the third proximity switch receives the in-position signal I3 or the pressure relay reaches the set pressure value P or the waiting time T3 reaches the preset time T3', then proceeding to step S105; S107, controlling the slide plate to move upward; S108, judging whether the fourth proximity switch receives the in-position signal I4, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T4 reaches the preset time T. If the fourth proximity switch receives the in-position signal I4 or the pressure relay reaches the set pressure value P or the waiting time T4 reaches the preset time T4', then entering step S101; S109, after judging steps S101-S108 are cycled twice, whether the pressure sensing device senses the set pressure value P twice in succession, the first proximity switch does not receive the in-place signal I1 and the waiting time T1 reaches the preset time T1', the second proximity switch does not receive the in-place signal I2 and the waiting time T2 reaches the preset time T2', the third proximity switch does not receive the in-place signal I3 and the waiting time T3 reaches the preset time T3', the fourth proximity switch does not receive the in-place signal I4 and the waiting time T4 reaches the preset time T4'. If the pressure sensing device senses the set pressure value P twice in succession after two cycles, the voice speaker will give a full tank alarm. If the proximity switch does not receive the in-place signal twice in succession and the corresponding waiting time reaches the preset time T, the voice speaker will give a proximity switch failure alarm.

[0018] In this embodiment, the actions of the compression mechanism include the opening of the scraper, the downward movement of the slide, the closing of the scraper and the upward movement of the slide. In the action of the opening of the scraper, the first proximity switch is used to detect whether the scraper is in place. In the action of the downward movement of the slide, the second proximity switch is used to detect whether the slide is in place. In the action of the closing of the scraper, the third proximity switch is used to detect whether the scraper is in place. In the action of the slide, the fourth proximity switch is used to detect whether the slide is in place. In this embodiment, the detection of the action of the compression mechanism and the detection of the hydraulic system are independent of each other and do not affect each other. When the compression mechanism is in action, the timing starts, that is, the waiting time. The timing corresponds to the timing of the compression mechanism under the corresponding action. For example, when controlling the opening of the scraper, counting is performed. When the first proximity switch receives the in-place signal, the counting stops and is counted as the waiting time T1. The preset time is manually preset and set by the operator. The compression mechanism includes a cylinder body for controlling the opening and closing of the scraper and the sliding of the slide, and a hydraulic power system that provides power to the cylinder body. The preset time follows the following rule: T>Q / A, where Q is the flow rate of the hydraulic power system and A is the cross-sectional area of ​​the cylinder.

[0019] In this embodiment, the pressure information of the hydraulic system of the compression mechanism is obtained in that when the compression mechanism is actuated, the pressure in its hydraulic system will change, and the pressure sensing device continuously obtains the pressure in the hydraulic system and stores it. The sensor used in detecting the hydraulic system of the compression mechanism may be a pressure relay, a pressure sensor, or a flow sensor. Preferably, a pressure relay is used for hydraulic detection of the compression mechanism. In step S109, it is determined whether the pressure sensing device senses the set pressure value P twice in a row in the corresponding step after steps S101-S108 are cycled twice. In the pressure detection of the hydraulic system, the pressure value detected under each action is independent and exists independently when counting, and does not affect each other. For example, in step S100, the scraper is controlled to open. At this time, the pressure of the hydraulic system will change. The pressure sensing device detects the pressure of the hydraulic system. When the pressure sensing device senses the pressure value P, it counts. The first count corresponding to the scraper opening action is 1. When the pressure If the sensing device does not sense the pressure value P, it will not count. After running to step S103, the pressure sensing device detects the pressure of the hydraulic system. When the pressure sensing device senses the pressure value P, it counts. The first count of the corresponding downward movement of the slide board is 1, and the first count of the scraper opening movement is 1 and the first count of the slide board downward movement is 1. These two counts are not accumulated but exist independently. When the scraper is opened for the second time, when the pressure sensing device senses the pressure value P and the second count of the corresponding scraper opening movement is 2, the voice speaker is triggered to alarm for a full tank.

[0020] In this embodiment: Step S109 also includes: If after two cycles, the first proximity switch fails to receive the arrival signal I1 twice in succession and the waiting time T1 reaches the preset time T1', the voice speaker will issue a first proximity switch failure alarm; If after two cycles, the second proximity switch fails to receive the arrival signal I2 twice in succession and the waiting time T2 reaches the preset time T2', the voice speaker will issue a second proximity switch failure alarm; If after two cycles, the third proximity switch fails to receive the arrival signal I3 twice in succession and the waiting time T3 reaches the preset time T3', the voice speaker will issue a third proximity switch failure alarm; If after two cycles, the fourth proximity switch fails to receive the arrival signal I4 twice in succession and the waiting time T4 reaches the preset time T4', the voice speaker issues a fourth proximity switch failure alarm.

[0021] When the voice speaker plays voice, the alarm content of the corresponding proximity switch is different. The corresponding proximity switch can be accurately found according to the different voice alarm contents, and accurate maintenance can be performed without the operator having to check the proximity switches one by one.

[0022] When controlling the voice speaker to play voice, its control logic is that when a certain action of the compression mechanism is executed for the first time, it is judged whether the corresponding proximity switch receives a signal. When a signal is received, the proximity switch count is reset, which means that the proximity switch works normally. When no signal is received, it is judged whether the pressure of the pressure relay is received during the process from the current action to the next action, and whether the pressure of the pressure relay reaches the pressure P set by the pressure relay. When the set pressure P is reached, the full tank alarm is counted and the next action is controlled to be executed. When the current action is not received during the process from the next action to the set pressure P, it is judged that the time required for the previous action to run to the next action is counted. When the time reaches the set time T, the proximity switch fault is counted and the next action is controlled to be executed. In this way, the action of the compression mechanism is executed in a cycle. At the beginning of the second cycle, a certain action of the compression mechanism is executed for the second time. According to the above control logic, when the full tank alarm counts twice in a row, it is regarded as a full tank, and the voice speaker is controlled to play the voice as a full tank. When the proximity switch fault counts twice in a row, the voice speaker is controlled to play the voice, and the voice content is a proximity switch fault.

[0023] The present invention also proposes a computer device, which includes a compression mechanism signal detection switch self-test device as in the above-mentioned embodiment. It is worth noting that since the computer device of the present invention is based on the above-mentioned self-test device, the embodiment of the computer device of the present invention includes all the technical solutions of all the embodiments of the above-mentioned self-test device, and the technical effects achieved are also exactly the same, which will not be repeated here. It should be noted that, in this article, the terms "including", "comprising" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or system. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or system including the element. The serial numbers of the above-mentioned embodiments of the present invention are only for description and do not represent the advantages and disadvantages of the embodiments. Through the description of the above-mentioned embodiments, those skilled in the art can clearly understand that the above-mentioned embodiment method can be implemented by means of software plus a necessary general hardware platform, and of course, it can also be implemented by hardware, but in many cases the former is a better implementation. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, can be embodied in the form of a software product. The computer software product is stored in a storage medium (such as ROM / RAM, disk, or optical disk) as above, and includes several instructions for enabling a terminal device (which can be a mobile phone, computer, server, or network device, etc.) to execute the methods of various embodiments of the present invention. The above are only preferred embodiments of the present invention, and do not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A compression mechanism signal switch self-test method, characterized in that: The following steps are involved: S101, control the scraper to open; S102, judging whether the first proximity switch receives the in-position signal I1, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T1 reaches the preset time T1'. If the first proximity switch receives the in-position signal I1 or the pressure relay reaches the set pressure value P or the waiting time T1 reaches the preset time T1', then proceeding to step S103; S103, control the slide board downward S104, judging whether the second proximity switch receives the in-position signal I2, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T2 reaches the preset time T. If the second proximity switch receives the in-position signal I2 or the pressure relay reaches the set pressure value P or the waiting time T2 reaches the preset time T2', then proceeding to step S105; S105, control the scraper to close; S106, judging whether the third proximity switch receives the in-position signal I3, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T3 reaches the preset time T. If the third proximity switch receives the in-position signal I3 or the pressure relay reaches the set pressure value P or the waiting time T3 reaches the preset time T3', then proceeding to step S105; S107, controlling the slide plate to move upward; S108, judging whether the fourth proximity switch receives the in-position signal I4, judging whether the pressure sensing device senses the pressure value P, and judging whether the waiting time T4 reaches the preset time T. If the fourth proximity switch receives the in-position signal I4 or the pressure relay reaches the set pressure value P or the waiting time T4 reaches the preset time T4', then entering step S101; S109, after judging steps S101-S108 are cycled twice, in the corresponding steps, whether the pressure sensing device senses the set pressure value P twice in succession, the first proximity switch does not receive the in-place signal I1 and the waiting time T1 reaches the preset time T1', the second proximity switch does not receive the in-place signal I2 and the waiting time T2 reaches the preset time T2', the third proximity switch does not receive the in-place signal I3 and the waiting time T3 reaches the preset time T3', the fourth proximity switch does not receive the in-place signal I4 and the waiting time T4 reaches the preset time T4'. If the pressure sensing device senses the set pressure value P twice in succession after two cycles, the voice speaker will give a full tank alarm. If the proximity switch does not receive the in-place signal twice in succession and the corresponding waiting time reaches the preset time T, the voice speaker will give a proximity switch failure alarm.

2. The compression mechanism signal switch self-test method according to claim 1, characterized in that: The step S109 includes: If after two cycles, the first proximity switch fails to receive the arrival signal I1 twice in succession and the waiting time T1 reaches the preset time T1', the voice speaker will issue a first proximity switch failure alarm; If after two cycles, the second proximity switch fails to receive the arrival signal I2 twice in succession and the waiting time T2 reaches the preset time T2', the voice speaker will issue a second proximity switch failure alarm; If after two cycles, the third proximity switch fails to receive the arrival signal I3 twice in succession and the waiting time T3 reaches the preset time T3', the voice speaker will issue a third proximity switch failure alarm; If after two cycles, the fourth proximity switch fails to receive the arrival signal I4 twice in succession and the waiting time T4 reaches the preset time T4', the voice speaker issues a fourth proximity switch failure alarm.

3. The compression mechanism signal switch self-test method according to claim 1, characterized in that: The pressure sensing device is a pressure relay.

4. The compression mechanism signal switch self-test method according to claim 1, characterized in that: The compression mechanism includes a cylinder for controlling the opening and closing of the scraper and the sliding of the slide, and a hydraulic power system for providing power to the cylinder. The preset time T1', T2', T3', T4'>Q / A, Q is the flow rate of the hydraulic power system, and A is the cross-sectional area of ​​the cylinder.

5. An electronic device, characterized in that: include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the steps in the compression mechanism signal switch self-test method as described in any one of claims 1 to 4 when executing the computer program.

6. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a computer program, which, when executed by a processor, implements the steps in the compression mechanism signal switch self-test method according to any one of claims 1 to 4.

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