A vertical tea conveyor

By combining vertical conveyors with vacuum and high-temperature hot air technology, the problems of large footprint and easy damage to tea leaves caused by traditional tea conveying methods have been solved, achieving efficient drying and low-cost tea processing.

CN119527778BActive Publication Date: 2025-12-02GUIZHOU JINSANYE MASCH MFG CO LTD
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Patent Information

Application Number
CN202510028645.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-02
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

Traditional tea transportation methods require a large area, are prone to damage, and cannot be processed in a standardized manner, resulting in high production costs and low efficiency, failing to meet the quality and efficiency requirements of the tea processing industry.

Method used

A vertical conveyor is used, combined with vacuum and high-temperature hot air technology. A vacuum environment is created by an electric vacuum pump, and a high-temperature hot air blower is used to quickly dry the tea leaves. The vertical circular movement of the frame mechanism maintains stability and reduces the floor space required.

Benefits of technology

It improves tea drying efficiency, reduces floor space, lowers production costs, and enhances equipment utilization efficiency and the potential for production process optimization.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a vertical conveyor for tea processing, relating to the field of tea processing technology. The frame mechanism provides a path for the vertical circular movement of the transport mechanism, which in turn dries the tea. In this invention, during the tea drying process, after the tea leaves are placed into a channel formed by a sealing plate, the channel quickly closes to ensure a tight seal. Then, an electric vacuum pump is activated to evacuate the inside of the placement frame to a vacuum state, and two sets of hot air blowers are turned on to heat the filtered air. This allows the high-temperature hot air to circulate rapidly in a vacuum environment, agitating the tea leaves. The combination of vacuum and high-temperature hot air lowers the boiling point of water, allowing the moisture in the tea leaves to vaporize quickly. Furthermore, the strong hot air ensures the tea leaves are fully dispersed, preventing accumulation and significantly improving drying efficiency. The entire drying process is strictly monitored and short, enabling rapid drying of tea leaves during transport, greatly shortening the tea processing cycle, and improving equipment efficiency and production convenience.
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Description

Technical Field

[0001] This invention relates to the field of tea processing technology, specifically a vertical conveyor for tea. Background Technology

[0002] Tea transportation is a crucial link in the tea production and processing process. Its efficiency and quality directly affect the final quality of the tea and production benefits. From the fresh tea leaves picked in the tea garden to each process in the processing workshop and then to the packaging stage, a safe, efficient and stable transportation system is needed to ensure the smooth flow of tea and reduce damage and quality deterioration. With the modernization of the tea industry, the requirements for tea transportation technology are increasing, prompting the industry to continuously explore and innovate.

[0003] In the tea processing industry, from the time the tea leaves are picked until the subsequent processing steps such as fixing, rolling and drying, they often need to go through multiple transfer and transportation processes. Traditional tea transportation methods mainly use horizontal or inclined conveyor belts, but these methods have significant drawbacks.

[0004] In the initial processing of fresh tea leaves, horizontal conveying is used, which not only occupies a large amount of factory floor space and greatly restricts the layout planning of other equipment and the optimization and adjustment of the production process, leading to increased production costs, but also makes the tea leaves easily damaged by slipping and piling during the conveying process, which has an adverse effect on the quality of the tea leaves. In addition, because the tea leaves themselves are relatively fragile, the existing conveying devices cannot carry out process-oriented processing of the tea leaves during transportation. This not only further increases costs, but also seriously reduces the overall processing efficiency of the tea leaves, making it difficult to meet the growing production needs and quality requirements of the tea processing industry. Summary of the Invention

[0005] The purpose of this invention is to provide a vertical tea conveyor to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a vertical conveyor for tea, comprising: a support mechanism, a frame mechanism, and a transport mechanism;

[0007] The support mechanism itself is stable, while the frame mechanism is installed on one side of the outer wall of the support mechanism, thus maintaining good stability for the tea during vertical conveying.

[0008] The frame mechanism provides a path for the vertical circular movement of the transport mechanism, and in this process, it can keep multiple transport mechanisms in a vertically stable state.

[0009] The function of the transport mechanism is to vertically transport and process tea leaves. In this process, after the tea leaves enter the transport mechanism, they fall on the top of two receiving plates. Then, an electric vacuum pump is used to create a vacuum inside the placement frame. Subsequently, a hot air fan is turned on to allow high-temperature hot air to circulate rapidly in the vacuum environment and fully contact the tea leaves. The electric vacuum pump continuously extracts air, causing the moisture in the tea leaves to quickly vaporize and be discharged from the equipment, thus drying the tea leaves.

[0010] Preferably, the transport mechanism includes two mounting beams;

[0011] An inner groove is formed on one side of the outer wall of each of the two mounting beams. A second miniature bearing is fixedly inserted into the inner surface of the two inner grooves. A short rod is fixedly inserted into the inner surface of each of the two second miniature bearings. Two crossbeams are fixedly installed between opposite sides of the two mounting beams. A placement frame is fixedly installed between the outer walls of the two short rods. A sealing plate is rotatably connected inside the placement frame. An output pipe is fixedly connected to the bottom of the placement frame. A switch valve is provided on the outer wall of the output pipe.

[0012] Preferably, two sets of damping frames are fixedly connected to the outer wall of the placement frame, and the other end of each set of damping frames is fixedly connected to the bottom of the crossbeam. A counterweight is fixedly connected to the inner wall of the placement frame near the bottom, and a channel is opened at the center of the bottom of the counterweight.

[0013] Preferably, two sets of hot air blowers are fixedly connected to the inner wall of the counterweight, and two support plates are fixedly installed near the middle position of the inner wall of the placement frame.

[0014] Preferably, an outer annular frame is fixedly connected between one side of the outer wall of the two receiving plates. A set of rotating grooves is preset inside the outer annular frame. A rotating block is rotatably connected to the inner surface of each set of rotating grooves. An inner annular frame is fixedly connected between the inner surface of each set of rotating blocks. A control plate is fixedly connected to one side of the outer wall of the inner annular frame, and the outer surface of the control plate rotatably penetrates inside the placement frame. An electric vacuum pump is fixedly connected to the top of the placement frame.

[0015] Preferably, the frame mechanism includes an annular plate, an annular groove is formed on one side of the outer wall of the annular plate, multiple sets of inner rollers are rotatably connected to the inner surface of the annular groove, an inner rod is rotatably connected inside each set of inner rollers, and a linkage plate is fixedly sleeved on the outer surface of each set of inner rods.

[0016] Preferably, a fixing groove is provided on one side of the outer wall of each of the plurality of linkage plates, a first miniature bearing is fixedly inserted into the inner surface of each of the plurality of fixing grooves, a linkage rod is fixedly inserted into the inner surface of each of the plurality of first miniature bearings, a bearing body is fixedly sleeved on the outer surface of each of the plurality of linkage rods, a linkage frame is fixedly sleeved on the outer surface of each of the plurality of bearing bodies, an mounting plate is fixedly connected to one side of the outer wall of each of the plurality of linkage rods, and one side of the outer wall of each of the plurality of mounting plates is fixedly connected to one side of the outer wall of one of the plurality of mounting beams.

[0017] Preferably, the support mechanism includes a mounting base, a vertical beam is fixedly mounted on the top of the mounting base, a stabilizing beam is fixedly mounted between the mounting base and one side of the outer wall of the vertical beam, two inner bearings are fixedly inserted inside the vertical beam, and a drive rod is fixedly inserted into the inner surface of each of the two inner bearings.

[0018] Preferably, a transmission gear is fixedly connected to one side of the outer wall of each of the two drive rods, and a drive motor is fixedly connected to the other side of the outer wall of each of the two drive rods. A motor plate is fixedly connected to the bottom of the drive motor, and one side of the outer wall of the motor plate is fixedly connected to one side of the outer wall of the vertical beam.

[0019] Preferably, the outer wall of the vertical beam is fixedly connected to two connecting plates, and one side of the outer wall of each of the two connecting plates is fixedly connected to one side of the outer wall of the annular plate. The outer walls of the two transmission gears mesh with a chain for transmission.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. In this invention, during the tea drying process, after the tea leaves are placed into the channel formed by the sealing plate, the channel can be quickly closed to ensure airtightness. Then, the electric vacuum pump is started to evacuate the inside of the placement frame to a vacuum state, and two sets of hot air blowers are turned on to heat the filtered air. This allows the high-temperature hot air to circulate rapidly and blow the tea leaves in a vacuum environment. The combination of vacuum and high-temperature hot air lowers the boiling point of water, allowing the moisture in the tea leaves to vaporize quickly. On the other hand, the strong hot air allows the tea leaves to fully disperse, preventing them from piling up. This greatly improves the drying efficiency. Moreover, the entire drying process is strictly monitored and short in time, enabling the drying process of tea leaves during transportation to be completed quickly. This greatly shortens the tea processing cycle and improves the efficiency of equipment use and the convenience of production.

[0022] 2. In this invention, the device can effectively utilize the vertical space of the factory. Compared with traditional horizontal or inclined conveyor belts, the floor space is greatly reduced, providing more space and possibilities for the equipment layout and production process optimization of the tea processing workshop, which helps to improve production efficiency and reduce production costs. Attached Figure Description

[0023] Figure 1This is a perspective view of the main structure of a vertical tea conveyor according to the present invention;

[0024] Figure 2 This is a side view perspective of the vertical tea conveyor of the present invention;

[0025] Figure 3 This is a three-dimensional exploded view of the support mechanism in a vertical tea conveyor of the present invention;

[0026] Figure 4 This is a three-dimensional exploded view of the frame mechanism in a vertical tea conveyor of the present invention;

[0027] Figure 5 This is a three-dimensional exploded view of the transport mechanism in a vertical tea conveyor of the present invention;

[0028] Figure 6 This is a sectional perspective view of the transport mechanism portion of a vertical tea conveyor according to the present invention;

[0029] Figure 7 This is a perspective view of the counterweight block in a vertical tea conveyor of the present invention;

[0030] Figure 8 This is a perspective view of the internal part of the transport mechanism in a vertical tea conveyor of the present invention;

[0031] Figure 9 This is a three-dimensional sectional view of the transport mechanism in a vertical tea conveyor of the present invention.

[0032] In the diagram: 1. Support mechanism; 11. Mounting base; 111. Stabilizing beam; 12. Vertical beam; 121. Inner bearing; 13. Drive rod; 131. Transmission gear; 14. Drive motor; 141. Motor plate; 15. Connecting plate; 16. Chain; 2. Frame mechanism; 21. Annular plate; 211. Annular groove; 22. Inner roller; 221. Inner rod; 23. Linkage plate; 231. Fixing groove; 24. First miniature bearing; 25. Linkage rod; 251. Bearing body; 26. Linkage frame 27. Mounting plate; 3. Transport mechanism; 31. Mounting beam; 311. Inner groove; 32. Second miniature bearing; 321. Short rod; 33. Crossbeam; 34. Placement frame; 341. Sealing plate; 342. Output pipe; 343. Switch valve; 35. Damping frame; 36. Counterweight; 361. Channel; 362. Hot air blower; 37. Receiving plate; 38. Outer annular frame; 381. Rotating groove; 382. Rotating block; 383. Inner annular frame; 384. Control panel; 39. Electric vacuum pump. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Example 1, refer to Figures 1-9 As shown: This invention provides a vertical tea conveyor, comprising: a support mechanism 1, a frame mechanism 2, and a transport mechanism 3;

[0035] The support mechanism 1 itself has stability, while the frame mechanism 2 is installed on one side of the outer wall of the support mechanism 1, thereby maintaining good stability for the tea during vertical conveying.

[0036] The frame mechanism 2 provides a path for the vertical circular movement of the transport mechanism 3, and in this process, it can keep multiple transport mechanisms 3 in a vertically stable state.

[0037] The function of the transport mechanism 3 is to vertically transport and process the tea. In this process, after the tea enters the transport mechanism 3, it falls on the top of the two receiving plates 37. Then, the electric vacuum pump 39 creates a vacuum inside the placement frame 34. Then, the hot air fan 362 is turned on to allow the high temperature hot air to circulate rapidly in the vacuum environment and fully contact the tea. The electric vacuum pump 39 continuously pumps air to make the moisture in the tea quickly vaporize and be discharged from the equipment, thus drying the tea.

[0038] The transport mechanism 3 includes two mounting beams 31;

[0039] Each of the two mounting beams 31 has an inner groove 311 on one side of its outer wall. A second miniature bearing 32 is fixedly inserted into the inner surface of each of the two inner grooves 311. A short rod 321 is fixedly inserted into the inner surface of each of the two second miniature bearings 32. Two crossbeams 33 are fixedly installed between opposite sides of the two mounting beams 31. A placement frame 34 is fixedly installed between the outer walls of the two short rods 321. A sealing plate 341 is rotatably connected inside the placement frame 34. An output pipe 342 is fixedly connected to the bottom of the placement frame 34. A switch valve 343 is installed on the outer wall of the output pipe 342. Two sets of damping frames 35 are fixedly connected to the outer wall of the placement frame 34, with the other end of each damping frame 35 fixedly connected to the bottom of the crossbeam 33. The inner surface of the placement frame 34 is fixed near the bottom. A counterweight 36 is fixedly connected, and a channel 361 is opened at the bottom center of the counterweight 36. Two sets of hot air blowers 362 are fixedly connected to the inner wall of the counterweight 36. Two support plates 37 are fixedly installed near the middle position of the inner wall of the placement frame 34. An outer annular frame 38 is fixedly connected between the outer walls of the two support plates 37. A set of rotating grooves 381 is preset inside the outer annular frame 38. Rotating blocks 382 are rotatably connected to the inner walls of the set of rotating grooves 381. An inner annular frame 383 is fixedly connected between the inner walls of the set of rotating blocks 382. A control plate 384 is fixedly connected to one side of the outer wall of the inner annular frame 383, and the outer wall of the control plate 384 rotatably penetrates the interior of the placement frame 34. An electric vacuum pump 39 is fixedly connected to the top of the placement frame 34.

[0040] In this embodiment, before the equipment is put into use, the support mechanism 1 should be firmly installed on the ground to ensure its stability. After the support mechanism 1, the frame mechanism 2, and the transport mechanism 3 are connected to each other, the equipment can be put into operation. When the external drive motor 14 is powered on and started, its output end begins to rotate, thereby driving a transmission gear 131 connected to it to rotate. Since the two transmission gears 131 and the chain 16 are in a meshing transmission state, and one connection point of the chain 16 is fixed to the linkage frame 26, while each set of inner rollers 22 rolls and rubs against the inner surface of the annular groove 211, the inner rod 221 will rotate inside the inner rollers 22, thereby driving the inner rod 221 and the linkage plate 23 fixed to its outer wall to move along the annular groove 211. 251 is installed inside the linkage frame 26. The linkage rod 25 rotates within the first miniature bearing 24 and the bearing body 251. The mounting plate 27 fixed on its other side is connected to the transport mechanism 3 as a connecting component, so that the transport mechanism 3 rotates with the chain 16. The bottom of the placement frame 34 is provided with a counterweight 36 to ensure that the center of gravity is at the bottom position. With the cooperation of the two short rods 321 rotating within the second miniature bearing 32, the placement frame 34 can always maintain a vertical downward state. At the same time, two sets of damping frames 35 are fixedly installed between the bottom of the crossbeam 33 and the outer wall of the placement frame 34. With their own characteristics, they effectively reduce the shaking of the placement frame 34 during movement and ensure the stability of operation. In the tea processing stage, the placement frame 34 is rotated. The inner sealing plate 341 forms a trough, through which workers place the freshly picked tea leaves into the placement frame 34. The tea leaves are supported by the two receiving plates 37 and the top of the outer annular frame 38. Then, the sealing plate 341 is rotated to close it with the placement frame 34, maintaining the airtightness of the placement frame 34. Next, the electric vacuum pump 39 is started to evacuate the vacuum level in the chamber to about 500-1000 Pa. Then, two sets of hot air blowers 362 are turned on. The hot air blowers 362 first introduce external air and filter out impurities, and then heat the air to 150℃-200℃. The high-temperature hot air circulates rapidly in the vacuum environment and blows the tea leaves, so that the tea leaves are fully dispersed on the two receiving plates 37, avoiding accumulation and improving drying efficiency. During this process, the electric vacuum pump 39 continues to operate. The continuous exhaust system causes the moisture in the tea leaves to rapidly vaporize and be expelled from the equipment. The entire drying process lasts for one minute under strict monitoring, achieving drying during the tea leaf conveying process. When the tea leaves need to be conveyed to the designated location, the operator rotates the control panel 384 90 degrees. With the cooperation of the rotating block 382 and the inner wall of the rotating groove 381, the opening between the outer annular frame 38 and the inner annular frame 383 faces upwards. At the same time, the air force of the hot air blower 362 is reduced. At this time, the tea leaves on the top of the two receiving plates 37 converge towards the middle of the plates under the action of gravity and fall through the opening to the top of the counterweight block 36. Since the counterweight block 36 is tilted downwards, the tea leaves will continue to converge towards its center and finally enter the output pipe 342 through the channel 361.After opening the switch valve 343 to connect the output pipe 342 with the counterweight 36, the processed tea leaves can be smoothly output, completing the tea leaf conveying process.

[0041] Example 2, according to Figures 1-2 as well as Figures 4-9 As shown, the frame mechanism 2 includes an annular plate 21. An annular groove 211 is provided on one side of the outer wall of the annular plate 21. Multiple sets of inner rollers 22 are rotatably connected to the inner surface of the annular groove 211. Inner rods 221 are rotatably connected inside the multiple sets of inner rollers 22. Linkage plates 23 are fixedly sleeved on the outer surface of the multiple sets of inner rods 221. Fixing grooves 231 are provided on one side of the outer wall of the multiple linkage plates 23. First miniature bearings 24 are fixedly inserted into the inner surface of the multiple fixing grooves 231. Linkage rods 25 are fixedly inserted into the inner surface of the multiple first miniature bearings 24. Bearing bodies 251 are fixedly sleeved on the outer surface of the multiple linkage rods 25. Linkage frames 26 are fixedly sleeved on the outer surface of the multiple bearing bodies 251. Mounting plates 27 are fixedly connected to one side of the outer wall of the multiple linkage rods 25. The outer side of the multiple mounting plates 27 is fixedly connected to one side of the outer wall of one of the multiple sets of mounting beams 31.

[0042] The transport mechanism 3 includes two mounting beams 31;

[0043] Each of the two mounting beams 31 has an inner groove 311 on one side of its outer wall. A second miniature bearing 32 is fixedly inserted into the inner surface of each of the two inner grooves 311. A short rod 321 is fixedly inserted into the inner surface of each of the two second miniature bearings 32. Two crossbeams 33 are fixedly installed between opposite sides of the two mounting beams 31. A placement frame 34 is fixedly installed between the outer walls of the two short rods 321. A sealing plate 341 is rotatably connected inside the placement frame 34. An output pipe 342 is fixedly connected to the bottom of the placement frame 34. A switch valve 343 is installed on the outer wall of the output pipe 342. Two sets of damping frames 35 are fixedly connected to the outer wall of the placement frame 34, with the other end of each damping frame 35 fixedly connected to the bottom of the crossbeam 33. The inner surface of the placement frame 34 is fixed near the bottom. A counterweight 36 is fixedly connected, and a channel 361 is opened at the bottom center of the counterweight 36. Two sets of hot air blowers 362 are fixedly connected to the inner wall of the counterweight 36. Two support plates 37 are fixedly installed near the middle position of the inner wall of the placement frame 34. An outer annular frame 38 is fixedly connected between the outer walls of the two support plates 37. A set of rotating grooves 381 is preset inside the outer annular frame 38. Rotating blocks 382 are rotatably connected to the inner walls of the set of rotating grooves 381. An inner annular frame 383 is fixedly connected between the inner walls of the set of rotating blocks 382. A control plate 384 is fixedly connected to one side of the outer wall of the inner annular frame 383, and the outer wall of the control plate 384 rotatably penetrates the interior of the placement frame 34. An electric vacuum pump 39 is fixedly connected to the top of the placement frame 34.

[0044] In this embodiment, initially, the sealing plate 341 rotates inside the placement frame 34, forming a path for the tea leaves to enter. Workers place the freshly picked tea leaves through this path inside the placement frame 34. The tea leaves are supported by the two receiving plates 37 and the top of the outer annular frame 38. After placement, the sealing plate 341 rotates again to close the placement frame 34, ensuring the placement frame 34 is sealed and preparing for subsequent vacuum processing. The electric vacuum pump 39 is started to evacuate the vacuum level in the chamber containing the placement frame 34 to approximately 500-1000 Pa, creating a vacuum environment. Two sets of hot air blowers 362 are then turned on. The hot air blowers 362 first introduce external gas and remove impurities using an internal filter, then heat the air to 150°C-200°C. The high-temperature hot air circulates rapidly in the vacuum environment and blows onto the tea leaves placed on the receiving plates 37, ensuring the tea leaves are fully dispersed and preventing accumulation. Under the strong hot air, the moisture in the tea leaves quickly vaporizes. The electric vacuum pump 39 continues to operate... The air is drawn out to expel the vaporized moisture from the equipment. The entire drying process is strictly monitored and lasts for one minute, achieving rapid drying during tea transportation and ensuring that the tea reaches a certain degree of dryness. When the tea needs to be transported to the appropriate position, the operator rotates the control plate 384 90 degrees. With the cooperation of the rotating block 382 and the inner wall of the rotating groove 381, the inner ring frame 383 rotates inside the outer ring frame 38 with both openings facing upwards. At the same time, the air force of the hot air blower 362 is reduced. The tea leaves on the top of the two receiving plates 37 converge towards the middle of the two plates under the action of gravity and fall onto the top of the counterweight block 36 through the opening. Since the counterweight block 36 is tilted downwards, the tea leaves will continue to converge towards its center. Finally, the tea leaves enter the interior of the output pipe 342 through the channel 361. The operator opens the switch valve 343 to connect the output pipe 342 with the counterweight block 36. The processed tea leaves are then smoothly output, completing the entire tea transportation process for subsequent processing or packaging.

[0045] Example 3, according to Figures 1-4 As shown, the frame mechanism 2 includes an annular plate 21. An annular groove 211 is provided on one side of the outer wall of the annular plate 21. Multiple sets of inner rollers 22 are rotatably connected to the inner surface of the annular groove 211. Inner rods 221 are rotatably connected inside the multiple sets of inner rollers 22. Linkage plates 23 are fixedly sleeved on the outer surface of the multiple sets of inner rods 221. Fixing grooves 231 are provided on one side of the outer wall of the multiple linkage plates 23. First miniature bearings 24 are fixedly inserted into the inner surface of the multiple fixing grooves 231. Linkage rods 25 are fixedly inserted into the inner surface of the multiple first miniature bearings 24. Bearing bodies 251 are fixedly sleeved on the outer surface of the multiple linkage rods 25. Linkage frames 26 are fixedly sleeved on the outer surface of the multiple bearing bodies 251. Mounting plates 27 are fixedly connected to one side of the outer wall of the multiple linkage rods 25. The outer side of the multiple mounting plates 27 is fixedly connected to one side of the outer wall of one of the multiple sets of mounting beams 31.

[0046] The support mechanism 1 includes a mounting base 11, a vertical beam 12 fixedly mounted on the top of the mounting base 11, a stabilizing beam 111 fixedly mounted between the mounting base 11 and one side of the outer wall of the vertical beam 12, two inner bearings 121 fixedly inserted inside the vertical beam 12, drive rods 13 fixedly inserted into the inner surface of each of the two inner bearings 121, transmission gears 131 fixedly connected to one side of the outer wall of each of the two drive rods 13, and drive motors 14 fixedly connected to the other side of the outer wall of each of the two drive rods 13, a motor plate 141 fixedly connected to the bottom of the drive motor 14, and one side of the outer wall of the motor plate 141 fixedly connected to one side of the outer wall of the vertical beam 12, two connecting plates 15 fixedly connected to the outer wall of the vertical beam 12, and one side of the outer wall of each of the two connecting plates 15 fixedly connected to one side of the outer wall of the annular plate 21, and a chain 16 meshing with the outer walls of the two transmission gears 131.

[0047] In this embodiment, before the equipment is put into use, the support mechanism 1 must be securely installed on the ground. After the support mechanism 1, frame mechanism 2, and transport mechanism 3 are successfully connected, the equipment can enter the operable state. When started, the output end of the external drive motor 14 starts to rotate after being powered on, thereby driving a transmission gear 131 connected to it to rotate synchronously. Since the two transmission gears 131 and the chain 16 mesh with each other, and one connection point of the chain 16 is fixed to the linkage frame 26, when each set of inner rollers 22 rolls and rubs against the inner surface of the annular groove 211, the inner rod 221 rotates inside the inner rollers 22, driving the inner rod 221 and the linkage plate 23 fixed to its outer wall to move along the path of the annular groove 211. Meanwhile, the bearing body 251 is installed inside the linkage frame 26, and the linkage rod 25 rotates within the first miniature bearing 24 and the bearing body 251. The mounting plate 27 on the other side is connected to the transport mechanism 3 as a receiving component. The transport mechanism 3 rotates with the rotation of the chain 16. A counterweight 36 is provided at the bottom of the placement frame 34 to ensure that the overall center of gravity is at the bottom. Furthermore, with the help of the rotation of the two short rods 321 within the second miniature bearing 32, the placement frame 34 can always maintain a vertical downward state. In addition, two sets of damping frames 35 are fixed between the bottom of the crossbeam 33 and the outer wall of the placement frame 34. With their own characteristics, they effectively reduce the shaking of the placement frame 34 when it moves, ensuring the stability of the equipment during operation.

[0048] The working principle of the entire mechanism is as follows: First, before the equipment is used, the support mechanism 1 is installed on the ground to maintain the stability of the support mechanism 1 itself. After the support mechanism 1, the frame mechanism 2 and the transport mechanism 3 are connected, the equipment can be operated.

[0049] When the external drive motor 14 is powered on, its output end can generate rotation to drive one of the transmission gears 131 to rotate. Because the two transmission gears 131 and the chain 16 are in a meshing transmission state, and one of the connection points of the chain 16 is fixed to the linkage frame 26, when each set of inner rollers 22 can roll and rub against the inner surface of the annular groove 211, and the inner rod 221 rotates inside the inner rollers 22, thereby driving the inner rod 221 and the linkage plate 23 fixed to one side of the outer wall to move along the path of the annular groove 211. The bearing body 251 is fixedly installed inside the linkage frame 26, and the linkage rod 25 rotates inside the first miniature bearing 24 and the bearing body 251. The mounting plate 27 is fixedly installed on the other side of the linkage rod 25, and the mounting plate 27 serves as a receiving component to realize the installation with the transport mechanism 3.

[0050] This causes the transport mechanism 3 to rotate along with the chain 16. Inside the placement frame 34, a counterweight 36 is set at its bottom to keep the center of gravity at the bottom. With the cooperation of the two short rods 321 rotating inside the second miniature bearing 32, the placement frame 34 can always maintain a vertical downward state. At the same time, two sets of damping frames 35 are fixedly installed between the bottom of the crossbeam 33 and the outer wall of the placement frame 34. Through the carrying effect of the damping frames 35, the shaking generated by the placement frame 34 during movement can be reduced, and its stability during movement can be maintained.

[0051] First, when the sealing plate 341 rotates inside the placement frame 34, it effectively forms a trough. Then, the worker can place the freshly picked tea leaves inside the placement frame 34. As the tea leaves enter the placement frame 34, they are effectively supported by the two receiving plates 37 and the top of the outer annular frame 38, maintaining the sealing of the placement frame 34. The sealing plate 341 rotates, closing the gap with the placement frame 34. At this point, the electric vacuum pump 39 is activated, raising the vacuum level inside the chamber to approximately 500-1000 Pa. Then, two sets of hot air blowers 362 are turned on. 2. External gas is introduced into the unit, and impurities in the gas are filtered out. The air is heated to 150℃-200℃, allowing the high-temperature hot air to circulate rapidly in a vacuum environment and blow upwards, making full contact with the tea leaves on the two receiving plates 37. The strong hot air can blow the tea leaves to disperse, thus preventing the tea leaves from piling up during the heating process and improving the drying efficiency. Meanwhile, the electric vacuum pump 39 continuously runs to extract air, causing the moisture in the tea leaves to quickly vaporize and be discharged from the equipment. The drying process is completed under strict monitoring, and this process lasts for one minute. The tea leaves can be dried during the conveying process.

[0052] After the tea leaves are transferred to the appropriate position, the operator rotates the control panel 384 90 degrees. With the rotating block 382 rotating between the inner walls of the rotating groove 381, the opening between the outer annular frame 38 and the inner annular frame 383 is kept facing upwards, and the airflow of the hot air blower 362 is reduced. Under the action of gravity, the tea leaves on the top of the two receiving plates 37 will converge towards the middle of the two plates and fall onto the top of the counterweight block 36 through the opening. Because the counterweight block 36 is set to a downward tilt, the tea leaves continue to converge towards the center of the counterweight block 36 and finally enter the interior of the output pipe 342 through the channel 361. After the connection between the output pipe 342 and the counterweight block 36 is achieved by the switch valve 343, the output of the processed tea leaves can be effectively maintained, realizing the conveying and processing of tea leaves.

[0053] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A vertical conveyor for tea, comprising: The supporting mechanism (1), the frame mechanism (2), and the transport mechanism (3) are characterized in that; The support mechanism (1) itself has stability, while the frame mechanism (2) is installed on one side of the outer wall of the support mechanism (1), thereby maintaining good stability for the tea during vertical conveying; The frame mechanism (2) provides a path for the vertical circular movement of the transport mechanism (3), and in this process, it can keep multiple transport mechanisms (3) in a vertically stable state. The transport mechanism (3) can realize vertical conveying of tea leaves. In this process, after the tea leaves enter the transport mechanism (3), they fall on the top of the two receiving plates (37). Then, the electric vacuum pump (39) creates a vacuum inside the placement frame (34). Then, the hot air blower (362) is turned on to allow the high temperature hot air to circulate rapidly in the vacuum environment and fully contact the tea leaves. The electric vacuum pump (39) continuously pumps air to make the moisture in the tea leaves quickly vaporize and be discharged from the equipment to dry the tea leaves. The transport mechanism (3) includes two mounting beams (31); An inner groove (311) is provided on one side of the outer wall of each of the two mounting beams (31). A second miniature bearing (32) is fixedly inserted into the inner surface of the two inner grooves (311). A short rod (321) is fixedly inserted into the inner surface of each of the two second miniature bearings (32). Two crossbeams (33) are fixedly installed between opposite sides of the two mounting beams (31). A placement frame (34) is fixedly installed between the outer walls of the two short rods (321). A sealing plate is rotatably connected inside the placement frame (34). (341) The bottom of the placement frame (34) is fixedly connected to an output pipe (342). The outer wall of the output pipe (342) is provided with a switch valve (343). The outer wall of the placement frame (34) is fixedly connected to two sets of damping frames (35), and the other end of each set of damping frames (35) is fixedly connected to the bottom of the crossbeam (33). The inner wall of the placement frame (34) is fixedly connected to a counterweight (36) near the bottom. A channel (361) is opened at the bottom center of the counterweight (36).

2. The vertical conveyor for tea as described in claim 1, characterized in that: Two sets of hot air blowers (362) are fixedly connected to the inner wall of the counterweight (36), and two support plates (37) are fixedly installed near the middle position of the inner wall of the placement frame (34).

3. A vertical tea conveyor according to claim 2, characterized in that: An outer annular frame (38) is fixedly connected between the outer walls of the two receiving plates (37). A set of rotating grooves (381) is preset inside the outer annular frame (381). A rotating block (382) is rotatably connected to the inner surface of the set of rotating grooves (381). An inner annular frame (383) is fixedly connected between the inner surface of the set of rotating blocks (382). A control plate (384) is fixedly connected to one side of the outer wall of the inner annular frame (383). The outer wall of the control plate (384) rotatably passes through the interior of the placement frame (34). An electric vacuum pump (39) is fixedly connected to the top of the placement frame (34).

4. A vertical tea conveyor according to claim 3, characterized in that: The frame mechanism (2) includes an annular plate (21). An annular groove (211) is provided on one side of the outer wall of the annular plate (21). Multiple sets of inner rollers (22) are rotatably connected to the inner surface of the annular groove (211). An inner rod (221) is rotatably connected inside the multiple sets of inner rollers (22). A linkage plate (23) is fixedly sleeved on the outer surface of the multiple sets of inner rods (221).

5. A vertical tea conveyor according to claim 4, characterized in that: A fixing groove (231) is provided on one side of the outer wall of each of the multiple linkage plates (23). A first miniature bearing (24) is fixedly inserted into the inner surface of each of the multiple fixing grooves (231). A linkage rod (25) is fixedly inserted into the inner surface of each of the multiple first miniature bearings (24). A bearing body (251) is fixedly sleeved on the outer surface of each of the multiple linkage rods (25). A linkage frame (26) is fixedly sleeved on the outer surface of each of the multiple bearing bodies (251). An installation plate (27) is fixedly connected to one side of the outer wall of each of the multiple linkage rods (25). The outer wall of each of the multiple installation plates (27) is fixedly connected to one side of the outer wall of one of the multiple sets of installation beams (31).

6. A vertical conveyor for tea as described in claim 1, characterized in that: The support mechanism (1) includes a mounting base (11), a vertical beam (12) is fixedly mounted on the top of the mounting base (11), a stabilizing beam (111) is fixedly mounted between the mounting base (11) and one side of the outer wall of the vertical beam (12), and two inner bearings (121) are fixedly inserted inside the vertical beam (12), and a drive rod (13) is fixedly inserted into the inner surface of each of the two inner bearings (121).

7. A vertical conveyor for tea as described in claim 6, characterized in that: A transmission gear (131) is fixedly connected to one side of the outer wall of each of the two drive rods (13), and a drive motor (14) is fixedly connected to the other side of the outer wall of each of the two drive rods (13). A motor plate (141) is fixedly connected to the bottom of the drive motor (14), and one side of the outer wall of the motor plate (141) is fixedly connected to one side of the outer wall of the vertical beam (12).

8. A vertical tea conveyor according to claim 7, characterized in that: The outer wall of the vertical beam (12) is fixedly connected to two connecting plates (15), and one side of the outer wall of the two connecting plates (15) is fixedly connected to one side of the outer wall of the annular plate (21). The outer walls of the two transmission gears (131) mesh with a chain (16).

Citation Information

Patent Citations

  • Fixation device for tea processing and production

    CN112273466A

  • Tea leaf fixation machine and use method thereof

    CN118844513A