Conveyor adjusting method and device, storage medium and computer program product
By obtaining and analyzing the key parameters in the operation of the conveyor and adjusting the position of the material trough and conveyor belt, the problems of uneven material distribution and conveyor belt deviation caused by the single design of the traditional conveyor are solved, and more efficient material transmission and equipment stability are achieved.
Patent Information
- Application Number
- CN202411729209.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-28
AI Technical Summary
The traditional conveyor is single design, which leads to uneven material distribution and deviation of conveyor belts.
By obtaining the parameters during the operation of the conveyor, such as the height difference between the material blanking point and the conveyor belt, the inclination angle of the conveyor belt, the amount of blanking and the distribution of the blanking, as well as the pressure magnitude, vibration frequency and temperature of the redirection roller, the position of the guide groove and the conveyor belt are adjusted to solve the problem of deviation from the preset position.
It effectively solves the problems of uneven material distribution and deviation of conveyor belts, and improves the operating efficiency of the conveyor and the stability of the equipment.
Smart Images

Figure CN119527776A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of automatic control, and in particular, to a conveyor adjustment method and device, a storage medium and a computer program product. Background Art
[0002] Traditional conveyors are often monotonous and fixed in design, especially in the configuration and function of the guide chute. As a key component for guiding materials into the conveyor belt, the design of the guide chute usually only considers the material transition under static conditions and lacks adaptability to the dynamic operating environment, which leads to uneven material distribution and conveyor belt deviation.
[0003] With regard to the related technologies, due to the single design of the conveyor, there is a problem of uneven material distribution and conveyor belt deviation, and no effective solution has been proposed so far.
[0004] Therefore, it is necessary to improve the related technology to overcome the above-mentioned defects in the related technology. Summary of the invention
[0005] The embodiments of the present application provide a conveyor adjustment method and device, a storage medium and a computer program product to at least solve the problems in the related art of uneven material distribution and conveyor belt deviation due to the single design of the conveyor.
[0006] According to one aspect of an embodiment of the present application, a method for adjusting a conveyor is provided, comprising: obtaining a first parameter of the conveyor during operation, and a second parameter of a redirecting roller, wherein the first parameter comprises: a height difference between a material drop point and a conveyor belt of the conveyor, an inclination angle of the conveyor belt, an amount of material dropped on the conveyor belt, and a distribution of the material dropped on the conveyor belt; the second parameter comprises: pressure on the left and right sides of the redirecting roller, a vibration frequency and a temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the material guide trough is used to guide the material to be concentratedly distributed on the conveyor belt, and the conveyor comprises the material guide trough, the conveyor belt and the redirecting roller. To the roller; when at least a first preset condition is met, it is determined that the material guide trough deviates from the preset position, and when at least a second preset condition is met, it is determined that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; adjust the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjust the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0007] In an exemplary embodiment, after determining that the conveyor belt deviates from the preset position, the method further includes: determining the duration for satisfying the second preset condition; when the duration is greater than the first preset value and less than the second preset value, determining that the conveyor executes a first warning event, wherein the first warning event instructs the conveyor to record warning information; when the duration is greater than the second preset value and less than the third preset value, determining that the conveyor executes a second warning event, wherein the second warning event instructs the conveyor to reduce the operating speed; when the duration is greater than the third preset value and less than the fourth preset value, determining that the conveyor executes a third warning event, wherein the third warning event instructs the conveyor to stop running.
[0008] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: obtaining M temperatures corresponding to N equipment components in the conveyor within a first preset time, wherein N and M are both positive integers, and M is greater than N; when some or all of the temperatures among the M temperatures are greater than the first temperature threshold, and the number of times that some or all of the temperatures are greater than the first temperature threshold exceeds a fifth preset value, or when some or all of the temperatures are greater than the second temperature threshold, shutting down the equipment components corresponding to some or all of the temperatures.
[0009] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: obtaining K temperatures corresponding to each of the N equipment components in the conveyor within the second preset time, and obtaining the average temperature of the K temperatures of each equipment component to obtain N average temperatures, wherein N and K are both positive integers, and K is greater than N; when there are some or all temperatures greater than the third temperature threshold among the N average temperatures, and the duration of the some or all temperatures being greater than the third temperature threshold exceeds a sixth preset value, instructing the equipment components corresponding to the some or all temperatures to undergo a health check.
[0010] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material falling amount and the material falling distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: determining the alarm curve of the motor under different operating conditions according to the historical operating data of the motor of the conveyor under the different operating conditions; when a third preset condition is met, starting the alarm device of the motor to instruct the target object for maintaining the motor to check the motor, wherein the third preset condition includes at least one of the following: the real-time operating data of the motor deviates from the alarm curve, and the motor switches from the first operating condition to the second operating condition.
[0011] In an exemplary embodiment, the material guide trough is adjusted according to the height difference, the inclination angle, the material falling amount and the material falling distribution, including: when the height difference exceeds a first range and the inclination angle exceeds a second range, adjusting the height of the material guide trough relative to the conveyor belt according to the difference between the height difference and the first range, and adjusting the inclination angle of the material guide trough according to the difference between the inclination angle and the second range.
[0012] In an exemplary embodiment, the material guide trough is adjusted according to the height difference, the inclination angle, the material falling amount and the material falling distribution, including: when the material falling amount exceeds a third range and the material falling distribution exceeds a fourth range, adjusting the width and depth of the material guide trough according to the material falling amount, and adjusting the position of the guide plate in the material guide trough according to the material falling distribution to guide the material to move to the center of the conveyor belt.
[0013] According to another aspect of the embodiment of the present application, a conveyor adjustment device is also provided, including: an acquisition module for acquiring a first parameter of the conveyor during operation, and a second parameter of a redirecting roller, wherein the first parameter includes: a height difference between a material drop point and a conveyor belt of the conveyor, an inclination angle of the conveyor belt, an amount of material dropped on the conveyor belt, and a distribution of material dropped on the conveyor belt; the second parameter includes: pressure on the left and right sides of the redirecting roller, a vibration frequency and a temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the material guide trough is used to guide the material to be concentratedly distributed on the conveyor belt, and the conveyor includes the material guide trough, the conveyor belt and the redirecting roller cylinder; a determination module, used to determine that the material guide trough deviates from the preset position when at least a first preset condition is satisfied, and to determine that the conveyor belt deviates from the preset position when at least a second preset condition is satisfied, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; an adjustment module, used to adjust the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjust the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0014] According to another aspect of the embodiments of the present application, a computer-readable storage medium is provided, in which a computer program is stored, wherein the computer program is configured to execute the above-mentioned conveyor adjustment method when running.
[0015] According to another aspect of an embodiment of the present application, an electronic device is provided, comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the conveyor adjustment method through the computer program.
[0016] According to another aspect of the embodiments of the present application, a computer program product is provided, including a computer program, and when the computer program is executed by a processor, the steps of the method described in each embodiment of the present application are implemented.
[0017] Through the present application, when the guide trough deviates from the preset position, the guide trough is adjusted according to the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of material dropped on the conveyor belt, and the material drop distribution on the conveyor belt, and when the conveyor belt deviates from the preset position, the position of the conveyor belt is adjusted according to the pressure on the left and right sides of the redirection roller, the vibration frequency of the redirection roller, and the temperature of the redirection roller. This solves the problem of uneven material distribution and conveyor belt deviation in the related art due to the single design of the conveyor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 It is a hardware structure block diagram of a conveyor adjustment method according to an embodiment of the present application;
[0021] Figure 2 is a flow chart of a conveyor adjustment method according to an embodiment of the present application;
[0022] Figure 3 is a schematic diagram of a conveyor adjustment method according to an embodiment of the present application;
[0023] Figure 4 is a structural diagram of a material guide trough of a conveyor adjustment method according to an embodiment of the present application;
[0024] Figure 5 It is a structural block diagram of a conveyor adjustment device according to an embodiment of the present application. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0026] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0027] The method embodiments provided in the embodiments of the present application can be executed in a conveyor or a similar computing device. Taking running on a conveyor as an example, Figure 1 FIG. 1 is a hardware structure diagram of a conveyor in a method for adjusting a conveyor according to an embodiment of the present application. Figure 1 As shown, the conveyor may include one or more ( Figure 1 Only one is shown in the figure) a processor 102 (the processor 102 may include but is not limited to a processing device such as a microprocessor (Central Processing Unit, MCU) or a programmable logic device (Field Programmable Gate Array, FPGA)) and a memory 104 for storing data, wherein the above-mentioned conveyor may also include a transmission device 106 for communication functions and an input and output device 108. It can be understood by those skilled in the art that Figure 1 The structure shown is only for illustration and does not limit the structure of the above-mentioned conveyor. Figure 1 More or fewer components as shown, or with Figure 1 Different configurations are shown.
[0028] The memory 104 can be used to store computer programs, for example, software programs and modules of application software, such as the computer program corresponding to the conveyor adjustment method in the embodiment of the present application. The processor 102 executes various functional applications and data processing by running the computer program stored in the memory 104, that is, to implement the above method. The memory 104 may include a high-speed random access memory, and may also include a non-volatile memory, such as one or more magnetic storage devices, flash memory, or other non-volatile solid-state memory. In some examples, the memory 104 may further include a memory remotely arranged relative to the processor 102, and these remote memories may be connected to the conveyor via a network. Examples of the above-mentioned network include, but are not limited to, the Internet, an intranet, a local area network, a mobile communication network, and combinations thereof.
[0029] A wireless network provided by a communication provider of the conveyor. In one example, the transmission device 106 includes a network adapter (Network Interface Controller, referred to as NIC), which can be connected to other network devices through a base station so as to communicate with the Internet. In one example, the transmission device 106 can be a radio frequency (Radio Frequency, referred to as RF) module, which is used to communicate with the Internet wirelessly.
[0030] In this embodiment, a conveyor adjustment method is provided, which is applied to the above-mentioned conveyor. Figure 2 is a flow chart of a conveyor adjustment method according to an embodiment of the present application, such as Figure 2 As shown, the process includes the following steps:
[0031] Step S202, obtaining the first parameter of the conveyor during operation and the second parameter of the redirecting roller, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the material to be concentrated on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller;
[0032] Step S204, determining that the material guide trough deviates from the preset position when at least a first preset condition is satisfied, and determining that the conveyor belt deviates from the preset position when at least a second preset condition is satisfied, wherein the first preset condition includes at least one of the following: the height difference exceeds a first range, the inclination angle exceeds a second range, the material drop amount exceeds a third range, and the material drop distribution exceeds a fourth range; the second preset condition includes at least one of the following: the pressure exceeds a fifth range, or the vibration frequency exceeds a sixth range, and the temperature exceeds a seventh range;
[0033] Step S206, adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0034] Through the above steps, the first parameter of the conveyor during operation and the second parameter of the redirecting roller are obtained, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the material drop distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller; when at least the first parameter is satisfied Under the preset conditions, it is determined that the material guide trough deviates from the preset position, and under the condition that at least the second preset condition is met, it is determined that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; the material guide trough is adjusted according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and the position of the conveyor belt is adjusted according to the pressure, the vibration frequency and the temperature. This solves the problem of uneven material distribution and conveyor belt deviation in the related art due to the single design of the conveyor.
[0035] In an exemplary embodiment, after determining that the conveyor belt deviates from the preset position, the method further includes: determining the duration for satisfying the second preset condition; when the duration is greater than the first preset value and less than the second preset value, determining that the conveyor executes a first warning event, wherein the first warning event instructs the conveyor to record warning information; when the duration is greater than the second preset value and less than the third preset value, determining that the conveyor executes a second warning event, wherein the second warning event instructs the conveyor to reduce the operating speed; when the duration is greater than the third preset value and less than the fourth preset value, determining that the conveyor executes a third warning event, wherein the third warning event instructs the conveyor to stop running.
[0036] Optionally, assume that the first preset value is set to 10 minutes, the second preset value is set to 30 minutes, the third preset value is set to 1 hour, and the fourth preset value is set to 2 hours. At 10:00 on a certain day, the control system of the conveyor detects that the material distribution begins to be uneven, and the coal is concentrated on one side of the conveyor belt, but the distribution of the falling material at this time does not exceed the normal range. When this uneven distribution state continues until 10:20 (that is, the duration is greater than the first preset value and less than the second preset value), the control system of the conveyor will automatically record an early warning message to remind the operation and maintenance personnel that there are potential problems with the material distribution and that close attention is required. When the above-mentioned uneven material distribution situation has not improved at 10:40 (that is, the duration is greater than the second preset value and less than the third preset value), the control system of the conveyor will automatically execute the second early warning event, that is, reduce the operating speed of the conveyor to 80% of the normal speed to slow down the material flow rate, so that the material has more time to redistribute and reduce the excessive force on one side of the belt. If the uneven distribution of materials continues until 11:10 (i.e. the duration is greater than the third preset value and less than the fourth preset value), the conveyor control system will execute the third warning event and immediately stop the operation of the conveyor. After the shutdown, the operation and maintenance personnel need to immediately conduct a comprehensive inspection of the conveyor, including cleaning the guide trough, checking the belt tension, adjusting the feed port position, etc., to eliminate the root cause of the uneven distribution of materials and prevent the belt from running off track and causing serious damage to the equipment.
[0037] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: obtaining M temperatures corresponding to N equipment components in the conveyor within a first preset time, wherein N and M are both positive integers, and M is greater than N; when some or all of the temperatures among the M temperatures are greater than the first temperature threshold, and the number of times that some or all of the temperatures are greater than the first temperature threshold exceeds a fifth preset value, or when some or all of the temperatures are greater than the second temperature threshold, shutting down the equipment components corresponding to some or all of the temperatures.
[0038] Optionally, N=4 is taken, which means obtaining the temperature of four equipment components in the conveyor. Assuming that the first preset time is 1 hour, the temperature of each equipment component is obtained every ten minutes within the first preset time, and the first temperature threshold is set to 80°C, the second temperature threshold is set to 100°C, and the fifth preset value is 4. From 1:00 to 2:00 p.m. on a certain weekday, the temperature data of the motor is [78°C, 81°C, 85°C, 87°C, 89°C, 92°C]. Since 5 of the 6 readings exceed the first temperature threshold of 80°C, it is determined that the motor is at risk of overheating and the motor is shut down. The temperature data of the reducer of the same conveyor from 2:00 to 3:00 p.m. is [75°C, 78°C, 82°C, 88°C, 95°C, 102°C]. Since the last temperature exceeds 100°C, i.e., the second temperature threshold, it is determined that the reducer is in a serious overheating state, and the reducer is automatically shut down to prevent equipment damage caused by continued temperature increase.
[0039] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: obtaining K temperatures corresponding to each of the N equipment components in the conveyor within the second preset time, and obtaining the average temperature of the K temperatures of each equipment component to obtain N average temperatures, wherein N and K are both positive integers, and K is greater than N; when there are some or all temperatures greater than the third temperature threshold among the N average temperatures, and the duration of the some or all temperatures being greater than the third temperature threshold exceeds a sixth preset value, instructing the equipment components corresponding to the some or all temperatures to undergo a health check.
[0040] Optionally, assume that the second preset time is 2 hours, the third temperature threshold is 70°C, and the sixth preset value is 30 minutes. Obtain the equipment temperature of the 4 equipment components in the conveyor every 10 minutes within 2 hours, that is, obtain 12 temperatures of each equipment component within 2 hours, and calculate the average temperature of the above 12 temperatures. From 9:00 to 11:00 in the morning of a certain day, the temperature data of the bearings in the conveyor is [85°C, 86°C, 88°C, ..., 80°C]. Calculate the average temperature of these 12 readings and get the average temperature of the bearings to be 80°C, which exceeds the third temperature threshold of 70°C and lasts for more than 30 minutes. At this time, the bearings need to be checked for health.
[0041] In an exemplary embodiment, after adjusting the material guide trough according to the height difference, the inclination angle, the material falling amount and the material falling distribution, and adjusting the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature, the method further includes: determining the alarm curve of the motor under different operating conditions according to the historical operating data of the motor of the conveyor under the different operating conditions; when a third preset condition is met, starting the alarm device of the motor to instruct the target object for maintaining the motor to check the motor, wherein the third preset condition includes at least one of the following: the real-time operating data of the motor deviates from the alarm curve, and the motor switches from the first operating condition to the second operating condition.
[0042] Optionally, historical operating data of the conveyor motor under different operating conditions are obtained, including but not limited to parameters such as the motor speed, load, temperature, current and vibration frequency. Assume that the motor has two main operating conditions, the first operating condition is unloading coal (i.e., high load, low speed), and the second operating condition is unloading grain (i.e., low load, high speed). Through big data analysis, a set of alarm curves are established for the motor under the two operating conditions. For example, for the first operating condition, the alarm curve sets the motor temperature not exceeding 95°C, the current between 10A and 20A, and the vibration frequency below 5Hz; for the second operating condition, the alarm curve sets the motor temperature not exceeding 85°C, the current between 5A and 10A, and the vibration frequency below 3Hz. One morning, the conveyor began to unload coal, and the motor was in the first operating condition. By monitoring the motor operation data in real time, it was found that the temperature of the motor gradually increased during the unloading of coal, reaching a maximum of 100°C, which exceeded the alarm curve set for the first operating condition (temperature not exceeding 95°C). The motor’s alarm device was immediately activated, instructing the target person who was maintaining the motor to check the cooling system and lubrication of the motor to prevent damage to the motor due to continued temperature increase. In the afternoon of the same day, the motor switched from unloading coal to unloading grain. During the switching process, the motor’s current suddenly dropped from 15A to 3A, which was much lower than the alarm curve set for the second operating condition (current was between 5A and 10A). At the same time, the vibration frequency also increased from 4Hz to 6Hz, exceeding the vibration frequency range of the second operating condition. It was determined that the real-time operating data of the motor deviated from the normal range when the operating condition was switched, and the motor’s alarm device was immediately activated, instructing the target person who was maintaining the motor to check the electrical connection and mechanical alignment of the motor to prevent equipment failure caused by switching conditions.
[0043] In an exemplary embodiment, the material guide trough is adjusted according to the height difference, the inclination angle, the material falling amount and the material falling distribution, including: when the height difference exceeds a first range and the inclination angle exceeds a second range, adjusting the height of the material guide trough relative to the conveyor belt according to the difference between the height difference and the first range, and adjusting the inclination angle of the material guide trough according to the difference between the inclination angle and the second range.
[0044] Optionally, the conveyor monitors the height difference of the material falling from the hopper to the conveyor belt in real time through a high-precision sensor installed between the hopper and the conveyor belt. Assume that the first range is set to 120mm to 150mm, that is, the ideal height difference should be within this range. At the same time, the conveyor is also equipped with an angle sensor to monitor the inclination angle of the conveyor belt. Assume that the second range is set to 3° to 7°, which means that the ideal inclination angle of the conveyor belt should be within this range. At 9 o'clock in the morning of a certain day, the conveyor detected that the height difference between the material falling from the hopper and the conveyor belt was 160mm, which exceeded the first range of 120mm to 150mm. At the same time, the conveyor belt tilted 9° to the right relative to the horizontal plane, which also exceeded the second range of 3° to 7°. The height difference difference was calculated to be 10mm and the inclination angle difference was 2°. The conveyor immediately started the adjustment program and adjusted the height of the guide trough to 150mm relative to the conveyor belt through the electric actuator to reduce the height difference difference. At the same time, through the angle adjustment device, the material guide trough is tilted 2° to the left relative to the conveyor belt so that the material can still be evenly distributed on the conveyor belt.
[0045] In an exemplary embodiment, the material guide trough is adjusted according to the height difference, the inclination angle, the material falling amount and the material falling distribution, including: when the material falling amount exceeds a third range and the material falling distribution exceeds a fourth range, adjusting the width and depth of the material guide trough according to the material falling amount, and adjusting the position of the guide plate in the material guide trough according to the material falling distribution to guide the material to move to the center of the conveyor belt.
[0046] Optionally, the conveyor monitors the amount of material falling from the hopper in real time through a material flow sensor installed under the hopper. Assume that the third range is set to 1000kg / h to 1500kg / h, that is, the ideal material flow should be within this range. At the same time, the conveyor is equipped with image recognition technology to monitor the distribution of materials falling from the hopper to the guide trough. Assume that the fourth range is set to that the material should be evenly distributed within 70% of the width of the guide trough, and the depth should not exceed 60% of the maximum depth of the guide trough. On an afternoon of a certain day, the conveyor monitored that the amount of corn material falling from the hopper was 1800kg / h, which obviously exceeded the third range of 1000kg / h to 1500kg / h. At the same time, image analysis shows that the material is concentrated in the 20% area of the width on the left side of the guide trough, and the depth reaches 85% of the maximum depth of the guide trough, exceeding the setting of the fourth range. The conveyor automatically calculates the material flow difference of 300kg / h, as well as the degree of excess of the material distribution width and depth. Subsequently, the conveyor adjusts the width and depth of the guide trough, extending the width of the guide trough to 120% of the original and increasing the depth to 110% of the original to accommodate a higher material flow and prevent material accumulation. At the same time, the conveyor moves the guide plate in the guide trough and adjusts its position closer to the center. By moving left and right and adjusting the tilt, the material is evenly distributed toward the center of the guide trough, ensuring a smooth transition of the material to the conveyor belt to avoid deviation.
[0047] In order to better understand the process of the adjustment method of the above-mentioned conveyor, the adjustment method of the above-mentioned conveyor is described below in combination with an optional embodiment, but it is not used to limit the technical solution of the embodiment of the present application.
[0048] Figure 3 is a schematic diagram of a conveyor adjustment method according to an embodiment of the present application, such as Figure 3 As shown, specifically including the following:
[0049] In this embodiment, the control system of the conveyor plays a vital role in ensuring the efficient and safe transportation of materials by monitoring key parameters. First, the control system monitors the height difference between the drop point and the conveyor belt, as well as the inclination angle of the conveyor belt in real time. Optionally, when it is detected that the height difference exceeds the preset threshold of 100mm, or the difference between the inclination angle of the conveyor belt and the natural slip angle of the material exceeds 5°, the control system will adjust the position and angle of the guide chute according to the above height difference and inclination angle to optimize the material falling path, reduce material sliding and deviation, and ensure that the material is evenly distributed in the center of the conveyor belt.
[0050] At the same time, using the integrated high-definition camera and image recognition technology, the control system can monitor and analyze the material distribution and amount of falling materials in real time. Once the material distribution is found to deviate from the center of the conveyor belt by more than 15%, or the material loss rate is continuously monitored to exceed 2%, the control system will automatically adjust the ductility of the guide chute, guide the material to the correct position, and check the sealing of the guide chute to reduce material loss and deviation, maintain the integrity of the conveyor belt and reduce waste.
[0051] The control system also determines the deviation trend of the conveyor belt by monitoring the pressure, vibration and temperature changes on both sides of the redirection roller. If the pressure difference exceeds 10%, the vibration amplitude exceeds 3mm / s, or the temperature difference exceeds 10°C, the control system will immediately adjust the tensioning device to maintain the stable operation of the conveyor belt. By comparing historical curves with real-time data, the control system can identify abnormal trends, such as sudden increases in pressure, vibration or temperature, and thus activate the automatic adjustment mechanism of the tensioning device to effectively prevent and correct deviation.
[0052] In terms of alarm strategies, the control system provides two modes: real-time value alarm and curve alarm. When the pressure, vibration or temperature exceeds the preset threshold, the control system will automatically give an alarm signal and mark the alarm level. The curve alarm strategy sets a reasonable alarm curve based on the historical data of the motor under different working conditions to avoid false alarms caused by changes in working conditions. In addition, for equipment temperature, if the number of abnormalities exceeds 5 times within 30 days, or the maximum temperature exceeds 80°C, the control system will trigger a temperature alarm and present detailed alarm information through a visual interface, including temperature change trends, locations and time, to facilitate quick response by operation and maintenance personnel. For situations where the long-term average temperature exceeds 70°C and lasts for more than one week, the control system will prompt an equipment health check to prevent overheating failures.
[0053] In the upper-level visual interface, the control system displays the angle and extension status of the guide chute, as well as the pressure, vibration and temperature data on both sides of the redirection roller in real time in intuitive charts and digital forms. When the control system detects a signal that needs to be adjusted, the interface will highlight the parameters that need attention and give specific adjustment suggestions, such as adjusting the angle of the guide chute or increasing the tension of the take-up device to correct the deviation. Real-time video monitoring and video temperature measurement functions enable operation and maintenance personnel to remotely monitor the status of the equipment. Through the superimposed temperature measurement rules, the temperature distribution is clearly displayed, so as to quickly locate potential high-temperature problem areas and provide guidance for on-site inspection and maintenance work.
[0054] Through these sophisticated monitoring and automated adjustment strategies, this embodiment is committed to optimizing the operating status of the conveyor, reducing material deviation and loss, improving the operating efficiency of the equipment, while reducing maintenance costs, and ensuring the safe and stable operation of the entire conveying control system.
[0055] Obviously, the embodiments described above are only part of the embodiments of the present application, not all of the embodiments. In order to better understand the adjustment method of the above conveyor, the above process is described below in conjunction with the embodiments, but it is not intended to limit the technical solutions of the embodiments of the present application, specifically:
[0056] In an optional embodiment, in combination Figure 4 The adjustment method of the conveyor of the present application is further described. Figure 4 As shown, including the following:
[0057] The guide chute plays a vital role in the material transfer process of the conveyor. The design of its mechanical structure focuses on flexibility and stability to adapt to dynamically changing material conditions. The core of this design lies in the main structure of the guide chute, which is usually divided into three sections: upper, middle and lower. Modular connections are achieved through bolts, which is convenient for installation and simplifies future maintenance. The main structure needs to have excellent rigidity and load-bearing capacity to cope with the impact force when the material falls and the weight pressure during the conveying process, ensuring that the structural integrity and functional reliability can be maintained under various working conditions.
[0058] The dynamic adjustment capability of the guide chute is a highlight of its design, which includes two major mechanisms: angle adjustment and ductility adjustment. The angle adjustment mechanism, with the help of an electric or hydraulic actuator, can automatically adjust the inclination angle of the guide chute according to the control system command. This mechanism covers the needs of materials under different sliding characteristics, ensuring that the materials can be evenly concentrated in the center of the conveyor belt, reducing deviation and wear caused by uneven material distribution. The ductility adjustment mechanism gives the guide chute the ability to adjust its width or shape according to changes in the amount of material. By means of expansion or deformation, it effectively controls the lateral distribution of the material, avoids the scattering of the edge of the material, and further improves the efficiency and economy of material transmission.
[0059] At the same time, the connection and fixing device of the guide chute is designed with solid bolts or buckles to ensure that the guide chute can still be stably and tightly combined with the conveyor frame when adjusting the angle and ductility, avoiding looseness or displacement during the adjustment process, which affects its performance and safety. At the same time, in order to prevent the material from splashing or overflowing during the conveying process, the front and rear ends of the guide chute are equipped with multiple sealing baffles and curtains to form a pressure-equalizing dust sealing and dust reduction system. This system effectively controls the spread of dust and protects the working environment, while also ensuring the integrity and safety of the material transmission process.
[0060] In terms of internal structure, the guide trough is designed with guide plates and wear-resistant lining. The clever layout of the guide plates helps the material flow smoothly to the center of the conveyor belt, ensuring the optimization of the material falling path, while the application of wear-resistant lining materials extends the service life of the guide trough, reduces the maintenance requirements caused by wear, and reduces operating costs.
[0061] In order to achieve intelligent monitoring and control, a variety of sensors are integrated into the mechanical structure of the guide chute. These sensors can monitor key parameters such as the height difference between the drop point and the conveyor belt, the distribution of materials, and the loss rate in real time. The data is transmitted in real time through the interface connected to the control system, providing accurate feedback for the dynamic adjustment of the guide chute, ensuring the accuracy and effectiveness of the adjustment operation, thereby improving the conveying efficiency, reducing material loss, and enhancing the stability and safety of the equipment.
[0062] In summary, the mechanical design of the material guide trough not only meets the rigid requirements of material transmission, but also realizes all-round monitoring and efficient management of the material operation status through intelligent dynamic adjustment mechanism, sophisticated connection and fixing and sealing system, as well as optimization of internal guide plate and wear-resistant lining, providing the conveyor with reliable material concentration and anti-deviation functions, significantly improving the performance of the entire conveying system.
[0063] Through the description of the above implementation methods, those skilled in the art can clearly understand that the method according to the above embodiment can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application, or the part that contributes to the prior art, can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, magnetic disk, optical disk), and includes a number of instructions for a terminal device (which can be a mobile phone, computer, server, or network device, etc.) to execute the methods of each embodiment of the present application.
[0064] In this embodiment, a conveyor adjustment device is also provided, which is used to implement the above-mentioned embodiments and preferred embodiments, and the descriptions that have been made will not be repeated. As used below, the term "module" can implement a combination of software and / or hardware of a predetermined function. Although the devices described in the following embodiments are preferably implemented in software, the implementation of hardware, or a combination of software and hardware, is also possible and conceivable.
[0065] Figure 5 : is a structural block diagram of a conveyor adjustment device according to an embodiment of the present application, the device comprising:
[0066] The acquisition module 50 is used to acquire the first parameter of the conveyor during operation and the second parameter of the redirecting roller, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller;
[0067] The determination module 52 is used to determine that the material guide trough deviates from the preset position when at least a first preset condition is satisfied, and to determine that the conveyor belt deviates from the preset position when at least a second preset condition is satisfied, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range;
[0068] The adjustment module 54 is used to adjust the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjust the position of the conveyor belt according to the pressure size, the vibration frequency and the temperature.
[0069] Through the above-mentioned device, the first parameter of the conveyor during operation and the second parameter of the redirecting roller are obtained, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the material drop distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller; when at least the first parameter is satisfied Under the preset conditions, it is determined that the material guide trough deviates from the preset position, and under the condition that at least the second preset condition is met, it is determined that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; the material guide trough is adjusted according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and the position of the conveyor belt is adjusted according to the pressure, the vibration frequency and the temperature. This solves the problem of uneven material distribution and conveyor belt deviation in the related art due to the single design of the conveyor.
[0070] In an exemplary embodiment, the determination module 52 is also used to determine the duration for satisfying the second preset condition; when the duration is greater than the first preset value and less than the second preset value, it is determined that the conveyor executes a first warning event, wherein the first warning event instructs the conveyor to record warning information; when the duration is greater than the second preset value and less than the third preset value, it is determined that the conveyor executes a second warning event, wherein the second warning event instructs the conveyor to reduce the operating speed; when the duration is greater than the third preset value and less than the fourth preset value, it is determined that the conveyor executes a third warning event, wherein the third warning event instructs the conveyor to stop running.
[0071] In an exemplary embodiment, the adjustment module 54 is also used to obtain M temperatures corresponding to N equipment components in the conveyor within a first preset time, wherein N and M are both positive integers, and M is greater than N; when some or all of the M temperatures are greater than a first temperature threshold, and the number of times that some or all of the temperatures are greater than the first temperature threshold exceeds a fifth preset value, or when some or all of the temperatures are greater than a second temperature threshold, the equipment components corresponding to the some or all temperatures are shut down.
[0072] In an exemplary embodiment, the adjustment module 54 is also used to obtain K temperatures corresponding to each of the N equipment components in the conveyor within the second preset time, and obtain the average temperature of the K temperatures of each equipment component to obtain N average temperatures, wherein N and K are both positive integers, and K is greater than N; when there are some or all temperatures greater than the third temperature threshold among the N average temperatures, and the duration of the some or all temperatures being greater than the third temperature threshold exceeds a sixth preset value, the equipment components corresponding to the some or all temperatures are instructed to undergo a health check.
[0073] In an exemplary embodiment, the adjustment module 54 is also used to determine the alarm curve of the motor under different operating conditions based on the historical operating data of the motor of the conveyor under different operating conditions; when a third preset condition is met, the alarm device of the motor is started to instruct the target object for maintaining the motor to check the motor, wherein the third preset condition includes at least one of the following: the real-time operating data of the motor deviates from the alarm curve, and the motor switches from the first operating condition to the second operating condition.
[0074] In an exemplary embodiment, the adjustment module 54 is also used to adjust the height of the material guide trough relative to the conveyor belt according to the difference between the height difference and the first range, and to adjust the inclination angle of the material guide trough according to the difference between the inclination angle and the second range when the height difference exceeds the first range and the inclination angle exceeds the second range.
[0075] In an exemplary embodiment, the adjustment module 54 is also used to adjust the width and depth of the material guide trough according to the material falling amount and adjust the position of the guide plate in the material guide trough according to the material falling distribution when the material falling amount exceeds the third range and the material falling distribution exceeds the fourth range, so as to guide the material to move to the center of the conveyor belt.
[0076] An embodiment of the present application further provides a computer-readable storage medium, in which a computer program is stored, wherein the computer program is configured to execute the steps of any of the above method embodiments when running.
[0077] Optionally, in this embodiment, the storage medium may be configured to store a computer program for performing the following steps:
[0078] S1, obtaining the first parameter of the conveyor during operation and the second parameter of the redirecting roller, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller;
[0079] S2, when at least a first preset condition is satisfied, determining that the material guide trough deviates from the preset position, and when at least a second preset condition is satisfied, determining that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds a first range, the inclination angle exceeds a second range, the material drop amount exceeds a third range, and the material drop distribution exceeds a fourth range; the second preset condition includes at least one of the following: the pressure exceeds a fifth range, or the vibration frequency exceeds a sixth range, and the temperature exceeds a seventh range;
[0080] S3, adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0081] In an exemplary embodiment, the computer-readable storage medium may include, but is not limited to, various media that can store computer programs, such as a USB flash drive, a read-only memory (ROM), a random access memory (RAM), a mobile hard disk, a magnetic disk or an optical disk.
[0082] For specific examples in this embodiment, reference may be made to the examples described in the above embodiments and exemplary implementation modes, and this embodiment will not be described in detail herein.
[0083] An embodiment of the present application further provides an electronic device, including a memory and a processor, wherein a computer program is stored in the memory, and the processor is configured to run the computer program to execute the steps in any one of the above method embodiments.
[0084] Optionally, in this embodiment, the processor may be configured to perform the following steps through a computer program:
[0085] S1, obtaining the first parameter of the conveyor during operation and the second parameter of the redirecting roller, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller;
[0086] S2, when at least a first preset condition is satisfied, determining that the material guide trough deviates from the preset position, and when at least a second preset condition is satisfied, determining that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds a first range, the inclination angle exceeds a second range, the material drop amount exceeds a third range, and the material drop distribution exceeds a fourth range; the second preset condition includes at least one of the following: the pressure exceeds a fifth range, or the vibration frequency exceeds a sixth range, and the temperature exceeds a seventh range;
[0087] S3, adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0088] In an exemplary embodiment, the electronic device may further include a transmission device and an input / output device, wherein the transmission device is connected to the processor, and the input / output device is connected to the processor.
[0089] An embodiment of the present application further provides a computer program product, comprising a non-volatile computer-readable storage medium, wherein the non-volatile computer-readable storage medium stores a computer program product, and when the computer program is executed by a processor, the steps of the method described in each embodiment of the present application are implemented.
[0090] Optionally, in this embodiment, the above computer program may be configured to implement the following steps when executed by a processor:
[0091] S1, obtaining the first parameter of the conveyor during operation and the second parameter of the redirecting roller, wherein the first parameter includes: the height difference between the material drop point and the conveyor belt of the conveyor, the inclination angle of the conveyor belt, the amount of the material dropped on the conveyor belt, and the distribution of the material on the conveyor belt; the second parameter includes: the pressure on the left and right sides of the redirecting roller, the vibration frequency and temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller;
[0092] S2, when at least a first preset condition is satisfied, determining that the material guide trough deviates from the preset position, and when at least a second preset condition is satisfied, determining that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds a first range, the inclination angle exceeds a second range, the material drop amount exceeds a third range, and the material drop distribution exceeds a fourth range; the second preset condition includes at least one of the following: the pressure exceeds a fifth range, or the vibration frequency exceeds a sixth range, and the temperature exceeds a seventh range;
[0093] S3, adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
[0094] For specific examples in this embodiment, reference may be made to the examples described in the above embodiments and exemplary implementation modes, and this embodiment will not be described in detail herein.
[0095] Obviously, those skilled in the art should understand that the above modules or steps of the present application can be implemented by a general computing device, they can be concentrated on a single computing device, or distributed on a network composed of multiple computing devices, they can be implemented by a program code executable by a computing device, so that they can be stored in a storage device and executed by the computing device, and in some cases, the steps shown or described can be executed in a different order from that herein, or they can be made into individual integrated circuit modules, or multiple modules or steps therein can be made into a single integrated circuit module for implementation. Thus, the present application is not limited to any specific combination of hardware and software.
[0096] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A method for adjusting a conveyor, characterized in that: include: Obtaining a first parameter of the conveyor during operation and a second parameter of the redirecting roller, wherein the first parameter includes: a height difference between a material drop point and a conveyor belt of the conveyor, an inclination angle of the conveyor belt, a drop amount of the material dropped on the conveyor belt, and a drop distribution of the material on the conveyor belt; the second parameter includes: pressure on the left and right sides of the redirecting roller, a vibration frequency and a temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller; When at least a first preset condition is met, it is determined that the material guide trough deviates from the preset position, and when at least a second preset condition is met, it is determined that the conveyor belt deviates from the preset position, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; The material guide trough is adjusted according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and the position of the conveyor belt is adjusted according to the pressure size, the vibration frequency and the temperature.
2. The conveyor adjustment method according to claim 1, characterized in that: After determining that the conveyor belt deviates from the preset position, the method further includes: determining a duration for which the second preset condition is satisfied; When the duration is greater than a first preset value and less than a second preset value, determining that the conveyor executes a first warning event, wherein the first warning event instructs the conveyor to record warning information; When the duration is greater than a second preset value and less than a third preset value, determining that the conveyor executes a second warning event, wherein the second warning event instructs the conveyor to reduce the running speed; When the duration is greater than a third preset value and less than a fourth preset value, it is determined that the conveyor executes a third warning event, wherein the third warning event instructs the conveyor to stop running.
3. The conveyor adjustment method according to claim 1, characterized in that: After adjusting the guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature, the method further includes: Obtaining M temperatures corresponding to N equipment components in the conveyor within a first preset time, wherein N and M are both positive integers, and M is greater than N; When some or all of the M temperatures are greater than the first temperature threshold, and the number of times that some or all of the temperatures are greater than the first temperature threshold exceeds a fifth preset value, or when some or all of the temperatures are greater than the second temperature threshold, the device components corresponding to the some or all of the temperatures are shut down.
4. The conveyor adjustment method according to claim 1, characterized in that: After adjusting the guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature, the method further includes: Obtaining K temperatures corresponding to each of the N equipment components in the conveyor within the second preset time, and obtaining the average temperature of the K temperatures of each equipment component to obtain N average temperatures, wherein N and K are both positive integers, and K is greater than N; When some or all of the N average temperatures are greater than the third temperature threshold, and the duration for which the some or all temperatures are greater than the third temperature threshold exceeds a sixth preset value, the device components corresponding to the some or all temperatures are instructed to undergo a health check.
5. The conveyor adjustment method according to claim 1, characterized in that: After adjusting the guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and adjusting the position of the conveyor belt according to the pressure, the vibration frequency and the temperature, the method further includes: Determining an alarm curve of the motor under different operating conditions according to historical operating data of the motor of the conveyor under different operating conditions; When a third preset condition is met, the alarm device of the motor is activated to instruct the target object for maintaining the motor to check the motor, wherein the third preset condition includes at least one of the following: the real-time operating data of the motor deviates from the alarm curve, and the motor switches from a first operating condition to a second operating condition.
6. The conveyor adjustment method according to claim 1, characterized in that: Adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution includes: When the height difference exceeds the first range and the inclination angle exceeds the second range, the height of the material guide trough relative to the conveyor belt is adjusted according to the difference between the height difference and the first range, and the inclination angle of the material guide trough is adjusted according to the difference between the inclination angle and the second range.
7. The conveyor adjustment method according to claim 1, characterized in that: Adjusting the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution includes: When the material falling amount exceeds the third range and the material falling distribution exceeds the fourth range, the width and depth of the material guide trough are adjusted according to the material falling amount, and the position of the guide plate in the material guide trough is adjusted according to the material falling distribution to guide the material to move to the center of the conveyor belt.
8. A conveyor adjustment device, characterized in that: include: An acquisition module is used to acquire a first parameter of the conveyor during operation, and a second parameter of the redirecting roller, wherein the first parameter includes: a height difference between a material drop point and a conveyor belt of the conveyor, an inclination angle of the conveyor belt, a drop amount of the material dropped on the conveyor belt, and a drop distribution of the material on the conveyor belt; the second parameter includes: pressure magnitudes on the left and right sides of the redirecting roller, a vibration frequency and a temperature of the redirecting roller; the redirecting roller is used to support the conveyor belt and change the running direction of the conveyor belt, the guide trough is used to guide the concentrated distribution of the material on the conveyor belt, and the conveyor includes the guide trough, the conveyor belt and the redirecting roller; A determination module is used to determine that the material guide trough deviates from the preset position when at least a first preset condition is met, and to determine that the conveyor belt deviates from the preset position when at least a second preset condition is met, wherein the first preset condition includes at least one of the following: the height difference exceeds the first range, the inclination angle exceeds the second range, the material drop amount exceeds the third range, and the material drop distribution exceeds the fourth range; the second preset condition includes at least one of the following: the pressure exceeds the fifth range, or the vibration frequency exceeds the sixth range, and the temperature exceeds the seventh range; The adjustment module is used to adjust the material guide trough according to the height difference, the inclination angle, the material drop amount and the material drop distribution, and to adjust the position of the conveyor belt according to the pressure, the vibration frequency and the temperature.
9. A computer-readable storage medium, characterized in that: The computer-readable storage medium includes a stored program, wherein the program executes the method according to any one of claims 1 to 7 when executed.
10. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 7 are implemented.
Citation Information
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